CN113787187A - High-safety casting automation control system - Google Patents
High-safety casting automation control system Download PDFInfo
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- CN113787187A CN113787187A CN202110985452.XA CN202110985452A CN113787187A CN 113787187 A CN113787187 A CN 113787187A CN 202110985452 A CN202110985452 A CN 202110985452A CN 113787187 A CN113787187 A CN 113787187A
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- 238000005266 casting Methods 0.000 title claims abstract description 112
- 238000013500 data storage Methods 0.000 claims abstract description 71
- 238000007726 management method Methods 0.000 claims abstract description 20
- 238000003860 storage Methods 0.000 claims abstract description 15
- 238000012544 monitoring process Methods 0.000 claims description 19
- 238000000034 method Methods 0.000 abstract description 13
- 230000002159 abnormal effect Effects 0.000 abstract description 10
- 230000008569 process Effects 0.000 abstract description 10
- 238000013461 design Methods 0.000 description 13
- 238000009434 installation Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 8
- 230000008859 change Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- 210000000056 organ Anatomy 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 3
- 230000000007 visual effect Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D2/00—Arrangement of indicating or measuring devices, e.g. for temperature or viscosity of the fused mass
Abstract
The invention relates to the technical field of automatic control systems, and discloses a high-safety casting automatic control system which comprises an automatic control system, wherein the automatic control system comprises a control module, a recording module, an alarm system and a rear-end management module. According to the invention, the alarm system can give an alarm in time when the casting equipment encounters an emergency in the working process, so that a worker is reminded to check the working condition of the casting equipment, the loss is reduced, the electric power storage module is used for providing an additional power supply for the alarm system, the buzzer can remind the worker for a long time, the data storage module II is used for storing process data required by the casting equipment during casting, the data comparison module is used for comparing the current working data with a casting process input by the worker, and the buzzer is started if the data is abnormal, so that the safety of the automatic system is improved, and meanwhile, the loss caused by the error of the casting equipment can be reduced.
Description
Technical Field
The invention relates to the technical field of automatic control systems, in particular to a high-safety casting automatic control system.
Background
Along with the increasing of the labor cost, more and more enterprises need to reduce the production cost and improve the enterprise competitiveness, and the production automation system is applied and popularized more, and the automatic control system engineering, the electromechanical technical service, the PLC program (program) design and change, the servo control system design and installation, the variable frequency control system design and installation, the motor control system design and installation, the hydraulic pneumatic control system design and installation, the electric heating control system design and installation, the gas heating control system design and installation and the electromechanical technical service are forced to meet the requirements. The purpose of the dispatch plan is to ensure the economy and reliability of system operation. The method can be divided into a power and electricity balance plan, an overhaul plan, a reliability prediction, an optimal system composition plan and the like. These are mainly performed at the central control and the intermediate control. For the power-electricity balance plan, in order to optimize the whole system, it should be made by the central control, but necessary data should be collected by the intermediate control and transmitted to the central control according to the principle of hierarchical processing.
In the existing automatic control system in the market at present, the economy and the reliability of the system operation are ensured through electromechanical technical service, PLC program (program) design, change, servo control system design and installation, frequency conversion control system design and installation, motor control system design and installation, hydraulic pneumatic control system design and installation, electric heating control system design and installation and electromechanical technical service, the state and the control process of casting equipment during casting are monitored through system monitoring, so that the operator can more conveniently control the starting, the interruption, the correction and the like, and the operator can more conveniently control the starting, the interruption, the correction and the like. Therefore, system monitoring and system control are closely related, and particularly in emergency and recovery situations, the monitoring and the control are uniformly performed, but because the automatic system may have uneven quality of products cast by the casting equipment due to the control precision of the system or the casting process input by a worker in the working process, and if the worker does not adjust the casting process in time, excessive product quality is easily caused, and excessive loss is caused.
Therefore, a high-safety casting automation control system is provided.
Disclosure of Invention
The invention mainly solves the technical problems in the prior art and provides a high-safety casting automation control system.
In order to achieve the purpose, the invention adopts the following technical scheme that the high-safety casting automatic control system comprises an automatic control system, wherein the automatic control system comprises a control module, a recording module, an alarm system and a rear-end management module.
