CN113798337B - Wire drawing machine with broken wire inspection and continuous annealing functions - Google Patents
Wire drawing machine with broken wire inspection and continuous annealing functions Download PDFInfo
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- CN113798337B CN113798337B CN202111073640.1A CN202111073640A CN113798337B CN 113798337 B CN113798337 B CN 113798337B CN 202111073640 A CN202111073640 A CN 202111073640A CN 113798337 B CN113798337 B CN 113798337B
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- 238000005491 wire drawing Methods 0.000 title claims abstract description 93
- 238000000137 annealing Methods 0.000 title claims abstract description 81
- 238000007689 inspection Methods 0.000 title claims description 6
- 230000006835 compression Effects 0.000 claims abstract description 41
- 238000007906 compression Methods 0.000 claims abstract description 41
- 239000002918 waste heat Substances 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 78
- 238000009434 installation Methods 0.000 claims description 62
- 238000010438 heat treatment Methods 0.000 claims description 40
- 238000003860 storage Methods 0.000 claims description 32
- 239000007921 spray Substances 0.000 claims description 20
- 238000001035 drying Methods 0.000 claims description 18
- 239000004744 fabric Substances 0.000 claims description 16
- 239000007789 gas Substances 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 8
- 238000009413 insulation Methods 0.000 claims description 5
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 46
- 238000005192 partition Methods 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 abstract 1
- 238000000034 method Methods 0.000 description 25
- 230000000694 effects Effects 0.000 description 19
- 230000008569 process Effects 0.000 description 18
- 238000012545 processing Methods 0.000 description 7
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000005507 spraying Methods 0.000 description 4
- 238000005265 energy consumption Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910052802 copper Inorganic materials 0.000 description 2
- 239000010949 copper Substances 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 239000002893 slag Substances 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 1
- 235000017491 Bambusa tulda Nutrition 0.000 description 1
- 241001330002 Bambuseae Species 0.000 description 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 1
- 239000011425 bamboo Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002457 bidirectional effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006479 redox reaction Methods 0.000 description 1
- 239000011435 rock Substances 0.000 description 1
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- 239000002023 wood Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/26—Methods of annealing
- C21D1/30—Stress-relieving
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
- C21D9/54—Furnaces for treating strips or wire
- C21D9/56—Continuous furnaces for strip or wire
- C21D9/573—Continuous furnaces for strip or wire with cooling
- C21D9/5732—Continuous furnaces for strip or wire with cooling of wires; of rods
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/08—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/14—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects using gases or vapours other than air or steam, e.g. inert gases
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Crystallography & Structural Chemistry (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Child & Adolescent Psychology (AREA)
- Heat Treatment Of Strip Materials And Filament Materials (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention discloses a wire drawing machine with wire breakage checking and continuous annealing functions, which comprises a machine body, a first convex groove plate group, a first guide wheel group, a first mounting frame, a contact sensor, a second mounting frame, a continuous annealing device, a waste heat utilization wiping device and a cover plate, wherein an alarm lamp is fixedly arranged on one side above the machine body, the first convex groove plate group is penetrated and provided with a connecting hole, the first guide wheel group is rotationally connected with the first convex groove plate group through a connecting pin, one end of a first compression spring above the inside of the first mounting frame is fixedly connected with one end of the first compression spring, the other end of the first compression spring is fixedly connected with one side of the first convex groove plate group, one side of the first mounting frame is fixedly connected with one side of the machine body, and the wire drawing machine with the wire breakage checking and continuous annealing functions is provided with a through hole and a through hole partition plate, and a feeding hole and a discharging hole above the machine body are in the same horizontal line state through the through hole and the through hole partition plate, so that the whole wire drawing material is guaranteed to be conveyed and drawn.
Description
Technical Field
The invention relates to the technical field of wire drawing machines, in particular to a wire drawing machine with wire breakage checking and continuous annealing functions.
Background
The wire drawing machine is also called a wire drawing machine, which is widely used in industrial application and is widely applied to industries such as machine manufacturing, hardware processing, petrochemical industry, plastics, bamboo and wood products, wires and cables, and the like, raw materials are drawn into required specifications through the wire drawing machine, the working principle is that a wire drawing rim in a wire drawing bin of the wire drawing machine rotates to drive copper wires to move through dies of different specifications to form copper wires with uniform sizes, wherein after the metal wires are drawn out by the wire drawing machine, annealing is required for eliminating stress in metal wire crystals, the existing wire drawing machine and annealing equipment are separately arranged for treatment, so that the raw materials are required to be subjected to annealing treatment again through auxiliary equipment after being drawn, the processing procedure is troublesome, in addition, in the process of drawing different materials by the existing wire drawing machine, the wire drawing machine is not stopped timely, the wire drawing is continued to run through the dies, a large amount of time and labor are consumed for re-threading or wire connection, the production efficiency is prolonged, the production efficiency is low, and the energy consumption is high.
