CN113772704A - Preparation method of two-dimensional alumina powder - Google Patents

Preparation method of two-dimensional alumina powder Download PDF

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Publication number
CN113772704A
CN113772704A CN202111070015.1A CN202111070015A CN113772704A CN 113772704 A CN113772704 A CN 113772704A CN 202111070015 A CN202111070015 A CN 202111070015A CN 113772704 A CN113772704 A CN 113772704A
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film
alumina powder
hydrated alumina
dimensional
film layer
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陈振兴
胡佳馨
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Sun Yat Sen University
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Sun Yat Sen University
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • C01F7/44Dehydration of aluminium oxide or hydroxide, i.e. all conversions of one form into another involving a loss of water
    • C01F7/441Dehydration of aluminium oxide or hydroxide, i.e. all conversions of one form into another involving a loss of water by calcination
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/01Particle morphology depicted by an image
    • C01P2004/03Particle morphology depicted by an image obtained by SEM
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01PINDEXING SCHEME RELATING TO STRUCTURAL AND PHYSICAL ASPECTS OF SOLID INORGANIC COMPOUNDS
    • C01P2004/00Particle morphology
    • C01P2004/20Particle morphology extending in two dimensions, e.g. plate-like

Abstract

The invention discloses a preparation method of two-dimensional alumina powder. The transparent aluminum sol is cast to form a film on a flexible substrate by adopting a dipping and pulling method, and the wet film is converted into a hydrated alumina film layer after baking. The hydrated alumina film layer is blown off from the substrate by adopting a pneumatic blowing method and then is broken into hydrated alumina powder. The hydrated alumina powder is converted into two-dimensional alumina powder by high-temperature calcination. The two-dimensional alumina powder prepared by the invention has smooth and flat surface, uniform and controllable thickness, nanoscale and large diameter-thickness ratio.

