CN113798853B - Hardware base tailor-welding and galvanizing integrated machine for mechanical equipment - Google Patents

Hardware base tailor-welding and galvanizing integrated machine for mechanical equipment Download PDF

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Publication number
CN113798853B
CN113798853B CN202111069556.2A CN202111069556A CN113798853B CN 113798853 B CN113798853 B CN 113798853B CN 202111069556 A CN202111069556 A CN 202111069556A CN 113798853 B CN113798853 B CN 113798853B
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plate
finished product
vertical
pushing
unit
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CN113798853A (en
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陈建宝
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Jiangsu Liteng Machinery Co ltd
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Jiangsu Liteng Machinery Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations

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Abstract

The invention provides a hardware base tailor-welding and galvanizing integrated machine for mechanical equipment, which comprises a feeding mechanism and a slotting mechanism, and further comprises: the splicing mechanism, the finished product grabbing device and the finished product conveying line; the feeding mechanism provides vertical plates and transverse plates for the splicing mechanism, and the splicing mechanism splices and welds the two vertical plates and one transverse plate into a whole; the finished product grabbing device is in transmission connection with the splicing mechanism, grabs the welded finished product, performs galvanizing work, and then transmits the finished product to the finished product conveying line for output. Through utilizing feed mechanism to carry out lateral segregation to the riser of stacking in pairs, the riser is impeld with fixed interval time simultaneously and is assembled conveyor, and two risers are realized the cross concatenation by amalgamation mechanism behind the joint-cutting, are received by welding transfer device and get the bottom plate and directly do rust-resistant processing after as an organic whole with the riser welding of cross concatenation, and simple structure is reliable.

Description

Hardware base welding and galvanizing integrated machine for mechanical equipment
Technical Field
The invention relates to the technical field of hardware processing, in particular to a hardware base tailor-welding and galvanizing integrated machine for mechanical equipment.
Background
Hardware, traditional hardware, also called small hardware, refers to five metals of gold, silver, copper, iron and tin, and can be made into artworks or metal devices such as knives and swords through manual processing. The hardware in modern society is more extensive, for example hardware and tools, hardware spare part, daily hardware, building hardware and security articles for use etc.. Little hardware product is mostly not final consumer goods, the welding, also be called butt fusion, melt, be one kind with heating, high temperature or high pressure mode joint metal or other thermoplastic materials like the manufacturing process and the technique of plastics, hardware refers to the machine part or the part of making with the five metals to and some little hardware, it can the exclusive use, also can do the assistance tool, hardware's kind is various, the shape is also different, consequently when processing, often need use specific anchor clamps to come the clamping to treat the hardware of processing.
The five metals base that conventional used is formed by diaphragm and riser welding, erects on the diaphragm after splicing each other by the riser, carries out manual welding to the seam crossing of concatenation, and manual operation's work is many, and intensity is difficult to guarantee.
Chinese patent with application number CN201921967301.6 discloses a five-metal workpiece semi-automatic welding machine, including the under casing, the interior bottom right side fixed mounting of under casing has the air exhauster, the outer top fixedly connected with welding chamber of under casing, the positive quad slit that runs through the welding chamber is seted up in welding chamber, bottom between the quad slit left and right sides is rotated and is connected with the axis of rotation, the surface of axis of rotation has cup jointed the rotation door, fixed mounting has the work piece screw thread to press from both sides on the door body that rotates the door.
The finished product formed by manual welding has poor specification consistency, is easy to produce inconsistent mounting holes, cannot be subjected to rapid rust prevention treatment, and has low production efficiency.