Disclosure of Invention
The invention aims to provide a wire drawing machine with wire breakage checking and continuous annealing functions, aiming at overcoming the defects of the prior art, and solving the problems that the prior wire drawing machine and annealing equipment are separately arranged and treated, so that after raw materials are drawn, the drawn materials are required to be annealed again through auxiliary equipment, the processing procedure is troublesome, the processing procedure is increased, in the wire drawing process of the prior wire drawing machine for different materials, the wire drawing machine is broken due to slag bonding, winding, wire clamping or wire drawing materials, and the like, if the wire drawing machine is not stopped in time, the wire drawing traction continues to run, the running die is caused, a great deal of time and labor are consumed for re-threading or wire connection, the downtime is increased, the production efficiency is low, the labor intensity of workers is increased, and more energy consumption is wasted.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a wire drawing machine with broken wire inspection and continuous annealing function, includes organism, first flange plate group, first guide pulley group, first installing frame, contact sensor, second installing frame, continuous annealing device, waste heat utilization wiping arrangement and apron, organism top one side fixed mounting has the alarm lamp, first flange plate group runs through and has seted up the connecting hole, first guide pulley group rotates with first flange plate group through the connecting pin to be connected, first installing frame inside top and first compression spring one end fixed connection, first compression spring other end and first flange plate group one side fixed connection, first installing frame one side and organism one side fixed connection, another first flange plate group is installed to first flange plate group below and organism one side fixed connection, contact sensor installs in first flange plate group one side, and contact sensor all with alarm lamp and controller electric connection, organism and controller electric connection, second installing frame both sides run through and have seted up the through-hole, and second installing frame inside partition plate and interior division are the interior division of a drying chamber, the interior division is the heat insulating board, the interior division is in the cabin, the both sides of the cabin is fixed to be annealed, the inside the cabin is fixed with the fixed plate, the inside the cabin is installed, the both sides are annealed, the inside the cabin is fixed with the fixed plate is fixed to be connected with one side of the organism, the side is annealed, the both sides are fixed to be connected with the indoor side of the heat insulating board simultaneously;
Through adopting the technical scheme, the through plate and the guide plate are arranged, the effect of fixed connection is achieved through the through plate, and the guide plate is used for guiding flow, so that the sprayed water is prevented from scattering around the upper part of the through plate, meanwhile, the sprayed water flows in the annealing chamber through a connecting gap between the through plate and the annealing chamber, the sprayed water is sequentially caused to be easily accumulated below the annealing chamber, and corrosion and rust are easily caused below the annealing chamber;
The continuous annealing device for heating and annealing the wire drawing piece is respectively arranged in the heating chamber and the annealing chamber;
the waste heat utilization wiping device for drying and wiping the wire drawing piece after heating and annealing is arranged in the drying chamber and above the second mounting frame.
Preferably, the continuous annealing device comprises a second guide wheel set, a rotating motor, a heating pipe, a heater, an installation pipe set, a spray header, a double-end connecting pipe, a pressurized water pump, a conveying pipe, a water pump and a water storage box, wherein the second guide wheel set is installed below a heating chamber through a connecting rod bearing, one end of the rotating motor penetrates through a second installation frame to extend in the heating chamber and is fixedly connected with the other second guide wheel set, the heating pipe is fixed on one side of the rotating motor through an installation seat, the heater is installed below a heat insulation plate, the heater is electrically connected with the heating pipe and a controller, the spray header is installed at the bottom of the installation pipe set in an embedded manner, the pipe connection head is installed at one side of the installation pipe set in an embedded manner, one side of the double-end connecting pipe is installed with the installation pipe set through the pipe connection head, meanwhile, the installation pipe set is installed above the inside of the annealing chamber through a through plate and one end of the pressurized water pump, the other end of the pressurized water pump is connected with the conveying pipe and the water pump, a limiting block is fixed inside the water storage box, the water pump is installed inside the water storage box through the limiting block and is installed inside the heat insulation plate, the water storage box is installed inside the annealing chamber and the water storage box through the corresponding to be electrically connected with the water pump.
Through adopting above-mentioned technical scheme, thereby be equipped with heat insulating board and stopper, thereby carry out isolation processing with heating pipe and heater through the heat insulating board, avoid simultaneously the heat transfer that produces in the heating pipe working process in the heater surface, cause the inside circuit of heater in proper order to receive long-time heat influence and appear the condition that the circuit melts finally lead to unable normal work of whole heater to handle to carry out spacing installation to installing in the inside water pump of retaining box through the stopper, thereby avoid the water pump to be in everywhere in the retaining box and rock the state.
