CN113774768B - Method and equipment for engineering construction - Google Patents

Method and equipment for engineering construction Download PDF

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Publication number
CN113774768B
CN113774768B CN202111084774.3A CN202111084774A CN113774768B CN 113774768 B CN113774768 B CN 113774768B CN 202111084774 A CN202111084774 A CN 202111084774A CN 113774768 B CN113774768 B CN 113774768B
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China
Prior art keywords
road
base surface
milling
built
distance
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CN202111084774.3A
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CN113774768A (en
Inventor
褚天云
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Jiaxing Tiankun Construction Engineering Design Co ltd
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Jiaxing Tiankun Construction Engineering Design Co ltd
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/01Devices or auxiliary means for setting-out or checking the configuration of new surfacing, e.g. templates, screed or reference line supports; Applications of apparatus for measuring, indicating, or recording the surface configuration of existing surfacing, e.g. profilographs
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/12Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for distributing granular or liquid materials
    • E01C19/18Devices for distributing road-metals mixed with binders, e.g. cement, bitumen, without consolidating or ironing effect
    • E01C19/185Devices for distributing road-metals mixed with binders, e.g. cement, bitumen, without consolidating or ironing effect for both depositing and spreading-out or striking-off the deposited mixture
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/48Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ
    • E01C19/4833Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving for laying-down the materials and consolidating them, or finishing the surface, e.g. slip forms therefor, forming kerbs or gutters in a continuous operation in situ with tamping or vibrating means for consolidating or finishing, e.g. immersed vibrators, with or without non-vibratory or non-percussive pressing or smoothing means
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/09Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges
    • E01C23/0966Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for forming cuts, grooves, or recesses, e.g. for making joints or channels for markings, for cutting-out sections to be removed; for cleaning, treating, or filling cuts, grooves, recesses, or fissures; for trimming paving edges for filling or priming, with or without working the surface of the filling or applying particulate material thereto, e.g. for filling the joints of stone-sett paving
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C23/00Auxiliary devices or arrangements for constructing, repairing, reconditioning, or taking-up road or like surfaces
    • E01C23/06Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road
    • E01C23/12Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor
    • E01C23/122Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor with power-driven tools, e.g. oscillated hammer apparatus
    • E01C23/127Devices or arrangements for working the finished surface; Devices for repairing or reconditioning the surface of damaged paving; Recycling in place or on the road for taking-up, tearing-up, or full-depth breaking-up paving, e.g. sett extractor with power-driven tools, e.g. oscillated hammer apparatus rotary, e.g. rotary hammers
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01HSTREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
    • E01H1/00Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
    • E01H1/02Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt
    • E01H1/05Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt with driven brushes
    • E01H1/056Brushing apparatus, e.g. with auxiliary instruments for mechanically loosening dirt with driven brushes having horizontal axes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/023Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using fluid means
    • F16F15/0232Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using fluid means with at least one gas spring
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/046Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means using combinations of springs of different kinds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16FSPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
    • F16F15/00Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
    • F16F15/02Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
    • F16F15/04Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means
    • F16F15/06Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using elastic means with metal springs

Abstract

The invention relates to a method and equipment for engineering construction. The method and the equipment for engineering construction comprise the following steps: step S1, setting a coordinate point and a distance value between the coordinate point and a road surface to be built, detecting the actual distance between the coordinate point and the road surface to be built by adopting a distance meter and controlling the distance meter to advance on the road surface to be built by a set constant speed value; the method and the equipment for engineering construction are suitable for primarily flattening uneven roads, detect the actual flatness of the road surface when the equipment advances on the roads, mill and dig the convex parts and recycle the base materials generated by milling and digging, fill the concave parts, flatten the road surface, secondarily detect the processed road surface in the advancing process, mark the parts needing fine adjustment, and subsequently advance through manual work to adjust accurately, thereby greatly shortening the time consumed by flattening the road surface reference and reducing the working strength of workers.

Description

Method and equipment for engineering construction
Technical Field
The invention belongs to the technical field of road construction, and particularly relates to a method and equipment for engineering construction.
Background
Present town road is when the construction, and it is the highway section that can have unevenness on its road bed for a long time, and common processing mode is mostly to adopt milling machine to mill the highway section of unevenness, no matter is protruding department or concave all can be milled by milling machine and is handled to make the road surface reach comparatively level and smooth state.
However, the processing mode not only increases the workload of the project and prolongs the construction period, but also increases the working strength of workers, and subsequently, other equipment is required to fill and flatten the milling position, so that the processing mode is complicated and cannot process in one project.
Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide a method for construction and an apparatus for carrying out the method, which are reasonably designed.