Disclosure of Invention
Aiming at the problems, the invention provides a hardware base tailor-welding and galvanizing integrated machine for mechanical equipment, which transversely separates vertical plates stacked in pairs by utilizing a vertical plate feeding group, meanwhile, the vertical plates are pushed into a splicing mechanism at fixed intervals, after the vertical plates are subjected to joint cutting by a joint cutting mechanism, the splicing mechanism realizes cross splicing of the two vertical plates, then a transverse plate is taken by a welding transfer device and is welded with the vertically plates spliced in a cross mode into a whole, and finally, a finished product is directly subjected to all-dimensional galvanizing by a galvanizing pool.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a five metals base tailor welding zinc-plating all-in-one that mechanical equipment used, includes feed mechanism and slot mechanism, still includes:
a splicing mechanism;
a finished product grabbing device; and
a finished product conveying line;
the feeding mechanism provides vertical plates and transverse plates for the splicing mechanism, and the splicing mechanism splices and welds the two vertical plates and one transverse plate into a whole;
the finished product grabbing device is in transmission connection with the splicing mechanism, grabs the welded finished product, performs galvanizing work, and then transmits the finished product to the finished product conveying line for output.
As an improvement, the feed mechanism includes:
a vertical plate feeding group; and
a transverse plate feeding group;
the vertical plate feeding group comprises a propelling unit and a splitting unit, the propelling unit pushes two vertical plates stacked in pairs to the splitting unit, and the two vertical plates of the splitting unit are transversely separated;
the transverse plate feeding group is arranged on a transmission path of the splicing mechanism and provides transverse plates for the splicing mechanism.
As an improvement, the propulsion unit comprises:
the pushing piece A is arranged in a direction pointing to the direction of the splicing mechanism;
the pushing seat is arranged at the transmission end of the pushing piece A and is provided with a notch with an upward opening;
the push plate is constrained in the notch of the push seat and slides along the vertical direction, and the push plate abuts against the vertical plate and pushes the vertical plate to move; and
and the hook plate is welded and fixed on the pushing seat, and the tail end of the hook plate hooks the vertical plate to move forwards.
As an improvement, the splitting unit comprises:
a pusher member B;
the backup plate is used for abutting against the vertical plate; and
and the pulling plate penetrates through the backup plate and is pushed by the pushing piece B.
As an improvement, the amalgamation mechanism includes frame, synchronous transmission subassembly, accepting a, accepting b, rotatory spacing subassembly and jacking subassembly, the synchronous transmission subassembly is followed the length direction bilateral symmetry of frame sets up two sets ofly, accepting a and accepting b by synchronous transmission subassembly synchronous transmission, accepting a is along a set of synchronous transmission subassembly's gyration route equidistance sets up a plurality of groups, accepting b one-to-one accept accepting a sets up on another group's synchronous transmission subassembly, rotatory spacing subassembly set up in on accepting a's motion path, its drive accepting a is rotatory, the jacking subassembly set up in on accepting b's motion path, the jacking subassembly with the transmission of split unit is connected.
As a refinement, the socket a includes:
the first fishplate bar is in transmission connection with the synchronous transmission assembly and can be arranged in a self-rotating mode in a vertical plane;
the transmission gear is integrally arranged on the first connecting plate and can be matched with the rotation limiting assembly; and
and the limiting blocks A are integrally arranged on the first connecting plate and are matched with the mounting holes of the vertical plates.
As an improvement, an avoiding groove is formed in the middle of the first connecting plate and is just opposite to the bearing piece b, and clamping tables are arranged on two sides of the avoiding groove.
As a refinement, the socket b includes:
the second connecting plate is in transmission connection with the synchronous transmission assembly;
the limiting part is arranged below the second connecting plate and moves relative to the second connecting plate along the vertical direction, a plurality of limiting blocks B are arranged on the limiting part, and the limiting blocks B penetrate through the second connecting plate and are matched with the mounting holes of the vertical plates; and
and the jacking piece is constrained on the second connecting plate and can only slide along the length direction of the avoidance groove.
As an improvement, the jacking assembly comprises:
the limit relieving piece is fixedly arranged on the rack and is matched with the limit piece to jack the limit piece to vertically move downwards;
the jacking unit is constrained on the rack and can only slide along the length direction of the jacking piece; and
the middle part of the linkage rod is hinged to the slotting mechanism, one end of the linkage rod is in transmission connection with the splitting unit, and the other end of the linkage rod is in transmission connection with the jacking unit.