Preferably, the waste heat utilization wiping device comprises an F pipe, a horn cover group, a fan, a gas pipe, a mounting block group, wiping cloth, a third mounting frame and a second compression spring, wherein one end of the F pipe penetrates through the second mounting frame to be respectively extended into the heating chamber and the annealing chamber, one end of the F pipe is fixedly provided with the horn cover group, the fan is mounted above the second mounting frame, one end of the fan is connected with the other end of the F pipe, one end of the gas pipe penetrates through the second mounting frame to be extended into the drying chamber, one end of the gas pipe is fixedly provided with another horn cover group, the other end of the gas pipe is connected with the other end of the fan, the fan is electrically connected with the controller, one side of the mounting block group is provided with wiping cloth, one side of the third mounting frame is fixedly connected with one end of the second compression spring, one side of the third mounting frame is fixedly connected with two sides of the second mounting frame, and the other mounting block group is fixedly arranged below the mounting block group.
Through adopting above-mentioned technical scheme, be equipped with the installation piece group, play the effect of installation connection through the installation piece group to play fixed connection's effect through the installation piece group.
Preferably, the first mounting frame, the first compression spring, the first convex groove plate group and the first guide wheel group form a compression mechanism, and the compression distance of the compression mechanism is 0-5cm.
Through adopting above-mentioned technical scheme, be equipped with first flange group, play the effect of swivelling joint and fixed connection through first flange group.
Preferably, the number of the matched blocks is 4, and the matched blocks are symmetrically arranged about the central line of the annealing chamber.
Through adopting above-mentioned technical scheme, be equipped with supporting piece, play fixed connection and supporting connection's effect through supporting piece.
Preferably, the connection shape of the installation pipe group, the spray header and the double-head connecting pipe is in a half-loop shape.
Through adopting above-mentioned technical scheme, be equipped with the double-end connecting pipe, play the effect of three-dimensional connection through the double-end connecting pipe.
Preferably, 8 groups of spray heads are arranged, and the installation distance between the spray heads is 2-5cm.
Through adopting above-mentioned technical scheme, be equipped with the shower head, play and spray annealing effect through the shower head.
Preferably, the difference between the highest point of the water storage box and the lowest point of the through plate is 1.5-3cm.
Through adopting above-mentioned technical scheme, be equipped with the retaining box, play retaining cyclic utilization's effect through the retaining box.
Preferably, the number of the third mounting frames is 2, and the third mounting frames are symmetrically arranged about the center line on the right side of the second mounting frame.
Through adopting above-mentioned technical scheme, be equipped with the third installing frame, play two-way fixed connection's effect through the third installing frame to play the effect of clearance motion through the third installing frame.
Compared with the prior art, the invention has the beneficial effects that: the wire drawing machine with the functions of wire breakage inspection and continuous annealing,
(1) The second mounting frame is arranged, the second mounting frame is fixedly connected with one side of the machine body, and corresponding equipment is mounted on one side of the machine body together through the second mounting frame, so that the situation that the existing wire drawing machine and annealing equipment are separately arranged, and the wire drawn materials also need to be subjected to annealing again through auxiliary equipment after being drawn is avoided, and the situation that the machining procedure is troublesome is increased;
(2) The wire drawing machine is provided with a contact sensor, and irradiation contact treatment is carried out on infrared rays emitted by the contact sensor and wire drawing materials, so that wire breakage detection and feedback treatment are carried out on the wire drawing materials in the wire drawing process, and meanwhile, the problems that in the wire drawing process of different materials, due to slag bonding, winding, wire clamping or wire drawing materials, and the like in the wire drawing process, the wire drawing machine is not stopped in time, wire drawing traction continues to run, a blank mold is caused, a large amount of time and labor are consumed for wire re-threading or wire connection, the stop time is increased, the production efficiency is low, the labor intensity of workers is increased, and more energy consumption is wasted are avoided;
(3) The continuous annealing device is arranged, corresponding equipment is started to work through the controller, the heating pipe is heated in the working process of the heater, the material after wire drawing is heated through the heating pipe, meanwhile, the second guide wheel set is driven to rotate in the working process of the rotating motor, water in the water storage box is conveyed into the pressurized water pump through the conveying pipe in the working process of the water pump in sequence, the pressurized water pump conveys the water into the double-end connecting pipe through the connecting pipe, the water sequentially entering the double-end connecting pipe continuously anneals the wire drawing after heating through the mounting pipe group and the spray header, the sprayed water falls into the water storage box through the through plate, and meanwhile, the effect of water recycling and annealing is achieved;
(4) The device comprises a fan, wherein the fan is provided with a waste heat utilization wiping device, heat and high-temperature steam in a heating chamber and an annealing chamber are conveyed to the inside of the drying chamber through an F pipe in the working process of the fan, meanwhile, annealed wire drawing materials are dried through the heat and the high-temperature steam, residual moisture on the wire drawing surfaces is wiped when the wire drawing materials are contacted with wiping cloth in the wire drawing movement process in sequence, so that the situation that the wire drawing materials are subjected to oxidation-reduction reaction treatment due to the residual moisture on the wire drawing materials is avoided, meanwhile, the wiping cloth is extruded by the wire drawing materials, the wiping cloth is stressed to drive a mounting block group to move, the mounting block group is stressed to carry out a second compression spring, so that the wire drawing materials with different sizes and diameters are conveniently wiped, and meanwhile, the shape of the whole mounting block group is concave, and the effect of wrapping and wiping treatment is sequentially achieved;
(5) Be provided with first guide pulley group and first flange group, run through first guide pulley group with wire drawing department material through the manual to first guide pulley group atress drives first flange group motion, carries out extrusion treatment to first compression spring in the first flange group motion in-process simultaneously, reaches in proper order and carries the effect of handling to the wire drawing material of equidimension and different diameters equally among the above-mentioned.