The invention achieves the above purpose through the following technical scheme:
a method for engineering construction, comprising the steps of:
step S1, setting a coordinate point and a distance value between the coordinate point and a road base surface to be built, detecting the actual distance between the coordinate point and the road base surface to be built by adopting a distance meter, controlling the distance meter to move forward on the road base surface to be built at a set constant speed value, and acquiring the actual distance value between each part of the road base surface to be built and the set coordinate point;
step S2, comparing and calculating a set distance value and an actual distance value between the coordinate point and a road base surface to be constructed, marking a position where the actual distance value is larger than the set distance value as a position to be filled, marking a position where the actual distance value is smaller than the set distance value as a position to be milled, and respectively calculating actual distance difference values between the position to be filled and the position to be milled and the set distance value;
step S3, milling the place to be milled, collecting road base surface waste materials generated after milling, crushing the collected road base surface waste materials, and storing the crushed road base surface waste materials for later use;
step S4, filling the place to be filled with the mixed road base surface waste material and new road base surface material stored in the step S3;
and step S5, flattening the primarily flattened base surface of the road to be built, carrying out secondary distance detection on the flattened base surface of the road to be built, obtaining actual distance values between each part of the flattened base surface of the road to be built and a set coordinate point, and carrying out manual processing on positions where the actual distance values are different from the set distance values until the flatness of the base surface of the road to be built reaches the standard.
As a further optimization scheme of the present invention, the height of the milling process performed on the to-be-milled place in step S3 is the same as the actual distance difference between the to-be-milled place and the set distance value, and when the to-be-padded place is padded in step S4, image data of the to-be-padded place is monitored in real time by using an image capture device.
The equipment for engineering construction by adopting the method comprises a headstock and a vehicle body connected to the headstock, wherein the front end of the headstock is connected with a first distance measuring mechanism, the tail end of the vehicle body is connected with a second distance measuring mechanism, the first distance measuring mechanism and the second distance measuring mechanism are both used for detecting actual distance values between each position of a road base surface to be constructed and a set coordinate point, a first box body, a second box body and a third box body are sequentially distributed on the vehicle body from the head end to the tail end, a milling mechanism is arranged in the first box body and used for milling the position to be milled on the road surface, a cleaning mechanism, a recovery mechanism, a throwing mechanism and a flattening mechanism are arranged in the second box body, the cleaning mechanism and the recovery mechanism are used for collecting waste materials generated by the milling mechanism for milling the road surface and smashing the waste materials, the throwing mechanism is used for filling the position to be filled on the road surface, and an adjusting motor is arranged in the third box body, the output of adjusting motor is connected with rolls the mechanism, rolls the mechanism and is used for flattening the road surface, and rolls and be equipped with buffer gear in the mechanism, the automobile body lower extreme is close to input mechanism department and is equipped with the camera.
As a further optimized solution of the present invention, the milling mechanism includes a first hydraulic cylinder disposed in the first box, a first mounting bracket connected to an output end of the first hydraulic cylinder, a milling cutter connected to the mounting bracket, and a first motor, an output shaft of the motor is connected to the milling cutter, and the milling cutter is located below the vehicle body.
As a further optimization scheme of the invention, the cleaning mechanism comprises a second hydraulic cylinder arranged in a second box body, a second mounting support connected to the output end of the second hydraulic cylinder, a roller connected to the second mounting support and a second motor, the output shaft of the motor is connected with the roller, the outer surface of the roller is connected with bristles, the roller is positioned below the vehicle body, and the recovery mechanism is arranged on one side of the cleaning mechanism.
As a further optimized scheme of the present invention, the recovery mechanism includes a transmission pipeline obliquely disposed in the second box, a bucket connected to one end of the transmission pipeline extending to a lower portion of the vehicle body, a shovel head connected to a lower end of the bucket, a plurality of third motors connected to a side wall of the transmission pipeline, a plurality of transmission blades connected to output shafts of the third motors, a pulverizer connected to the other end of the transmission pipeline, and a fan connected to a side wall of the transmission pipeline, wherein an output end of the pulverizer is connected to the throwing mechanism.
As a further optimization scheme of the invention, the throwing mechanism comprises a storage box arranged on one side of the pulverizer, a feeding port and a vibration motor which are arranged on the upper end of the storage box, a shock pad connected to the lower end of the storage box, a discharging pipe which penetrates through the shock pad and is connected to the middle position of the lower end of the storage box, and an electromagnetic valve arranged on the discharging pipe, wherein the output end of the pulverizer is connected with the storage box through a hose, the outlet end of the discharging pipe is positioned below a vehicle body, and the flattening mechanism is positioned on one side of the storage box;
the flattening mechanism comprises a third mounting bracket penetrating through the lower end wall of the second box body, a flattening plate hinged to the lower end of the third mounting bracket and a plurality of third hydraulic cylinders, and the output ends of the third hydraulic cylinders are hinged to the flattening plate.
