CN113798748A - Welding path follow-up adjusting device - Google Patents
Welding path follow-up adjusting device Download PDFInfo
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- CN113798748A CN113798748A CN202111231475.8A CN202111231475A CN113798748A CN 113798748 A CN113798748 A CN 113798748A CN 202111231475 A CN202111231475 A CN 202111231475A CN 113798748 A CN113798748 A CN 113798748A
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- 238000003466 welding Methods 0.000 title claims abstract description 74
- 230000007246 mechanism Effects 0.000 claims abstract description 91
- 230000003287 optical effect Effects 0.000 claims abstract description 24
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 229910000831 Steel Inorganic materials 0.000 abstract description 7
- 239000010959 steel Substances 0.000 abstract description 7
- 230000009471 action Effects 0.000 description 5
- 230000000007 visual effect Effects 0.000 description 3
- 238000012790 confirmation Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000004088 simulation Methods 0.000 description 2
- 239000000725 suspension Substances 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention provides a follow-up adjusting device for a welding path, which belongs to the technical field of steel plate welding and comprises a rack, wherein a transverse moving trolley is arranged at the top of the rack, a rotating arm is arranged in the transverse moving trolley, a connecting mechanism is arranged at one end, away from the transverse moving trolley, of the rotating arm, a moving mechanism is arranged in the connecting mechanism, a welding mechanism is arranged in the moving mechanism, an optical calibration mechanism is arranged at the side end of the moving mechanism, and the optical calibration mechanism is positioned in front of the welding mechanism.
Description
Technical Field
The invention relates to a welding path follow-up adjusting device, which is not limited by the invention.
Background
The welding gun head of the submerged arc welding machine is welded against the center of a welding seam in the walking process, and is one of basic requirements for ensuring the welding quality. In both the welding carriage type traveling mechanism and the gantry type traveling mechanism, the path confirmation work of the welding torch head is performed in the pre-welding preparation stage.
The welding vehicle type submerged arc welding machine has independent running track, and the running track is laid directly on steel plate and the steel ruler is used to measure the distance between the track and the welded seam. A submerged arc welding machine combining a gantry type submerged arc welding machine and a suspension type submerged arc welding machine is characterized in that a walking track is suspended and integrated with a welding machine and a rotating arm, and the submerged arc welding machine directly confirms the centering condition of a gun head and a welding line through the walking of an empty vehicle.
The path of the welding gun head is confirmed in an empty vehicle traveling mode, and the defects that the adjusting time is long and the efficiency is low are overcome. The invention can finish the path confirmation work without empty vehicle walking, thereby improving the working efficiency.
Disclosure of Invention
In order to solve the problem that a walking mechanism is a movable portal type and suspension type combined submerged arc welding machine, a walking track of the submerged arc welding machine is suspended, and in a preparation stage before welding, the submerged arc welding machine needs to try to walk by an empty vehicle to ensure that a welding walking route is carried out along a welding line. The process of trying to walk without a vehicle can be adjusted by a remote controller, but the problem that much time is still needed due to large-scale equipment is solved.
In order to achieve the purpose, the invention adopts the following technical scheme: the optical calibration device comprises a rack, wherein a transverse moving trolley is arranged at the top of the rack, a rotating arm is arranged in the transverse moving trolley, a connecting mechanism is arranged at one end, away from the transverse moving trolley, of the rotating arm, a moving mechanism is arranged in the connecting mechanism, a welding mechanism is arranged in the moving mechanism, an optical calibration mechanism is arranged at the side end of the moving mechanism, and the optical calibration mechanism is located in front of the welding mechanism.
As a further description of the above technical solution:
the rack comprises transverse plates, through grooves are formed in the top of the transverse plates, roller grooves are formed in the top of the transverse plates, transverse rods are arranged in the roller grooves, the number of the transverse rods is multiple, the number of the roller grooves is two, the roller grooves are located on two sides of the through grooves, the transverse trolley is located in the roller grooves, longitudinal moving gantries are fixedly connected to the upper surfaces of the transverse plates, the number of the longitudinal moving gantries is two, and the longitudinal moving gantries are located at two ends of the through grooves.