Drawings
FIG. 1 is a schematic diagram of a front cross-sectional structure of the present invention;
FIG. 2 is a schematic cross-sectional elevation view of a second mounting frame according to the present invention;
FIG. 3 is a schematic view of a continuous annealing apparatus according to the present invention;
FIG. 4 is a right-side view of the heating tube of the present invention;
FIG. 5 is a right side view schematic of the mounting tube set, the shower head, the double-ended connection tube and the connection tube of the present invention;
FIG. 6 is a schematic view of a waste heat utilizing wiping device of the present invention;
fig. 7 is a right side cross-sectional view of the mounting block set, the wiping cloth, the third mounting frame and the second compression spring according to the present invention.
In the figure: 1. the device comprises a machine body, 2, an alarm lamp, 3, a first convex groove plate group, 4, a first guide wheel group, 5, a first mounting frame, 6, a first compression spring, 7, a contact sensor, 8, a second mounting frame, 9, a heating chamber, 10, an annealing chamber, 11, a drying chamber, 12, a matching block, 13, a continuous annealing device, 1301, a second guide wheel group, 1302, a rotating motor, 1303, a heating pipe, 1304, a heater, 1305, a mounting pipe group, 1306, a spray header, 1307, a double-headed connecting pipe, 1308, a connecting pipe, 1309, a pressurized water pump, 1310, a conveying pipe, 1311, a water pump, 1312, a water storage box, 14, a waste heat utilization wiping device, 1401, an F pipe, 1402, a horn cover group, 1403, a fan, 1404, a gas conveying pipe, 1405, a mounting block group 1406, a wiping cloth, 1407, a third mounting frame, 1408, a second compression spring, 15 and a cover plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-7, the present invention provides a technical solution: as shown in figure 1, a wire drawing machine with wire breakage inspection and continuous annealing functions is characterized in that an alarm lamp 2 is fixedly arranged on one side above a machine body 1, a connecting hole is formed in a penetrating manner of a first convex groove plate group 3, a first guide wheel group 4 is rotatably connected with the first convex groove plate group 3 through a connecting pin, the upper inside of a first mounting frame 5 is fixedly connected with one end of a first compression spring 6, the other end of the first compression spring 6 is fixedly connected with one side of the first convex groove plate group 3, one side of the first mounting frame 5 is fixedly connected with one side of the machine body 1, another first convex groove plate group 3 is fixedly connected with one side of the machine body 1 below the first convex groove plate group 3, a compression mechanism is formed by the first mounting frame 5, the first compression spring 6, the first convex groove plate group 3 and the first guide wheel group 4, the compression distance of the compression mechanism ranges from 0 cm to 5cm, contact treatment is carried out between the wire drawing material and the first guide wheel group 4, at this moment, the first guide wheel group 4 is forced to drive the first convex groove plate group 3 to move, and the first convex groove plate group 3 moves in-process and carries out extrusion treatment to the first compression spring 6, simultaneously the first convex groove plate group 3 moves in-process and the first installation frame 5 relative motion, thereby the material that makes things convenient for different models, sizes and diameters carries out wire drawing processing through changing the relative distance height between first convex groove plate group 3 and the first guide wheel group 4 in proper order, and whole compression mechanism compression distance interval is 5cm, reach the biggest wire drawing material diameter through the distance when whole compression mechanism reaches the biggest compression distance interval this moment, contact inductor 7 installs in 3 one side of first convex groove plate group, and contact inductor 7 all with alarm lamp 2 and controller electric connection, organism 1 and controller electric connection.