As an improvement, the finished product grabbing device comprises a recessed conveying chain, a plurality of grippers are arranged on the conveying chain, the grippers are driven by a limiting track to clamp a finished product base in the moving process, and the grippers are controlled to be released when the limiting track is located above the finished product conveying line, so that the finished product base is located on the finished product conveying line to be transferred.
The system of the invention has the advantages that:
(1) according to the invention, the vertical plates which are stacked in pairs are transversely separated by utilizing the vertical plate feeding group, meanwhile, the vertical plates are pushed into the splicing mechanism at fixed intervals, after the slotting mechanism performs slotting on the vertical plates, the splicing mechanism performs cross splicing on the two vertical plates, then the transverse plates are taken by the welding transfer device and welded with the cross-spliced vertical plates into a whole, and finally, the finished product is directly subjected to all-dimensional galvanizing by the galvanizing bath, so that the problems that the verticality of the vertical plates is difficult to ensure and the specification consistency of the finished product is poor are solved, and the position accuracy of the mounting holes of the vertical plates is ensured;
(2) according to the invention, the propulsion unit is utilized to simultaneously push the vertical plates stacked in pairs and the two vertical plates which are separated, so that the feeding is kept in good synchronism, the spacing between the front vertical plate and the rear vertical plate is ensured to be kept definite, and the conveying and positioning of the subsequent splicing mechanism are convenient to be accurate;
(3) according to the invention, the bearing piece a is matched with the rotation limiting assembly to move, so that the bearing piece a rotates to a vertical state, and the vertical plate of the bearing piece b is kept in a horizontal state and spliced with the vertical plate of the bearing piece a, so that the relative angles of the vertical plates are consistent, and the verticality is good;
(4) according to the invention, the jacking component is used for performing linkage transmission from the pushing piece B, so that the vertical plate of the bearing piece B performs jacking motion, additional power is saved, and the synchronous motion effect is good;
(5) according to the invention, the finished product base is positioned by arranging the positioning pin on the galvanized conveying belt, so that the finished product grabbing device can accurately grab and lift the base, the upper part of the base is galvanized when the base is positioned on the galvanized conveying belt, and the bottom of the base is galvanized when the base is positioned on the finished product grabbing device, therefore, the omnibearing galvanization of the base is achieved, and meanwhile, the finished product can be drained.
In conclusion, the invention has the advantages of keeping the verticality of the base, being accurate in positioning, jointly processing welding and galvanizing, saving working procedure and working time and the like, and is particularly suitable for the technical field of hardware processing.
Drawings
FIG. 1 is a schematic view of the overall shaft of the present invention;
FIG. 2 is a partial schematic view of the present invention;
FIG. 3 is a second partial schematic view of the present invention;
FIG. 4 is a schematic view of the engagement of a receiving member a and a receiving member b according to the present invention;
FIG. 5 is a schematic view of a pusher shoe, a pusher plate, and a hook plate according to the present invention;
FIG. 6 is a second schematic view of the pushing seat, the pushing plate and the hook plate according to the present invention;
FIG. 7 is a left side view of a partial structure of the present invention;
FIG. 8 is an enlarged view taken at A in FIG. 7;
FIG. 9 is a schematic view of a receiving part a according to the present invention;
FIG. 10 is a schematic view of a socket b of the present invention;
FIG. 11 is a schematic view of the riser split joint of the present invention;
FIG. 12 is a schematic view of a jacking unit according to the present invention;
FIG. 13 is a schematic view of the operation of the weld transfer apparatus of the present invention;
FIG. 14 is a schematic view of a finished hardware base of the present invention;
fig. 15 is a front cross-sectional view of a galvanizing unit, a finished product gripping unit, and a finished product conveying line according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the equipment or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be considered as limiting the present invention. Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Example 1:
as shown in fig. 1, 2, 3 and 15, a hardware base tailor-welding and galvanizing all-in-one machine for mechanical equipment comprises a feeding mechanism and a slotting mechanism 3, and further comprises:
a splicing mechanism 2;
a finished product gripping device 7; and
a finished product conveying line 8;
the feeding mechanism provides vertical plates 10 and transverse plates 20 for the splicing mechanism 2, and the splicing mechanism 2 splices and welds two vertical plates 10 and one transverse plate 20 into a whole;
the finished product gripping device 7 is in transmission connection with the splicing mechanism 2, and the finished product gripping device 7 grips the welded finished product, performs galvanizing work, and then conveys the finished product to the finished product conveying line 8 for output.
