CN113789675B - One-step tie-dyeing method for injection dyeing and disordered flower dyeing - Google Patents
One-step tie-dyeing method for injection dyeing and disordered flower dyeing Download PDFInfo
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- CN113789675B CN113789675B CN202111122259.XA CN202111122259A CN113789675B CN 113789675 B CN113789675 B CN 113789675B CN 202111122259 A CN202111122259 A CN 202111122259A CN 113789675 B CN113789675 B CN 113789675B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/12—Reserving parts of the material before dyeing or printing ; Locally decreasing dye affinity by chemical means
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
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Abstract
The application relates to a one-step tie-dyeing method for injection dyeing and disordered flower dyeing, which comprises the following steps: pretreatment of ready-made clothes; dehydrating for the first time; bundling, and fastening according to effect requirements to avoid dyeing and pasting; filling and dyeing, namely filling and drawing the prepared dye on the garment according to the color cloth-arranging requirement, and placing; dip dyeing, adding an auxiliary agent, stirring uniformly, adding ready-made clothes after dip dyeing, controlling stirring amplitude according to effect requirements during dyeing, checking the dyed color of the dip dyeing and the dyed colored surface of the surface disordered flower, preventing the dyed color from being pasted and controlling the dyed colored surface of the disordered flower; post-treatment of ready-made clothes; acid washing after removing the stitches; high-temperature soaping; and (5) carrying out acid softening, then carrying out dehydration for three times, and drying. According to the application, through adjusting the water removal rate, the binding tightness and the frequency and the process steps of adding the dyeing auxiliary agent, the two processes of injection dyeing and turboflower dyeing are combined, and the synchronous dyeing fixation of the injection dyeing process is carried out during turboflower dyeing, so that the process flow can be shortened, and the production cost is reduced.
Description
Technical Field
The application belongs to the technical field of dyeing, and particularly relates to a one-step tie-dyeing method for injection dyeing and turbocharging dyeing.
Background
The existing process flow of injection dyeing and disordered pattern dyeing comprises the following steps: pretreatment, elimination and washing, dehydration, flower grabbing, injection dyeing, steaming, acid washing, soaping, dehydration, flower binding, soaking, dip dyeing, acid washing, dehydration, stitch removal, acid washing, soaping, softening, dehydration, drying, and dyeing after a plurality of procedures such as steaming, acid washing, soaping, elimination and washing, dehydration, flower binding and the like are carried out after the disordered flower injection dyeing, and the process flow is longer and the cost is high, so that a method for injecting and dyeing and disordered flower dyeing one-step tie dyeing with short process flow and low cost is urgently needed.
Disclosure of Invention
In order to solve the technical problems in the prior art, the embodiment of the application provides a one-step tie-dyeing method for injection dyeing and disordered flower dyeing. The specific technical scheme is as follows:
in a first aspect, there is provided a one-step tie-dyeing method of injection dyeing plus random dyeing, comprising the steps of: pretreatment of ready-made clothes; dehydrating once, and controlling the water content of the ready-made clothes to be 100%; bundling, and fastening according to effect requirements to avoid dyeing and pasting; filling and dyeing, namely filling and drawing the prepared dye on the garment according to the color cloth-arranging requirement, and placing; dip dyeing, adding an auxiliary agent, stirring uniformly, adding ready-made clothes after dip dyeing, controlling stirring amplitude according to effect requirements during dyeing, checking the dyed color of the dip dyeing and the dyed colored surface of the surface disordered flower, preventing the dyed color from being pasted and controlling the dyed colored surface of the disordered flower; post-treatment of ready-made clothes; acid washing after removing the stitches; high-temperature soaping; and (5) carrying out acid softening, then carrying out dehydration for three times, and drying.
In a first possible implementation manner of the first aspect, during pretreatment of the garment, water is added into the roller, and an auxiliary agent is added, wherein the bath ratio is 1:25, putting the ready-made clothes into the clothes when the water level rises to the level that the blades can drive the clothes to rotate, and heating to 98 ℃ for 20 minutes.
With reference to the first possible implementation manner of the first aspect, in a second possible implementation manner of the first aspect, the auxiliary agent includes 2g/L of scouring agent and 1g/L of soaping agent.