As a further optimization scheme of the invention, the rolling mechanism comprises a square pipe penetrating through the lower end wall of the third box body, a first limiting plate connected at the upper end of the square pipe, a screw hole arranged at the middle position of the first limiting plate, a first connecting plate connected at the lower end of the square pipe, round holes arranged at the four corners of the first connecting plate, a limiting slide rod arranged in the round hole, a second limiting plate connected at the upper end of the limiting slide rod, a second connecting plate connected at the lower end of the limiting slide rod, a plurality of supporting plates symmetrically connected at the lower end surface of the second connecting plate, limiting holes arranged on the supporting plates, a press roller movably connected at the limiting holes and a plurality of buffer mechanisms connected between the first connecting plate and the second connecting plate, a moving cavity is arranged in the square pipe, a screw rod is connected on an output shaft of the adjusting motor, the screw rod penetrates through the screw hole and extends into the moving cavity, and the lower end of the screw rod is connected with an inner limiting disc matched with the moving cavity, the positions, close to the two sides, of the first connecting plate are provided with through holes, and the positions, close to the two sides, of the second connecting plate are provided with connecting grooves.
As a further optimization scheme of the invention, the buffer mechanism comprises an air bag body, a lower connecting disc connected to the lower end of the air bag body, an upper connecting disc connected to the upper end of the air bag body, a through groove arranged in the middle of the upper connecting disc, a gas flow control plate connected to the through groove, a plurality of air inlets and an air outlet arranged on the gas flow control plate, a plastic sheet connected to the lower end wall of the gas flow control plate and a buffer spring arranged in the air bag body, wherein the upper connecting disc is connected to the through hole, the lower connecting disc is connected to the connecting groove, only one end of the plastic sheet is connected with the gas flow control plate, and the plastic sheet covers the plurality of air inlets.
As a further optimization scheme of the invention, the first distance measuring mechanism and the second distance measuring mechanism respectively comprise a first supporting rod and a second supporting rod which are symmetrically arranged, a bearing arranged at one end of the first supporting rod, an angle sensor arranged at one end of the second supporting rod, a rotating shaft connected between the bearing and the angle sensor, a connecting piece connected to the middle position of the rotating shaft, a balancing weight connected to the lower end of the connecting piece and a distance measuring instrument connected to the middle position of the lower end of the balancing weight.
The invention has the beneficial effects that:
1) the invention is suitable for the primary leveling of uneven roads, the distance meter at the set height is adopted to move along the road surface at a constant speed, the actual distance between the set heights of the road surface can be measured, the positions with unequal actual distance and set distance are processed, or milling and filling are carried out, the roadbed waste generated at the road surface milling position is recovered, crushed and stored in a storage box to be mixed with new road base material, the positions of the road surface to be filled are reserved for filling, the processed road surface is flattened, the flattened road surface can be subjected to secondary detection by the distance meter after flattening, the positions with unequal actual distance and set distance are marked, manual fine adjustment processing is reserved, the construction time for manually flattening the road surface can be greatly shortened, and no waste of the roadbed material is caused, the precision is higher;
2) the rolling mechanism for flattening the road surface can adjust the pressing force, has stable buffering and adjusting capacity in the process of flattening the road surface, is high in stability, can be stably attached to the road surface for rolling, and cannot influence the rolling machine due to the fact that the rolling machine passes through the road surfaces with different heights.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a side view of FIG. 1 of the present invention;
FIG. 3 is a schematic view of the rolling mechanism of the present invention;
FIG. 4 is a schematic view of the structure of the damper mechanism of the present invention;
FIG. 5 is a schematic view of the ranging mechanism of the present invention;
FIG. 6 is a coordinated view of the retrieval mechanism and the dispensing mechanism of the present invention;
fig. 7 is a view of the regulating motor of the present invention fitted with a square tube.
In the figure: 1. a headstock; 2. a vehicle body; 3. a first case; 31. milling and planing mechanism; 4. a second case; 41. a cleaning mechanism; 42. a recovery mechanism; 420. a bucket; 421. a shovel head; 422. a transport pipeline; 423. a transfer blade; 424. a fan; 425. a pulverizer; 43. a feeding mechanism; 430. a storage box; 431. a feeding port; 432. a vibration motor; 433. a shock pad; 434. a feeding pipe; 435. an electromagnetic valve; 44. a flattening mechanism; 5. a third box body; 51. a rolling mechanism; 510. a first limit plate; 511. a screw hole; 512. a square tube; 5120. moving the chamber; 513. a first connecting plate; 514. perforating; 515. a limiting slide bar; 516. a second limiting plate; 517. a second connecting plate; 518. connecting grooves; 519. a support plate; 5190. a limiting hole; 52. adjusting the motor; 520. a screw; 521. an inner limiting disc; 53. a buffer mechanism; 530. an air cell body; 531. a lower connecting disc; 532. an upper connecting disc; 533. penetrating a groove; 534. a gas flow control plate; 535. an air intake; 536. an air outlet; 537. plastic sheets; 538. a buffer spring; 6. a first distance measuring mechanism; 61. a second distance measuring mechanism; 601. a first strut; 602. a second support bar; 603. a bearing; 604. an angle sensor; 605. a rotating shaft; 606. a connecting member; 607. a counterweight block; 608. a distance measuring instrument.