Further, the feed mechanism includes:
a vertical plate feeding group 1; and
a transverse plate feeding group 5;
the vertical plate feeding group 1 comprises a propelling unit 12 and a splitting unit 13, the propelling unit 12 pushes two vertical plates 10 stacked in pairs to the splitting unit 13, and the two vertical plates 10 of the splitting unit 13 are transversely separated;
the transverse plate feeding group 5 is arranged on a transmission path of the splicing mechanism 2, and the transverse plate feeding group 5 provides a transverse plate 20 for the splicing mechanism 2.
As shown in fig. 3, 5 and 6, further, the propulsion unit 12 includes:
a pushing piece A121, wherein the pushing piece A121 is arranged in the direction of the splicing mechanism 2;
the pushing seat 122 is arranged at the transmission end of the pushing piece A121, and the pushing seat 122 is provided with a notch with an upward opening;
the push plate 123 is constrained in the notch of the push seat 122 to slide along the vertical direction, and the push plate 123 abuts against the vertical plate 10 and pushes the vertical plate 10 to move; and
and a hook plate 124, wherein the hook plate 124 is welded and fixed on the pushing seat 122, and the tail end of the hook plate 124 hooks the vertical plate 10 to move forwards.
It should be noted that riser feeding group 1 still includes workstation 11, is equipped with on this workstation 11 for use station 111 and branch board station 112, and riser 10 is placed in for use station 111 with the mode that stacks in pairs, and two risers 10 syntropy stack can, slotting mechanism 3 once cuts out the splice seam that the degree of depth is half of riser 10 width to two tiled risers 10.
Further, the top of the push plate 123 is wedge-shaped, and an elastic member 125 is arranged between the push plate 123 and the pushing seat 122 for connection.
It should be noted that, when the push plate 123 moves back along with the pushing seat 122, the vertical plate 10 is already on the plate separating station 112, the push plate 123 is pressed into the pushing seat 122 by the vertical plate 10, and when the pushing seat 122 returns to the right position, the elastic member 125 ejects the push plate 123 from the pushing seat 122, so that the push plate 123 can abut against the end of the vertical plate 10.
As shown in fig. 2 and 3, further, the splitting unit 13 includes:
a pusher B131;
a backup plate 132, the backup plate 132 being used to abut against the riser 10; and
a pulling plate 133, the pulling plate 133 penetrating the backup plate 132 and being pushed by the pushing member B131.
As shown in fig. 7 and 8, further, the distance H between the pulling plate 133 and the top of the worktable 11 and the thickness H of the riser 10 satisfy the following relationship: h is more than H and less than 2H.
It is worth to say that, the pulling plate 133 needs to pull the separation vertical plate 10, and it only needs to move the upper portion of the vertical plate 10 stacked and placed, and the working table 11 is provided with the leaning platform 113 for limiting the bottom vertical plate 10, so that the two vertical plates 10 can be smoothly separated and tiled.