As shown in fig. 2, through holes are provided through both sides of the second mounting frame 8, and the interior of the second mounting frame 8 is divided into a heating chamber 9, an annealing chamber 10 and a drying chamber 11 by through hole partition boards, meanwhile, the second mounting frame 8 is fixed on the other side of the machine body 1, heat insulation boards are mounted under the interior of the heating chamber 9, supporting blocks 12 are fixed under the interior of the annealing chamber 10, 4 supporting blocks 12 are provided, and the supporting blocks 12 are symmetrically arranged about the central line of the annealing chamber 10, 4 supporting blocks 12 are provided, so that the water storage boxes 1312 can be stably mounted in the annealing chamber 10 through the supporting blocks 12, the shape of the supporting blocks 12 and the peripheral shape of the bottom of the water storage boxes 1312 are matched, so that the water storage boxes 1312 can be conveniently and rapidly mounted and dismounted through the supporting blocks 12, a large connecting gap between the two is avoided, and meanwhile, the water storage boxes 1312 are in a shaking and unstable state inside the annealing chamber 10, the water inside the water storage box 1312 is easily scattered inside the annealing chamber 10 in sequence, the through plates are fixed above the inside of the annealing chamber 10, the guide plates are fixed on the two sides of the through plates, the cover plate 15 is embedded and fixed with the sightseeing window, the cover plate 15 wraps one side of the second mounting frame 8 and is fixedly connected, the effect of penetrating connection is achieved on the wiredrawing material through the through holes, the condition that the wiredrawing material cannot be conveyed inside the second mounting frame 8 for annealing treatment due to the fact that the two sides of the second mounting frame 8 are not provided with the through holes when the wiredrawing material passes through the machine body 1 is avoided, the operation state of the equipment inside the second mounting frame 8 is directly observed and treated through the sightseeing window in sequence, when the equipment inside the second mounting frame 8 breaks down, the fault point and the fault position can be quickly found and treated through the sightseeing window, and the maintenance efficiency and the maintenance speed of the fault point and the fault position are sequentially improved.
As shown in fig. 3 and 4, the continuous annealing device 13 for heating and annealing wire drawing members is installed inside the heating chamber 9 and the annealing chamber 10, respectively, and the continuous annealing device 13 includes a second guide pulley group 1301, a rotating electric machine 1302, a heating pipe 1303, a heater 1304, an installation tube group 1305, a shower head 1306, a double-headed connection tube 1307, a connection tube 1308, a pressurized water pump 1309, a delivery tube 1310, a water pump 1311 and a water storage box 1312, the second guide pulley group 1301 is installed under the inside of the heating chamber 9 through a connection rod bearing, one end of the rotating electric machine 1302 extends through the second installation frame 8 to the heating chamber 9 and is fixedly connected with another second guide pulley group 1301, the heating pipe 1303 is fixed on one side of the rotating electric machine 1302 through an installation seat, the heater 1304 is installed under the heat insulation plate, and heater 1304 and heating pipe 1303 and controller electric connection, install the nest of tubes 1305 bottom and inlay and install shower head 1306, shower head 1306 is provided with 8 groups, and installation distance range between the shower head 1306 is 2-5cm, thereby carry out comprehensive spray annealing treatment to the wire drawing material through 8 groups 16 of shower head 1306, thereby installation distance between the shower head 1306 sets up to 5cm effectual increase spray area, avoid whole spraying to concentrate on the same position simultaneously and spray the treatment, lead to the wire drawing material atress motion still to have the condition of waste heat after spraying in proper order, when leading to wire drawing material that contains the waste heat and wiper 1406 contact, thereby lead to wiper 1406 to appear the condition of scorching and rolling, influence whole wiper 1406 life simultaneously.
As shown in fig. 5, a pipe joint is embedded and installed on one side of the installation pipe group 1305, a pipe joint is embedded and installed on one side of the double-head connecting pipe 1307, one end of the double-head connecting pipe 1307 is connected with the installation pipe group 1305 through the pipe joint, meanwhile, the double-head connecting pipe 1307 is connected with one end of the connecting pipe 1308 through the pipe joint, the installation pipe group 1305 is installed above the inside of the annealing chamber 10, the connection shape of the installation pipe group 1305, the spray header 1306 and the double-head connecting pipe 1307 is in a semi-circle shape, and the connection shape among the three is in a semi-circle shape, so that the package spraying treatment is conveniently carried out on the wire drawing material through the installation pipe group 1305 and the spray header 1306, meanwhile, the single-side annealing treatment is only carried out after the wire drawing material is heated, thus not only influencing the annealing speed and efficiency of the whole wire drawing material, but also causing the situation of uneven surface spraying of the wire drawing material and annealing deformation, the connection shape between the three parts is in a half-back shape in sequence, so that the simplicity and practicality of connection among the three parts are reflected, the symmetry and the aesthetic property of connection among the three parts are reflected, the other end of the connecting pipe 1308 penetrates through the through plate to be fixedly connected with one end of the pressurizing water pump 1309, the other end of the pressurizing water pump 1309 is connected with the conveying pipe 1310 and the water pump 1311, a limiting block is fixed in the water storage box 1312, the water pump 1311 is arranged in the water storage box 1312 through the limiting block, the water storage box 1312 is arranged below the inner part of the annealing chamber 10 through the matching block 12, the difference distance between the highest point of the water storage box 1312 and the lowest point of the through plate is 1.5-3cm, if the highest point of the water storage box 1312 exceeds the lowest point of the through plate by a certain distance, the water storage box 1312 can not be arranged in the annealing chamber 10 through the matching block 12 in a matching way, thus, the operation treatment of the integral continuous annealing device 13 is affected, and the cutting treatment is needed to be carried out on the upper part of the water storage box 1312 through auxiliary equipment, so that the water storage box 1312 reaches the standard of matched connection installation, meanwhile, the appearance of the integral water storage box 1312 is also easily affected due to the trouble of operation, the situation that the phase difference distance between the highest point of the water storage box 1312 and the lowest point of a through plate is set to be 1.5cm is avoided in sequence, and the water pump 1311, the rotary motor 1302 and the pressurized water pump 1309 are electrically connected with a controller.