Preferably, the control module comprises a control main board, a control system, a data sending module and a first display module.
Preferably, the recording module comprises a time recording module, a temperature monitoring module, a capacity recording module and a first data storage module.
Preferably, the alarm system comprises an electric power storage module, a data comparison module, a data storage module II and a buzzer.
Preferably, the back-end management system comprises a data receiving module, a database system, a data storage module III and a display module II.
Preferably, the output end of the control mainboard is electrically connected with the input end of the control system, the output end of the control mainboard is electrically connected with the input end of the data sending module, and the output end of the control mainboard is electrically connected with the input end of the first display module.
Preferably, the output end of the first data storage module is electrically connected with the input end of the control mainboard, the output end of the time recording module is electrically connected with the first data storage module, the output end of the temperature monitoring module is electrically connected with the input end of the first data storage module, the output end of the capacity recording module is electrically connected with the input end of the first data storage module, and the output end of the first data storage module is electrically connected with the input end of the data sending module and the input end of the display module.
Preferably, the output end of the power storage module is electrically connected with the input end of the control mainboard, the output end of the data comparison module is electrically connected with the input end of the data storage module II, the input ends of the data comparison module and the data storage module II are electrically connected with the output end of the control mainboard, the output end of the data storage module II is electrically connected with the input end of the data sending module, and the output end of the control mainboard is electrically connected with the input end of the buzzer.
Preferably, the input end of the data receiving module is electrically connected with the output end of the data sending module, the output end of the data receiving module is electrically connected with the input end of the database system, the output end of the database system is electrically connected with the data storage module III, and the output end of the database system is electrically connected with the input end and the output end of the display module II.
Advantageous effects
The invention provides a high-safety casting automation control system. The method has the following beneficial effects:
(1) this high security casting automation control system, it can be timely warning to make casting equipment meet emergency through alarm system in the course of the work, remind the staff to inspect casting equipment's working condition, reduce the loss, provide extra power for alarm system through electric power storage module, make the long-time warning staff of bee calling organ, through two required process data of storage casting equipment of data storage module when casting, compare current work data and the casting process of staff's input through data comparison module and make the contrast, then start bee calling organ if the data is unusual, the security that has reached and has improved this automation system, and simultaneously, can reduce the effect of the loss that causes after casting equipment makes mistakes.
(2) This high security casting automated control system, the staff is through the casting process of the inside storage casting equipment of data storage module one earlier to the display module in controlling the module, send the time recording module respectively through controlling the mainboard with the data in the data storage module one, in temperature monitoring module and the capacity recording module, through the time recording module, the casting process of temperature monitoring module and capacity recording module to casting equipment supervises, control casting equipment's behavior, it is automatic to have reached can the casting, the effect of reduction staff's labor intensity.
(3) This high security casting automation control system, through two abnormal data of data storage module storage, because the output of data storage module two and data transmission module's input electric connection, so when data contrast module check out data anomaly, directly send abnormal data to the rear end management system through data transmission module, receive the storage through data receiving module and database system to abnormal data, make things convenient for the staff later stage to correct the casting process according to abnormal conditions, reached and reduced the condition that casting equipment made mistakes at the in-process of work.
(4) This high security casting automation control system, in sending the data in the data storage module one to the rear end management module through data sending module, receive the data reception in the data sending module through the data receiving module, in the early data storage module of data storage with data receiving module received through the database system, data in the data storage module three is looked for through the inside order of display module two mediation database system, make things convenient for the staff to look for data at any time, can know the behavior in the casting equipment of difference, reached and reduced the staff and look for the required time of technology when carrying out casting work.
(5) This high security casting automation control system, time module through among the record module carries out the record to the heat time in the casting equipment, make things convenient for staff's heat time's record, make things convenient for the staff to know the condition of current temperature in the casting equipment through the temperature monitoring module, make things convenient for the staff to know the capacity condition of the inside solution of current casting equipment through capacity record module, through one data storage module with the time record module, the data that obtains of measuring among temperature monitoring module and the capacity record module record, because the output of one data storage module and the input electric connection of one display module, so the staff can be on one display module audio-visual the behavior of seeing the inside of casting equipment, the effect that has reached reduction staff's intensity of labour.