Further, the splicing mechanism 2 includes a frame 21, a synchronous transmission assembly 22, two sets of receiving members a23, a receiving member b24, a rotation limiting assembly 25 and a jacking assembly 26, the synchronous transmission assembly 22 is symmetrically disposed on two sides of the frame 21 in the length direction, the receiving members a23 and the receiving members b24 are both synchronously driven by the synchronous transmission assembly 22, the receiving members a23 are equidistantly disposed in a plurality of sets along a rotation path of the synchronous transmission assembly 22, the receiving members b24 are disposed on another set of synchronous transmission assembly 22 in a one-to-one correspondence with the receiving members a23, the rotation limiting assembly 25 is disposed on a movement path of the receiving member a23 and drives the receiving members a23 to rotate, the jacking assembly 26 is disposed on a movement path of the receiving member b24, and the jacking assembly 26 is in transmission connection with the splitting unit 13.
It should be noted that, the starting time of the pushing component B131 matches the transmission time of the synchronous transmission component 22, and when the bearing B24 moves into the position of the jacking component 26, the pushing component B131 starts to drive the pulling plate 133 to separate from the vertical plate 10, and simultaneously drives the jacking component 26 to jack the vertical plate 10 on the bearing B24 into the bearing a23, so that the two vertical plates 10 are spliced in a cross shape.
It should be noted that the time interval between the actuations of the pusher a121 coincides with the transfer speed of the synchronous transfer assembly 22, i.e. the time set for the adjacent tray a23 to move to the rear end of the worktable 11 is simultaneously the time interval between the actuations of the pusher a 121.
As shown in fig. 9, further, the socket a23 includes:
the first fixed plate 231 is in transmission connection with the synchronous transmission assembly 22, and can be arranged in a self-rotating manner in a vertical plane;
the transmission gear 232 is integrally arranged on the first connecting plate 231 and can be matched with the rotation limiting assembly 25; and
and the limiting blocks A233 are integrally arranged on the first connecting plate 231 and are matched with the mounting holes 101 of the vertical plate 10.
It should be noted that, the end of the stopper a233 is provided with a chamfer, so that the mounting hole 101 of the vertical plate 10 can be positioned and corrected smoothly through the stopper a233, the diameter of the stopper a233 is matched with the diameter of the mounting hole 101, the vertical plate 10 can move along the axis direction of the stopper a233, and the stopper a233 is limited to control the vertical plate 10 to be fixed to the first abutment 231.
Further, an avoiding groove 2311 is formed in the middle of the first connecting plate 231, the avoiding groove 2311 is opposite to the bearing piece b24, and clamping tables 2312 are arranged on two sides of the avoiding groove 2311.
The avoiding groove 2311 is used for avoiding the horizontal vertical plate 10 to enable the vertical plate 10 to be smoothly pushed into the splicing, and the clamping table 2312 can clamp the horizontal spliced vertical plate 10 to keep the vertical plate 10 in a relatively vertical state.
As shown in fig. 10, further, the socket b24 includes:
a second connecting plate 241, wherein the second connecting plate 241 is connected to the synchronous transmission component 22 in a transmission manner;
the limiting piece 242 is arranged below the second connecting plate 241 and moves relative to the second connecting plate 241 along the vertical direction, a plurality of limiting blocks B243 are arranged on the limiting piece 242, and the limiting blocks B243 penetrate through the second connecting plate 241 and are matched with the mounting holes 101 of the vertical plate 10; and
and an ejector 244, wherein the ejector 244 is constrained to the second tab 241 and can only slide along the length direction of the escape groove 2311.
As shown in fig. 2 and 3, further, the jacking assembly 26 comprises:
a limit releasing member 261, wherein the limit releasing member 261 is fixedly disposed on the frame 21, and is used for pushing the limiting member 242 to vertically move downwards;
a jack unit 262, the jack unit 262 being constrained to the frame 21 and being slidable only in a longitudinal direction of the jack 244; and
the middle part of the linkage rod 263 is hinged to the slitting mechanism 3, one end of the linkage rod 263 is in transmission connection with the splitting unit 13, and the other end of the linkage rod 263 is in transmission connection with the jacking unit 262.