Detailed Description
The present application will now be described in further detail with reference to the drawings, and it should be noted that the following detailed description is given for purposes of illustration only and should not be construed as limiting the scope of the present application, as these numerous insubstantial modifications and variations can be made by those skilled in the art based on the teachings of the present application.
Example 1
A method for construction of a project, comprising the steps of:
step S1, setting a coordinate point and a distance value between the coordinate point and a road base surface to be built, detecting the actual distance between the coordinate point and the road base surface to be built by adopting a distance meter, controlling the distance meter to move forward on the road base surface to be built at a set constant speed value, and acquiring the actual distance value between each part of the road base surface to be built and the set coordinate point; the set distance value is the distance between the actual height of the distance measuring equipment and a preset height value of the road surface, wherein the preset height value of the road surface is the height of the roadbed set in the construction project, and after all the working procedures are processed, the actual height of the roadbed is the same as the set height of the roadbed;
step S2, comparing and calculating a set distance value and an actual distance value between the coordinate point and a road base surface to be constructed, marking a position where the actual distance value is greater than the set distance value as a position to be filled, marking a position where the actual distance value is less than the set distance value as a position to be milled, and respectively calculating actual distance difference values between the position to be filled and the position to be milled and the set distance value; because the distance measuring equipment travels at a constant speed, the actual position coordinates of the position to be filled or milled can be calculated according to the speed multiplied by the time, and then the corresponding equipment stops moving and processes the position when moving to the position, or the moving speed is reduced so that the corresponding equipment fully processes the position to be processed;
step S3, milling the place to be milled, collecting road base surface waste materials generated after milling, crushing the collected road base surface waste materials, and storing the crushed road base surface waste materials for later use; the loss of materials is reduced;
step S4, filling the place to be filled with the mixed road base surface waste material and new road base surface material stored in the step S3;
and step S5, flattening the primarily flattened base surface of the road to be built, carrying out secondary distance detection on the flattened base surface of the road to be built, obtaining actual distance values between each part of the flattened base surface of the road to be built and a set coordinate point, and carrying out manual processing on positions where the actual distance values are different from the set distance values until the flatness of the base surface of the road to be built reaches the standard.
In step S3, the height at which the milling process is performed on the to-be-milled place is the same as the actual distance difference between the to-be-milled place and the set distance value, and in step S4, the image data of the to-be-filled place is monitored in real time by using the image acquisition device. The filling condition of the filling position can be observed in real time according to actual image data, if insufficient filling or excessive filling occurs, subsequent manual fine adjustment can be adopted for processing, and the workload is greatly reduced.
As shown in fig. 1 and fig. 2, the apparatus for constructing a town road by the above method comprises a vehicle head 1 and a vehicle body 2 connected to the vehicle head 1, wherein a first distance measuring mechanism 6 is connected to the front end of the vehicle head 1, a second distance measuring mechanism 61 is connected to the rear end of the vehicle body 2, both the first distance measuring mechanism 6 and the second distance measuring mechanism 61 are used for detecting the actual distance value between each position of a road base surface to be constructed and a set coordinate point, a first box 3, a second box 4 and a third box 5 are sequentially distributed on the vehicle body 2 from the front end to the rear end, a milling mechanism 31 is arranged in the first box 3, the milling mechanism 31 is used for milling the position to be milled on the road surface, a sweeping mechanism 41, a recovering mechanism 42, a throwing mechanism 43 and a flattening mechanism 44 are arranged in the second box 4, the sweeping mechanism 41 and the recovering mechanism 42 are used for collecting and crushing waste materials generated by the milling mechanism 31, the throwing mechanism 43 is used for filling a position to be filled on a road surface, an adjusting motor 52 is arranged in the third box body 5, the output end of the adjusting motor 52 is connected with a rolling mechanism 51, the rolling mechanism 51 is used for flattening the road surface, a buffer mechanism 53 is arranged on the rolling mechanism 51, and a camera is arranged at the position, close to the throwing mechanism 43, of the lower end of the vehicle body 2. Gaps are arranged among the first box body 3, the second box body 4 and the third box body 5, and the box bodies are provided with closing doors, so that the electric devices can be periodically checked or supplemented with materials.
The vehicle head 1 drives the vehicle body 2 to move forward at a constant speed, and the first distance measuring mechanism 6 measures the distance of the road surface for the first time in the driving process;
as shown in fig. 5, each of the first distance measuring mechanism 6 and the second distance measuring mechanism 61 includes a first supporting rod 601 and a second supporting rod 602 which are symmetrically arranged, a bearing 603 which is arranged at one end of the first supporting rod 601, an angle sensor 604 which is arranged at one end of the second supporting rod 602, a rotating shaft 605 which is connected between the bearing 603 and the angle sensor 604, a connecting member 606 which is connected at a middle position of the rotating shaft 605, a weight 607 which is connected at a lower end of the connecting member 606, and a distance measuring instrument 608 which is connected at a middle position of a lower end of the weight 607.