(6) The high-safety casting automatic control system facilitates the control of workers on casting equipment through the control module, provides a visual scheme through the display module I in the control module, enables the workers to know the working condition of the casting equipment through the display module I, facilitates the workers to know the depth of the automatic control system, reduces the difficulty of the workers in hands, displays the data in the data storage module II through the display module I, facilitates the workers to know the error information in front of the current casting equipment, can change the current casting process according to the previous error information prompted by the data storage module II, reduces the possibility of the error of the current casting equipment, and enables the data in the rear-end management system to be synchronous with the data in the casting equipment in real time through the data sending module and the data receiving module, the situation that mishaps are generated among workers due to the fact that data in the rear end management system and data in the casting equipment are different is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.
FIG. 1 is a schematic diagram of a high-safety casting automation control system according to the present invention;
FIG. 2 is a schematic structural diagram of a control module according to the present invention;
FIG. 3 is a schematic diagram of a recording module according to the present invention;
FIG. 4 is a schematic diagram of the alarm system of the present invention;
fig. 5 is a schematic structural diagram of a rear end management module according to the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows: a high-safety casting automation control system is shown in figures 1-5 and comprises an automation control system, wherein the automation control system comprises a control module, a recording module, an alarm system and a rear-end management module;
the control module comprises a control mainboard, a control system, a data sending module and a first display module;
the control module is convenient for the staff to control the casting equipment, and the visual scheme is provided by the display module I in the control module, so that the staff can know the working condition of the casting equipment through the display module I, the depth of the automatic control system can be conveniently known by the staff, the working difficulty of the staff is reduced, the data in the data storage module II is displayed through the display module I, so that the worker can conveniently know the error information before the current casting equipment, the worker can change the current casting process according to the error information before the prompt of the data storage module II, the possibility of the error of the current casting equipment is reduced, the data in the rear end management system can be synchronized with the data in the casting equipment in real time through the data sending module and the data receiving module, and the situation that mishaps occur between workers due to the fact that the data in the rear end management system and the data in the casting equipment are different is avoided.
The recording module comprises a time recording module, a temperature monitoring module, a capacity recording module and a data storage module I;
the heating time of the time module in the recording module in the casting equipment is recorded, the recording of the heating time of workers is facilitated, the condition of the current temperature in the casting equipment is known to the workers through the temperature monitoring module, the capacity condition of the solution in the casting equipment is known to the workers through the capacity recording module, the time recording module is used for recording data obtained through measurement in the temperature monitoring module and the capacity recording module through the data storage module I, the working condition of the inside of the casting equipment can be visually seen by the workers, and the labor intensity of the workers is reduced.
The alarm system comprises an electric power storage module, a data comparison module, a data storage module II and a buzzer;
make casting equipment meet emergency and can be timely warning in the course of the work through alarm system, remind the staff to inspect the casting equipment situation, reduce the loss, provide extra power for alarm system through the electric power storage module, make the long-time warning staff of bee calling organ, through two required process data of storage casting equipment of data storage module when casting, compare current working data and the casting process of staff's input through the data contrast module and make the contrast, if the data is unusual then start bee calling organ, simultaneously, two still can save unusual data of data storage module, directly send to in the rear end management system through the data sending module.
The back-end management system comprises a data receiving module, a database system, a data storage module III and a display module II;
the data in the data storage module I is sent to the rear-end management module through the data sending module, the data in the data sending module is received through the data receiving module, the data received by the data receiving module is stored in the data storage module III through the database system, the data in the data storage module III is searched through the command of the display module II in the database system, the data can be conveniently searched by workers at any time, and the working conditions in different casting devices can be known.