As a further description of the above technical solution:
the sideslip dolly includes automobile body, wheel, the through-hole has been seted up to the bottom of automobile body, and the position of through-hole is corresponding with the position of through-groove, the inside fixedly connected with first motor of automobile body, the output of first motor is through pivot and wheel fixed connection, the quantity of wheel is four, and the wheel is located the both sides of automobile body, the wheel is located the inside in gyro wheel groove, the interior bottom fixedly connected with second motor of automobile body, the output and the rocking arm fixed connection of second motor, and the rocking arm passes below and the coupling mechanism fixed connection of through-hole to frame.
As a further description of the above technical solution:
the connecting mechanism comprises a connecting column, the upper surface of the connecting column is fixedly connected with the bottom of the rotating arm, a placing hole is formed in the connecting column, a moving mechanism is arranged in the placing hole, a threaded hole is formed in the top of the connecting column, the threaded hole is communicated with the placing hole, and a bolt is connected to the inner thread of the threaded hole.
As a further description of the above technical solution:
the moving mechanism comprises a moving column, the moving column is located inside the placement hole, a connecting hole is formed in the top of the moving column, the connecting hole is multiple in number, the position of the connecting hole corresponds to the position of the threaded hole, one end of the moving column is fixedly connected with a clamping block, the clamping block is located on the outer side of the connecting mechanism, a clamping hole is formed in the clamping block, a welding mechanism is arranged inside the clamping hole, a rotating groove is formed in the side wall of the clamping block, and an optical calibration mechanism is movably connected inside the rotating groove.
As a further description of the above technical solution:
the welding mechanism comprises a welding machine, the welding machine is located inside the clamping hole, a gun head is fixedly connected to the bottom of the welding machine, and the gun head is vertically arranged downwards.
As a further description of the above technical solution:
the optical calibration mechanism comprises a laser lamp, a rotating column is fixedly connected to the outer surface of the laser lamp and located inside the rotating groove, a lamp holder is fixedly connected to the output end of the laser lamp, and a cross groove is formed in the lamp holder.
As a further description of the above technical solution:
and a power line is arranged between the welding mechanism and the optical calibration mechanism.
The invention has the beneficial effects that:
1. the optical calibration mechanism is additionally arranged in front of the gun head, so that a cross cursor can be emitted by the laser lamp when the device is used, the walking direction of the gun head is simulated by the cross cursor, the walking track of the welding gun head can be fed back to an operator in a more visual and rapid mode, the laser has high directionality, the divergence angle of the laser is small, and high walking route simulation capability can be realized;
2. by the connecting mechanism and the moving mechanism, the length of the whole device can be adjusted by adjusting the position of the moving column in the placing hole when the device is used, so that the device can conveniently weld steel plates at different angles, and the device can be conveniently used;
3. by rotating the groove and the rotating column, the irradiation angle of the laser lamp can be adjusted by rotating the optical calibration mechanism when the device is used, so that the device can simulate the traveling direction of the gun head through the cross-shaped cursor conveniently;
4. through lamp holder, cross recess for thereby the device can send laser through the laser lamp and shine and form the cross cursor when using, and the device of being convenient for sends the cross cursor and simulates the walking direction of rifle head more directly perceived, quick mode and feeds back the walking orbit that welds the rifle head to the operation personnel.
Drawings
To more clearly illustrate a weld path follow-up adjustment device, the following figures are shown;
FIG. 1 is a schematic view of the overall structure of a first view angle of the present invention;
FIG. 2 is a schematic view of the overall structure of a second perspective of the present invention;
FIG. 3 is a side view of the overall structure of the present invention;
FIG. 4 is a cross sectional view showing the internal structure of the traverse carriage of the present invention;
FIG. 5 is a cross-sectional view of the internal structure of the welding mechanism of the present invention;
fig. 6 is a schematic view of the structure of the lamp cap of the present invention.