As shown in fig. 6, the waste heat utilization wiping device 14 for drying and wiping after heating and annealing the wire drawing member is installed inside the drying chamber 11 and above the second installation frame 8, and the waste heat utilization wiping device 14 comprises an F pipe 1401, a horn cover group 1402, a fan 1403, a gas pipe 1404, an installation block group 1405, a wiping cloth 1406, a third installation frame 1407 and a second compression spring 1408, wherein one end of the F pipe 1401 penetrates through the second installation frame 8 to be respectively extended inside the heating chamber 9 and the annealing chamber 10, one end of the F pipe 1401 is fixed with the horn cover group 1402, the fan 1403 is installed above the second installation frame 8, one end of the fan 1403 is connected with the other end of the F pipe 1401, one end of the gas pipe 1404 penetrates through the second installation frame 8 to be extended inside the drying chamber 11, one end of the gas pipe 1404 is fixed with another horn cover group 1402, and the other end of the gas pipe 1404 is connected with the other end of the fan 1403, the fan 1403 is electrically connected with the controller, and the effect of penetrating connection and bidirectional connection is achieved through the F pipe 1401, and the effect of saving pipe connection is achieved through the F pipe 1401, and the effect of multipurpose single pipe is achieved.
As shown in fig. 7, the wiping cloth 1406 is installed on one side of the installation block group 1405, the inside of the third installation frame 1407 is fixedly connected with one end of the second compression spring 1408, the other end of the second compression spring 1408 is fixedly connected with one side of the installation block group 1405, one side of the third installation frame 1407 is fixedly connected with two sides of the second installation frame 8, the third installation frame 1407 is provided with 2 installation frames 1407, and the third installation frame 1407 is symmetrically arranged about the right central line of the second installation frame 8, so that the 2 installation block groups 1405 and the wiping cloth 1406 are convenient to be connected and fixed, and therefore the fact that when the single installation block group 1405 and the wiping cloth 1406 are installed in the second installation frame 8 for a long time, the wiping cloth 1406 contains a large amount of steam moisture due to the influence of high-temperature steam for a long time is avoided, meanwhile, the wiping cloth 1406 cannot effectively play a role in the effect, and in turn, the third installation frame 1407 is provided with two installation frames 1407, the practicality of the third installation frame 1407 is further embodied, the connectivity and the installation effect of the third installation frame 1407 are convenient, and the installation block group 1407 is also fixed under the installation block group 1405.
Working principle: in the wire drawing machine with wire breakage checking and continuous annealing functions, a certain thrust is applied by holding the wire drawing material manually, at the moment, one end of the wire drawing material is in contact with the first guide wheel set 4, at the moment, the first guide wheel set 4 is forced to drive the first convex groove plate set 3 to move, the first compression spring 6 is extruded to process the first convex groove plate set 3 in the moving process, meanwhile, the first convex groove plate set 3 moves relative to the first mounting frame 5 in the moving process, when one end of the wire drawing material enters the machine body 1, the machine body 1 and corresponding equipment are started to perform working treatment by the controller, the wire drawing material entering the machine body 1 is subjected to wire drawing treatment by the wire drawing die inside the machine body 1, and when the wire drawing material enters the heating chamber 9 inside the second mounting frame 8 through the machine body 1 to be in contact with the second guide wheel set 1301, the second guide wheel set 1301 is driven by the rotation force of the rotating motor 1302 to heat one end of the wire drawing material through the heating pipe 1303, and the heated wire drawing material is conveyed into the annealing chamber 10, at this time, the water in the water storage box 1312 is conveyed into the pressurized water pump 1309 through the conveying pipe 1310 in the water pump 1311 working process, and the pressurized water pump 1309 conveys the water into the double-headed connecting pipe 1307 through the connecting pipe 1308, meanwhile, the water entering into the double-headed connecting pipe 1307 sprays and anneals the heated wire drawing material through the mounting pipe set 1305 and the spray header 1306, and the sprayed water falls into the water storage box 1312 through the through plate, and the annealed wire drawing material enters the drying chamber 11, meanwhile, the fan 1403 conveys the heat and high-temperature steam in the heating chamber 9 and the annealing chamber 10 into the drying chamber 11 through the F pipe 1401 and the horn hood set 1402 to dry the annealed wire drawing material, when the dried wire drawing material contacts with the wiping cloth 1406, the wiping cloth 1406 is stressed to drive the installation block group 1405 to move, the second compression spring 1408 is extruded in the movement process of the installation block group 1405, meanwhile, the installation block group 1405 and the third installation frame 1407 are relatively moved in the movement process, the wire drawing material which is sequentially wiped is rolled by rolling equipment, the observation window on the cover plate 15 is used for observation treatment in the wire drawing material processing process, the contact sensor 7 is used for reacting and contacting signals when the wire breakage condition occurs, and the alarm lamp 2 is used for alarming conveniently operating and treating the wire breakage material gold and the machine body 1 by an operator, so that the whole operation is finished, and the content which is not described in detail in the specification belongs to the prior art known to the person skilled in the art.