With reference to the first possible implementation manner of the first aspect, in a third possible implementation manner of the first aspect, a rotation speed of the drum is set to 350 rpm during one dehydration, and the dehydration time is 30 seconds.
In a fourth possible implementation manner of the first aspect, when bundling, the bundling is performed by using a fine polyester thread after bundling according to the requirement of the flower type effect, and the tightness is required and cannot be loosened.
With reference to the first possible implementation manner of the first aspect, in a fifth possible implementation manner of the first aspect, water is fed into the roller during dip dyeing, anhydrous sodium sulfate is added after the temperature is raised to 63 ℃, the anhydrous sodium sulfate is added sequentially, the process is carried out for 5 minutes, the dye is added, the process is carried out for 10 minutes, the soda ash is added, the process is carried out for 30 minutes, the color is reversed, and the water is discharged.
With reference to the first possible implementation manner of the first aspect, in a sixth possible implementation manner of the first aspect, the post-treatment step includes pickling and secondary dehydration, water is fed into the roller during pickling, and glacial acetic acid 2g/L is added, wherein the bath ratio is 1:16, walking for 5 minutes at room temperature, draining, feeding water, eliminating and washing once, and taking out of the tank; in the secondary dehydration, the rotation speed of the roller is set to 350 revolutions per minute, and the dehydration time is 120 seconds.
With reference to the first possible implementation manner of the first aspect, in a seventh possible implementation manner of the first aspect, when acid is washed after stitch removal, water is fed into the roller, 2g/L glacial acetic acid is added, and the bath ratio is 1:25, walking for 5 minutes at room temperature, draining, feeding water, eliminating and washing once, and taking out of the tank.
With reference to the first possible implementation manner of the first aspect, in an eighth possible implementation manner of the first aspect, water is fed into the roller during high-temperature soaping, and an auxiliary agent consisting of 1g/L of a soaping agent and 2g/L of a P anti-sticking agent is added 815, wherein the bath ratio is 1:25, heating to 98 ℃, preserving heat for 10 minutes, draining, feeding water and discharging from the cylinder.
With reference to the first possible implementation manner of the first aspect, in a ninth possible implementation manner of the first aspect, when the belt is dehydrated three times after being softened, water is firstly fed into the roller, and an auxiliary agent consisting of 2g/L of softener and 0.8g/L of glacial acetic acid is added, wherein the bath ratio is 1:25, walking for 20 minutes, and taking out of the cylinder; and then the ready-made clothes are dried for 20 minutes at 85 ℃ at the rotating speed of 1200 rpm for 2 minutes, and finally cooled and taken out of the cylinder.
Compared with the prior art, the application has the advantages that:
the application discloses a one-step tie-dyeing method for injection dyeing and disordered flower dyeing, which combines two procedures of injection dyeing and disordered flower dyeing by adjusting the water removal rate, the tie-dyeing tightness and the frequency of adding dyeing auxiliary agents, and synchronously dye-fixing the injection dyeing process during disordered flower dyeing, thereby shortening the process flow and reducing the production cost.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for the description of the embodiments will be briefly described below, and it is apparent that the drawings in the following description are only some embodiments of the present application, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram showing a process flow of a one-step tie-dyeing method for injection dyeing and random dyeing according to an embodiment of the present application.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present application more apparent, the embodiments of the present application will be described in further detail with reference to the accompanying drawings.
Please refer to fig. 1, which is a schematic diagram illustrating a step flow chart of a one-step tie-dyeing method for dyeing with mixed patterns according to an embodiment of the present application; as shown, the one-step tie-dyeing method 1 of injection dyeing and turbocharging comprises the following steps 101 to 109. In step 101, a garment is pre-treated. Adding water into the roller, adding 2g/L of scouring agent and 1g/L of soaping agent into the roller, wherein the bath ratio is 1:25, putting the ready-made clothes into the water when the water level rises to the level that the blades can drive the clothes to rotate, heating to 98 ℃, preserving heat for 20 minutes, and performing primary dehydration in step 102 after the ready-made clothes reach the uniform hair effect. Setting the rotating speed of the roller to 350 r/min, dehydrating for 30 seconds, and controlling the water content of the ready-made clothes to be 100%.
