CN113795158A

CN113795158A - Article for use in a non-combustible aerosol provision system

Info

Publication number: CN113795158A
Application number: CN202080034029.5A
Authority: CN
Inventors: 马克·奥斯汀; 理查德·赫普沃斯; 本杰明·泰勒; 瓦莱里奥·塞博尔德
Original assignee: Nicoventures Trading Ltd
Current assignee: Nicoventures Trading Ltd
Priority date: 2019-03-11
Filing date: 2020-03-11
Publication date: 2021-12-14
Also published as: UA127554C2; US20220175021A1; CA3133064A1; JP2022524797A; AR118287A1; KR20210135591A; GB201903284D0; IL285967A; WO2020183164A1; TW202100195A; AU2020239383A1; EP3937668A1; AU2020239383B2

Abstract

Embodiments of the present invention relate to an article for use in a non-combustible aerosol provision system, the article comprising an aerosol generating material and a mouthpiece connected to the aerosol generating material, wherein the mouthpiece comprises a mouthpiece having a diameter of greater than 450mm³The internal volume of (a). There is also provided a system comprising an article and a non-combustible aerosol provision means for heating an aerosol generating material of the article.

Description

Article for use in a non-combustible aerosol provision system

Technical Field

The present invention relates to an article for use in a non-combustible aerosol provision system and to a non-combustible aerosol provision system comprising the article.

Background

Certain tobacco industry products produce aerosols during use, which are inhaled by the user. For example, a tobacco heating device heats an aerosol-generating substrate (such as tobacco) by heating but not burning the substrate to form an aerosol. Such tobacco industry products typically include a mouthpiece through which the aerosol passes to reach the mouth of the user.

Disclosure of Invention

According to an embodiment of the invention, in a first aspect, there is provided an article for use in a non-combustible aerosol provision system, the article comprising an aerosol-generating material and a mouthpiece connected to the aerosol-generating material, wherein the mouthpiece comprises a mouthpiece having a diameter of greater than 450mm³The internal volume of (a).

According to an embodiment of the invention, in a second aspect, there is provided a system comprising an article according to the first aspect and a non-combustible aerosol provision means for heating an aerosol generating material of the article.

Drawings

Embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:

FIG. 1 is a side cross-sectional view of an article for use with a non-combustible aerosol provision device, the article comprising a mouthpiece;

FIG. 2a is a side cross-sectional view of another article for use with a non-combustible aerosol provision device, in this example the article comprising a mouthpiece containing a capsule;

figure 2b is a cross-sectional view of the mouthpiece shown in figure 2a containing a capsule;

FIG. 3 is a side cross-sectional view of another article for use with a non-combustible aerosol provision device, in this example the article comprising a mouthpiece;

figure 4 is a perspective view of a non-combustible aerosol provision device for generating an aerosol from the aerosol generating material of the article of figures 1, 2a, 2b and 3;

FIG. 5 shows the device of FIG. 4 with the outer cover removed and without the article present;

FIG. 6 is a side view, partially in section, of the apparatus of FIG. 4;

FIG. 7 is an exploded view of the device of FIG. 4 with the outer cover omitted;

FIG. 8A is a cross-sectional view of a portion of the device of FIG. 4;

FIG. 8B is a close-up illustration of a region of the apparatus of FIG. 8A; and is

FIG. 9 is a flow chart of a method of manufacturing an article for use with a non-combustible aerosol provision device.

Detailed Description

As used herein, the term "delivery system" is intended to encompass a system for delivering a substance to a user, and includes:

combustible aerosol provision systems such as cigarettes for pipes or for cigarettes or for self-made cigarettes, cigarillos (cigalano), cigars (cigar) and tobacco (whether based on tobacco, tobacco derivatives, expanded tobacco, reconstituted tobacco, tobacco substitutes or other smokable materials);

a non-combustible aerosol provision system that releases compounds from an aerosolizable material without combusting the aerosolizable material, such as e-cigarettes, tobacco heating products, and hybrid systems that generate aerosols using a combination of aerosolizable materials;

an article comprising nebulizable material and configured for use in one of the non-combustible aerosol provision systems; and

aerosol-free delivery systems, such as lozenges, chews (chewing gums), patches, articles comprising inhalable powders, and smokeless tobacco products such as snuff (snus) and snuff (snuff), which deliver a material to a user without forming an aerosol, wherein the material may or may not comprise nicotine.

In accordance with the present disclosure, a "combustible" aerosol provision system is a system in which a constituent nebulizable material of the aerosol provision system (or a component thereof) is combusted or burned off so as to facilitate delivery to a user.

According to the present disclosure, a "non-combustible" aerosol provision system is a system in which the constituent nebulizable material of the aerosol provision system (or components thereof) is not combusted or combusted away in order to facilitate delivery to a user. In embodiments described herein, the delivery system is a non-combustible aerosol provision system, such as a powered non-combustible aerosol provision system.

In one embodiment, the non-combustible aerosol provision system is an electronic cigarette, also known as an electronic smoking device (vaping device) or an electronic nicotine delivery system (END), although it should be noted that the presence of nicotine in the nebulizable material is not essential.

In one embodiment, the non-combustible aerosol provision system is a tobacco heating system, also referred to as a heat non-combustible system.

In one embodiment, the non-combustible aerosol provision system is a hybrid system that generates an aerosol using a combination of nebulizable materials, one or more of which may be heated. Each of the nebulizable materials may be in the form of, for example, a solid, a liquid, or a gel, and may or may not contain nicotine. In one embodiment, the mixing system includes a liquid or gel nebulizable material and a solid nebulizable material. The solid nebulizable material may comprise, for example, tobacco or non-tobacco products.

In general, a non-combustible aerosol provision system can include a non-combustible aerosol provision apparatus and an article of manufacture for use with the non-combustible aerosol provision system. However, it is envisaged that the article itself comprising the means for powering the aerosol-generating component may itself form a non-combustible aerosol provision system.

In one embodiment, the non-combustible aerosol provision device may include a power source and a controller. The power source may be an electrical power source or an exothermic power source. In one embodiment, the exothermic power source includes a carbon substrate that can be energized to distribute electricity in the form of heat to the aerosolizable material or heat transfer material proximate the exothermic power source. In one embodiment, a power source (such as an exothermic power source) is provided in the article to form a non-combustible aerosol provision device.

In one embodiment, an article for use with a non-combustible aerosol provision device may comprise an aerosolizable material, an aerosol-generating component, an aerosol-forming region, a mouthpiece, and/or a region for receiving an aerosolizable material.

In one embodiment, the aerosol-generating component is a heater capable of interacting with the nebulizable material so as to release one or more volatiles from the nebulizable material to form an aerosol. In one embodiment, the aerosol-generating component is capable of generating an aerosol from an aerosolizable material without heating. For example, the aerosol-generating component may be capable of generating an aerosol from the nebulizable material without applying heat thereto, e.g., via one or more of vibration, mechanical, pressure, or electrostatic means.

In one embodiment, the nebulizable material may comprise an active material, an aerosol-forming material, and optionally one or more functional materials. The active material may comprise nicotine (optionally contained in tobacco or a tobacco derivative) or one or more other non-olfactory physiologically active materials. A non-olfactory physiologically active material is a material that is included in an aerosolizable material in order to achieve a physiological response other than olfactory perception.

The aerosol-forming material may comprise one or more of glycerol (glycerine), glycerol (glycerol), propylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1, 3-butanediol, erythritol, meso-erythritol, ethyl vanillate, ethyl laurate, diethyl suberate, triethyl citrate, glyceryl triacetate, a mixture of glyceryl diacetate, benzyl benzoate, benzyl phenylacetate, glyceryl tributyrate, lauryl acetate, lauric acid, myristic acid, and propylene carbonate.

The one or more functional materials may include one or more of a fragrance, a carrier, a pH adjuster, a stabilizer, and/or an antioxidant.

In one embodiment, an article for use with a non-combustible aerosol provision device may include an aerosolizable material or a region for receiving an aerosolizable material. In one embodiment, an article for use with a non-combustible aerosol provision device may comprise a mouthpiece. The region for receiving the nebulizable material may be a storage region for storing the nebulizable material. For example, the storage area may be a container. In one embodiment, the region for receiving nebulizable material may be separate from or combined with the aerosol-generating region.

Nebulizable material (which may also be referred to herein as aerosol-generating material) is a material capable of generating an aerosol, for example, when heated, irradiated, or energized in any other manner. The nebulizable material may, for example, be in the form of a solid, liquid or gel, which may or may not contain nicotine and/or flavoring agents. In some embodiments, the nebulizable material may comprise an "amorphous solid," which may alternatively be referred to as an "integral solid" (i.e., non-fibrous). In some embodiments, the amorphous solid may be a dried gel. An amorphous solid is a solid material that can retain some fluid (such as a liquid) therein. In some embodiments, the nebulizable material can, for example, comprise about 50, 60, or 70 wt% amorphous solids to about 90, 95, or 100 wt% amorphous solids.

The nebulizable material may be present on a substrate. The substrate may be or comprise, for example, paper, card, paperboard, cardboard, a reconstituted nebulizable material, a plastic material, a ceramic material, a composite material, glass, metal, or a metal alloy.

An aerosol modifier is a substance that is capable of altering an aerosol in use. The agent may modify the aerosol in a manner that produces a physiological or sensory effect on the human body. Examples of aerosol modifiers are flavoring agents and sensates. Sensates produce a sensory sensation that can be perceived by a sensation, such as a cool or sour sensation.

Susceptors are materials that can be heated by penetrating them with a changing magnetic field, such as an alternating magnetic field. The heating material may be an electrically conductive material such that penetration of the heating material with a varying magnetic field causes inductive heating of the heating material. The heating material may be a magnetic material such that penetration of the heating material with a varying magnetic field causes hysteresis heating of the heating material. The heating material may be electrically conductive and magnetic, such that the heating material may be heated by two heating mechanisms.

Induction heating is the process of heating an electrically conductive object by penetrating the object with a varying magnetic field. The process is described by faraday's law of induction and ohm's law. The induction heater may comprise an electromagnet and means for passing a varying current, such as an alternating current, through the electromagnet. When the electromagnet and the object to be heated are properly positioned relative to each other such that the resultant varying magnetic field generated by the electromagnet penetrates the object, one or more eddy currents are generated inside the object. The object has a resistance to the flow of current. Thus, when such eddy currents are generated in the object, they resist the resistive flow of the object causing the object to be heated. This process is known as joule heating, ohmic heating, or resistive heating. An object capable of induction heating is called a susceptor.

In one embodiment, the susceptor is in the form of a closed loop. It has been found that when the susceptor is in the form of a closed loop, the magnetic coupling between the susceptor and the electromagnet is enhanced in use, which results in greater or improved joule heating.

Hysteresis heating is a process of heating an object made of a magnetic material by penetrating the object with a varying magnetic field. Hysteresis heating can be thought of as magnetic materials comprising many atomic scale magnets or magnetic dipoles. When a magnetic field penetrates such a material, the magnetic dipole aligns with the magnetic field. Thus, when a varying magnetic field (such as, for example, an alternating magnetic field generated by an electromagnet) penetrates a magnetic material, the orientation of these magnetic dipoles changes with the applied varying magnetic field. Such magnetic dipole reorientation results in heat generation in the magnetic material.

When an object is both electrically conductive and magnetic, penetrating the object with a varying magnetic field can cause both joule heating and hysteresis heating in the object. Furthermore, the use of magnetic materials may enhance the magnetic field, which may enhance joule heating.

In each of the above processes, since heat is generated within the object itself, rather than by an external heat source through thermal conduction, rapid temperature rise and more uniform heat distribution in the object can be achieved, particularly through selection of appropriate object materials and geometries, and appropriate varying magnetic field sizes and orientations relative to the object. Furthermore, since induction heating and hysteresis heating do not require a physical connection to be provided between the source of the varying magnetic field and the object, design freedom and control of the heating profile may be greater and costs may be lower.

Articles (such as those in the shape of rods) are often named according to product length: "conventional" (typically in the range of 68-75mm, e.g., about 68mm to about 72mm), "short" or "mini" (68mm or less), "king" (typically in the range of 75-91mm, e.g., about 79mm to about 88mm), "long" or "super king" (typically in the range of 91-105mm, e.g., about 94mm to about 101mm), and "super long" (typically in the range of about 110mm to about 121 mm).

They are also named according to product perimeter: "conventional" (about 23-25mm), "wide" (greater than 25mm), "slim" (about 22-23mm), "semi-slim" (about 19-22mm), "ultra-slim" (about 16-19mm), and "microfibrous" (less than about 16 mm).

Thus, for example, an article in a king size, ultra light and thin format will have a length of about 83mm and a circumference of about 17 mm.

Each form may be produced using a different length of mouthpiece. The mouthpiece length will be about 30mm to 50 mm. The tipping paper joins the mouthpiece to the aerosol-generating material and will typically have a longer length than the mouthpiece (e.g. 3mm to 10mm longer) such that the tipping paper covers the mouthpiece and overlaps with the aerosol-generating material (e.g. in the form of a base material rod) to join the mouthpiece to the rod.