The actual height of the distance meter 608 in the first distance measuring mechanism 6 is the set coordinate point, the distance value between the detected road surface and the detected road surface is the actual distance, when the distance meter 608 is in a normal working state, the angle between the distance meter 608 and the support rod should be ninety degrees, but the angle change occurs during the traveling process of the vehicle head 1 and the vehicle body, but the support rod is always in a vertical state due to the gravity effect of the counterweight 607 even if the support rod inclines along with the vehicle head 1, so the actual angle change value between the distance meter 608 and the support rod is detected by the angle sensor 604, then the actual distance of upward or downward movement is calculated by a trigonometric function, if the distance moves upward, the actual distance data obtained by actually measuring minus the distance of upward movement is the actual distance between the road surface and the initially set coordinate point, and similarly, if the distance moves downward, the distance of downward movement is added as the actual distance, the first distance measuring means 6 can detect the actual distance between each part of the road surface and the initially set coordinate point, and then the actual distance is subtracted from the set roadbed height data, so that a negative number indicates that the actual distance is smaller than the set distance value, and the position is a convex position, and the milling process is needed, and conversely, a positive number indicates that the position is a concave position, and the filling process is needed.
As shown in fig. 2, the milling mechanism 31 includes a first hydraulic cylinder disposed in the first box 3, a first mounting bracket connected to an output end of the first hydraulic cylinder, a milling cutter connected to the mounting bracket, and a first motor, an output shaft of the motor is connected to the milling cutter, and the milling cutter is located below the vehicle body 2.
The distance between the milling mechanism 31 and the vehicle body 2 is adjustable, milling processing with a specified depth can be performed on a to-be-milled position, a convex position can be milled to a set value, after the vehicle head 1 and the vehicle body 2 move and detection data of the to-be-milled position on the road surface are generated, when the milling mechanism 31 moves to the to-be-milled position, the vehicle head 1 stops moving or slowly moves at a uniform speed, the speed can be adjusted according to the actual condition, and the to-be-milled position is sufficiently milled.
As shown in fig. 2, the cleaning mechanism 41 includes a second hydraulic cylinder disposed in the second box 4, a second mounting bracket connected to an output end of the second hydraulic cylinder, a roller connected to the second mounting bracket, and a second motor, an output shaft of the motor is connected to the roller, bristles are connected to an outer surface of the roller, the roller is located below the vehicle body 2, and the recovery mechanism 42 is disposed on one side of the cleaning mechanism 41.
As the vehicle moves, the road-based crushed aggregates generated at the milled place are swept into the recovery mechanism 42 by the sweeping mechanism 41 passing subsequently, or the crushed aggregates originally on the road surface are swept into the recovery mechanism 42.
As shown in fig. 2 and 6, the recovery mechanism 42 includes a transmission pipe 422 obliquely arranged in the second box 4, a bucket 420 connected to one end of the transmission pipe 422 extending to the lower side of the vehicle body 2, a shovel 421 connected to the lower end of the bucket 420, a plurality of third motors connected to the side walls of the transmission pipe 422, a plurality of transmission blades 423 connected to output shafts of the third motors, a crusher 425 connected to the other end of the transmission pipe 422, and a blower 424 connected to the side walls of the transmission pipe 422, wherein an output end of the crusher 425 is connected to the throwing mechanism 43.
Along with the movement of the vehicle body, the cleaning mechanism 41 cleans the crushed aggregates into the bucket 420, the fan 424 generates a certain suction force, and the crushed aggregates are gradually conveyed into the crusher 425 through the conveying pipeline 422 to be sufficiently crushed by matching with the rotation of the conveying blade driven by the third motor, and are conveyed into the feeding mechanism 43 to be mixed with new roadbed materials for standby use after being crushed, so as to fill the part to be filled.
As shown in fig. 2 and 6, the throwing mechanism 43 includes a storage tank 430 disposed at one side of the crusher 425, a feeding port 431 and a vibration motor 432 disposed at an upper end of the storage tank 430, a shock-absorbing pad 433 connected to a lower end of the storage tank 430, a discharging pipe 434 penetrating the shock-absorbing pad 433 and connected to a middle position of a lower end of the storage tank 430, and an electromagnetic valve 435 disposed on the discharging pipe 434, wherein an output end of the crusher 425 and the storage tank 430 are connected by a hose, an outlet end of the discharging pipe 434 is located below the vehicle body 2, and the flattening mechanism 44 is located at one side of the storage tank 430;
along with the movement of the vehicle body, when the discharging pipe 434 in the feeding mechanism 43 moves to a place to be filled, the electromagnetic valve 435 on the discharging pipe 434 is controlled to be opened, the material stored in the storage box 430 falls into the place to be filled on the road surface from the discharging pipe 434, when the filling is carried out, the electromagnetic valve 435 can be closed according to the real-time observation filling condition of a camera arranged below the vehicle body, after the filling amount reaches the standard, the filling place is preliminarily flattened through the flattening mechanism 44 after the filling, and the finally falling material is prevented from forming a pile.