As shown in fig. 12, further, the jacking unit 262 is provided with a track groove 2621 for accommodating the free end of the jacking member 244, and the jacking member 244 can be cooperatively constrained to move in the track groove 2621.
It should be noted that the track groove 2621 sets up the setting that the inner cavity is greater than its groove opening for the ejector 244 retrains in the track groove 2621, and the track groove 2621 can drive ejector 244 and transversely jack in, and the ejector 244 can follow track groove 2621 longitudinal sliding again simultaneously, and a round trip movement of track groove 2621 drives ejector 244 and jacks in and reset, saves extra addition drive that resets.
Further, the finished product grabbing device 7 comprises a downward-concave conveying chain, a plurality of grippers 71 are arranged on the conveying chain, the grippers 71 are driven by a limiting track 72 to clamp a finished product base in the moving process, and the limiting track 72 controls the grippers 71 to release when being located above the finished product conveying line 8, so that the finished product base is located on the finished product conveying line 8 to be transferred.
It should be noted that the bottom of the finished product grabbing device 7 is provided with the galvanizing device 6, the galvanizing device 6 comprises a galvanizing bath 61 and a galvanizing conveyor belt 62, the faces of the finished product grabbing device 7 opposite to the galvanizing conveyor belt 62 are conveyed in the same direction and at the same speed, the finished product grabbing device 7 is provided with a plurality of grippers 71 and a jacking limiting track 72, and in the moving process of the finished product grabbing device 7, the jacking limiting track 72 drives the grippers 71 to grab the hardware base from the galvanizing bath 61 and lift the hardware base, so that the bottom surface of the hardware base is effectively galvanized, and the hardware base is drained after being lifted away from the galvanizing bath.
It should be further noted that the galvanized conveying belt 62 is provided with a positioning pin 621, the positioning pin 621 is clamped and positioned on the finished base, the positioning pin 621 enables the hardware base to be accurately positioned, and the finished product grabbing device can accurately grab and lift the base.
As shown in fig. 13, further, the splicing mechanism 2 further includes a welding transfer device 4, the welding transfer device 4 is configured to be operated by a robot, a gripper of the welding transfer device 4 is configured to be a chuck 41 matched with the transverse plate 20, a welding gun 42 for welding the vertical plate 10 and the transverse plate 20 is arranged on the chuck 41, the welding transfer device 4 grips the transverse plate 20 and then moves forward at the same speed as the synchronous transmission assembly 22 above the splicing mechanism 2, and after the welding gun 42 finishes welding, the chuck 41 grips the welded hardware base to transfer.
The working process is as follows:
manually placing the vertical plates 10 stacked in pairs on a standby station 111 of a workbench 11, pushing the vertical plates 10 to a plate separating station 112 by a pushing unit 12, transversely separating and flatly paving two vertical plates 10 on the workbench 11 by a separating unit 13, pushing the vertical plates 10 on the plate separating station 112 to a splicing mechanism 2 when the pushing unit 12 pushes the vertical plates 10 again, cutting splicing seams of the vertical plates 10 by a slitting mechanism 3 in the transportation process, rotating a bearing piece a23 to a vertical state by the splicing mechanism 2, driving a pushing piece B131 of the separating unit 13 to move a pushing piece 26 in a linkage manner, driving the vertical plates 10 on the bearing piece B24 to move towards the bearing piece a23 by the pushing piece 26 to complete splicing cross with the vertical plates 10 on the bearing piece a23, then splicing and welding the two vertical plates 10 spliced with the cross from a transverse plate and captured by a welding transfer device 4 and completing welding, and then moving the finished products to a galvanizing device 6 by the welding transfer device 4, and then the hardware bases on the galvanized conveying belt 62 are sequentially grabbed and lifted by the finished product grabbing device 7 and conveyed to a finished product conveying line 8.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims (2)