The articles described herein and their aerosol-generating materials and mouthpieces may be manufactured in, but are not limited to, any of the forms described above.

The terms "upstream" and "downstream" as used herein are relative terms defined with respect to the direction of the mainstream aerosol drawn through the article or device in use.

The filamentary tow material described herein may comprise cellulose acetate tow. The filamentary tow may also be formed using other materials used to form fibers, such as polyvinyl alcohol (PVOH), polylactic acid (PLA), Polycaprolactone (PCL), poly (1-4 butanediol succinate) (PBS), poly (butylene adipate-co-terephthalate) (PBAT), starch-based materials, cotton, aliphatic polyester materials, and polysaccharide polymers or combinations thereof. The filamentary tow may be plasticized with a suitable plasticizer for the tow (such as triacetin, where the material is cellulose acetate tow), or the tow may be unplasticized. The tow may be of any suitable gauge, such as fibers having a "Y" shape or other cross section such as an "X" shape, a denier per filament between 2.5 and 15 (e.g., between 8.0 and 11.0), and a total denier between 5,000 and 50,000 (e.g., between 10,000 and 40,000).

As used herein, the term "tobacco material" refers to any material that includes tobacco or derivatives or substitutes thereof. The term "tobacco material" may include one or more of tobacco, tobacco derivatives, expanded tobacco, reconstituted tobacco or tobacco substitutes. The tobacco material may include one or more of shredded tobacco, tobacco fibers, cut tobacco, extruded tobacco, tobacco stems, tobacco lamina, reconstituted tobacco, and/or tobacco extracts.

As used herein, the terms "flavour" and "flavouring" refer to materials which may be used to produce a desired taste or flavour in products of adult consumers, as permitted by local regulations. One or more flavorants may be used as the aerosol modifier described herein.

They may include extracts (e.g., licorice, hydrangea, japanese white bark magnolia leaf, chamomile, fenugreek, clove, menthol, japanese mint, anise, cinnamon, vanilla, wintergreen, cherry, berry, peach, apple, jungle fowl, bourbon, scotch whisky, whiskey, spearmint, peppermint, lavender, cardamom, celery, quinoa, nutmeg, sandalwood, bergamot, geranium, honey refinement, rose oil, vanilla, lemon oil, orange oil, cassia seed, parsley seed, brandy, jasmonic, bayberry, ylang, sage, fennel, allspice, ginger, coriander, coffee, or peppermint oil from any species of the genus mentha), flavour enhancers, bitter receptor site blockers, sensation receptor site activators or stimulators, sugars and/or sugar substitutes (e.g., sucralose, acesulfame potassium, potassium, Aspartame, saccharin, cyclamate, lactose, sucrose, glucose, fructose, sorbitol, or mannitol), and other additives (such as charcoal, chlorophyll, minerals, botanicals, or breath fresheners). They may be imitations, synthetic or natural ingredients or mixtures thereof. They may be in any suitable form, for example oil, liquid or powder.

In the drawings described herein, like reference numerals are used to illustrate equivalent features, articles, or components.

FIG. 1 is a side cross-sectional view of an article 1 for use with a non-combustible aerosol provision apparatus.

The article 1 comprises a mouthpiece 2 and a cylindrical rod of aerosol-generating material 3 (in this case tobacco material) connected to the mouthpiece 2. The mouthpiece 2 comprises a mouthpiece having a diameter of greater than 450mm³The internal volume of (a). It has been found that providing a cavity of at least this volume enables improved aerosol formation. Such a cavity size provides sufficient space within the mouthpiece 2 to allow the heated volatile components to cool, thus allowing the aerosol-generating material 3 to be exposed to higher temperatures than would otherwise be possible as they could cause the aerosol to overheat.

In the present example, the mouthpiece 2 comprises a first hollow tubular element 4 and a second hollow tubular element 8 (also referred to as cooling element) upstream of the first hollow tubular element 4. In the present example, it is shown that,the cavity is formed within the second hollow tubular element 8, but in an alternative arrangement the cavity may be formed within a different part of the mouthpiece 2. More preferably, the mouthpiece 2 comprises a cavity, for example formed within the second hollow tubular element 8, having a diameter greater than 500mm³More preferably greater than 550mm³Thereby allowing further improvement of the aerosol. In some examples, the internal cavity comprises about 550mm³And about 750mm³A volume in between, for example, about 600mm³Or 700mm³。

In this example, the second hollow tubular element 8 is located upstream of, adjacent to and in abutting relationship with the body of material 6. The body of material 6 and the second hollow tubular element 8 each define a substantially cylindrical overall external shape and share a common longitudinal axis. The second hollow tubular element 8 is formed from a plurality of layers of paper which are wound in parallel with butt seams to form the tubular element 8. In this embodiment, the first paper layer and the second paper layer are provided in a two-layer tube, but in other embodiments, 3, 4, or more paper layers may be used to form a 3, 4, or more layer tube. Other configurations may be used, such as a layer of paper that is spirally wound, a paperboard tube, a tube formed using a tissue-type process, a molded or extruded plastic tube, or the like.

The second hollow tubular element 8 may also be formed using plug wrap (plug wrap) and/or tipping paper (tipping paper) as the second plug wrap 9 and/or tipping paper 5 described herein, which means that a separate tubular element is not required. The plug wrap and/or tipping paper is manufactured to have sufficient rigidity to withstand axial compression and bending moments that may occur during manufacture and when the article 1 is in use. For example, the plug wrap and/or tipping paper may have a basis weight of between 70gsm and 120gsm, more preferably between 80gsm and 110 gsm. Additionally or alternatively, the plug wrap and/or the tabbing paper may have a thickness of between 80 μm and 200 μm, more preferably between 100 μm and 160 μm, or 120 μm to 150 μm. It may be desirable that both the second plug wrap 9 and the tipping paper 5 have values within these ranges in order to achieve an acceptable overall level of stiffness of the second hollow tubular element 8.

The second hollow tubular element 8 preferably has a wall thickness of at least about 100 μm and up to about 1.5mm, preferably between 100 μm and 1mm and more preferably between 150 μm and 500 μm, or about 300 μm, which can be measured in the same way as the first hollow tubular element 4. In the present example, the second hollow tubular element 8 has a wall thickness of about 290 μm.

Preferably, the length of the second hollow tubular element 8 is less than about 50 mm. More preferably, the length of the second hollow tubular element 8 is less than about 40 mm. More preferably, the length of the second hollow tubular element 8 is less than about 30 mm. In addition or as an alternative, the length of the second hollow tubular element 8 is preferably at least about 10 mm. Preferably, the length of the second hollow tubular element 8 is at least about 15 mm. In some preferred embodiments, the second hollow tubular element 8 has a length of from about 20mm to about 30mm, more preferably from about 22mm to about 28mm, even more preferably from about 24mm to about 26mm, most preferably about 25 mm. In the present example, the length of the second hollow tubular element 8 is 25 mm.

The second hollow tubular element 8 is located around the mouthpiece 2 and defines an air gap therein which acts as a cooling segment. The air gap provides a chamber through which the heated volatile components generated by the aerosol-generating material 3 flow. The second hollow tubular element 8 is hollow to provide a chamber for aerosol accumulation, but is sufficiently rigid to withstand axial compression forces and bending moments that may occur during manufacture and when the article 1 is in use. The second hollow tubular element 8 provides a physical displacement between the aerosol-generating material 3 and the body of material 6. The physical displacement provided by the second hollow tubular element 8 will provide a thermal gradient across the length of the second hollow tubular element 8.

The second hollow tubular element 8 may be configured to provide a temperature difference of at least 40 degrees celsius between the heated volatile components entering the first upstream end of the second hollow tubular element 8 and the heated volatile components exiting the second downstream end of the second hollow tubular element 8. The second hollow tubular element 8 is preferably configured to provide a temperature difference of at least 60 degrees celsius, 80 degrees celsius, or preferably 100 degrees celsius between the heated volatile components entering the first upstream end of the second hollow tubular element 8 and the heated volatile components exiting the second downstream end of the second hollow tubular element 8. The temperature differential across the length of the second hollow tubular element 8 protects the body of temperature sensitive material 6 from the high temperature of the aerosol generating material 3 as it is heated.

In alternative articles, the second hollow tubular element 8 may be replaced by an alternative cooling element, for example an element formed by a body of material which allows the aerosol to pass longitudinally through it and which also performs the function of cooling the aerosol.

The aerosol-generating material 3 (also referred to herein as an aerosol-generating substrate 3) comprises at least one aerosol-forming material. In this example, the aerosol-forming material is glycerol. In alternative examples, the aerosol-forming material may be another material as described herein or a combination thereof. It has been found that aerosol-forming materials improve the sensory properties of the article by helping to transfer compounds (such as flavour compounds) from the aerosol-generating material to the consumer. However, a problem with adding such aerosol-forming materials to aerosol-generating materials within articles for use in non-combustible aerosol provision systems is that when the aerosol-forming material is atomised upon heating, it may increase the mass of aerosol delivered by the article and this increased mass may be maintained at a higher temperature as it passes through the mouthpiece. As the aerosol passes through the mouthpiece, the aerosol transfers heat into the mouthpiece, which warms the outer surface of the mouthpiece, including the areas that come into contact with the lips of the consumer during use. The mouthpiece temperature may be significantly higher than the mouthpiece temperature to which a consumer may be accustomed when smoking, for example, a conventional cigarette, and this may be an undesirable effect caused by the use of such aerosol-forming materials.

The portion of the mouthpiece that contacts the lips of the consumer is typically a paper tube that is hollow or surrounds a cylindrical body of filter material.

As shown in figure 1, the mouthpiece 2 of the article 1 comprises an upstream end 2a adjacent to the aerosol-generating substrate 3 and a downstream end 2b remote from the aerosol-generating substrate 3. At the downstream end 2b, the mouthpiece 2 has a hollow tubular element 4 formed from a filamentary tow. It has advantageously been found that this significantly reduces the temperature of the outer surface of the mouthpiece 2 at the downstream end 2b of the mouthpiece, which downstream end is in contact with the mouth of the consumer when the article 1 is in use. Furthermore, it has been found that the use of the tubular element 4 significantly reduces the temperature of the outer surface of the mouthpiece 2, even upstream of the tubular element 4. Without wishing to be bound by theory, it is hypothesized that this is due to the tubular element 4 guiding the aerosol closer to the centre of the mouthpiece 2 and thus reducing the heat transfer from the aerosol to the outer surface of the mouthpiece 2.

In this example, the article 1 has an outer perimeter of about 21mm (i.e., the article is in a semi-slim form). In other examples, the article may be provided in any form described herein, for example having an outer perimeter between 15mm and 25 mm. Because the article is to be heated to release the aerosol, improved heating efficiency can be achieved using articles having a smaller outer perimeter in this range (e.g., a perimeter of less than 23 mm). In order to achieve improved aerosol by heating while maintaining a suitable product length, article perimeters of greater than 19mm have also been found to be particularly effective. It has been found that articles having a circumference of between 19mm and 23mm, and more preferably between 20mm and 22mm, provide a good balance between providing effective aerosol delivery while allowing effective heating.

The outer circumference of the mouthpiece 2 is substantially the same as the outer circumference of the rod of aerosol-generating material 3 so that there is a smooth transition between these components. In this example, the outer circumference of the mouthpiece 2 is about 20.8 mm. A sheet of tipping paper 5 is wrapped around the entire length of the mouthpiece 2 and covers a portion of the rod of aerosol-generating material 3 and has adhesive on its inner surface to join the mouthpiece 2 and the rod 3. In the present example, the tipping paper 5 extends 5mm over the rod of aerosol-generating material 3, but it may alternatively extend between 3mm and 10mm, or more preferably between 4mm and 6mm, over the rod 3 in order to provide a secure attachment between the mouthpiece 2 and the rod 3. The tipping paper 5 may have a basis weight higher than the basis weight of the plug wrap used in the article 1, for example a basis weight of 40gsm to 80gsm, more preferably between 50gsm and 70gsm, and in this example 58 gsm. These basis weight ranges have been found to result in tipping paper having acceptable tensile strength while being sufficiently flexible to wrap around the article 1 and adhere to itself along a longitudinal lap seam on the paper. Once wrapped around the mouthpiece 2, the outer circumference of the tipping paper 5 is about 21 mm.

The "wall thickness" of the hollow tubular element 4 corresponds to the thickness of the wall of the tube 4 in the radial direction. This can be measured, for example, using a caliper. The wall thickness is advantageously greater than 0.9mm, and more preferably 1.0mm or greater. Preferably, the wall thickness is substantially constant around the entire wall of the hollow tubular element 4. However, in case the wall thickness is not substantially constant, the wall thickness is preferably larger than 0.9mm, more preferably 1.0mm or more at any point around the hollow tubular element 4.