As shown in fig. 2, the spreading mechanism 44 includes a third mounting bracket penetrating through the lower end wall of the second box 4, a spreading plate hinged to the lower end of the third mounting bracket, and a plurality of third hydraulic cylinders, and output ends of the third hydraulic cylinders are hinged to the spreading plate. The distance between the spreader plate and the road surface can be adjusted by a third hydraulic cylinder. The road surface after the flattening treatment is immediately flattened by a subsequent rolling mechanism.
As shown in fig. 2, 3 and 7, the rolling mechanism 51 includes a square tube 512 penetrating through the lower end wall of the third box 5, a first limit plate 510 connected to the upper end of the square tube 512, a screw hole 511 disposed at the middle position of the first limit plate 510, a first connection plate 513 connected to the lower end of the square tube 512, round holes disposed at the four corners of the first connection plate 513, a limit slide bar 515 disposed in the round hole, a second limit plate 516 connected to the upper end of the limit slide bar 515, a second connection plate 517 connected to the lower end of the limit slide bar 515, a plurality of support plates 519 symmetrically connected to the lower end surface of the second connection plate 517, limit holes 5190 disposed on the support plates 519, a press roller movably connected to the limit holes 5190, and a plurality of buffer mechanisms 53 connected between the first connection plate 513 and the second connection plate 517, a moving chamber 5120 is disposed in the square tube 512, a screw 520 is connected to the output shaft of the adjusting motor 52, the screw 520 penetrates through the screw hole 511 and extends into the moving chamber 5120, the lower end of the screw 520 is connected with an inner limiting disc 521 matched with the moving chamber 5120, the positions, close to the two sides, of the first connecting plate 513 are provided with through holes 514, and the positions, close to the two sides, of the second connecting plate 517 are provided with connecting grooves 518.
As shown in fig. 4, the buffer mechanism 53 includes an air bag body 530, a lower connecting plate 531 connected to a lower end of the air bag body 530, an upper connecting plate 532 connected to an upper end of the air bag body 530, a through-groove 533 provided at a central position of the upper connecting plate 532, a gas flow control plate 534 connected to the through-groove 533, a plurality of air inlet holes 535 and an air outlet hole 536 provided on the gas flow control plate 534, a plastic sheet 537 connected to a lower end wall of the gas flow control plate 534, and a buffer spring 538 provided in the air bag body 530, the upper connecting plate 532 is connected to the through-hole 514, the lower connecting plate 531 is connected to the connecting groove 518, only one end of the plastic sheet 537 is connected to the gas flow control plate 534, and the plastic sheet 537 covers the plurality of air inlet holes 535.
When the pavement subjected to milling and filling is flattened, the screw 520 is driven to rotate by the driving motor, the square pipe 512 is driven to move downwards after the screw 520 rotates, the first connecting plate 513 is driven to move downwards and press the buffer mechanism 53, so that the buffer mechanism 53 generates corresponding acting force on the second connecting plate 517, the second connecting plate 517 transmits the force to the compression roller, and the compression roller can generate corresponding pressing force to act on the pavement to be flattened;
in the moving process of the vehicle body, the precision which does not need to be adjusted can be achieved once because the road surface cannot be processed, therefore, the compression roller can still pass through a plurality of concave and convex parts in the actual moving process, when the compression roller passes through the convex part, the compression roller can move upwards, the process of passing through the convex part is to pass through a short part at one side, then pass through the highest part, and finally pass through a short part at the other side, therefore, the air bag body 530 and the buffer spring 538 in the buffer mechanism 53 are compressed again, because the air inlet hole 535 on the air flow control plate 534 is shielded by the plastic sheet 537, the air can not be discharged from the air inlet, therefore, the air in the air bag body 530 can only be discharged slowly from the air outlet hole 536 on the air flow control plate 534, the process of compressing the buffer mechanism 53 can be in a gentle process, correspondingly, a pressing force which changes gently can be applied to the concave part at one side of the convex part, possess certain buffering effect simultaneously, when the compression roller removed to protruding department peak point department, the applied oppression power reached the biggest, can carry out comparatively abundant oppression with the highest department of protruding department, when removing to the short department of opposite side, the compression roller need move down, the spring bounce-back struts gasbag body 530 this moment, the internal pressure grow of gasbag body 530 inhales from the outside, plastic film 537 is washed away by outside gas this moment, air inlet and gas outlet all admit air simultaneously this moment, can make the downward movement that the compression roller can be quick, make it attach in the removal process in the short department of opposite side of closely protruding department, can carry out abundant flattening to the short department of opposite side, the leak department of the process of flattening can not appear because of the bounce-back untimely, whole process of flattening is comparatively stable and has certain self-regulating performance, construction effect is better.
After the flattening treatment, the road surface of the second distance measuring mechanism 61 connected at the tail end of the vehicle body after the flattening treatment is detected everywhere, coordinates are marked at uneven positions, fine adjustment treatment is performed manually, and the working strength of milling or filling manually by workers is reduced while the construction process is greatly shortened.