The terms "center," "longitudinal," "transverse," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like are used for descriptive simplicity and convenience only and not as an indication or implying that the apparatus or element being referred to must have a particular orientation, be constructed and operated for a particular orientation, based on the orientation or positional relationship illustrated in the drawings, and thus should not be construed as limiting the scope of the present invention.
Although the present invention has been described with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described, or equivalents may be substituted for elements thereof, and any modifications, equivalents, improvements and changes may be made without departing from the spirit and principles of the present invention.
Claims (7)
1. Wire drawing machine with broken string inspection and continuous annealing function, including organism (1), first flange board group (3), first guide pulley group (4), first installing frame (5), contact inductor (7), second installing frame (8), continuous annealing device (13), waste heat utilization wiping arrangement (14) and apron (15), its characterized in that:
The utility model discloses a heat-insulating plate annealing machine, which is characterized in that an alarm lamp (2) is fixedly arranged on one side above a machine body (1), a connecting hole is formed by penetrating a first convex groove plate group (3), a first guide wheel group (4) is rotationally connected with the first convex groove plate group (3) through a connecting pin, the inner upper side of a first mounting frame (5) is fixedly connected with one end of a first compression spring (6), the other end of the first compression spring (6) is fixedly connected with one side of the first convex groove plate group (3), one side of the first mounting frame (5) is fixedly connected with one side of the machine body (1), the other first convex groove plate group (3) is fixedly connected with one side of the machine body (1) below the first convex groove plate group (3), a contact sensor (7) is arranged on one side of the first convex groove plate group (3), the machine body (1) is electrically connected with a controller, two sides of a second mounting frame (8) are fixedly connected with one side of the first convex groove plate group (3), two sides of the second mounting frame (8) penetrate through holes, the second mounting frame (8) are respectively provided with a drying chamber (10) and an annealing chamber (10) and a drying chamber (10) is arranged in the inner side of the machine body (10) and is divided into a drying chamber (10) and an annealing chamber (10) at the same time, guide plates are fixed on two sides of the through plate, the cover plate (15) is embedded and fixed with a sightseeing window, and the cover plate (15) wraps one side of the second installation frame (8) and is fixedly connected;
The continuous annealing device (13) for heating and annealing the wire drawing part is respectively arranged in the heating chamber (9) and the annealing chamber (10), the continuous annealing device (13) comprises a second guide wheel group (1301), a rotating motor (1302), a heating pipe (1303), a heater (1304), a mounting pipe group (1305), a spray header (1306), a double-end connecting pipe (1307), a connecting pipe (1308), a pressurized water pump (1309), a conveying pipe (1310), a water pump (1311) and a water storage box (1312), the second guide wheel group (1301) is arranged below the inner part of the heating chamber (9) through a connecting rod bearing, one end of the rotating motor (1302) penetrates through a second mounting frame (8) to extend to the heating chamber (9) and be fixedly connected with the other second guide wheel group (1301), the heating pipe (1303) is fixed on one side of the rotating motor (1302) through a mounting seat, the heater (1304) is arranged below the heat insulation board (1305), the heater (1304) is electrically connected with the heating pipe (1303) and the controller, the spray header (1306) is arranged on the bottom of the mounting pipe group (1305) in an embedded manner, one side of the mounting pipe (1305) is connected with the connecting pipe (1305) through the connecting pipe (1307) in an embedded manner, one end of the double-end connecting pipe (1305) is connected with the double-end connecting pipe (130) through the connecting pipe (130) in an embedded manner, meanwhile, a double-end connecting pipe (1307) is connected with one end of a connecting pipe (1308) through a pipeline connector, a mounting pipe group (1305) is mounted above the inside of an annealing chamber (10), the other end of the connecting pipe (1308) penetrates through a through plate to be fixedly connected with one end of a pressurizing water pump (1309), the other end of the pressurizing water pump (1309) is connected with a conveying pipe (1310) and a water pump (1311), a limiting block is fixed inside a water storage box (1312), the water pump (1311) is mounted inside the water storage box (1312) through the limiting block, the water storage box (1312) is mounted below the inside of the annealing chamber (10) through a matching block (12), and the water pump (1311), a rotating motor (1302) and the pressurizing water pump (1309) are electrically connected with a controller;