Next, step 103 is performed to flower. After the binding is performed according to the flower effect requirement, the binding is performed by using a fine polyester thread, and the binding is required to be tight and cannot be loosened so as to avoid the phenomenon of dyeing and pasting. Then, in step 104, the dye is cast. And (3) injecting and drawing the prepared dye on the garment according to the color cloth-arranging requirement, and placing. Step 105 is then performed for dip dyeing. Adding auxiliary agent, stirring, adding ready-made garment after injection dyeing, controlling stirring amplitude according to effect requirement, checking the color of injection dyeing and the colored surface of surface disordered flower dyeing, preventing the color of injection dyeing from being gelatinized, and controlling the colored surface of disordered flower dyeing. Specifically, water is fed into the roller, after the temperature is raised to 63 ℃, anhydrous sodium sulphate is sequentially added, the roller is taken for 5 minutes, the dye is added, the roller is taken for 10 minutes, sodium carbonate is added, the roller is taken for 30 minutes, the color is changed, and the water is discharged.
Next, in step 106, the garment is post-treated. The post-treatment step comprises acid washing and secondary dehydration, water is fed into the roller during acid washing, glacial acetic acid 2g/L is added, and the bath ratio is 1:16, walking for 5 minutes at room temperature, draining, feeding water, eliminating and washing once, and taking out of the tank; in the secondary dehydration, the rotating speed of the roller is set to 350 revolutions per minute, and the dehydration time is 120 seconds, so that the phenomenon of color change caused by flooding in the pickling and soaping processes can be prevented. Step 107 is then performed, after which the wire is removed and then pickled. Adding 2g/L glacial acetic acid into the roller, wherein the bath ratio is 1:25, walking for 5 minutes at room temperature, draining, feeding water, eliminating and washing once, and taking out of the tank.
Then, step 108 is performed again, and the high temperature soaping is performed. Adding 815 an auxiliary agent consisting of 1g/L of soaping agent and 2g/L of P anti-sticking agent into the roller, wherein the bath ratio is 1:25, heating to 98 ℃, preserving heat for 10 minutes, draining water, feeding water, taking out of the vat, so that the problems of white background staining, color staining and finished product color fastness of the ready-made clothes can be controlled by acid washing and high-temperature soaping after removing stitches. Finally, step 109 is performed to dehydrate and dry. And (5) carrying out acid softening, then carrying out dehydration for three times, and drying. When the belt is dehydrated for three times after being softened by acid, water is firstly fed into the roller, and an auxiliary agent consisting of 2g/L of softening agent and 0.8g/L of glacial acetic acid is added, wherein the bath ratio is 1:25, walking for 20 minutes, and taking out of the cylinder; and then the ready-made clothes are dried for 20 minutes at 85 ℃ at the rotating speed of 1200 rpm for 2 minutes, and finally cooled and taken out of the cylinder.
The one-step tie-dyeing method of the injection dyeing and the disordered flower dyeing combines the two procedures of injection dyeing and disordered flower dyeing by adjusting the dewatering liquid rate, the bundling tightness and the adding frequency of dyeing auxiliary agents of the ready-made clothes, and performs synchronous dyeing fixation of the injection dyeing process during disordered flower dyeing, so that the process flow can be shortened, and the production cost can be reduced.
The following will illustrate the steps of the method for one-step tie-dyeing by injection dyeing and disordered flower dyeing according to the present application in practical production by using specific examples, so as to further illustrate the beneficial effects of the method for one-step tie-dyeing by injection dyeing and disordered flower dyeing according to the present application.
Examples
1. The process flow comprises the following steps: pretreatment, jigging, dehydration, bundling, injection dyeing, dip dyeing, acid washing, dehydration, stitch removal, acid washing, soaping, softening, dehydration and drying.
2. The step-by-step process and the auxiliary agent consumption are as follows:
1. pretreatment: adding water, adding an auxiliary agent, lifting the water level until the blade can drive the clothes to rotate, putting the clothes into a state of being ready-made, heating to 98 ℃, and preserving heat for 20 minutes, wherein the auxiliary agent is used for: scouring agent 2g/L and 815 soaping agent 1g/L, bath ratio 1:25.
2. and (3) eliminating and washing: draining, feeding water, washing for 2 minutes, and draining.