Preferably, the length of the hollow tubular element 4 is less than about 20 mm. More preferably, the hollow tubular element 4 has a length of less than about 15 mm. More preferably, the hollow tubular element 4 has a length of less than about 10 mm. Additionally or alternatively, the hollow tubular element 4 has a length of at least about 5 mm. Preferably, the length of the hollow tubular element 4 is at least about 6 mm. In some preferred embodiments, the length of hollow tubular element 4 is from about 5mm to about 20mm, more preferably from about 6mm to about 10mm, even more preferably from about 6mm to about 8mm, most preferably about 6mm, 7mm or about 8 mm. In the present example, the hollow tubular element 4 has a length of 6 mm.

Preferably, the hollow tubular member 4 has a density of at least about 0.25 grams per cubic centimeter (g/cc), more preferably at least about 0.3 g/cc. Preferably, the hollow tubular member 4 has a density of less than about 0.75 grams per cubic centimeter (g/cc), more preferably less than 0.6 g/cc. In some embodiments, the hollow tubular element 4 has a density of between 0.25g/cc and 0.75g/cc, more preferably between 0.3g/cc and 0.6g/cc, and more preferably between 0.4g/cc and 0.6g/cc or about 0.5 g/cc. These densities have been found to provide a good balance between the improved hardness provided by the denser material and the lower heat transfer characteristics of the less dense material. For the purposes of the present invention, the "density" of the hollow tubular element 4 refers to the density of the filamentary tow forming the element with any plasticizer incorporated. The density may be determined by dividing the total weight of the hollow tubular element 4 by the total volume of the hollow tubular element 4, wherein the total volume may be calculated using a suitable measurement of the hollow tubular element 4 (e.g. using a caliper). If necessary, the appropriate size can be measured using a microscope.

The filamentous tow forming hollow tubular member 4 preferably has a total denier of less than 45,000, more preferably less than 42,000. This total denier has been found to allow the formation of less dense tubular elements 4. Preferably, the total denier is at least 20,000, more preferably at least 25,000. In a preferred embodiment, the filamentous tow forming the hollow tubular element 4 has a total denier of between 25,000 and 5,000, more preferably between 35,000 and 45,000. Preferably, the cross-sectional shape of the filaments of the tow is "Y" shaped, although in other embodiments, other shapes (such as "X" shaped filaments) may be used.

The filamentary tow forming hollow tubular member 4 preferably has a denier per filament of greater than 3. It has been found that such a monofilament denier allows the formation of a less dense tubular element 4. Preferably, the filament denier is at least 4, more preferably at least 5. In a preferred embodiment, the filamentary tow forming the hollow tubular element 4 has a denier per filament between 4 and 10, more preferably between 4 and 9. In one example, the filamentary tow forming the hollow tubular member 4 has an 8Y40,000 tow formed of cellulose acetate and including 18% plasticizer (e.g., triacetin).

The hollow tubular element 4 preferably has an inner diameter greater than 3.0 mm. A smaller diameter than this may result in the velocity of the aerosol through the mouthpiece 2 to the consumer's mouth increasing more than desired so that the aerosol becomes too hot, for example to reach a temperature of greater than 40 ℃ or greater than 45 ℃. More preferably, the hollow tubular element 4 has an internal diameter greater than 3.1mm, and still more preferably greater than 3.5mm or 3.6 mm. In one embodiment, the inner diameter of the hollow tubular element 4 is about 3.9 mm.

The hollow tubular element 4 preferably comprises from 15 to 22% by weight of plasticizer. For cellulose acetate tow, the plasticizer is preferably triacetin, although other plasticizers (such as polyethylene glycol (PEG)) may be used. More preferably, the tubular element 4 comprises 16% to 20%, for example about 17%, about 18% or about 19% by weight of plasticizer.

The pressure drop or pressure differential (also referred to as the resistance to draw) across the mouthpiece (e.g. the part of the article 1 downstream of the aerosol-generating material 3) is preferably less than about 40mmH₂And O. It has been found that this pressure drop allows sufficient aerosol (including the desired compound such as a flavour compound) to pass through the mouthpiece 2 to the consumer. More preferably, the pressure drop across the mouthpiece 2 is less than about 32mmH₂And O. In some embodiments, the use has less than 31mmH₂O (e.g. about 29 mmH)₂O, about 28mmH₂O or about 27.5mmH₂O) achieves a particularly improved aerosol. Alternatively or additionally, the mouthpiece pressure drop may be at least 10mmH₂O, preferably at least 15mmH₂O, more preferably at least 20mmH₂And O. In some embodiments, the mouthpiece pressure drop may be at about 15mmH₂O and 40mmH₂And O is between. These values enable the mouthpiece 2 to slow the aerosol as it passes through the mouthpiece 2 so that the temperature of the aerosol has time to decrease before reaching the downstream end 2b of the mouthpiece 2.

In the present example, the mouthpiece 2 comprises a body of material 6 upstream of the hollow tubular element 4, in this example the body of material 6 is adjacent to and in abutting relationship with the hollow tubular element 4. The body of material 6 and the hollow tubular element 4 each define a substantially cylindrical overall external shape and share a common longitudinal axis. The body of material 6 is wrapped in a first tipping paper 7.

Preferably, the first tipping paper 7 has a basis weight of less than 50gsm, more preferably between about 20gsm and 40 gsm. Preferably, the first tipping paper 7 has a thickness of between 30 μm and 60 μm, more preferably between 35 μm and 45 μm. Preferably, the first tipping paper 7 is a non-porous tipping paper, for example having a permeability of less than 100Coresta units, for example less than 50Coresta units. However, in other embodiments, the first tipping paper 7 may be porous tipping paper, for example having a permeability of greater than 200Coresta units.

Preferably, the length of the body of material 6 is less than about 15 mm. More preferably, the length of the body of material 6 is less than about 10 mm. In addition or as an alternative, the length of the material body 6 is at least about 5 mm. Preferably, the length of the body of material 6 is at least about 6 mm. In some preferred embodiments, the length of the body of material 6 is from about 5mm to about 15mm, more preferably from about 6mm to about 12mm, even more preferably from about 6mm to about 12mm, most preferably about 6mm, 7mm, 8mm, 9mm or 10 mm. In this example, the length of the material body 6 is 10 mm.

In the present example, the body of material 6 is formed from filamentary tows. In the present example, the tow used in the material body 6 has a denier per filament (d.p.f.) of 8.4 and a total denier of 21,000. Alternatively, the tow may have a denier per filament (d.p.f.) of, for example, 9.5 and a total denier of 12,000. Alternatively, the tow may have a denier per filament (d.p.f.) of, for example, 8 and a total denier of 15,000. In this example, the tow comprises plasticized cellulose acetate tow. The plasticizer used in the tow comprises about 7% by weight of the tow. In this example, the plasticizer is glyceryl triacetate. In other examples, different materials may be used to form the material body 6. For example, instead of tow, the body 6 may be formed from paper, for example, in a similar manner to paper filters known for use in cigarettes. Alternatively, the body 6 may be formed from a tow other than cellulose acetate (e.g., polylactic acid (PLA)), other materials described herein for filamentary tows, or the like. The tow is preferably formed of cellulose acetate. The tow, whether formed of cellulose acetate or other material, preferably has a d.p.f. of at least 5, more preferably at least 6, still more preferably at least 7. These filament deniers provide a relatively coarse, coarse fiber tow with a lower surface area, which results in a lower pressure drop across the mouthpiece 2 compared to a tow with a lower d.p.f. value. Preferably, in order to obtain a sufficiently homogeneous material body 6, the tow has a denier per filament of not more than 12d.p.f., preferably not more than 11 d.p.f., and still more preferably not more than 10d.p.f.

The total denier of the tow forming the body of material 6 is preferably at most 30,000, more preferably at most 28,000, still more preferably at most 25,000. These total deniers provide a tow that occupies a reduced proportion of the cross-sectional area of the mouthpiece 2, which results in a lower pressure drop across the mouthpiece 2 than tows having higher total deniers. For proper robustness of the material body 6, the tow preferably has a total denier of at least 8,000, more preferably at least 10,000. Preferably, the filament denier is between 5 and 12, while the total denier is between 10,000 and 25,000. More preferably, the filament denier is between 6 and 10, while the total denier is between 11,000 and 22,000. Preferably, the cross-sectional shape of the filaments of the tow is "Y" shaped, but in other embodiments, other shapes (such as "X" shaped filaments) having the same d.p.f. and total denier as provided herein may be used.

In this example, the first hollow tubular element 4, the body of material 6 and the second hollow tubular element 8 are combined using a second tipping paper 9 wrapped around all three sections. Preferably, the second tipping paper 9 has a basis weight of less than 50gsm, more preferably between about 20gsm and 45 gsm. Preferably, the second tipping paper 9 has a thickness of between 30 μm and 60 μm, more preferably between 35 μm and 45 μm. The second tipping paper 9 is a non-porous tipping paper having a permeability of less than 100Coresta units, for example less than 50Coresta units. However, in an alternative embodiment, the second tipping paper 9 may be porous tipping paper, for example having a permeability of greater than 200Coresta units.

In this example, the aerosol-generating material 3 is wrapped in a wrapper 10. The wrap 10 may be, for example, a paper or paper-backed foil wrap. In this example, the wrap 10 is substantially air impermeable. In an alternative embodiment, the permeability of the wrap 10 is preferably less than 100Coresta units, more preferably less than 60Coresta units. It has been found that a wrapper material of low permeability (e.g. having a permeability of less than 100Coresta units, more preferably less than 60Coresta units) results in an improved aerosol formation in the aerosol-generating material 3. Without wishing to be bound by theory, it is hypothesized that this is due to the reduced loss of aerosol compound through the wrap 10. The permeability of the wrap 10 may be according to ISO 2965: 2009, the ISO 2965: 2009 relates to determining air permeability of materials used as cigarette paper, filter plug wrap, and filter attachment paper.

In the present embodiment, the wrapper 10 includes an aluminum foil. Aluminium foil has been found to be particularly effective in enhancing aerosol formation within the aerosol-generating material 3. In this example, the aluminum foil has a metal layer having a thickness of about 6 μm. In this example, the aluminum foil has a paper backing. However, in alternative arrangements, the aluminium foil may have other thicknesses, for example a thickness between 4 μm and 16 μm. The aluminum foil also need not have a paper backing, but may have a backing formed of other materials, for example, to help provide the foil with adequate tensile strength, or it may not have a backing material. Metal layers or foils other than aluminum may also be used. The total thickness of the wrap is preferably between 20 μm and 60 μm, more preferably between 30 μm and 50 μm, which may provide a wrap with suitable structural integrity and heat transfer characteristics. The pulling force that may be applied to the wrapper before the wrapper breaks may be greater than 3,000 grams-force, such as between 3,000 and 10,000 grams-force or between 3,000 and 4,500 grams-force.

The article has a ventilation level of about 75% of an aerosol drawn through the article. In alternative embodiments, the article may have a ventilation level of between 50% and 80%, for example between 65% and 75%. Ventilation at these levels helps to slow the flow of aerosol drawn through the mouthpiece 2, thereby enabling the aerosol to cool sufficiently before it reaches the downstream end 2b of the mouthpiece 2. Ventilation is provided directly into the mouthpiece 2 of the article 1. In the present example, ventilation is provided into the second hollow tubular element 8, which has been found to be particularly beneficial in an auxiliary aerosol-generating process. Ventilation is provided via first and second parallel rows of perforations 12, in the present case formed as laser perforations, at positions of 17.925mm and 18.625mm respectively from the downstream mouth end 2b of the mouthpiece 2. These perforations pass through the tipping paper 5, the second plug wrap 9 and the second hollow tubular element 8. In alternative embodiments, ventilation may be provided into the mouthpiece at other locations, for example into the material body 6 or the first tubular element 4.

In the present example, the aerosol-forming material added to the aerosol-generating substrate 3 comprises 14 wt% of the aerosol-generating substrate 3. Preferably, the aerosol-forming material comprises at least 5 wt%, more preferably at least 10 wt% of the aerosol-generating substrate. Preferably, the aerosol-forming material comprises less than 25%, more preferably less than 20%, for example between 10% and 20%, between 12% and 18% or between 13% and 16% by weight of the aerosol-generating substrate.

Preferably, the aerosol-generating material 3 is provided as a cylindrical rod of aerosol-generating material. Regardless of the form of the aerosol-generating material, it preferably has a length of about 10mm to 100 mm. In some embodiments, the length of the aerosol-generating material is preferably in the range of about 25mm to 50mm, more preferably in the range of about 30mm to 45mm, and still more preferably about 30mm to 40 mm.

The volume of the aerosol-generating material 3 provided may be from about 200mm³To about 4300mm³Preferably from about 500mm³To 1500mm³More preferably from about 1000mm³To about 1300mm³And (4) changing. It has been advantageously demonstrated that these volumes of aerosol-generating material are provided (e.g. from about 1000 mm)³To about 1300mm³) A better aerosol is achieved with higher visibility and sensory properties than those achieved with volumes selected from the lower end of the range.