The output end of the control mainboard is electrically connected with the input end of the control system, the output end of the control mainboard is electrically connected with the input end of the data sending module, and the output end of the control mainboard is electrically connected with the input end of the first display module;
the output end of the control mainboard is electrically connected with the output end of the first data storage module, the output end of the time recording module is electrically connected with the first data storage module, the output end of the temperature monitoring module is electrically connected with the input end of the first data storage module, the output end of the capacity recording module is electrically connected with the input end of the first data storage module, and the output end of the first data storage module is electrically connected with the input end of the data sending module and the first display module;
the output end of the power storage module is electrically connected with the input end of the control mainboard, the output end of the data comparison module is electrically connected with the input end of the second data storage module, the input ends of the data comparison module and the second data storage module are both electrically connected with the output end of the control mainboard, the output end of the second data storage module is electrically connected with the input end of the data sending module, and the output end of the control mainboard is electrically connected with the input end of the buzzer;
the input end of the data receiving module is electrically connected with the output end of the data sending module, the output end of the data receiving module is electrically connected with the input end of the database system, the output end of the database system is electrically connected with the data storage module III, and the output end of the database system is electrically connected with the input end and the output end of the display module II.
The working principle of the invention is as follows:
when the automatic casting system is used, the alarm system can give an alarm in time when the casting equipment meets an emergency in the working process, the working personnel is reminded to check the working condition of the casting equipment, the loss is reduced, the electric power storage module provides an additional power supply for the alarm system, the buzzer can remind the working personnel for a long time, the data storage module II stores process data required by the casting equipment during casting, the data comparison module compares the current working data with a casting process input by the working personnel, and the buzzer is started if the data is abnormal, so that the safety of the automatic casting system is improved, and meanwhile, the effect of reducing the loss caused by the error of the casting equipment can be achieved.
When the casting device is used, a worker stores the casting process of the casting device into the data storage module I through the display module in the control module, the data in the data storage module I are respectively sent to the time recording module, the temperature monitoring module and the capacity recording module through the control mainboard, the casting process of the casting device is supervised through the time recording module, the temperature monitoring module and the capacity recording module, the working condition of the casting device is controlled, and the casting automation effect is achieved.
When the casting equipment is used, the abnormal data are stored through the data storage module II, and the output end of the data storage module II is electrically connected with the input end of the data sending module, so that when the data comparison module detects that the data are abnormal, the abnormal data are directly sent to the rear-end management system through the data sending module, and are received and stored through the data receiving module and the database system, so that a worker can correct the casting process according to the abnormal conditions in the later period, and the condition that the casting equipment makes mistakes in the working process is reduced.
When the data storage system is used, the data in the data storage module I is sent to the rear-end management module through the data sending module, the data in the data sending module is received through the data receiving module, the data received by the data receiving module is stored in the data storage module III through the database system, the data in the data storage module III is searched through the command in the display module II, workers can conveniently search the data at any time, working conditions in different casting equipment can be known, and the time required by the workers for searching the process in the casting work is reduced.
When the casting device is used, the time module in the recording module is used for recording the heating time in the casting device, so that the heating time of workers can be conveniently recorded, the temperature monitoring module is used for facilitating the workers to know the current temperature condition in the casting device, the capacity recording module is used for facilitating the workers to know the capacity condition of the solution in the casting device, the first data storage module is used for recording the data measured in the time recording module, the temperature monitoring module and the capacity recording module, and the output end of the first data storage module is electrically connected with the input end of the first display module, so that the workers can visually see the working condition in the casting device on the first display module, and the effect of reducing the labor intensity of the workers is achieved.
When the invention is used, the control module is convenient for the control of the casting equipment by the working personnel, and the visual scheme is provided by the display module in the control module, so that the working condition of the casting equipment can be known by the working personnel through the display module, the depth of the automatic control system can be conveniently known by the staff, the working difficulty of the staff is reduced, the data in the data storage module II is displayed through the display module I, so that the worker can conveniently know the error information before the current casting equipment, the worker can change the current casting process according to the error information before the prompt of the data storage module II, the possibility of the error of the current casting equipment is reduced, the data in the rear end management system can be synchronized with the data in the casting equipment in real time through the data sending module and the data receiving module, and the situation that mishaps occur between workers due to the fact that the data in the rear end management system and the data in the casting equipment are different is avoided.
The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. The utility model provides a high security casting automated control system, includes automated control system, its characterized in that: the automatic control system comprises an operation module, a recording module, an alarm system and a rear-end management module.
2. The high-safety casting automation control system of claim 1, characterized in that: the control module comprises a control main board, a control system, a data sending module and a first display module.