3. Dehydrating: the rotating speed is 350 rpm, the time is 30 seconds, and the water content is about 100 percent
4. Bundling: after the binding is performed according to the flower effect requirement, the binding is performed by using a fine polyester thread, and the binding cannot be loosened due to the tightness requirement.
5. And (3) injection dyeing: and (3) injecting and drawing the prepared dye on the garment according to the color cloth-laying requirement, wherein the injection and drawing dosage is operated according to the effect requirement.
6. Dip dyeing: water is added, the temperature is raised to 63 ℃, anhydrous sodium sulphate is added, the process is carried out for 5 minutes, dye is added, the process is carried out for 10 minutes, sodium carbonate is added, the process is carried out for 30 minutes, and the color is changed and water is drained.
7. Acid washing: feeding water, adding acid, running for 5 minutes at room temperature, draining, feeding water, eliminating and washing once (2 minutes), and taking out of the tank, wherein the auxiliary agent is as follows: glacial acetic acid 2g/L, bath ratio 1:16.
8. dehydrating: the rotation speed is 600 rpm, and the time is 2 minutes.
9. And (5) disconnecting the wire.
10. Acid washing: adding water and an auxiliary agent, and running for 5 minutes at room temperature, and draining, wherein the auxiliary agent is as follows: glacial acetic acid 2g/L, bath ratio 1:25.
11. and (3) soaping: adding water, adding an auxiliary agent, heating to 98 ℃, preserving heat for 10 minutes, draining water, feeding water, and discharging from a cylinder, wherein the auxiliary agent is as follows: 815 soaping agent 1g/L and BP anti-staining agent 2g/L, bath ratio 1:25.
12. softening: adding water, adding an auxiliary agent, walking for 20 minutes, and taking out of the cylinder, wherein the auxiliary agent is as follows: softener 2g/L and glacial acetic acid 0.8g/L, bath ratio 1:25.
13. dehydrating: the rotation speed is 1200 rpm, and the time is 2 minutes.
14. And (3) drying: and (5) drying for 20 minutes at 85 ℃, blowing cold air, and taking out of the cylinder.
As can be seen from the process flow of the embodiment, compared with the prior art, the method saves the procedures of flower grabbing, injection dyeing, steaming, acid washing, soaping and dehydration. And according to the actual production requirements, the method can be as follows:
grabbing flowers: manual work is needed-2 minutes per piece;
steaming: steaming for 60 minutes in each cylinder, using 150 kg of steam (about 40 kg of ready-made clothes are steamed in each cylinder) and manually 2 auxiliary steaming tools (lifting a steaming frame, taking the auxiliary steaming tools out of the steaming frame, taking the auxiliary steaming tools out of a screen frame, and carrying out pickling and soaping in the cylinder);
acid washing: each jar takes 30 minutes (including water inlet time and water discharge time), 30 liters/kg of water is used, and 1 operator is manually operated;
and (3) soaping: each jar takes 60 minutes (including water inlet, water discharge, temperature reduction and jar outlet time), 60 liters/kg of water (including temperature reduction and water inlet after soaping) is used, and 12 kg of steam is consumed, and the labor is 1 operator;
dehydrating: the time is 30 minutes (including entering a dehydrator, exiting the dehydrator and transporting), and 2 auxiliary dehydration workers are manually used.
Therefore, compared with the existing method, the one-step tie-dyeing method of injection dyeing and disordered flower dyeing shortens the process flow, improves the production efficiency and can reduce the production cost.
While the foregoing description illustrates and describes several preferred embodiments of the present application, it is to be understood that the application is not limited to the forms disclosed herein, but is not to be construed as limited to other embodiments, and is capable of numerous other combinations, modifications and environments and is capable of changes or modifications within the scope of the teachings herein, or of being made by the foregoing teachings or by the knowledge of the relevant art. And that modifications and variations which do not depart from the spirit and scope of the application are intended to be within the scope of the appended claims.