The mass of the aerosol-generating material 3 provided may be greater than 200mg, for example from about 200mg to 400mg, preferably from about 230mg to 360mg, more preferably from about 250mg to 360 mg. It has been advantageously found that providing an aerosol generating material of higher quality results in improved sensory properties compared to an aerosol generated from a lower quality tobacco material.

Preferably, the aerosol-generating material or substrate is formed from a tobacco material as described herein, which tobacco material comprises a tobacco component.

In the tobacco material described herein, the tobacco component preferably comprises paper reconstituted tobacco (tobacco). The tobacco component may also comprise leaf tobacco (leaf tobaco), extruded tobacco, and/or bandcast tobacco.

The aerosol-generating material 3 may comprise a reconstituted tobacco material having a density of less than about 700 milligrams per cubic centimeter (mg/cc). It has been found that such tobacco material is particularly effective in providing an aerosol generating material that can be heated rapidly to release an aerosol, as compared to more dense materials. For example, the inventors tested the properties of various aerosol-generating materials (such as tape cast reconstituted tobacco materials and paper-process reconstituted tobacco materials) upon heating. It has been found that for each given aerosol-generating material there is a particular zero heat flow temperature below which the net heat flow is endothermic, in other words more heat enters the material than leaves the material, and above which the net heat flow is exothermic, in other words more heat leaves the material than enters the material, while heat is applied to the material. Materials with densities less than 700mg/cc have lower zero heat flux temperatures. Since a large part of the heat flow out of the material is formed by the aerosol, having a lower zero heat flow temperature has a beneficial effect on the time it takes to first release the aerosol from the aerosol generating material. For example, it has been found that an aerosol-generating material having a density of less than 700mg/cc has a zero heat flow temperature of less than 164 ℃ compared to a zero heat flow temperature of greater than 164 ℃ for a material having a density of greater than 700 mg/cc.

The density of the aerosol-generating material also affects the rate of heat conduction through the material, the lower the density, e.g. below 700mg/cc, the slower the rate of heat conduction through the material and thus the longer the release of the aerosol.

Preferably, the aerosol-generating material 3 comprises reconstituted tobacco material, such as a paper-making reconstituted tobacco material, having a density of less than about 700 mg/cc. More preferably, the aerosol-generating material 3 comprises reconstituted tobacco material having a density of less than about 600 mg/cc. Alternatively or additionally, the aerosol-generating material 3 preferably comprises a reconstituted tobacco material having a density of at least 350mg/cc, which reconstituted tobacco material is believed to allow a sufficient amount of thermal conduction through the material.

The tobacco material may be provided in the form of cut shredded tobacco. The cut shredded tobacco may have a cut width of at least 15 cuts per inch (about 5.9 cuts/cm, corresponding to a cut width of about 1.7 mm). Preferably, the cut shredded tobacco has a cut width of at least 18 cuts per inch (about 7.1 cuts per cm, corresponding to a cut width of about 1.4 mm), more preferably at least 20 cuts per inch (about 7.9 cuts per cm, corresponding to a cut width of about 1.27 mm). In one example, the cut shredded tobacco has a cut width of 22 cuts per inch (about 8.7 cuts/cm, corresponding to a cut width of about 1.15 mm). Preferably, the cut shredded tobacco has a cut width of 40 cuts/inch or less than 40 cuts/inch (about 15.7 cuts/cm, corresponding to a cut width of about 0.64 mm). It has been found that a cut width of between 0.5mm and 2.0mm, for example between 0.6mm and 1.5mm, or between 0.6mm and 1.7mm, produces a tobacco material that is preferred in terms of surface area/volume ratio (particularly when heated) and overall density and pressure drop of the substrate 3. The cut shredded tobacco may be formed from a mixture in the form of tobacco material, such as a mixture of one or more of paper-making reconstituted tobacco, leaf tobacco, extruded tobacco, and belt cast tobacco. Preferably, the tobacco material comprises paper-process reconstituted tobacco or a mixture of paper-process reconstituted tobacco and lamina tobacco.

In the tobacco materials described herein, the tobacco material may contain a filler component. The filler component is typically a non-tobacco component, i.e., a component that does not contain tobacco-derived ingredients. The filler component may be a non-tobacco fibre such as wood fibre or pulp or wheat fibre. The filler component may also be an inorganic material such as chalk, perlite, vermiculite, diatomaceous earth, colloidal silica, magnesium oxide, magnesium sulphate, magnesium carbonate. The filler component may also be a non-tobacco cast material or a non-tobacco extruded material. The filler component may be present in an amount of 0 to 20% by weight of the tobacco material, or in an amount of 1 to 10% by weight of the composition. In some embodiments, the filler component is absent.

In the tobacco materials described herein, the tobacco material contains an aerosol-generating material. In this case, the "aerosol-generating material" is an agent that facilitates aerosol generation. The aerosol-generating material may facilitate the generation of an aerosol by promoting the initial evaporation of the gas and/or the condensation of the gas into an inhalable solid and/or liquid aerosol. In some embodiments, the aerosol-forming material may improve the delivery of flavourant from the aerosol-generating material. In general, any suitable aerosol-forming material or agent may be included in the aerosol-generating materials of the present invention, including those described herein. Other suitable aerosol-forming materials include, but are not limited to: polyols such as sorbitol, glycerol and glycols such as propylene glycol or triethylene glycol; non-polyols such as monoalcohols, high-boiling hydrocarbons, acids such as lactic acid, glycerol derivatives, esters such as diacetin, triacetin, triethylene glycol diacetate, triethyl citrate or myristate (including ethyl myristate and isopropyl myristate) and aliphatic carboxylic acid esters such as methyl stearate, dimethyl dodecanedioate and dimethyl tetradecanedioate. In some embodiments, the aerosol-forming material may be glycerol, propylene glycol, or a mixture of glycerol and propylene glycol. The glycerin may be present in an amount of 10% to 20% by weight of the tobacco material, for example 13% to 16% by weight of the composition or 14% to 15% by weight of the composition. Propylene glycol, if present, may be present in an amount of 0.1% to 0.3% by weight of the composition.

The aerosol-forming material may be included in any component of the tobacco material (e.g. any tobacco component) and/or in the filler component (if present). Alternatively or additionally, the aerosol-forming material may be added separately to the tobacco material. In either case, the total amount of aerosol-forming material in the tobacco material may be as defined herein.

The tobacco material may comprise between 10% and 90% by weight of lamina tobacco, wherein the aerosol-forming material is provided in an amount up to about 10% by weight of the lamina tobacco. In order to achieve a total level of aerosol-forming material of between 10% and 20% by weight of the tobacco material, it has been advantageously found that this can be added to another component of the tobacco material (such as reconstituted tobacco material) at a higher weight percentage.

The tobacco material described herein contains nicotine. The nicotine content is from 0.5% to 1.75% by weight of the tobacco material, and may be, for example, from 0.8% to 1.5% by weight of the tobacco material. Additionally or alternatively, the tobacco material contains between 10% and 90% by weight of tobacco lamina having a nicotine content of tobacco lamina of greater than 1.5% by weight. It has been advantageously found that the use of a lamina tobacco having a nicotine content of greater than 1.5% in combination with a lower nicotine base material, such as a paper process reconstituted tobacco, provides a tobacco material having a suitable nicotine level but better organoleptic properties than paper process reconstituted tobacco alone. The tobacco lamina (e.g., cut tobacco) can, for example, have a nicotine content of between 1.5% and 5% by weight of the tobacco lamina.

The tobacco material described herein can comprise an aerosol modifier, such as any of the flavorants described herein. In one embodiment, the tobacco material comprises menthol, thereby forming a menthol-alcoholized article. The tobacco material may comprise from 3 to 20mg of menthol, preferably between 5 and 18mg and more preferably between 8 and 16mg of menthol. In this example, the tobacco material contains 16mg of menthol. The tobacco material may comprise between 2% and 8% by weight menthol, preferably between 3% and 7% by weight menthol and more preferably between 4% and 5.5% by weight menthol. In one embodiment, the tobacco material comprises 4.7% by weight menthol. Such high levels of menthol loading may be achieved using a high percentage of reconstituted tobacco material, for example greater than 50% by weight of tobacco material. Alternatively or additionally, e.g. when using more than about 500mm³Or suitably greater than about 1000mm³In the case of aerosol-generating materials such as tobacco materials, the use of high volumes of aerosol-generating material (e.g. tobacco material) can increase the level of menthol loading that can be achieved.

In the compositions described herein, when amounts are given in% by weight, this is for the avoidance of doubt on a dry weight basis unless the contrary is specifically indicated. Thus, any water that may be present in the tobacco material or any of its components is completely ignored for the purpose of determining weight percent. The water content of the tobacco material described herein can vary and can be, for example, from 5 to 15% by weight. The water content of the tobacco materials described herein can vary depending on, for example, the temperature, pressure, and humidity conditions under which the composition is maintained. The water content can be determined by Karl-Fisher analysis, known to those skilled in the art. On the other hand, for the avoidance of doubt, even if the aerosol-generating material is a component in the liquid phase (such as glycerol or propylene glycol), any component other than water is included in the weight of the tobacco material. However, when the aerosol-forming material is provided in the tobacco component of a tobacco material or in the filler component (if present) of a tobacco material, the aerosol-forming material is not included in the weight of the tobacco component or filler component, but is included in the weight of the "aerosol-forming material" in weight% as defined herein, instead of or in addition to being added separately to the tobacco material. Even if of non-tobacco origin (e.g., non-tobacco fibers in the case of paper-process reconstituted tobacco), all other ingredients present in the tobacco component are included in the weight of the tobacco component.

In an embodiment, the tobacco material comprises a tobacco component as defined herein and an aerosol-forming material as defined herein. In an embodiment, the tobacco material consists essentially of a tobacco component as defined herein and an aerosol-forming material as defined herein. In an embodiment, the tobacco material consists of a tobacco component as defined herein and an aerosol-forming material as defined herein.

The papermaking process reconstituted tobacco is present in the tobacco component of the tobacco material described herein in an amount of 10% to 100% by weight of the tobacco component. In embodiments, the papermaking reconstituted tobacco is present in an amount of 10% to 80% or 20% to 70% by weight of the tobacco component. In further embodiments, the tobacco component consists essentially of or consists of a paper-process reconstituted tobacco. In a preferred embodiment, the papermaking reconstituted tobacco is present in the tobacco component of the tobacco material in an amount of at least 10% by weight of the tobacco component. For example, the phyllotica may be present in an amount of at least 10% by weight of the tobacco component, with the remainder of the tobacco component comprising a paper-making reconstituted tobacco, a belt cast reconstituted tobacco, or a combination of a belt cast reconstituted tobacco and another form of tobacco (such as tobacco particles).

The paper-making reconstituted tobacco refers to a tobacco material formed by the following method: wherein the tobacco raw material is extracted with a solvent to provide an extract of soluble matter and a residue comprising fibrous material, and then the extract is recombined (typically after concentration, and optionally after further processing) with the fibrous material from the residue (typically after refining of the fibrous material, and optionally adding a portion of non-tobacco fibres) by depositing the extract onto the fibrous material. The recombination process is similar to the papermaking process.

The paper-process reconstituted tobacco can be any type of paper-process reconstituted tobacco known in the art. In particular embodiments, the papermaking reconstituted tobacco is made from a feedstock comprising one or more of tobacco rod, tobacco stalk, and whole leaf tobacco. In a further embodiment, the papermaking reconstituted tobacco is made from a raw material consisting of tobacco rod and/or whole leaf tobacco and tobacco stems. However, in other embodiments, crumb (scraps), fines (fines), and winnings (winnowing) may alternatively or additionally be used in the feedstock.

The papermaking reconstituted tobacco for use in the tobacco materials described herein can be prepared by methods known to those skilled in the art for preparing papermaking reconstituted tobacco.

Figure 2a is a side cross-sectional view of another article 1 'comprising a mouthpiece 2' comprising a capsule. Figure 2b is a cross-sectional view of the capsule-containing mouthpiece shown in figure 2a through line a-a' thereof. The article 1 ' and capsule-containing mouthpiece 2 ' are the same as the article 1 and mouthpiece 2 shown in figure 1, except that the aerosol-modifying agent is provided in the form of capsules 11 within the material body 6 (in this example in the form of capsules 11) and the oil resistant first plug wrap 7 ' surrounds the material body 6. In other examples, the aerosol modifier may be provided in other forms (such as a material injected into the material body 6 or a material provided on a thread), for example a thread carrying a flavoring or other aerosol modifier, which may also be disposed within the material body 6.

Capsule 11 may comprise a breakable capsule, such as a capsule having a solid, frangible shell surrounding a liquid payload. In the present example, a single capsule 11 is used. The capsule 11 is completely embedded within the material body 6. In other words, the capsule 11 is completely surrounded by the material forming the body 6. In other examples, a plurality of breakable capsules may be disposed within the body of material 6, such as 2, 3, or more breakable capsules. The length of the body of material 6 may be increased to accommodate the number of capsules required. In instances where multiple capsules are used, the individual capsules may be identical to one another, or may differ from one another in terms of size and/or capsule payload. In other examples, a plurality of bodies of material 6 may be provided, wherein each body contains one or more capsules.

