CN113802773A - Construction method of large-diameter slow-bonding prestressed tendon in large-span member - Google Patents

Construction method of large-diameter slow-bonding prestressed tendon in large-span member Download PDF

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Publication number
CN113802773A
CN113802773A CN202111069697.4A CN202111069697A CN113802773A CN 113802773 A CN113802773 A CN 113802773A CN 202111069697 A CN202111069697 A CN 202111069697A CN 113802773 A CN113802773 A CN 113802773A
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China
Prior art keywords
prestressed
concrete
fixing
tensioning
bar
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CN202111069697.4A
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Chinese (zh)
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CN113802773B (en
Inventor
张桂军
郭志国
白尧尧
丁国权
陈健
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China First Metallurgical Group Co Ltd
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China First Metallurgical Group Co Ltd
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/16Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/08Members specially adapted to be used in prestressed constructions
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/08Members specially adapted to be used in prestressed constructions
    • E04C5/12Anchoring devices
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C5/00Reinforcing elements, e.g. for concrete; Auxiliary elements therefor
    • E04C5/16Auxiliary parts for reinforcements, e.g. connectors, spacers, stirrups
    • E04C5/162Connectors or means for connecting parts for reinforcements
    • E04C5/163Connectors or means for connecting parts for reinforcements the reinforcements running in one single direction
    • E04C5/165Coaxial connection by means of sleeves
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/12Mounting of reinforcing inserts; Prestressing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/20Hydro energy

Abstract

The invention relates to a construction method of a large-diameter slow-bonding prestressed tendon in a large-span component. According to the invention, the fixed sleeve and the bar penetrating rod are matched with the bar penetrating mode, so that the correct position of the prestressed bar is ensured, and the bar penetrating construction efficiency is higher. In the invention, the prestressed tendon is restrained by the fixed sleeve so as to ensure that the prestressed tendon is firmly positioned in the construction of the subsequent steps.

Description

Construction method of large-diameter slow-bonding prestressed tendon in large-span member
Technical Field
The invention relates to the technical field of building construction, in particular to a construction method of a large-diameter slow-bonding prestressed tendon in a large-span member.
Background
As a new post-tensioning process, the principle of the slow bonding construction process is that pre-assembled slow bonding prestressed bars (namely steel strand bundles, wherein the strand bundles are coated with a slow-setting adhesive, and the steel strand bundles are wrapped by a corrosion-resistant protective layer) and the non-adhesion property of concrete are utilized to lay the pre-assembled slow bonding prestressed bars in a template together with the non-prestressed bars according to the designed positions, then the concrete is poured, and after the concrete reaches the strength required by the design, the tension and anchor sealing are carried out by utilizing the longitudinal sliding property of the slow bonding prestressed bars in the structure, so that the anchor applies external pressure to the concrete under the action of the internal pressure stress of the prestressed bars, thereby improving the structural performance, prolonging the service life of the structure and reducing the temperature deformation and crack resistance of the whole structure.
When the on-site reinforcing mesh binding operation is carried out in the slow bonding construction process, the HRB type conventional reinforcing mesh is usually bound and formed (the section height of the reinforcing mesh is usually 16-30cm, namely the distance between the thickness of a member plate and a reinforcing protective layer), and then the installation and the laying of the prestressed tendons are started. Different from the conventional steel bar with high rigidity and small deformation in the bar penetrating process, the prestressed bar processed by the steel strand has certain flexibility, the angle of the end part of the prestressed bar is easy to change in the bar penetrating process to a preset position, particularly in a large-span plate member, so that the position of the end part of the prestressed bar is often required to be adjusted manually in the installation and laying of the prestressed bar, the position of the prestressed bar is kept correct, and the construction efficiency of the conventional slow bonding construction process is low.
Disclosure of Invention
Aiming at the problems, the construction method of the large-diameter slow-bonding prestressed tendon in the large-span member is provided, and aims to effectively solve the problems of the prior art.
The invention has the beneficial effects that:
1) according to the invention, the fixed sleeve and the bar penetrating rod are matched with the bar penetrating mode, so that the correct position of the prestressed bar is ensured, and the bar penetrating construction efficiency is higher.
Drawings
Fig. 1 is a schematic structural view of a tendon-threading assisting device provided in an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a fixing device provided in an embodiment of the present invention.
In the drawings: 1. a reinforcement penetration auxiliary device; 2. fixing the sleeve; 3. a bar penetrating rod; 4. a spring marble; 5. a fixing device; 6. a lower connecting ring; 7. an adjustment sleeve; 8. an upper connecting ring.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict.
The invention is further described with reference to the following drawings and specific examples, which are not intended to be limiting.
As shown in fig. 1 and 2, a construction method provided in an embodiment of the present invention includes the steps of:
1) binding common steel bars after supporting the beam or the plate bottom mold;
2) spot welding the fixed sleeves 2 in the tendon-penetrating auxiliary device 1 on the common steel bars at intervals at the prestressed tendon laying position according to a design drawing, then penetrating and fixing one end of each prestressed tendon on a tendon-penetrating rod 3, spot-welding spring marbles 4 on the tendon-penetrating rod, and then sequentially penetrating and fixing the tendon-penetrating rods in the fixed sleeves 2 by the spring marbles 4 according to the design drawing so as to finish the laying of the prestressed tendons according to the design drawing;
3) pressing the spring marble 4 to release the bar penetrating rod 3, then taking down the bar penetrating rod 3, and fixing the tensioning end of the prestressed bar on the common steel bar by using a binding wire;
4) the lower connecting ring 6 in the fixing device 5 is clamped on the common steel bar, then the adjusting sleeve 7 is rotated to clamp the upper connecting ring 8 (the upper connecting ring 8 is spirally connected on the adjusting sleeve 7, the upper end of the lower connecting ring 6 is embedded on the adjusting sleeve 7, so the upper connecting ring 8 can be extended/retracted when the adjusting sleeve 7 is rotated) in the fixing device 5 on the prestressed tendons, the adjusting sleeve 7 is rotated to lift the prestressed tendons among the fixing sleeves 2 to the designed height (the thickness of the steel bar or the prestressed reinforced concrete protective layer in the concrete member needs to be accurate, the fixing device 5 can adjust the position of the prestressed tendons according to the protective layer thickness required by the design, thereby ensuring that the position of the prestressed tendons does not change in the concrete pouring process of the protective layer and further ensuring the thickness of the protective layer to be accurate), and then a hole die or a foam die are clamped by using binding wires, The spiral rib and the bearing plate are fixed on the common steel bar;
5) pouring concrete;
6) after the strength of the concrete reaches 85% of the design strength, removing the hole molds, cleaning the tensioning holes, calibrating the prestress tensioning equipment, and then installing an anchorage device at the tensioning end for tensioning;
7) cutting off redundant prestressed tendons after tensioning is finished, performing anti-corrosion treatment on the anchorage device, removing loose concrete and floating sand in the tensioning groove, then washing the concrete with water, removing redundant water in the tensioning groove, filling and plugging the tensioning groove with fine stone concrete with the same strength grade as the structure or fine stone concrete with a high grade, and finally polishing and flattening the concrete which exceeds the concrete surface of the original structure during plugging by using a polishing machine.
According to the invention, the fixed sleeve and the bar penetrating rod are matched with the bar penetrating mode, so that the correct position of the prestressed bar is ensured, and the bar penetrating construction efficiency is higher.
In the invention, the prestressed tendon is restrained by the fixed sleeve 2 so as to ensure the position of the prestressed tendon to be firm in the subsequent step of construction.
It should be noted that when the prestressed reinforcement is laid in the step 1), positioning points are drawn in advance according to a drawing and design requirements, then positioning devices are installed in advance, and then the prestressed steel strands which are well blanked are laid uniformly according to the positioning points; and (3) when the prestressed tendons are penetrated in the step 1), the horizontal deflection of the prestressed tendons is required to be not more than 50mm, and the vertical deviation is not more than 15 mm.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.