The waste heat utilization wiping device (14) for drying and wiping after the wire drawing piece is heated and annealed is arranged in the drying chamber (11) and above the second mounting frame (8), the waste heat utilization wiping device (14) comprises an F pipe (1401), a horn cover group (1402), a fan (1403), a gas pipe (1404), a mounting block group (1405), wiping cloth (1406), a third mounting frame (1407) and a second compression spring (1408), one end of the F pipe (1401) penetrates through the second mounting frame (8) to extend into the heating chamber (9) and the annealing chamber (10) respectively, one end of the F pipe (1401) is fixed with the horn cover group (1402), the fan (1403) is arranged above the second mounting frame (8), one end of the fan (1403) is connected with the other end of the F pipe (1401), one end of the gas pipe (1404) penetrates through the second mounting frame (1405) to extend into the drying chamber (11), one end of the other horn cover group (1402) is fixed, the other end of the gas pipe (1403) is connected with the fan (1403) and the other end of the fan (1403) is connected with the air pipe (1403) and the first side of the air pipe (1403) is electrically connected with the first compression spring (1406), the other end of the second compression spring (1408) is fixedly connected with one side of the installation block group (1405), one side of the third installation frame (1407) is fixedly connected with two sides of the second installation frame (8), and the other installation block group (1405) is fixed below the installation block group (1405).
2. The wire drawing machine with wire breakage checking and continuous annealing function according to claim 1, wherein: the first mounting frame (5), the first compression spring (6), the first convex groove plate group (3) and the first guide wheel group (4) form a compression mechanism, and the compression distance of the compression mechanism is 0-5cm.
3. The wire drawing machine with wire breakage checking and continuous annealing function according to claim 1, wherein: the number of the matched blocks (12) is 4, and the matched blocks (12) are symmetrically arranged about the central line of the annealing chamber (10).
4. The wire drawing machine with wire breakage checking and continuous annealing function according to claim 1, wherein: the connection shape of the mounting tube group (1305), the spray header (1306) and the double-head connecting tube (1307) is in a half-loop shape.
5. The wire drawing machine with wire breakage checking and continuous annealing function according to claim 1, wherein: the spray heads (1306) are provided with 8 groups, and the installation distance between the spray heads (1306) is 2-5cm.
6. The wire drawing machine with wire breakage checking and continuous annealing function according to claim 1, wherein: the difference distance between the highest point of the water storage box (1312) and the lowest point of the through plate is 1.5-3cm.
7. The wire drawing machine with wire breakage checking and continuous annealing function according to claim 1, wherein: the number of the third mounting frames (1407) is 2, and the third mounting frames (1407) are symmetrically arranged about the right central line of the second mounting frame (8).
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Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110586677A (en) * | 2019-10-11 | 2019-12-20 | 张家港市承骏机械有限公司 | Multi-head continuous annealing wire drawing machine |
| CN111451307A (en) * | 2020-04-14 | 2020-07-28 | 江苏鑫立强机械科技有限公司 | Double-end of continuous annealing is two receives wire drawing machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| GB648057A (en) * | 1948-11-16 | 1950-12-28 | Stordy Engineering Ltd | Improvements in, or relating to, furnaces for continuous annealing of metal sheets |
| CN202570789U (en) * | 2012-04-19 | 2012-12-05 | 佛山市广意永雄机械有限公司 | Continuous annealing double-head single-take-up wire drawing machine |
| CN209849569U (en) * | 2019-03-26 | 2019-12-27 | 天津正标津达线缆集团有限公司 | Wire drawing annealing device for power cable processing |
| CN111744978A (en) * | 2020-07-01 | 2020-10-09 | 王小珍 | Heating system of continuous annealing wire drawing machine |
| CN213826446U (en) * | 2020-09-22 | 2021-07-30 | 江苏辰鹏仪表科技有限公司 | Continuous annealing and wire drawing equipment for manufacturing wires and cables |
| CN112575174A (en) * | 2020-12-14 | 2021-03-30 | 梧州市同润铜业有限公司 | On-line centralized continuous annealing method of wire drawing machine and annealing equipment thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110586677A (en) * | 2019-10-11 | 2019-12-20 | 张家港市承骏机械有限公司 | Multi-head continuous annealing wire drawing machine |
| CN111451307A (en) * | 2020-04-14 | 2020-07-28 | 江苏鑫立强机械科技有限公司 | Double-end of continuous annealing is two receives wire drawing machine |
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