The capsule 11 has a core-shell structure. In other words, the capsule 11 includes a shell that encloses a liquid agent (e.g., a flavoring agent or other agent), which may be any of the flavoring agents or aerosol modifiers described herein. The shell of the capsule may be ruptured by a user to release the flavouring or other agent into the body of material 6. The first plug wrap 7' may include a barrier coating such that the material of the plug wrap is substantially impermeable to the liquid payload of the capsule 11. Alternatively or in addition, the second plug wrap 9 and/or tipping paper 5 may comprise a barrier coating so as to render the material of the plug wrap and/or tipping paper substantially impermeable to the liquid payload of the capsule 11.

In the present example, the capsule 11 is spherical and has a diameter of about 3 mm. In other examples, other shapes and sizes of capsules may be used. The total weight of the capsule 11 may be in the range of about 10mg to about 50 mg.

In this example, the capsule 11 is located at a longitudinally central position within the body of material 6. That is, the capsule 11 is positioned such that its center is 4mm from each end of the material body 6. In other examples, the capsule 11 may be located in the material body 6 at a position other than the longitudinally central position, i.e., closer to the downstream end of the material body 6 than the upstream end, or closer to the upstream end of the material body 6 than the downstream end. Preferably, the mouthpiece 2 'is configured such that the capsule 11 and the ventilation holes 12 are longitudinally offset from each other in the mouthpiece 2'.

A cross-section of the mouthpiece 2 'is shown in figure 2b, which is taken through line a-a' of figure 2 a. Figure 2b shows the capsule 11, the body of material 6, the first and second plug wrappers 7', 9 and the tipping paper 5. In the present example, the capsule 11 is centered on the longitudinal axis (not shown) of the mouthpiece 2'. The first and second plug wrappers 7', 9 and the tipping paper 5 are arranged concentrically around the body of material 6.

The breakable capsule 11 has a core-shell structure. That is, the encapsulating or barrier material creates a shell around the core containing the aerosol modifier. The shell structure hinders migration of the aerosol modifier during storage of the article 1', but allows for controlled release of the aerosol modifier (also referred to as aerosol modifier) during use.

In some cases, the barrier material (also referred to herein as an encapsulant material) is frangible. The capsule is crushed or otherwise ruptured or ruptured by a user to release the encapsulated aerosol modifying agent. Typically, the capsule is ruptured immediately before heating begins, but the user can select when to release the aerosol modifying agent. The term "breakable capsule" refers to a capsule in which a shell can be broken by pressure to release a core; more precisely, the shell can be ruptured under the pressure exerted by the user's finger when the user wants to release the core of the capsule.

In some cases, the barrier material is heat resistant. That is, in some cases, the barrier does not rupture, melt, or otherwise fail at the temperature of reaching the capsule site during operation of the aerosol provision device. Illustratively, the capsule located in the mouthpiece may be exposed to a temperature in the range of, for example, 30 ℃ to 100 ℃, and the barrier material may continue to retain the liquid core until at least about 50 ℃ to 120 ℃.

In other cases, the capsules release the core composition upon heating, for example by melting the barrier material or by swelling the capsules which causes the barrier material to rupture.

The total weight of the capsule may be in the range of about 1mg to about 100mg, suitably about 5mg to about 60mg, about 8mg to about 50mg, about 10mg to about 20mg, or about 12mg to about 18 mg.

The total weight of the core formulation (core formulation) may be in the range of about 2mg to about 90mg, suitably about 3mg to about 70mg, about 5mg to about 25mg, about 8mg to about 20mg, or about 10mg to about 15 mg.

The capsule according to the invention comprises a core and a shell as described above. The capsules may have a crush strength of from about 4.5N to about 40N, more preferably from about 5N to about 30N or to about 28N (e.g., from about 9.8N to about 24.5N). The capsule burst strength can be measured when the capsule is removed from the material body 6, and the force with which the capsule bursts when pressed between two metal plates is measured using a load cell. A suitable measuring device is a Sauter FK 50 dynamometer with a flat head attachment that can be used to crush the capsule against a flat, hard surface having a surface similar to the attachment.

The capsule may be substantially spherical and have a diameter of at least about 0.4mm, 0.6mm, 0.8mm, 1.0mm, 2.0mm, 2.5mm, 2.8mm or 3.0 mm. The capsule may have a diameter of less than about 10.0mm, 8.0mm, 7.0mm, 6.0mm, 5.5mm, 5.0mm, 4.5mm, 4.0mm, 3.5mm, or 3.2 mm. Illustratively, the capsule diameter may be in the range of about 0.4mm to about 10.0mm, about 0.8mm to about 6.0mm, about 2.5mm to about 5.5mm, or about 2.8mm to about 3.2 mm. In some cases, the capsule may have a diameter of about 3.0 mm. These dimensions are particularly suitable for incorporating the capsules into an article as described herein.

In some embodiments, the cross-sectional area of the capsule 11 at its largest cross-sectional area is less than 28%, more preferably less than 27%, still more preferably less than 25% of the cross-sectional area of the portion of the mouthpiece 2' where the capsule 11 is provided. For example, for a spherical capsule with a diameter of 3.0mm, the maximum cross-sectional area of the capsule is 7.07mm². For a mouthpiece 2' as described herein having a circumference of 21mm, the body of material 6 has an outer circumference of 20.8mm and the radius of this component would be 3.31mm, corresponding to 34.43mm²Cross-sectional area of (a). In this example, the capsule cross-sectional area is 20.5% of the cross-sectional area of the mouthpiece 2'. As another example, if the capsule has a diameter of 3.2mm, its maximum cross-sectional area is 8.04mm². In this case, the cross-sectional area of the capsule will be 23.4% of the cross-sectional area of the body of material 6. Capsules having a maximum cross-sectional area of less than 28% of the cross-sectional area of the portion of the mouthpiece 2' where the capsule 11 is provided have the advantage that: the mouthpiece 2 'has a reduced pressure drop compared to capsules of larger cross-sectional area, and leaves sufficient space around the capsule for the aerosol to pass through without the body of material 6 removing a significant amount of aerosol as it passes through the mouthpiece 2'.

Preferably, the reduction in pressure drop or pressure differential (also referred to as resistance to draw) across the article, measured as open pressure drop (i.e., vent opening open), is less than 8mmH when the capsule is ruptured₂And O. More preferably, the reduction in open pressure drop is less than 6mmH₂O, more preferably less than 5mmH₂And O. These values are measured as the average achieved by at least 80 articles made to the same design. This small variation in pressure drop means that other aspects of the product design, such as setting the correct level of ventilation for a given product pressure drop, can be achieved whether or not the consumer chooses to rupture the capsule.

In some embodiments, when the aerosol-generating material 3 is heated to provide an aerosol, for example within the non-combustible aerosol provision device described herein, the portion of the mouthpiece 2 in which the capsule is located reaches a temperature of between 58 and 70 degrees celsius during generation of the aerosol using the system. As a result of this temperature, the capsule contents are heated sufficiently to promote volatilization of the capsule contents (e.g., aerosol modifier) into the aerosol formed by the system as the aerosol passes through the mouthpiece 2. For example, the contents of the capsule 11 may be heated before the capsule 11 is ruptured, so that when the capsule 11 is ruptured, its contents are more easily released into the aerosol passing through the mouthpiece 2. Alternatively, after the capsule 11 is ruptured, the contents of the capsule 11 may be heated to this temperature, again resulting in an increased release of the contents into the aerosol. Advantageously, it has been found that the mouthpiece temperature is in the range of 58 to 70 degrees celsius high enough that the capsule contents can be more easily released, but low enough that the outer surface of the portion of the mouthpiece 2 where the capsule is located does not reach the uncomfortable temperature that the consumer contacts in order to rupture the capsule 11 by squeezing on the mouthpiece 2.

The temperature of the portion of the capsule 11 located at the mouthpiece 2 may be measured using a digital thermometer with a penetrating probe arranged such that the probe enters the mouthpiece 2 through the wall of the mouthpiece 2 (forming a seal to limit the amount of outside air that may leak into the mouthpiece around the probe) and is located close to the capsule 11. Similarly, a temperature probe may be placed on the outer surface of the mouthpiece 2 to measure the temperature of the outer surface.

Table 1.0 below shows the temperature at the location of the capsule in the mouthpiece 2 of the article used in the aerosol provision system during the first 5 puffs. The data is provided when the coil heating apparatus as described herein with reference to fig. 4-8 heats an article using a "standard" heating profile, and the data is provided when the same apparatus is used to heat the same article using a "boost" heating profile. The 'boost' heating profile is user selectable and allows higher heating temperatures to be achieved.

As shown in table 1.0, the temperature of the mouthpiece 2 at the location of the capsule 11 reached a maximum temperature of 61.5 ℃ under the "standard" heating curve and a maximum temperature of 63.8 ℃ under the "boost" heating curve. It has been found that a maximum temperature in the range of 58 ℃ to 70 ℃, preferably in the range of 59 ℃ to 65 ℃, and more preferably in the range of 60 ℃ to 65 ℃ is particularly advantageous relative to helping volatilise the contents of the capsule 11 whilst maintaining a suitable outer surface temperature of the mouthpiece 2.

TABLE 1.0

The capsule 11 may be ruptured by external force applied to the mouthpiece 2, for example by a consumer using their finger or other mechanism to squeeze the mouthpiece 2. As described above, in using the aerosol provision system to generate an aerosol, the portion of the mouthpiece in which the capsule is located is arranged to reach a temperature of greater than 58 ℃. Preferably, the burst strength of the capsule 11 is between 1500 and 4000 gram-force when the capsule 11 is located within the mouthpiece 2 and before the aerosol-generating material 3 is heated. Preferably, the burst strength of the capsule 11 is between 1000 and 4000 gram-force when the capsule 11 is positioned within the mouthpiece 2 and within 30 seconds of generating an aerosol using the aerosol provision system. Thus, although the capsule 11 is subjected to temperatures above 58 ℃ (e.g., between 58 ℃ and 70 ℃), the capsule is able to maintain burst strength within a range that has been found to enable the capsule 11 to be easily crushed by a consumer, while providing the consumer with sufficient tactile feedback that the capsule 11 has been breached. Maintaining such burst strength is achieved by selecting an appropriate gelling agent (such as a polysaccharide, including, for example, gum arabic, gellan gum, acacia gum, xanthan gum, or carrageenan) for the capsule as described herein, alone or in combination with gelatin. Furthermore, a suitable wall thickness of the capsule shell should be selected.

Suitably, the burst strength of the capsule is between 2000 grams force and 3500 grams force, or between 2500 grams force and 3500 grams force, when the capsule is positioned within the mouthpiece and prior to heating the aerosol generating material. Suitably, the burst strength of the capsule is between 1500 and 4000 grams force, or between 1750 and 3000 grams force, when the capsule is located within the mouthpiece and within 30s of generating an aerosol using the system. In one example, the average burst strength of the capsule is about 3175 grams force when the capsule is positioned within the mouthpiece and prior to heating the aerosol-generating material, and the average burst strength of the capsule is about 2345 grams force when the capsule is positioned within the mouthpiece and within 30 seconds of generating an aerosol using the system.

The rupture strength of the capsule can be tested using a force measuring instrument, such as a texture analyzer. For the burst strength of the present invention, a ta. xtplus type texture analyzer with a 6mm diameter circular metal probe having a 6mm diameter centered on the capsule location (i.e. 12mm from the mouth end of mouthpiece 2) was used. The test speed of the probe was 0.3 mm/sec, while a pre-test speed of 5.00 mm/sec and a post-test speed of 10 mm/sec were used. The force used was 5000 g. Articles were tensile tested using standard test equipment following the known canadian hygiene department vigorous suction protocol (a suction volume of 55ml applied every 30 seconds for 2 seconds) using a Borgwaldt a14 syringe drive unit. Three puffs were performed using this smoking protocol, and the capsule burst strength was measured within 30 seconds of the third puff. The tested article was equivalent to the article 1 shown in fig. 1a and 1b and described in further detail below, except that an 8mm hollow tubular element 4 was provided at the mouth end, which was formed from two layers of paper adhered together, each layer of paper being wound in parallel around the adjoining seam and having a total thickness of 300 μm. The capsules were 3mm diameter capsules, located within the body of 8mm long cellulose acetate tow having a tow gauge of 9.5Y12,000 and a target 9% glyceryl triacetate plasticizer.

The barrier material may include one or more of a gelling agent, a bulking agent, a buffering agent, a colorant, and a plasticizer.