In the description of the present invention, it is to be understood that the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implying any number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the present invention, unless otherwise explicitly stated or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being permanently connected, detachably connected, or integral; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "above," and "over" a second feature may be directly on or obliquely above the second feature, or simply mean that the first feature is at a higher level than the second feature. A first feature "under," "beneath," and "under" a second feature may be directly under or obliquely under the second feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.

Claims (8)

1. The utility model provides an equipment for engineering construction, this equipment includes locomotive (1) and connects automobile body (2) on locomotive (1), its characterized in that: the road pavement milling machine is characterized in that a first distance measuring mechanism (6) is connected to the front end of the vehicle head (1), a second distance measuring mechanism (61) is connected to the tail end of the vehicle body (2), the first distance measuring mechanism (6) and the second distance measuring mechanism (61) are used for detecting actual distance values between positions of a road base surface to be built and a set coordinate point, a first box body (3), a second box body (4) and a third box body (5) are sequentially distributed on the vehicle body (2) from the head end to the tail end, a milling mechanism (31) is arranged in the first box body (3), the milling mechanism (31) is used for milling positions of a road surface to be milled, a cleaning mechanism (41), a recovery mechanism (42), a throwing mechanism (43) and a spreading mechanism (44) are arranged in the second box body (4), and the cleaning mechanism (41) and the recovery mechanism (42) are used for collecting waste materials generated by the milling mechanism (31) for milling and smashing the waste materials, the throwing mechanism (43) is used for filling a position to be filled on a road surface, an adjusting motor (52) is arranged in the third box body (5), the output end of the adjusting motor (52) is connected with a rolling mechanism (51), the rolling mechanism (51) is used for flattening the road surface, a buffer mechanism (53) is arranged on the rolling mechanism (51), and a camera is arranged at the position, close to the throwing mechanism (43), of the lower end of the vehicle body (2);
the rolling mechanism (51) comprises a square pipe (512) penetrating through the lower end wall of the third box body (5), a first limiting plate (510) connected to the upper end of the square pipe (512), a screw hole (511) arranged at the middle position of the first limiting plate (510), a first connecting plate (513) connected to the lower end of the square pipe (512), round holes arranged at the four corners of the first connecting plate (513), a limiting slide bar (515) arranged in the round holes, a second limiting plate (516) connected to the upper end of the limiting slide bar (515), a second connecting plate (517) connected to the lower end of the limiting slide bar (515), a plurality of supporting plates (519) symmetrically connected to the lower end face of the second connecting plate (517), limiting holes (5190) arranged on the supporting plates (519), a pressing roller movably connected to the limiting holes (5190) and a plurality of buffer mechanisms (53) connected between the first connecting plate (513) and the second connecting plate (517), a moving chamber (5120) is arranged in the square pipe (512), an output shaft of the adjusting motor (52) is connected with a screw rod (520), the screw rod (520) penetrates through the screw hole (511) and extends into the moving chamber (5120), the lower end of the screw rod (520) is connected with an inner limiting disc (521) matched with the moving chamber (5120), through holes (514) are formed in positions, close to two sides, of the first connecting plate (513), and connecting grooves (518) are formed in positions, close to two sides, of the second connecting plate (517);
the buffer mechanism (53) comprises an air bag body (530), a lower connecting disc (531) connected with the lower end of the air bag body (530), an upper connecting disc (532) connected with the upper end of the air bag body (530), a through groove (533) arranged at the middle position of the upper connecting disc (532), a gas flow control plate (534) connected with the through groove (533), a plurality of air inlet holes (535) and an air outlet hole (536) arranged on the gas flow control plate (534), a plastic sheet (537) connected with the lower end wall of the gas flow control plate (534) and a buffer spring (538) arranged in the air bag body (530), the upper connecting disc (532) is connected with the through hole (514), the lower connecting disc (531) is connected with the connecting groove (518), only one end of the plastic sheet (537) is connected with the gas flow control plate (534), and the plastic sheet (537) covers the plurality of gas inlet holes (535).
2. The apparatus for construction according to claim 1, wherein: milling and planing mechanism (31) including locate first pneumatic cylinder in first box (3), connect in the first installing support of first pneumatic cylinder output, connect milling and planing cutter and first motor on the installing support, the output shaft of motor with mill and plane the cutter and be connected, mill and plane the cutter and be located the below of automobile body (2).
3. The apparatus for construction according to claim 1, wherein: clean mechanism (41) including locate the second pneumatic cylinder in second box (4), connect in the second installing support of second pneumatic cylinder output, connect roller and the second motor on the second installing support, the output shaft and the roller of motor are connected, and the roller surface is connected with the brush hair, and the roller is located the below of automobile body (2), retrieves mechanism (42) and locates one side of cleaning mechanism (41).