Wherein the reference numbers in the figures;
1. a frame; 101. a transverse plate; 102. a roller groove; 103. longitudinally moving the portal; 104. a through groove; 2. transversely moving the trolley; 201. a vehicle body; 202. a through hole; 203. a first motor; 204. a wheel; 205. a second motor; 3. a rotating arm; 4. a connecting mechanism; 401. connecting columns; 402. placing the hole; 403. a threaded hole; 404. a bolt; 5. a moving mechanism; 501. moving the column; 502. connecting holes; 503. a clamping block; 504. a clamping hole; 505. a rotating groove; 6. a welding mechanism; 601. a welding machine; 602. a gun head; 7. an optical alignment mechanism; 701. rotating the column; 702. a laser light; 703. a lamp cap; 704. a cross-shaped groove.
Referring to the attached drawings 1, 2 and 3, the welding gun head comprises a rack 1, a traverse trolley 2 is arranged at the top of the rack 1, a rotating arm 3 is arranged inside the traverse trolley 2, a connecting mechanism 4 is arranged at one end, far away from the traverse trolley 2, of the rotating arm 3, a moving mechanism 5 is arranged inside the connecting mechanism 4, a welding mechanism 6 is arranged inside the moving mechanism 5, an optical calibration mechanism 7 is arranged at the side end of the moving mechanism 5, the optical calibration mechanism 7 is located in front of the welding mechanism 6, the connecting mechanism is arranged in front of the welding mechanism 6 through the additional optical calibration mechanism 7, so that a cross cursor can be emitted when the welding gun head 602 is used, the traveling direction of the welding gun head 602 is simulated through the cross cursor, the traveling track of the welding gun head 602 can be fed back to an operator in a more visual and rapid mode, and the length of the cross cursor is 300 mm.
Referring to fig. 1, 2 and 4, the frame 1 includes a horizontal plate 101, a through groove 104 is formed at the top of the horizontal plate 101, a roller groove 102 is formed at the top of the horizontal plate 101, a plurality of crossbars are arranged inside the roller groove 102, the number of the crossbars is two, the roller grooves 102 are located at two sides of the through groove 104, the traverse trolley 2 is located inside the roller groove 102, a longitudinal gantry 103 is fixedly connected to the upper surface of the horizontal plate 101, the number of the longitudinal gantry 103 is two, the longitudinal gantry 103 is located at two ends of the through groove 104, the longitudinal gantry 103 is connected with the gantry so that the device can move longitudinally, the traverse trolley 2 includes a trolley body 201 and wheels 204, a through hole 202 is formed at the bottom of the trolley body 201, the position of the through hole 202 corresponds to the position of the through groove 104, a first motor 203 is fixedly connected inside the trolley body 201, an output end of the first motor 203 is fixedly connected with the wheels 204 through a rotating shaft, the number of the wheels 204 is four, the wheels 204 are located on two sides of the vehicle body 201, the wheels 204 are located inside the roller grooves 102, the second motor 205 is fixedly connected to the inner bottom of the vehicle body 201, the output end of the second motor 205 is fixedly connected with the rotating arm 3, and the rotating arm 3 penetrates through the through hole 202 to be fixedly connected with the connecting mechanism 4 below the rack 1, so that the device can move transversely through the control device of the traversing trolley 2 when in use, and the welding mechanism 6 can be controlled to rotate under the action of the second motor 205 inside the traversing trolley 2, and the welding of the steel plates can be facilitated by the device.