Suitably, the gelling agent may be, for example, a polysaccharide or cellulose gelling agent, gelatin, gum, gel, wax or mixtures thereof. Suitable polysaccharides include alginates, dextrans, maltodextrins, cyclodextrins, and pectins. Suitable alginates include, for example, alginate, esterified alginate or glyceryl alginate. Alginates include ammonium alginate, triethanolamine alginate, and group I or II metal ion alginates (such as sodium alginate, potassium alginate, calcium alginate, and magnesium alginate). Esterified alginates include propylene glycol alginate and glyceryl alginate. In an embodiment, the barrier material is sodium alginate and/or calcium alginate. Suitable cellulosic materials include methyl cellulose, ethyl cellulose, hydroxyethyl cellulose, hydroxypropyl cellulose, carboxymethyl cellulose, cellulose acetate, and cellulose ethers. The gelling agent may comprise one or more modified starches. The gelling agent may comprise carrageenan. Suitable gums include agar, gellan (gellan gum), gum arabic, pullulan (pullan gum), mannan gum, gum ghatti (gum ghatti), tragacanth gum, Karaya gum (Karaya), locust bean gum, acacia gum (acacia gum), guar gum, quince seed, and xanthan gum. Suitable gels include agar, agarose, carrageenan, fucoidan, and furcellaran. Suitable waxes include carnauba wax. In some cases, the gelling agent may include carrageenan and/or gellan gum; these gelling agents are particularly suitable to be included as gelling agents, since the pressure required to rupture the resulting capsules is particularly suitable.

The barrier material may include one or more bulking agents such as starches, modified starches (such as oxidized starches) and sugar alcohols (such as maltitol).

The barrier material may comprise a colorant which makes it easier to position the capsule within the aerosol-generating device during manufacture of the aerosol-generating device. The colorant is preferably selected from the group consisting of a coloring agent and a pigment.

The barrier material may also comprise at least one buffer (such as a citrate or phosphate compound).

The barrier material may also comprise at least one plasticizer which may be glycerol, sorbitol, maltitol, glyceryl triacetate, polyethylene glycol, propylene glycol or another polyol having plasticizing properties, and optionally one acid of the monobasic, dibasic or tribasic type (in particular citric acid, fumaric acid, malic acid, etc.). The amount of plasticizer is in the range of 1 to 30% by weight, preferably in the range of 2 to 15% by weight, even more preferably in the range of 3 to 10% by weight of the total dry weight of the shell.

The barrier material may also comprise one or more filler materials. Suitable filler materials include starch derivatives such as dextrin, maltodextrin, cyclodextrin (alpha, beta or gamma), or cellulose derivatives such as hydroxypropyl methylcellulose (HPMC), hydroxypropyl cellulose (HPC), Methylcellulose (MC), carboxymethyl cellulose (CMC), polyvinyl alcohol, polyols, or mixtures thereof. Dextrin is a preferred filler. The amount of filler in the shell is at most 98.5%, preferably from 25% to 95%, more preferably from 40% to 80% and even more preferably from 50% to 60% by weight of the total dry weight of the shell.

The capsule shell may additionally comprise a hydrophobic outer layer which reduces the susceptibility of the capsule to moisture-induced degradation. The hydrophobic outer layer is suitably selected from the group comprising: waxes, especially carnauba wax, candelilla wax or beeswax, carbowax, shellac (in alcohol or aqueous solution), ethyl cellulose, hydroxypropyl methyl cellulose, hydroxypropyl cellulose, emulsion compositions, polyvinyl alcohol, or combinations thereof. More preferably, the at least one moisture barrier is ethyl cellulose or a mixture of ethyl cellulose and shellac.

The capsule core comprises an aerosol modifier. Such an aerosol modifier may be any volatile substance that alters at least one characteristic of the aerosol. For example, the aerosol substance may alter pH, sensory characteristics, moisture content, delivery characteristics, or flavor. In some cases, the aerosol modifier may be selected from an acid, a base, water, or a flavoring agent. In some embodiments, the aerosol modifier comprises one or more flavoring agents.

The flavouring agent may suitably be licorice, rose oil, vanilla, lemon oil, orange oil, mint flavour, suitably menthol and/or mint oil from any species of the genus mentha (such as peppermint and/or spearmint oil, or lavender, anise or anise).

In some cases, the flavoring agent comprises menthol.

In some cases, a capsule may comprise at least about 25% w/w flavouring (based on the total weight of the capsule), suitably at least about 30% w/w flavouring, 35% w/w flavouring, 40% w/w flavouring, 45% w/w flavouring or 50% w/w flavouring.

In some cases, the core may comprise at least about 25% w/w flavoring (based on the total weight of the core), suitably at least about 30% w/w flavoring, 35% w/w flavoring, 40% w/w flavoring, 45% w/w flavoring, or 50% w/w flavoring. In some cases, the core may comprise less than or equal to about 75% w/w flavoring (based on the total weight of the core), suitably less than or equal to about 65% w/w flavoring, 55% w/w flavoring, or 50% w/w flavoring. Illustratively, the capsule may include flavoring agents in an amount ranging from 25% to 75% w/w (based on the total weight of the core), from about 35% to 60% w/w, or from about 40% to 55% w/w.

The capsule may comprise at least about 2mg, 3mg or 4mg of aerosol modifier, suitably at least about 4.5mg of aerosol modifier, 5mg of aerosol modifier, 5.5mg of aerosol modifier or 6mg of aerosol modifier.

In some cases, the consumable comprises at least about 7mg of the aerosol modifier, suitably at least about 8mg of the aerosol modifier, 10mg of the aerosol modifier, 12mg of the aerosol modifier, or 15mg of the aerosol modifier. The core may also contain a solvent that dissolves the aerosol modifier.

Any suitable solvent may be used.

When the aerosol modifier comprises a flavouring agent, the solvent may suitably comprise short or medium chain fats and oils. For example, the solvent may include a triglyceride of glycerol (such as C)₂-C₁₂Triglycerides, suitably C₆-C₁₀Triglycerides or C₅-C₁₂Triglycerides). For example, the solvent can include medium chain triglycerides (MCT-C)₈-C₁₂) It may be derived from palm oil and/or coconut oil.

Esters may be formed with caprylic and/or capric acid. For example, the solvent may include a medium chain triglyceride that is caprylic acid triglyceride and/or capric acid triglyceride. For example, the solvent may include the compound identified by numbers 73398-61-5, 65381-09-1, 85409-09-2 in the CAS registry. Such medium chain triglycerides are odorless and tasteless.

The Hydrophilic Lipophilic Balance (HLB) of the solvent may be in the range 9 to 13, suitably 10 to 12. The process for preparing the capsules comprises co-extrusion, optionally followed by centrifugation and solidification and/or drying. The contents of WO 2007/010407 a2 are incorporated by reference in their entirety.

In the example described above, the mouthpieces 2, 2' each comprise a single material body 6. In other embodiments, the mouthpiece of figure 1 or figures 2a and 2b may comprise a plurality of material bodies. The mouthpiece 2, 2' may comprise a cavity between the bodies of material.

In some examples, the mouthpiece 2, 2' downstream of the aerosol-generating material 3 may comprise a wrapper, for example a first or

second plug wrapper

7, 9 or a tipping paper 5 comprising an aerosol modifier or other sensory material as described herein. The aerosol modifier may be disposed on an inward or outward facing surface of the mouthpiece wrapper. For example, an aerosol modifier or other sensory material may be provided on an area of the wrapper (such as the outwardly facing surface of the tipping paper 5) which comes into contact with the lips of the consumer during use. By disposing the aerosol modifier or other sensory material on the outwardly facing surface of the mouthpiece wrapper, the aerosol modifier or other sensory material can be transferred to the lips of the consumer during use. Transferring the aerosol-modifying agent or other sensory material to the consumer's lips during use of the article may alter the sensory properties (e.g. taste) of the aerosol generated by the aerosol-generating substrate 3 or provide the consumer with an alternative sensory experience. For example, an aerosol-modifying agent or other sensory material may impart a flavourant to an aerosol generated by the aerosol-generating substrate 3. The aerosol modifier or other sensory material may be at least partially soluble in water such that it is transferred to the user via the saliva of the consumer. The aerosol modifier or other sensory material may be an aerosol modifier or other sensory material that is volatilized by heat generated by the aerosol provision system. This may facilitate transfer of the aerosol-modifying agent to an aerosol generated by the aerosol-generating substrate 3. Suitable sensory materials may be flavorants, sucralose, or cooling agents (such as menthol or the like) as described herein.

Figure 3 is a side sectional view of another article 1 "comprising a mouthpiece 2". The article 1 "and mouthpiece 2" are identical to the article 1 and mouthpiece 2 shown in figure 1, except that the mouthpiece 2 "does not comprise the mouth end hollow tubular element 4 and the second hollow tubular element 8 is replaced by a second hollow tubular element 8", the second hollow tubular element 8 "preferably having a length of about 33 mm. The tows used in the body of material 6 may, for example, have a denier per filament (d.p.f.) of 8 and a total denier of 15,000, or any other specification described herein. Smoking article 1 "is an example of an embodiment of the invention and provides the same advantages as previously describedAnd (4) point. The smoking article 1 "may be provided in any of the forms described herein. For example, the smoking article 1 "may be provided in a super slim form and have a circumference of about 17 mm. In this case, the internal volume of the second hollow tubular element 8 "of fig. 3 is about 600mm³。

The aerosol-generating material 3 of the

articles

1, 1', 1 "described herein is heated using a non-combustible aerosol provision device. The non-flammable aerosol providing means preferably comprises a coil, as this has been found to enable improved heat transfer to the

article

1, 1', 1 "compared to other arrangements.

In some examples, the coil is configured to cause, in use, heating of the at least one electrically conductive heating element such that thermal energy is conducted from the at least one electrically conductive heating element to the aerosol-generating material to thereby cause heating of the aerosol-generating material.

In some examples, the coil is configured to generate, in use, a varying magnetic field for penetrating the at least one heating element to thereby cause inductive heating and/or hysteresis heating of the at least one heating element. In such an arrangement, the or each heating element may be referred to as a "susceptor" as defined herein. A coil configured to generate, in use, a varying magnetic field for penetrating the at least one electrically conductive heating element to thereby cause inductive heating of the at least one electrically conductive heating element may be referred to as an "induction coil" or "induction coil".

The device may comprise a heating element, for example an electrically conductive heating element, and the heating element may be suitably positioned or positionable relative to the coil to effect such heating of the heating element. The heating element may be in a fixed position relative to the coil. Alternatively, or in addition, at least one heating element (e.g. at least one electrically conductive heating element) may be included in the article 1, 1 'for insertion into a heating zone of the device, wherein the article 1, 1' further comprises aerosol-generating material 3 and is removable from the heating zone after use. Alternatively, both the device and such article 1, 1' may comprise at least one corresponding heating element, for example at least one electrically conductive heating element, and the coil may be used to cause heating of the heating element of each of the device and the article when the article is in the heating zone.

In some examples, the coil is helical. In some examples, the coil surrounds at least a portion of a heating region of a device configured to receive aerosol-generating material. In some examples, the coil is a helical coil that surrounds at least a portion of the heating zone.

In some examples, the device comprises an electrically conductive heating element at least partially surrounding the heating region, and the coil is a helical coil surrounding at least a portion of the electrically conductive heating element. In some examples, the electrically conductive heating element is tubular. In some examples, the coil is an inductive coil.

In some examples, the use of coils enables the non-combustible aerosol provision device to reach operating temperatures faster than non-coil aerosol provision devices. For example, a non-combustible aerosol provision device comprising a coil as described above may reach an operating temperature such that a first puff may be provided in less than 30 seconds, more preferably in less than 25 seconds, from the start of the device heating procedure. In some examples, the device may reach the operating temperature within about 20 seconds from the start of the device heating program.

It has been found that the use of a coil as described herein in the device to cause heating of the aerosol generating material enhances the aerosol produced. For example, consumers report that aerosols generated by devices including coils such as described herein are organoleptically closer to aerosols generated in factory-made cigarette (FMC) products than aerosols generated by other non-combustible aerosol provision systems. Without wishing to be bound by theory, it is assumed that this is a result of the fact that the reduction in time to reach the required heating temperature when using a coil, the higher heating temperature achievable when using a coil and/or the coil enable such systems to heat a relatively large volume of aerosol generating material simultaneously, producing an aerosol temperature similar to the FMC aerosol temperature. In FMC products, the burning coal generates a hot aerosol that heats the tobacco in the tobacco rod behind the coal as the aerosol is drawn through the rod. Such a hot aerosol is understood to release the flavour compound from the tobacco in the rod behind the burning coal. Devices comprising coils as described herein are believed to be also capable of heating aerosol generating materials (such as tobacco materials as described herein) to release a flavour compound, thereby producing an aerosol which has been reported to more closely resemble an FMC aerosol.