4. The apparatus for construction according to claim 1, wherein: the recycling mechanism (42) comprises a transmission pipeline (422) obliquely arranged in the second box body (4), a bucket (420) connected to one end of the transmission pipeline (422) and extending to the lower part of the vehicle body (2), a shovel head (421) connected to the lower end of the bucket (420), a plurality of third motors connected to the side wall of the transmission pipeline (422), a plurality of transmission blades (423) connected to the output shaft of the third motors, a pulverizer (425) connected to the other end of the transmission pipeline (422) and a fan (424) connected to the side wall of the transmission pipeline (422), and the output end of the pulverizer (425) is connected with the throwing mechanism (43).
5. The apparatus for construction according to claim 1, wherein: the feeding mechanism (43) comprises a storage tank (430) arranged on one side of the pulverizer (425), a feeding port (431) and a vibrating motor (432) arranged on the upper end of the storage tank (430), a shock pad (433) connected to the lower end of the storage tank (430), a discharging pipe (434) penetrating through the shock pad (433) and connected to the middle position of the lower end of the storage tank (430), and an electromagnetic valve (435) arranged on the discharging pipe (434), wherein the output end of the pulverizer (425) is connected with the storage tank (430) through a hose, the outlet end of the discharging pipe (434) is positioned below the vehicle body (2), and the flattening mechanism (44) is positioned on one side of the storage tank (430);
the flattening mechanism (44) comprises a third mounting bracket penetrating through the lower end wall of the second box body (4), a flattening plate hinged to the lower end of the third mounting bracket and a plurality of third hydraulic cylinders, and the output ends of the third hydraulic cylinders are hinged to the flattening plate.
6. The apparatus for construction according to claim 1, wherein: first distance measuring mechanism (6) and second distance measuring mechanism (61) all include first branch (601) and second branch (602) that the symmetry set up, locate bearing (603) of first branch (601) one end department, locate angle sensor (604) of second branch (602) one end department, connect pivot (605) between bearing (603) and angle sensor (604), connect connecting piece (606) at pivot (605) middle part position, connect balancing weight (607) at connecting piece (606) lower extreme and connect distancer (608) at balancing weight (607) lower extreme middle part position.
7. A method for construction, which is carried out using the construction equipment according to any one of claims 1 to 6, comprising the steps of:
step S1, setting a coordinate point and a distance value between the coordinate point and a road base surface to be built, detecting the actual distance between the coordinate point and the road base surface to be built by adopting a distance meter, controlling the distance meter to move forward on the road base surface to be built at a set constant speed value, and acquiring the actual distance value between each part of the road base surface to be built and the set coordinate point;
step S2, comparing and calculating a set distance value and an actual distance value between the coordinate point and a road base surface to be constructed, marking a position where the actual distance value is larger than the set distance value as a position to be filled, marking a position where the actual distance value is smaller than the set distance value as a position to be milled, and respectively calculating actual distance difference values between the position to be filled and the position to be milled and the set distance value;
step S3, milling the place to be milled, collecting road base surface waste materials generated after milling, crushing the collected road base surface waste materials, and storing the crushed road base surface waste materials for later use;
step S4, filling the place to be filled with the mixed road base surface waste material and new road base surface material stored in the step S3;
and step S5, flattening the primarily flattened base surface of the road to be built, carrying out secondary distance detection on the flattened base surface of the road to be built, acquiring actual distance values between each position of the flattened base surface of the road to be built and a set coordinate point, and carrying out manual processing on positions where the actual distance values are different from the set distance values until the flatness of the base surface of the road to be built reaches the standard.
8. The method for construction according to claim 7, wherein: in the step S3, the height at which the milling process is performed on the to-be-milled place is the same as the actual distance difference between the to-be-milled place and the set distance value, and when the to-be-filled place is filled in the step S4, image data of the to-be-filled place is monitored in real time by using an image acquisition device.
CN202111084774.3A 2021-09-16 2021-09-16 Method and equipment for engineering construction Active CN113774768B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114134791B (en) * 2021-12-17 2023-03-28 李宗美 Flatness detection mechanism for highway bridge construction
CN116289450B (en) * 2023-04-25 2023-09-05 山东聚龙装备制造有限公司 Road flatness surveys equipment

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CN105926413A (en) * 2016-06-03 2016-09-07 河北扶波机械制造有限公司 Hotin-place recycling engine for pavement
CN111058357A (en) * 2020-01-14 2020-04-24 黑龙江省八达路桥建设有限公司 Cold recycling construction method for foamed asphalt of pavement
CN113026504A (en) * 2021-03-19 2021-06-25 安徽金三环工程建设有限公司 Concrete milling equipment for building construction

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WO2008077963A1 (en) * 2006-12-22 2008-07-03 Wirtgen Gmbh Road milling machine, and method for positioning the machine frame parallel to the ground
CN102644232A (en) * 2012-05-09 2012-08-22 中联重科股份有限公司 Control method and control device of milling machine and milling machine
CN105926413A (en) * 2016-06-03 2016-09-07 河北扶波机械制造有限公司 Hotin-place recycling engine for pavement
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