3. The high-safety casting automation control system of claim 1, characterized in that: the recording module comprises a time recording module, a temperature monitoring module, a capacity recording module and a first data storage module.
4. The high-safety casting automation control system of claim 1, characterized in that: the alarm system comprises an electric power storage module, a data comparison module, a data storage module II and a buzzer.
5. The high-safety casting automation control system of claim 1, characterized in that: the back-end management system comprises a data receiving module, a database system, a data storage module III and a display module II.
6. The high-safety casting automation control system of claim 2, characterized in that: the output end of the control mainboard is electrically connected with the input end of the control system, the output end of the control mainboard is electrically connected with the input end of the data sending module, and the output end of the control mainboard is electrically connected with the input end of the first display module.
7. The high-safety casting automation control system of claim 3, characterized in that: the output end of the first data storage module is electrically connected with the input end of the control mainboard, the output end of the time recording module is electrically connected with the first data storage module, the output end of the temperature monitoring module is electrically connected with the input end of the first data storage module, the output end of the capacity recording module is electrically connected with the input end of the first data storage module, and the output end of the first data storage module is electrically connected with the input end of the data sending module and the input end of the display module.
8. The high-safety casting automation control system of claim 4, characterized in that: the output end of the electric power storage module is electrically connected with the input end of the control mainboard, the output end of the data comparison module is electrically connected with the input end of the second data storage module, the input ends of the data comparison module and the second data storage module are electrically connected with the output end of the control mainboard, the output end of the second data storage module is electrically connected with the input end of the data sending module, and the output end of the control mainboard is electrically connected with the input end of the buzzer.
9. The high-safety casting automation control system of claim 5, characterized in that: the input end of the data receiving module is electrically connected with the output end of the data sending module, the output end of the data receiving module is electrically connected with the input end of the database system, the output end of the database system is electrically connected with the data storage module III, and the output end of the database system is electrically connected with the input end and the output end of the display module II.
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|---|---|---|---|---|
| JP2003010960A (en) * | 2001-06-28 | 2003-01-15 | Sintokogio Ltd | Control method for low pressure casting machine and control system for low pressure casting machine |
| US20150314368A1 (en) * | 2012-12-21 | 2015-11-05 | Primetals Technologies Austria GmbH | Monitoring method for a continuous casting mould including building up a database |
| CN109465416A (en) * | 2018-11-01 | 2019-03-15 | 云南昆钢电子信息科技有限公司 | It is a kind of to open the system and method poured applied to monitoring continuous casting production |
| CN210231472U (en) * | 2019-04-17 | 2020-04-03 | 云南昆钢电子信息科技有限公司 | Supervision system applied to metal continuous casting tundish |
| CN211478901U (en) * | 2019-09-19 | 2020-09-11 | 青岛科技大学 | Monitoring system for centrifugal casting production line |
| CN112024836A (en) * | 2020-07-06 | 2020-12-04 | 南京涵曦月自动化科技有限公司 | Automatic ingot casting control system for vacuum electron beam furnace |
-
2021
- 2021-08-26 CN CN202110985452.XA patent/CN113787187A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2003010960A (en) * | 2001-06-28 | 2003-01-15 | Sintokogio Ltd | Control method for low pressure casting machine and control system for low pressure casting machine |
| US20150314368A1 (en) * | 2012-12-21 | 2015-11-05 | Primetals Technologies Austria GmbH | Monitoring method for a continuous casting mould including building up a database |
| CN109465416A (en) * | 2018-11-01 | 2019-03-15 | 云南昆钢电子信息科技有限公司 | It is a kind of to open the system and method poured applied to monitoring continuous casting production |
| CN210231472U (en) * | 2019-04-17 | 2020-04-03 | 云南昆钢电子信息科技有限公司 | Supervision system applied to metal continuous casting tundish |
| CN211478901U (en) * | 2019-09-19 | 2020-09-11 | 青岛科技大学 | Monitoring system for centrifugal casting production line |
| CN112024836A (en) * | 2020-07-06 | 2020-12-04 | 南京涵曦月自动化科技有限公司 | Automatic ingot casting control system for vacuum electron beam furnace |
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Application publication date: 20211214 |
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| RJ01 | Rejection of invention patent application after publication |