Using an aerosol provision system comprising a coil as described herein, for example an induction coil that heats at least some aerosol generating material to at least 200 ℃, more preferably at least 220 ℃, may enable the generation of an aerosol from aerosol generating material having particular characteristics that are believed to more closely resemble the characteristics of an FMC product. For example, when an inductive heater heated to at least 250 ℃ is used to heat an aerosol-generating material (including nicotine) for a period of two seconds, one or more of the following characteristics have been observed at an airflow of at least 1.50L/m during this period:

at least 10 μ g of nicotine is aerosolized from the aerosol-generating material;

the weight ratio of generated aerosol to nicotine of the aerosol-forming material is at least about 2.5:1, suitably at least 8.5: 1;

at least 100 μ g of aerosol-forming material may be atomised from the aerosol-generating material;

the average particle or droplet size in the generated aerosol is less than about 1000 nm; and is

The aerosol density is at least 0.1 μ g/cc.

In some cases, at least 10 μ g of nicotine, suitably at least 30 μ g or 40 μ g of nicotine, is aerosolized from the aerosol-generating material under an airflow of at least 1.50L/m during this period of time. In some cases, less than about 200 μ g, suitably less than about 150 μ g, or less than about 125 μ g of nicotine is present at an airflow of at least 1.50L/m during this period of time.

In some cases, the aerosol comprises at least 100 μ g of aerosol-forming material, suitably at least 200 μ g, 500 μ g or 1mg of aerosol-forming material is atomised from the aerosol-generating material under a gas flow of at least 1.50L/m during this period. Suitably, the aerosol-forming material may comprise or consist of glycerol.

As defined herein, the term "average particle size or droplet size" refers to the average size of the solid or liquid component of an aerosol (i.e., the component suspended in a gas). When an aerosol comprises suspended liquid droplets and suspended solid particles, the term refers to the average size of all components together.

In some cases, the average particle or droplet size in the generated aerosol may be less than about 900nm, 800nm, 700nm, 600nm, 500nm, 450nm, or 400 nm. In some cases, the average particle or droplet size may be greater than about 25nm, 50nm, or 100 nm.

In some cases, the generated aerosol density is at least 0.1 μ g/cc during the time period. In some cases, the aerosol density is at least 0.2 μ g/cc, 0.3 μ g/cc, or 0.4 μ g/cc. In some cases, the aerosol density is less than about 2.5 μ g/cc, 2.0 μ g/cc, 1.5 μ g/cc, or 1.0 μ g/cc.

The non-combustible aerosol provision device is preferably arranged to heat the aerosol-generating material 3 of the

article

1, 1', 1 "to a maximum temperature of at least 160 ℃. Preferably, the non-combustible aerosol provision device is arranged to heat the aerosol-forming material 3 of the

article

1, 1', 1 "at least once to a maximum temperature of at least about 200 ℃, or at least about 220 ℃, or at least about 240 ℃, more preferably at least about 270 ℃ during a heating process subsequent to the non-combustible aerosol provision device.

Using an aerosol provision system comprising a coil as described herein (e.g. an induction coil that heats at least some of the aerosol generating material to at least 200 ℃, more preferably at least 220 ℃) may enable the generation of an aerosol from the aerosol generating material in an

article

1, 1 ', 1 "as described herein, which article has a higher temperature than previous devices when the aerosol exits the mouth end of the

mouthpiece

2, 2', 2", thereby facilitating the generation of an aerosol which is believed to be closer to the FMC product. For example, the maximum aerosol temperature measured at the mouth end of the

article

1, 1', 1 "may preferably be greater than 50 ℃, more preferably greater than 55 ℃, still more preferably greater than 56 ℃ or 57 ℃. Additionally or alternatively, the maximum aerosol temperature measured at the mouth end of the

article

1, 1', 1 "may be less than 62 ℃, more preferably less than 60 ℃ and more preferably less than 59 ℃. In some embodiments, the maximum aerosol temperature measured at the mouth end of the

article

1, 1', 1 "may preferably be between 50 ℃ and 62 ℃, more preferably between 56 ℃ and 60 ℃.

Fig. 4 shows an example of a non-combustible aerosol provision device 100 for generating an aerosol from an aerosol generating medium/material (e.g. the aerosol generating material 3 of the

article

1, 1', 1 "described herein). In general terms, the device 100 may be used to heat a replaceable article 110 (e.g.,

article

1, 1', 1 "described herein) comprising an aerosol-generating medium to generate an aerosol or other inhalable medium for inhalation by a user of the device 100. Together, the apparatus 100 and the replaceable article 110 form a system.

The device 100 includes a housing 102 (in the form of a casing) that surrounds and contains the various components of the device 100. The device 100 has an opening 104 at one end through which an article 110 may be inserted for heating by the heating assembly. In use, the article 110 may be fully or partially inserted into a heating assembly, where it may be heated by one or more components of the heater assembly.

The device 100 of this example includes a first end member 106 including a cover 108 that is movable relative to the first end member 106 to close the opening 104 when no article 110 is in place. In fig. 4, the cover 108 is shown in an open configuration, however the cover 108 may be moved into a closed configuration. For example, the user may cause cover 108 to slide in the direction of arrow "B".

The device 100 may also include a user-operable control element 112, such as a button or switch, which when pressed operates the device 100. For example, a user may turn on the device 100 by operating the switch 112.

The device 100 may also include electrical components (such as a socket/port 114) that may receive a cable to charge a battery of the device 100. For example, the receptacle 114 may be a charging port, such as a USB charging port.

Fig. 5 shows the device 100 of fig. 4 with the outer cover 102 removed and no article 110 present. The device 100 defines a longitudinal axis 134.

As shown in fig. 5, the first end member 106 is disposed at one end of the device 100 and the second end member 116 is disposed at an opposite end of the device 100. Together, the first end member 106 and the second end member 116 at least partially define an end surface of the device 100. For example, a bottom surface of the second end member 116 at least partially defines a bottom surface of the device 100. The edges of the housing 102 may also define a portion of the end surface. In this example, the cover 108 also defines a portion of the top surface of the device 100.

The end of the device closest to the opening 104 may be referred to as the proximal end (or mouth end) of the device 100, as it is closest to the user's mouth in use. In use, a user inserts the article 110 into the opening 104, operates the user controls 112 to begin heating the aerosol-generating material and drawing an aerosol generated in the device. This causes the aerosol to flow through the device 100 along the flow path toward the proximal end of the device 100.

The other end of the device furthest from the mouth 104 may be referred to as the distal end of the device 100, as it is the end furthest from the user's mouth in use. When a user draws on an aerosol generated in the device, the aerosol flows away from the distal end of the device 100.

The apparatus 100 also includes a power supply 118. The power source 118 may be, for example, a battery (such as a rechargeable battery or a non-rechargeable battery). Examples of suitable batteries include, for example, lithium batteries (such as lithium ion batteries), nickel batteries (such as nickel-cadmium batteries), and alkaline batteries. The battery is electrically connected to the heating assembly to supply power to heat the aerosol generating material when required and under the control of a controller (not shown). In this example, the batteries are connected to a central support 120 that holds the batteries 118 in place.

The device also includes at least one electronics module 122. The electronic module 122 may include, for example, a Printed Circuit Board (PCB). The PCB 122 may support at least one controller, such as a processor and memory. PCB 122 may also include one or more electrical traces for electrically connecting together the different electronic components of device 100. For example, the battery terminals may be electrically connected to the PCB 122 so that power may be distributed throughout the device 100. The receptacle 114 may also be electrically connected to a battery via electrical traces.

In the example apparatus 100, the heating assembly is an induction heating assembly and includes different components for heating the aerosol-generating material of the article 110 via an induction heating process. Induction heating is the process of heating an electrically conductive object, such as a susceptor, by electromagnetic induction. The induction heating assembly may comprise an induction element (e.g. one or more induction coils) and means for passing a varying current (such as an alternating current) through the induction element. The varying current in the inductive element generates a varying magnetic field. The varying magnetic field penetrates a susceptor, suitably positioned with respect to the inductive element, and generates eddy currents inside the susceptor. The susceptor has an electrical resistance to eddy currents and thus the flow of eddy currents against this electrical resistance causes the susceptor to be heated by joule heating. In case the susceptor comprises a ferromagnetic material, such as iron, nickel or cobalt, heat may also be generated by hysteresis losses in the susceptor, i.e. a varying orientation of the magnetic dipoles in the magnetic material due to their alignment with a varying magnetic field. In induction heating, heat is generated inside the susceptor, allowing for rapid heating, as compared to heating, for example, by conduction. Furthermore, no physical contact between the induction heater and the susceptor is required, allowing for an increased degree of freedom in construction and application.

The induction heating assembly of the example apparatus 100 includes a susceptor arrangement 132 (referred to herein as a "susceptor"), a first induction coil 124, and a second induction coil 126. The first and second inductor coils 124, 126 are made of a conductive material. In this example, the first and

second inductors

124, 126 are made of litz wire/cable that is wound in a spiral fashion to provide

spiral inductors

124, 126. Litz wire comprises a plurality of individual wires that are individually insulated and twisted together to form a single wire. Litz wire is designed to reduce skin effect losses in the conductor. In the example apparatus 100, the first inductor winding 124 and the second inductor winding 126 are made of copper litz wire having a rectangular cross section. In other examples, the litz wire may have a cross-section of other shapes, such as circular.

The first inductor coil 124 is configured to generate a first varying magnetic field for heating a first section of the susceptor 132, and the second inductor coil 126 is configured to generate a second varying magnetic field for heating a second section of the susceptor 132. In this example, first inductor coil 124 is adjacent to second inductor coil 126 in a direction along longitudinal axis 134 of device 100 (i.e., first and second inductor coils 124, 126 do not overlap). The susceptor arrangement 132 may comprise a single susceptor, or two or more separate susceptors. Terminals 130 of first inductor 124 and second inductor 126 may be connected to PCB 122.

It should be appreciated that in some examples, the first and

second inductors

124, 126 may have at least one characteristic that is different from one another. For example, first inductive coil 124 may have at least one characteristic that is different from second inductive coil 126. More specifically, in one example, the first inductor 124 may have a different inductance value than the second inductor 126. In fig. 5, the first and second inductor coils 124, 126 have different lengths such that the first inductor coil 124 is wound on a smaller section of the susceptor 132 than the second inductor coil 126. Thus, first inductor 124 may include a different number of turns than second inductor 126 (assuming that the spacing between the individual turns is substantially the same). In yet another example, first inductor winding 124 may be made of a different material than second inductor winding 126. In some examples, the first and

second inductors

124, 126 may be substantially identical.

In this example, first inductor winding 124 and second inductor winding 126 are wound in opposite directions. This may be useful when the inductor is active at different times. For example, initially, the first induction coil 124 may operate to heat a first section/portion of the article 110, and at a later time, the second induction coil 126 may operate to heat a second section/portion of the article 110. Winding the coils in opposite directions helps to reduce the current induced in the inactive coils when used in conjunction with a particular type of control circuit. In fig. 5, the first inductor winding 124 is a right-hand spiral and the second inductor winding 126 is a left-hand spiral. However, in another embodiment, the inductor coils 124, 126 may be wound in the same direction, or the first inductor coil 124 may be a left-hand spiral and the second inductor coil 126 may be a right-hand spiral.

The susceptor 132 of this example is hollow and thus defines a receptacle for receiving aerosol-generating material. For example, the article 110 may be inserted into the susceptor 132. In this example, the susceptor 120 is tubular with a circular cross-section.

The susceptor 132 may be made of one or more materials. Preferably, the susceptor 132 comprises carbon steel with a coating of nickel or cobalt.

In some examples, the susceptor 132 may include at least two materials that can be heated at two different frequencies for selectively atomizing the at least two materials. For example, a first section of the susceptor 132 (heated by the first induction coil 124) may comprise a first material and a second section of the susceptor 132 (heated by the second induction coil 126) may comprise a second, different material. In another example, the first section may contain a first material and a second material, where the first material and the second material may be heated differently based on the operation of the first induction coil 124. The first and second materials may be adjacent along an axis defined by the susceptor 132, or may form different layers within the susceptor 132. Similarly, the second section may include a third material and a fourth material, where the third material and the fourth material may be heated differently based on operation of the second induction coil 126. The third material and the fourth material may be adjacent along an axis defined by the susceptor 132, or may form different layers within the susceptor 132. For example, the third material may be the same as the first material, and the fourth material may be the same as the second material. Alternatively, each material may be different. The susceptor may comprise, for example, carbon steel or aluminum.

The apparatus 100 of fig. 5 also includes an insulating member 128, which may be substantially tubular and at least partially surrounds the susceptor 132. For example, the insulating member 128 may be constructed of any insulating material, such as plastic. In this particular example, the insulating member is composed of Polyetheretherketone (PEEK). The insulating member 128 may help insulate various components of the apparatus 100 from heat generated in the susceptor 132.

The insulating member 128 may also fully or partially support the first and

second inductors

124, 126. For example, as shown in fig. 5, the first and

second inductors

124, 126 are positioned around the insulating member 128 and are in contact with the radially outward surface of the insulating member 128. In some examples, the insulating member 128 does not abut the first and

second inductors

124, 126. For example, there may be a small gap between the outer surface of the insulating member 128 and the inner surfaces of the first and second induction coils 124, 126.