Claims (2)
1. A one-step tie-dyeing method for injection dyeing and disordered flower dyeing is characterized by comprising the following steps:
pre-treatment of ready-made clothes, wherein water is added into a roller during pre-treatment of the ready-made clothes, and an auxiliary agent is added, wherein the bath ratio is 1:25, putting the ready-made clothes into the clothes when the water level rises to the level that the blades can drive the clothes to rotate, heating to 98 ℃, and preserving heat for 20 minutes, wherein the auxiliary agent comprises 2g/L of scouring agent and 1g/L of soaping agent;
dehydrating once, and controlling the water content of the ready-made clothes to be 100%;
bundling, namely bundling according to the effect requirement to avoid the phenomenon of dyeing pasting, wherein when bundling, bundling is performed according to the flower effect requirement, after bundling, bundling is performed by using a fine polyester wire, and the tightness is required and cannot be loosened;
filling and dyeing, namely filling and drawing the prepared dye on the ready-made clothes according to the color cloth-laying requirement, and placing;
dip dyeing, adding an auxiliary agent, stirring uniformly, adding ready-made clothes after dip dyeing, controlling stirring amplitude according to effect requirements during dyeing, checking the color of the dip dyeing and the colored surface of the surface disordered flower dyeing, preventing the color of the dip dyeing from being pasted and controlling the colored surface of the disordered flower dyeing, wherein during dip dyeing, water is fed into a roller, after the temperature is raised to 63 ℃, anhydrous sodium sulfate is sequentially added, the dyeing is carried out for 5 minutes, the dye is added, the calcined soda is added, the dyeing is carried out for 30 minutes, and the color is reversed and discharged;
the post-treatment of the ready-made clothes, wherein the post-treatment step comprises acid washing and secondary dehydration, water is fed into the roller during acid washing, glacial acetic acid 2g/L is added, and the bath ratio is 1:16, walking for 5 minutes at room temperature, draining, feeding water, eliminating and washing once, and taking out of the tank; setting the rotating speed of the roller to 350 revolutions per minute during secondary dehydration, wherein the dehydration time is 120 seconds;
acid washing is carried out after the stitch removal, wherein water is fed into the roller when acid washing is carried out after the stitch removal, 2g/L glacial acetic acid is added, and the bath ratio is 1:25, walking for 5 minutes at room temperature, draining, feeding water, washing once, and discharging from a cylinder;
high-temperature soaping, wherein water is fed into the roller during the high-temperature soaping, and auxiliary agents consisting of 1g/L of a soaping agent 815 and 2g/L of a BP anti-sticking agent are added, wherein the bath ratio is 1:25, heating to 98 ℃, preserving heat for 10 minutes, draining, feeding water, and discharging from a cylinder;
and (3) carrying out three times of dehydration after the softening with acid and drying, wherein when the softening with acid is carried out three times of dehydration, water is firstly fed into the roller, and an auxiliary agent consisting of 2g/L of softening agent and 0.8g/L of glacial acetic acid is added, wherein the bath ratio is 1:25, walking for 20 minutes, and taking out of the cylinder; and then the ready-made clothes are dried for 20 minutes at 85 ℃ at the rotating speed of 1200 rpm for 2 minutes, and finally cooled and taken out of the cylinder.
2. The one-step tie-dyeing method of injection dyeing and turbocharging according to claim 1, wherein the rotation speed of the roller is set to 350 rpm during one-time dehydration, and the dehydration time is 30 seconds.
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| CN202111122259.XA CN113789675B (en) | 2021-09-24 | 2021-09-24 | One-step tie-dyeing method for injection dyeing and disordered flower dyeing |
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| CN113789675B true CN113789675B (en) | 2023-08-25 |
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| CN115467115A (en) * | 2022-08-11 | 2022-12-13 | 江苏华艺服饰有限公司 | Garment made by ready-made garment tie-dyeing and ready-made garment shrinkage combined process |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1563559A (en) * | 2004-04-02 | 2005-01-12 | 江苏华艺服饰有限公司 | Artistic dyeing-collating technique for integrated dyeing and patterning process for ready-made clothes |
| CN108265535A (en) * | 2018-01-22 | 2018-07-10 | 张家港扬子染整有限公司 | A kind of mao of linen blend yarn active one bath dyeing technology |
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Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1563559A (en) * | 2004-04-02 | 2005-01-12 | 江苏华艺服饰有限公司 | Artistic dyeing-collating technique for integrated dyeing and patterning process for ready-made clothes |
| CN108265535A (en) * | 2018-01-22 | 2018-07-10 | 张家港扬子染整有限公司 | A kind of mao of linen blend yarn active one bath dyeing technology |
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