Claims (3)

1. A construction method of a large-diameter slow-bonding prestressed tendon in a large-span member is characterized by comprising the following steps:
1) binding common steel bars after supporting the beam or the plate bottom mold;
2) spot welding fixing sleeves in the reinforcement penetrating auxiliary device on common steel bars at intervals at the position where the prestressed reinforcement is laid according to a design drawing, then penetrating and fixing one end of the prestressed reinforcement on a reinforcement penetrating rod, spot welding spring marbles on the reinforcement penetrating rod, and then sequentially penetrating and fixing the reinforcement penetrating rod in each fixing sleeve by using the spring marbles according to the design drawing so as to finish the laying of the prestressed reinforcement;
3) pressing the spring marble to release the bar penetrating rod, then taking down the bar penetrating rod, and fixing the stretching end of the prestressed bar on the common steel bar by using a binding wire;
4) clamping a lower connecting ring in the fixing device on a common steel bar, then rotating the adjusting sleeve to clamp an upper connecting ring in the fixing device on the prestressed tendons, rotating the adjusting sleeve and jacking the prestressed tendons among the fixing sleeves to a designed height, and then fixing the hole die or the foam, the spiral tendons and the bearing plate on the common steel bar by using the binding wires;
5) pouring concrete;
6) after the strength of the concrete reaches 85% of the design strength, removing the hole molds, cleaning the tensioning holes, calibrating the prestress tensioning equipment, and then installing an anchorage device at the tensioning end for tensioning;
7) cutting off redundant prestressed tendons after tensioning is finished, performing anti-corrosion treatment on the anchorage device, removing loose concrete and floating sand in the tensioning groove, then washing the concrete with water, removing redundant water in the tensioning groove, filling and plugging the tensioning groove with fine stone concrete with the same strength grade as the structure or fine stone concrete with a high grade, and finally polishing and flattening the concrete which exceeds the concrete surface of the original structure during plugging by using a polishing machine.
2. The construction method according to claim 1, wherein during the laying of the prestressed tendons in the step 1), positioning points are drawn in advance according to drawing and design requirements, positioning devices are installed in advance, and then the blanked prestressed steel strands are uniformly laid according to the positioning points.
3. The construction method according to claim 1, wherein the horizontal deflection of the prestressed tendon is not more than 50mm and the vertical deflection is not more than 15mm when the prestressed tendon is penetrated in the step 1).
CN202111069697.4A 2021-09-13 2021-09-13 Construction method of large-diameter slow-bonding prestressed tendon in large-span member Active CN113802773B (en)

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CN112411884A (en) * 2020-10-10 2021-02-26 陕西建工第九建设集团有限公司 Fixing device for slow-bonding prestressed tendon
CN112832512A (en) * 2021-01-07 2021-05-25 中铁三局集团建筑安装工程有限公司 Large-span slow-bonding prestressed reinforced concrete beam and construction method
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CN112411884A (en) * 2020-10-10 2021-02-26 陕西建工第九建设集团有限公司 Fixing device for slow-bonding prestressed tendon
CN213683254U (en) * 2020-10-23 2021-07-13 陕西建工第九建设集团有限公司 Tendon distributing device for slow-bonding prestressed tendons
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