1. The utility model provides a five metals base tailor welding zinc-plating all-in-one that mechanical equipment used, includes feed mechanism and slot mechanism (3), its characterized in that still includes: a splicing mechanism (2); a finished product gripping device (7); and a finished product conveying line (8);
the feeding mechanism provides vertical plates (10) and transverse plates (20) for the splicing mechanism (2), and the splicing mechanism (2) splices and welds the two vertical plates (10) and the two transverse plates (20) into a whole;
the finished product grabbing device (7) is in transmission connection with the splicing mechanism (2), and the finished product grabbing device (7) grabs the welded finished product, performs galvanizing work, and then conveys the finished product to the finished product conveying line (8) for output;
the feeding mechanism comprises a vertical plate feeding group (1) and a bottom plate feeding group (5); the vertical plate feeding group (1) comprises a propelling unit (12) and a splitting unit (13), the propelling unit (12) pushes two vertical plates (10) stacked in pairs to the splitting unit (13), and the splitting unit (13) transversely separates the two vertical plates (10); the bottom plate feeding group (5) is arranged on a transmission path of the splicing mechanism (2), the bottom plate feeding group (5) provides a transverse plate (20) for the splicing mechanism (2), and splicing seams are cut by the vertical plate (10) through the slitting mechanism (3) in the transportation process;
the splicing mechanism (2) comprises a rack (21), synchronous transmission assemblies (22), receiving pieces a (23), receiving pieces b (24), a rotation limiting assembly (25) and a jacking assembly (26), wherein the synchronous transmission assemblies (22) are symmetrically arranged in two groups along the length direction of the rack (21), the receiving pieces a (23) and the receiving pieces b (24) are synchronously transmitted by the synchronous transmission assemblies (22), the receiving pieces a (23) are equidistantly arranged in a plurality of groups along the rotation path of one group of synchronous transmission assemblies (22), the receiving pieces b (24) are in one-to-one correspondence with the receiving pieces a (23) and are arranged on the other group of synchronous transmission assemblies (22), the rotation limiting assembly (25) is arranged on the movement path of the receiving pieces a (23) and drives the receiving pieces a (23) to rotate, and the jacking assembly (26) is arranged on the movement path of the receiving pieces b (24), the jacking assembly (26) is in transmission connection with the splitting unit (13);
the propulsion unit (12) comprises:
a pushing piece A (121), wherein the pushing piece A (121) is arranged in the direction pointing to the splicing mechanism (2);
the pushing seat (122), the pushing seat (122) is arranged at the transmission end of the pushing piece A (121), and the pushing seat (122) is provided with a notch with an upward opening;
the push plate (123) is constrained in the notch of the pushing seat (122) to slide along the vertical direction, and the push plate (123) abuts against the vertical plate (10) and pushes the vertical plate (10) to move; and
the hook plate (124), the hook plate (124) is welded and fixed on the pushing seat (122), and the tail end of the hook plate (124) hooks the vertical plate (10) to move forwards;
the splitting unit (13) comprises:
a pusher B (131);
a backup plate (132), the backup plate (132) being used for abutting against the vertical plate (10); and
a pulling plate (133), the pulling plate (133) penetrating the backup plate (132) and being pushed by the pushing member B (131);
the socket a (23) includes:
the first connecting plate (231) is in transmission connection with the synchronous transmission assembly (22) and can be arranged in a self-rotating mode in a vertical plane;
the transmission gear (232) is integrally arranged on the first connecting plate (231) and can be matched with the rotation limiting assembly (25); and
the limiting blocks A (233) are integrally arranged on the first connecting plate (231) and are matched with the mounting holes (101) of the vertical plate (10);
an avoiding groove (2311) is formed in the middle of the first connecting plate (231), the avoiding groove (2311) is opposite to the bearing piece b (24), and clamping tables (2312) are arranged on two sides of the avoiding groove (2311);