In a particular example, the susceptor 132, the insulating member 128, and the first and second induction coils 124, 126 are coaxial about a central longitudinal axis of the susceptor 132.

Fig. 6 shows a side view in partial cross-section of the device 100. In this example there is a housing 102. The rectangular cross-sectional shape of the first and

second inductors

124, 126 is more clearly visible.

The apparatus 100 also includes a support 136 that engages an end of the susceptor 132 to hold the susceptor 132 in place. The support 136 is connected to the second end member 116.

The apparatus may also include a second printed circuit board 138 associated with the control element 112.

The device 100 further comprises a second cap 140 and a spring 142 arranged towards the distal end of the device 100. The spring 142 allows the second cover 140 to open to provide access to the susceptor 132. The user may open the second cover 140 to clean the susceptor 132 and/or the support 136.

The device 100 also includes an expansion chamber 144 that extends away from the proximal end of the susceptor 132 toward the opening 104 of the device. Located at least partially within the expansion chamber 144 is a retaining clip 146 to abut and hold the article 110 when the article 110 is received within the device 100. Expansion chamber 144 is connected to end member 106.

Fig. 7 is an exploded view of the device 100 of fig. 6, with the housing 102 omitted.

Fig. 8A shows a cross-section of a portion of the device 100 of fig. 6. Fig. 8B shows a close-up view of the area of fig. 8A. Fig. 8A and 8B illustrate the article 110 contained within a susceptor 132, wherein the article 110 is sized such that an outer surface of the article 110 abuts an inner surface of the susceptor 132. This ensures that heating is most efficient. The article 110 of this embodiment comprises an aerosol-generating material 110 a. The aerosol-generating material 110a is positioned within the susceptor 132. The article 110 may also include other components (such as filters, packaging, and/or cooling structures).

Figure 8B shows that the outer surface of the susceptor 132 is spaced from the inner surfaces of the inductor coils 124, 126 by a distance 150, measured in a direction perpendicular to the longitudinal axis 158 of the susceptor 132. In particular examples, the distance 150 is about 3mm to 4mm, about 3 to 3.5mm, or about 3.25 mm.

Figure 8B further illustrates that the outer surface of the insulating member 128 is spaced from the inner surfaces of the inductor coils 124, 126 by a distance 152, measured in a direction perpendicular to the longitudinal axis 158 of the susceptor 132. In a particular example, the distance 152 is about 0.05 mm. In another example, the distance 152 is substantially 0mm such that the

inductive coils

124, 126 abut and touch the insulating member 128.

In one example, the susceptor 132 has a wall thickness 154 of about 0.025mm to 1mm or about 0.05 mm.

In one example, the susceptor 132 has a length of about 40mm to 60mm, about 40mm to 45mm, or about 44.5 mm.

In one example, the insulating member 128 has a wall thickness 156 of about 0.25mm to 2mm, 0.25mm to 1mm, or about 0.5 mm.

In use, the articles 1, 1' described herein may be inserted into a non-flammable aerosol-providing apparatus, such as the apparatus 100 described with reference to fig. 4 to 8. At least a portion of the mouthpiece 2, 2 'of the article 1, 1' protrudes from the non-combustible aerosol provision device 100 and may be placed into the mouth of a user. The aerosol is generated by heating the aerosol generating material 3 using the apparatus 100. The aerosol generated by the aerosol-generating material 3 passes through the mouthpiece 2 to the mouth of the user.

The articles 1, 1' described herein have particular advantages, for example, when used with a non-flammable aerosol-providing device (e.g., the device 100 described with reference to fig. 3-7). In particular, it was surprisingly found that the first tubular element 4 formed by the filamentary tow has a significant effect on the temperature of the outer surface of the mouthpiece 2 of the article 1, 1'. For example, where the hollow tubular element 4 formed from filamentary tow is wrapped in an outer wrapper (e.g. tipping paper 5), it has been found that the outer surface of the outer wrapper at a longitudinal position corresponding to the position of the hollow tubular element 4 reaches a maximum temperature of less than 42 ℃, suitably less than 40 ℃ and more suitably less than 38 ℃ or less than 36 ℃ during use.

Table 2.0 below shows the temperature of the outer surface of the article 1 as described herein with reference to fig. 1 when heated using the apparatus 100 described herein with reference to fig. 4 to 8. First, second and third temperature measurement probes are used as respective first, second and third locations along the mouthpiece 2 of the article 1. The first position (numbered position 1 in table 2.0) was 4mm from the downstream end 2b of the mouthpiece 2, the second position (numbered position 2 in table 2.0) was 8mm from the downstream end 2b of the mouthpiece 2, and the third position (numbered position 3 in table 2.0) was 12mm from the downstream end 2b of the mouthpiece 2.

Thus, the first position is located on the outer surface of the portion of the mouthpiece 2 where the first tubular element 4 is arranged, while the second and third positions are located on the outer surface of the portion of the mouthpiece 2 where the material body 6 is arranged.

The control article was tested for comparison with the filamentary tow tubular member 4 described herein and the filamentary tow tubular member 4 was replaced with a known helically wound paper tube of the same construction as the second hollow tubular member 8 described herein, but having a length of 6mm instead of 25 mm.

The first 5 puffs on the article were tested because by the 5 th puff the temperature generally had peaked and began to drop so that an approximate maximum temperature could be observed. Each sample was tested 5 times and the temperature provided was the average of these 5 tests. The known canadian ministry of health intense suction protocol (55 ml suction volume applied every 30 seconds for 2 seconds) was applied using standard test equipment.

As shown in the table below, it was surprisingly found that the use of a tubular element 4 formed from a filamentary tow reduces the outer surface temperature of the mouthpiece 2 at each puff and at each test location on the mouthpiece 2 compared to the control article. The tubular element 4 formed by the filamentary tow is particularly effective in reducing the temperature at the first probe location where the lips of the consumer will be positioned when the article 1 is used. In particular, the temperature of the outer surface of the mouthpiece 2 at the first probe location was reduced by 7 ℃ or more in the first 3 puffs, and by 5 ℃ or more in the fourth and fifth puffs.

TABLE 2.0

Fig. 9 illustrates a method of manufacturing an article for use in a non-combustible aerosol provision system. In step S101, first and second portions of aerosol-generating material (each comprising aerosol-forming material) are positioned adjacent respective first and second longitudinal ends of a mouthpiece rod comprising a hollow tubular element rod formed from filamentary tow arranged between the first and second ends. In the present example, the hollow tubular element rod comprises a double length first hollow tubular element 4 arranged between respective first and second bodies of material 6. At the outer end of each material body 6 is located a respective second tubular element 8, and the first and second portions of aerosol-generating material are located adjacent the outer ends of these second tubular elements 8. The mouthpiece rod is wrapped in a second plug wrap described herein.

In step S102, first and second portions of aerosol generating material are connected to a mouthpiece rod. In this example, this is done by wrapping a tipping paper 5 as described herein around at least a portion of each of the portions of the mouthpiece rod and aerosol-generating material 3. In this example, the tipping paper 5 extends longitudinally for about 5mm over the outer surface of each portion of aerosol-generating material 3.

In step S103, a hollow tubular element stem is cut to form a first article and a second article, each article comprising a mouthpiece comprising a portion of the hollow tubular element stem located at a downstream end of the mouthpiece. In this example, a double length first hollow tubular member 4 of a mouthpiece rod is cut at a location along about half of its length to form first and second substantially identical articles.

The various embodiments described herein are intended merely to facilitate an understanding and teaching of the claimed features. These embodiments are provided merely as representative samples of embodiments and are not exhaustive and/or exclusive. It is to be understood that advantages, implementations, examples, functions, features, structures, and/or other aspects described herein are not to be considered limitations on the scope of the invention, which is defined by the claims or equivalents thereof, and that other embodiments may be used and modifications may be made without departing from the scope of the claimed invention. Various embodiments of the invention may suitably comprise, consist of, or consist essentially of, suitable combinations of the disclosed elements, components, features, parts, steps, means, and the like, in addition to those specifically described herein. Moreover, the present disclosure may include other inventions not claimed herein, but which may be claimed in the future.

Claims

1. An article of manufacture for use in a non-combustible aerosol provision system, the article of manufacture comprising:

an aerosol generating material; and

a mouthpiece connected to the aerosol generating material, wherein the mouthpiece comprises a mouthpiece having a diameter of greater than 450mm³The internal volume of (a).

2. The article of claim 1, wherein the cavity comprises greater than 600mm³The internal volume of (a).

3. An article as claimed in claim 1 or 2, wherein the mouthpiece comprises a body of material located downstream of the cavity.

4. The article of claim 3, wherein the body of material comprises a filamentary tow.

5. The article of claim 4, wherein the filamentary tow comprises a denier per filament between 7 and 12.

6. The article of claim 4 or 5, wherein the filamentary tow comprises a total denier between 10,000 and 25,000.

7. The article of any one of claims 4 to 6, wherein the body of material is in the form of a cylinder having a longitudinal axis, smoking article comprising a capsule embedded within the body of material such that the capsule is surrounded on all sides by the material forming the body, the capsule having a shell encapsulating a liquid aerosol modifier, and wherein the maximum cross-sectional area of the capsule measured perpendicular to the longitudinal axis is less than 28% of the cross-sectional area of the body of material measured perpendicular to the longitudinal axis.

8. An article according to any one of claims 1 to 7, wherein the cavity is adjacent to the aerosol generating material.

9. An article according to any one of claims 1 to 8, wherein the mouthpiece comprises an upstream end adjacent to the aerosol generating material and a downstream end remote from the aerosol generating substrate, and a hollow tubular element formed from filamentary tow at the downstream end of the mouthpiece.

10. The article of claim 9, wherein the hollow tubular element comprises a minimum wall thickness greater than 0.9 mm.

11. The article of claim 9 or 10, wherein the hollow tubular element comprises a density between 0.25g/cc and 0.75g/cc, or between 0.25g/cc and 0.65g/cc, or between 0.35g/cc and 0.65 g/cc.

12. The article of any one of claims 9 to 11, wherein the hollow tubular element comprises an inner diameter of greater than 3.0mm or an inner diameter of greater than 3.5 mm.

13. The article of any one of claims 9 to 12, wherein the hollow tubular element comprises a first hollow tubular element, and wherein the mouthpiece comprises a second hollow tubular element upstream of the first hollow tubular element, the second hollow tubular element defining the cavity.

14. The article of any one of claims 1 to 13, comprising an outer perimeter between 19mm and 23 mm.

15. An article according to any of claims 1 to 14, wherein the mouthpiece comprises a ventilation level of between 50% and 80% of an aerosol drawn through a smoking article.

16. The article of any one of claims 1 to 15, wherein the article comprises a wrap.

17. The article of claim 16, wherein the wrapper surrounds the aerosol generating material.

18. The article of claim 16 or 17, wherein the wrap has a permeability of less than 100Coresta units, less than 80Coresta units, less than 60Coresta units, or less than 20Coresta units.

19. The article of claim 16, 17 or 18, wherein the wrap comprises a metal layer.

20. The article of claim 16, wherein the wrapper comprises an aerosol modifying additive.

21. The article of any one of claims 1 to 20, wherein the aerosol-generating material comprises a reconstituted tobacco material having a density of less than about 700mg/cc or a reconstituted tobacco material having a density of less than about 600 mg/cc.

22. The article according to any one of claims 1 to 21, wherein the aerosol-generating material comprises a tobacco component, wherein the tobacco component comprises leaf tobacco in an amount between about 10% and about 90% by weight of the tobacco component, and wherein the leaf tobacco has a nicotine content of greater than 1.5% by weight of the leaf tobacco.

23. The article of claim 22, wherein the lamina tobacco comprises at least a portion of the aerosol-forming material in an amount up to about 10% by weight of the lamina tobacco, and wherein the tobacco component comprises the aerosol-forming material in an amount between about 10% and about 30% by weight of the tobacco component.

24. An article according to any one of claims 1 to 23, wherein the aerosol-generating material comprises an aerosol-forming material, and wherein the aerosol-forming material comprises at least 5% by weight of the aerosol-generating material.

25. The article of any one of claims 1 to 24, wherein a pressure differential across the mouthpiece is less than 32mmH₂O。

26. A system comprising an article according to any one of claims 1 to 25 and a non-combustible aerosol provision means for heating an aerosol generating material of the article.

27. The system of claim 26, wherein the non-combustible aerosol provision device comprises a coil.

28. The system of claim 26 or 27, wherein the non-combustible aerosol provision apparatus is configured to heat the aerosol generating material of the article to a maximum temperature of at least 200 ℃.

29. A system according to claim 28, wherein the non-combustible aerosol provision device is configured to heat the aerosol generating material of the smoking article to a maximum temperature of at least about 160 ℃, or at least about 200 ℃, or at least about 220 ℃, or at least about 240 ℃ or at least about 270 ℃.