Referring to fig. 1 and 5, the connection mechanism 4 includes a connection column 401, the upper surface of the connection column 401 is fixedly connected to the bottom of the rotating arm 3, a placement hole 402 is formed in the connection column 401, a moving mechanism 5 is disposed in the placement hole 402, a threaded hole 403 is formed in the top of the connection column 401, the threaded hole 403 is communicated with the placement hole 402, a bolt 404 is connected to the internal thread of the threaded hole 403, the moving mechanism 5 includes a moving column 501, the moving column 501 is located in the placement hole 402, a connection hole 502 is formed in the top of the moving column 501, the number of the connection holes 502 is plural, and the position of the connection hole 502 corresponds to the position of the threaded hole 403, so that the connection column 401 and the moving column 501 can be connected by rotating the bolt 404 when the device is in use, the moving column 501 is convenient to fix, a clamping block 503 is fixedly connected to one end of the moving column 501, and the clamping block 503 is located outside the connection mechanism 4, centre gripping hole 504 has been seted up to the inside of centre gripping piece 503 to, and the inside of centre gripping hole 504 is provided with welding mechanism 6, and rotation groove 505 has been seted up to the lateral wall of centre gripping piece 503, and the inside swing joint that rotates groove 505 has optical alignment mechanism 7 for the device can remove the post 501 through the adjustment and at the inside position of resettlement hole 402 when using, comes the holistic length of adjusting device, and then the device of being convenient for carries out welding operation to the steel sheet of different angles, and the device of being convenient for uses.
Referring to fig. 1, 5 and 6, the welding mechanism 6 includes a welding machine 601, the welding machine 601 is located inside the clamping hole 504, a gun head 602 is fixedly connected to the bottom of the welding machine 601, the gun head 602 is vertically arranged downward, the optical calibration mechanism 7 includes a laser lamp 702, a rotating column 701 is fixedly connected to the outer surface of the laser lamp 702, the rotating column 701 is located inside a rotating groove 505, an output end of the laser lamp 702 is fixedly connected with a lamp cap 703, a cross groove 704 is formed inside the lamp cap 703, a power line is arranged between the welding mechanism 6 and the optical calibration mechanism 7, the power line is led out from the welding machine 601, the optical calibration mechanism 7 is ensured to always work simultaneously with the gun head 602, so that the device can adjust the irradiation angle of the laser lamp 702 through the rotating groove 505 and the rotating column 701 when in use, the device is convenient for simulate the walking direction of the gun head 602 through the cross cursor, and the device can emit laser irradiation through the laser lamp 702 to form the cross cursor when in use through the lamp cap 703 and the cross slot 704, so that the walking track of the welding gun head 602 can be fed back to an operator in a mode that the walking direction of the gun head 602 is simulated by emitting the cross cursor more intuitively and quickly.
The working principle is as follows: when the welding gun head is used, the longitudinal moving gantry 103 is connected with the moving mechanism on the gantry, so that the device can longitudinally move back and forth under the action of the moving mechanism on the gantry, the optical calibration mechanism 7 is additionally arranged in front of the gun head 602, a cross cursor can be emitted by the laser lamp 702 when the welding gun head is used, the traveling direction of the gun head 602 is simulated through the cross cursor, the traveling track of the welding gun head 602 can be fed back to an operator in a more visual and rapid mode, the laser has high directionality, the divergence angle of the laser is small, high traveling route simulation capability can be realized, the whole length of the device can be adjusted by adjusting the position of the moving column 501 in the placing hole 402 when the welding gun head is used through the connecting mechanism 4 and the moving mechanism 5, and further the welding operation of steel plates with different angles can be conveniently carried out by the device, the device of being convenient for uses, through rotating groove 505, rotate post 701, make the device can adjust the angle of illumination of laser lamp 702 through rotatory optics aligning gear 7 when using, the device of being convenient for simulates the walking direction of rifle head 602 through the cross cursor, through lamp holder 703, cross recess 704, thereby make the device can send laser through laser lamp 702 and shine and form the cross cursor when using, the device of being convenient for sends the cross cursor and simulates the walking direction of rifle head 602 more directly perceived, quick mode feedback out the walking orbit of welding rifle head 602 to the operating personnel.