the socket b (24) includes:
a second connecting plate (241), wherein the second connecting plate (241) is in transmission connection with the synchronous transmission component (22);
the limiting piece (242) is arranged below the second connecting plate (241) and moves relative to the second connecting plate (241) along the vertical direction, a plurality of limiting pieces B (243) are arranged on the limiting piece (242), and the limiting pieces B (243) penetrate through the second connecting plate (241) and are matched with the mounting holes (101) of the vertical plate (10); and
the ejector (244) is constrained on the second connecting plate (241) and can only slide along the length direction of the avoidance groove (2311);
the jacking assembly (26) comprises:
the limit releasing piece (261) is fixedly arranged on the rack (21), and the limit releasing piece (261) is matched with and pushes the limiting piece (242) to vertically move downwards;
a jacking unit (262), wherein the jacking unit (262) is constrained on the frame (21) and can only slide along the length direction of the jacking piece (244); and
the middle part of the linkage rod (263) is hinged to the slotting mechanism (3), one end of the linkage rod (263) is in transmission connection with the splitting unit (13), and the other end of the linkage rod (263) is in transmission connection with the jacking unit (262);
the vertical plate feeding group (1) further comprises a workbench (11), a standby station (111) and a plate dividing station (112) are arranged on the workbench (11), the vertical plates (10) are placed on the standby station (111) in a paired stacking mode, and the two vertical plates (10) are stacked in the same direction;
the vertical plates (10) stacked in pairs are placed on a standby station (111) of the workbench (11), the vertical plates (10) are pushed to a plate dividing station (112) by the pushing unit (12), the two vertical plates (10) are transversely separated and laid on the workbench (11) by the dividing unit (13), when the vertical plates (10) are pushed by the pushing unit (12) again, the vertical plate (10) on the plate separating station (112) is pushed to the splicing mechanism (2), the vertical plate (10) is cut into a splicing seam by the slitting mechanism (3) in the transportation process, then the splicing mechanism (2) rotates the bearing part a (23) by 90 degrees to a vertical state, the pushing part B (131) of the splitting unit (13) drives the jacking component (26) to move in a linkage mode, the jacking component (26) jacks the vertical plate (10) on the bearing part B (24) to move towards the bearing part a (23), and the vertical plate (10) on the bearing part a (23) is spliced in a cross mode.
2. The all-in-one machine for tailor-welding and galvanizing of hardware bases for mechanical equipment according to claim 1, wherein the finished product grabbing device (7) comprises a conveying chain which is arranged in a concave manner, a plurality of grippers (71) are arranged on the conveying chain, the grippers (71) are driven by a limiting track (72) to clamp the finished product bases in the movement process, the limiting track (72) is arranged above the finished product conveying line (8) and controls the grippers (71) to loosen the finished product bases to fall on the finished product conveying line (8) for transfer.
CN202111069556.2A 2021-09-13 2021-09-13 Hardware base tailor-welding and galvanizing integrated machine for mechanical equipment Active CN113798853B (en)

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DE4039292A1 (en) * 1990-12-08 1992-06-11 Gea Luftkuehler Happel Gmbh METHOD FOR PRODUCING A HEAT EXCHANGER AND DEVICE FOR CARRYING OUT THE METHOD
KR20060024515A (en) * 2004-09-14 2006-03-17 정명철 Apparatus for cutting bead and method for cutting the same
CN107199411B (en) * 2016-12-30 2022-06-10 永康市杰地希机器人科技有限公司 Automatic processing device for anti-theft door frame and processing method for anti-theft door frame
CN107824971A (en) * 2017-09-18 2018-03-23 重庆文理学院 A kind of method of galvanized steel plain sheet laser assembly solder welding
CN110681997B (en) * 2019-10-08 2021-10-15 上海交通大学 Pulse laser tailor-welding method for hot-formed steel plate with Al-Si coating
CN113184592A (en) * 2021-04-21 2021-07-30 浙江协和陶瓷有限公司 Strip steel seam welding device for low-energy high-efficiency continuous hot galvanizing production line

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