Other embodiments of the invention will be apparent to those skilled in the art from consideration of the specification and practice of the disclosure herein. This application is intended to cover any variations, uses, or adaptations of the invention following, in general, the principles of the invention and including such departures from the present disclosure as come within known or customary practice within the art to which the invention pertains. It is intended that the specification and examples be considered as exemplary only, with a true scope and spirit of the invention being indicated by the following claims.
It is to be understood that relational terms such as "first" and "second," and the like, may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. The invention is not limited to the precise arrangements described above and shown in the drawings, and various modifications and changes may be made without departing from the scope thereof. The scope of the invention is limited only by the appended claims.
Claims (8)
1. A welding path follow-up adjusting device comprises a machine frame (1) and is characterized in that: the top of frame (1) is provided with sideslip dolly (2), the inside of sideslip dolly (2) is provided with rocking arm (3), the one end that sideslip dolly (2) were kept away from in rocking arm (3) is provided with coupling mechanism (4), the inside of coupling mechanism (4) is provided with moving mechanism (5), the inside of moving mechanism (5) is provided with welding mechanism (6), the side of moving mechanism (5) is provided with optical calibration mechanism (7), and optical calibration mechanism (7) are located the place ahead of welding mechanism (6).
2. A weld path follow-up adjustment device according to claim 1, wherein: the rack (1) comprises a transverse plate (101), a through groove (104) is formed in the top of the transverse plate (101), two roller grooves (102) are formed in the top of the transverse plate (101), cross rods are arranged inside the roller grooves (102), the number of the cross rods is multiple, the number of the roller grooves (102) is two, the roller grooves (102) are located on two sides of the through groove (104), the transverse trolley (2) is located inside the roller grooves (102), longitudinal moving gantries (103) are fixedly connected to the upper surface of the transverse plate (101), the number of the longitudinal moving gantries (103) is two, and the longitudinal moving gantries (103) are located at two ends of the through groove (104).
3. A weld path follow-up adjustment device according to claim 2, wherein: the transverse moving trolley (2) comprises a trolley body (201) and wheels (204), wherein a through hole (202) is formed in the bottom of the trolley body (201), the position of the through hole (202) corresponds to that of the through groove (104), a first motor (203) is fixedly connected to the inside of the trolley body (201), the output end of the first motor (203) is fixedly connected with the wheels (204) through a rotating shaft, the number of the wheels (204) is four, the wheels (204) are located on two sides of the trolley body (201), the wheels (204) are located inside the roller groove (102), a second motor (205) is fixedly connected to the inner bottom of the trolley body (201), the output end of the second motor (205) is fixedly connected with the rotating arm (3), and the rotating arm (3) penetrates through the through hole (202) to the lower portion of the rack (1) and is fixedly connected with a connecting mechanism (4).
4. A weld path follow-up adjustment device according to claim 3, wherein: connecting mechanism (4) are including spliced pole (401), and the bottom fixed connection of the upper surface of spliced pole (401) and rocking arm (3), place hole (402) have been seted up to the inside of spliced pole (401), the inside in place hole (402) is provided with moving mechanism (5), threaded hole (403) have been seted up at the top of spliced pole (401), and threaded hole (403) are linked together with place hole (402), the internal thread connection of threaded hole (403) has bolt (404).
5. A weld path follow-up adjustment device according to claim 4, wherein: moving mechanism (5) are including removing post (501), it is located the inside of placeeing hole (402) to remove post (501), connecting hole (502) have been seted up at the top of removing post (501), the quantity of connecting hole (502) exists a plurality ofly, and the position of connecting hole (502) is corresponding with the position of screw hole (403), the one end fixedly connected with grip block (503) of removing post (501), and grip block (503) are located the outside of coupling mechanism (4), grip block (503) have been seted up to inside, and the inside of grip block (504) is provided with welding mechanism (6), rotation groove (505) have been seted up to the lateral wall of grip block (503), the inside swing joint who rotates groove (505) has optical calibration mechanism (7).
6. A weld path follow-up adjustment device according to claim 5, wherein: welding mechanism (6) are including welding machine (601), and welding machine (601) are located the inside of centre gripping hole (504), the bottom fixedly connected with rifle head (602) of welding machine (601), and rifle head (602) are vertical downward setting.
7. A weld path follow-up adjustment device according to claim 5, wherein: the optical calibration mechanism (7) comprises a laser lamp (702), wherein a rotating column (701) is fixedly connected to the outer surface of the laser lamp (702), the rotating column (701) is located inside a rotating groove (505), a lamp cap (703) is fixedly connected to the output end of the laser lamp (702), and a cross groove (704) is formed in the lamp cap (703).
8. A weld path follow-up adjustment device according to claim 5, wherein: and a power line is arranged between the welding mechanism (6) and the optical calibration mechanism (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111231475.8A CN113798748A (en) | 2021-10-22 | 2021-10-22 | Welding path follow-up adjusting device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111231475.8A CN113798748A (en) | 2021-10-22 | 2021-10-22 | Welding path follow-up adjusting device |
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| Publication Number | Publication Date |
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| CN113798748A true CN113798748A (en) | 2021-12-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111231475.8A Pending CN113798748A (en) | 2021-10-22 | 2021-10-22 | Welding path follow-up adjusting device |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003107304A (en) * | 2001-10-02 | 2003-04-09 | Oki Electric Ind Co Ltd | Device for aligning and fixing optical parts |
| CN106112215A (en) * | 2016-08-26 | 2016-11-16 | 济南时代新纪元科技有限公司 | A kind of planer type numerical control splice joint special plane |
| CN107363405A (en) * | 2017-06-21 | 2017-11-21 | 上海交通大学 | High-strength steel construction piece sheet laser tailor-welding system |
| CN206925430U (en) * | 2017-04-26 | 2018-01-26 | 苏州睿牛机器人技术有限公司 | The arc welding robot of creeping of sensor guiding |
| CN110560840A (en) * | 2019-09-29 | 2019-12-13 | 河南省昊搏自动化设备有限公司 | system for identifying welding seam position and automatically welding by laser and welding method |
| CN110560839A (en) * | 2019-09-29 | 2019-12-13 | 河南省昊搏自动化设备有限公司 | Be used for welded biaxial adjusting device |
| CN213053461U (en) * | 2020-07-14 | 2021-04-27 | 江苏八方恒运钢结构制造有限公司 | Box post welding set |
| CN216966711U (en) * | 2021-10-22 | 2022-07-15 | 大连中远海运川崎船舶工程有限公司 | Welding path follow-up adjusting device |
-
2021
- 2021-10-22 CN CN202111231475.8A patent/CN113798748A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003107304A (en) * | 2001-10-02 | 2003-04-09 | Oki Electric Ind Co Ltd | Device for aligning and fixing optical parts |
| CN106112215A (en) * | 2016-08-26 | 2016-11-16 | 济南时代新纪元科技有限公司 | A kind of planer type numerical control splice joint special plane |
| CN206925430U (en) * | 2017-04-26 | 2018-01-26 | 苏州睿牛机器人技术有限公司 | The arc welding robot of creeping of sensor guiding |
| CN107363405A (en) * | 2017-06-21 | 2017-11-21 | 上海交通大学 | High-strength steel construction piece sheet laser tailor-welding system |
| CN110560840A (en) * | 2019-09-29 | 2019-12-13 | 河南省昊搏自动化设备有限公司 | system for identifying welding seam position and automatically welding by laser and welding method |
| CN110560839A (en) * | 2019-09-29 | 2019-12-13 | 河南省昊搏自动化设备有限公司 | Be used for welded biaxial adjusting device |
| CN213053461U (en) * | 2020-07-14 | 2021-04-27 | 江苏八方恒运钢结构制造有限公司 | Box post welding set |
| CN216966711U (en) * | 2021-10-22 | 2022-07-15 | 大连中远海运川崎船舶工程有限公司 | Welding path follow-up adjusting device |
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