Description

Preparation method of two-dimensional alumina powder
Technical Field
The invention relates to the technical field of alumina powder, in particular to a preparation method of two-dimensional alumina powder.
Background
The alumina has abundant reserves in nature and low price, has the characteristics of good heat-conducting property, high hardness, high melting point, oxidation resistance, corrosion resistance, high resistivity and the like, and is widely applied to the fields of heat-conducting fillers, polishing powder, toughening agents, refractory materials and the like. The two-dimensional alumina powder with the sheet structure has smooth and flat surface, the thickness is usually in the micron or submicron grade, the radius-thickness ratio is larger, the two-dimensional alumina powder has the excellent performance of common alumina powder, and has the characteristics of strong reflection/shielding capability, easy construction of ordered structures, moderate surface activity and the like, and has great application potential in the fields of heat-conducting fillers, precision polishing, metal corrosion prevention, surface modification and the like.
The common preparation method of the flake alumina comprises the following steps: molten salt processes, sol-gel processes, hydrothermal processes and mechanical processes. The molten salt method is to control the appearance and size of the alumina by controlling molten salt, crystal seeds and additives, the equipment is simple, the production period is short, but the prepared flaky alumina powder is easy to generate mosaic phenomenon, and toxic substances can be discharged or the equipment can be corroded during sintering. The sol-gel method is carried out in solution, the product purity is high, the synthesis temperature is low, but the prepared flaky alumina powder is easy to agglomerate. The flaky alumina powder prepared by the hydrothermal method has high purity, good crystallinity and difficult agglomeration, but has complex process, long production period, harsh reaction conditions and high requirements on equipment. The mechanical method has low cost and easy operation, but the prepared flaky alumina powder has low purity, easy agglomeration, uneven grain diameter and rough surface.
In EP0240952A2(A method for producing a flash material), aluminum tributoxide, butanol and a certain amount of water are mixed to prepare aluminum sol, the aluminum sol is coated on a continuous belt by a roller, a hydrated alumina film layer is obtained by drying, the hydrated alumina film layer is stripped by a scraper, and flaky alumina powder with the particle size of 5-40 μm and the thickness of 1 μm is obtained after high-temperature calcination. The wet film thickness of the patent is larger, and the thickness of the alumina powder is larger. And limited by the limit of processing precision, the hydrated alumina film layer is difficult to be scraped off from the continuous belt by the scraper. The residual hydrated alumina film is superposed with the newly formed hydrated alumina film layer, which will affect the uniformity of the thickness of the flaky alumina powder.
Patent CN108439465A (a method for preparing and loading nano titanium dioxide sol) mixes a titanium source, a solvent, a chelating agent, an acid solution and water to prepare a sol, coats the sol on a substrate, and obtains a titanium dioxide film layer through air drying and sintering. This patent is only concerned with thin film preparation and not with powder preparation.
Disclosure of Invention
Aiming at the problems and the defects of the existing preparation method, the invention aims to provide a novel preparation method of two-dimensional alumina powder.
In order to achieve the purpose, the invention adopts the following technical scheme:
a preparation method of two-dimensional alumina powder comprises the following steps: adopting a dipping and pulling method to make the transparent aluminum sol cast on a flexible substrate to form a film, and converting a wet film into a hydrated alumina film layer after baking; the hydrated alumina film layer is blown off from the flexible substrate by adopting a pneumatic blowing method and then is broken into hydrated alumina powder; the hydrated alumina powder is converted into two-dimensional alumina powder by high-temperature calcination.
The method specifically comprises the following steps:
step (1): ultrasonically oscillating and cleaning a flexible substrate in deionized water, drying, ultrasonically oscillating and cleaning in absolute ethyl alcohol, and drying for later use;
step (2): adopting a dipping and pulling method to make the water-soluble resin solution cast into a film on the flexible substrate obtained in the step (1), and drying to obtain a flexible modified substrate;
and (3): adopting a dipping and pulling method to make the transparent aluminum sol form a film on the modified substrate obtained in the step (2) by tape casting, baking and curing to obtain a solid hydrated aluminum oxide film layer;
and (4): blowing off the hydrated alumina film layer obtained in the step (3) from the flexible substrate by using a pneumatic blowing method and breaking the hydrated alumina film layer into two-dimensional hydrated alumina powder;
and (5): and (4) carrying out temperature programming baking on the two-dimensional hydrated alumina powder obtained in the step (4), baking at 200 ℃ to remove most of bound moisture, and then calcining at high temperature to obtain the two-dimensional alumina powder.
Preferably, in the above preparation method, the flexible substrate in step (1) is a Polyimide (PI) film, a heat-resistant polyethylene terephthalate (PET) film, a stainless steel film or an aluminum film.
Preferably, in the above manufacturing method, the flexible substrate is a Polyimide (PI) film or a heat-resistant polyethylene terephthalate (PET) film.
Preferably, in the above preparation method, the water-soluble resin in the step (2) is polyvinyl alcohol, sodium carboxymethylcellulose, or sodium polyacrylate.
Preferably, in the preparation method, the concentration range of the transparent aluminum sol in the step (3) is 0.3-0.5 mol/L, and the diameter range of the colloidal particles is 5-50 nm; the dipping and pulling speed of the transparent alumina sol is 0.3-1.0 mm/s.
Preferably, in the above preparation method, the pneumatic blowing method in step (4) is to blow the hydrated alumina film layer off the flexible substrate by the impact force of compressed air and break the hydrated alumina film layer into hydrated alumina powder.
Preferably, in the above preparation method, the temperature range of the high-temperature calcination in the step (5) is 1100 to 1300 ℃.
Compared with the prior art, the invention has the following beneficial effects:
the invention adopts a dipping and pulling method to form a film on a flexible substrate by tape casting, and utilizes a pneumatic purging method to make a hydrated alumina film layer fall off from the flexible substrate and be broken into hydrated alumina powder. And finally, preparing the two-dimensional alumina powder through high-temperature calcination, wherein the two-dimensional alumina powder has typical two-dimensional characteristics. The invention adopts the combination of the dipping and pulling method and the pneumatic blowing method to prepare the two-dimensional alumina powder, overcomes the defects of larger and uneven thickness, easy agglomeration, rough surface and the like of the common flaky alumina powder, and has the advantages of smooth and flat surface, uniform and controllable thickness, nanoscale diameter-thickness ratio and the like. The two-dimensional alumina powder prepared by the method has smooth and flat surface, uniform and controllable thickness, nanoscale and large diameter-thickness ratio.
Drawings
FIG. 1 is an SEM image of a two-dimensional alumina powder prepared by the present invention.
FIG. 2 is a surface topography of the two-dimensional alumina powder prepared by the present invention.
FIG. 3 is a cross-sectional view of a two-dimensional alumina powder prepared according to the present invention and having a thickness of 300 nm.
Detailed Description
The present invention will be described in detail with reference to specific embodiments.
Example 1:
selecting a PI film as a flexible substrate, modifying the PI film by adopting polyvinyl alcohol PVA (5%), wherein the concentration of transparent alumina sol is 0.39 mol/L, the pulling speed is 0.5 mm/s, and the preparation method comprises the following specific steps:
(1) modification of PI film: and (3) placing the PI film in deionized water for ultrasonic oscillation cleaning for 20 min, drying, and placing in absolute ethyl alcohol for ultrasonic oscillation cleaning for 20 min. Coating a PVA solution with the mass fraction of 5% on a PI film at the pulling speed of 0.5 mm/s by adopting a dipping and pulling machine, and baking for 20 min at the temperature of 100 ℃ to obtain a modified PI film;
(2) preparing a hydrated alumina film layer: coating transparent alumina sol with the concentration of 0.39 mol/L on the modified PI film at the speed of 0.5 mm/s by using an immersion drawing machine, and baking for 10 min at the temperature of 80 ℃ to obtain a hydrated alumina film layer;
(3) preparing two-dimensional alumina powder: and blowing off the hydrated alumina film layer attached to the modified PI film by adopting a pneumatic blowing method, crushing the hydrated alumina film layer into hydrated alumina powder, baking the hydrated alumina powder in a muffle furnace at 200 ℃ for 30 min, and calcining the hydrated alumina powder at 1200 ℃ for 2 h to obtain the two-dimensional alumina powder.
The two-dimensional alumina powder prepared by the method has smooth and flat surface, uniform thickness of about 300 nm and large diameter-thickness ratio. The surface topography and the cross-sectional thickness of the two-dimensional alumina powder are respectively shown in fig. 2 and 3.
Example 2:
selecting a PET film as a flexible substrate, modifying the PET film by adopting polyanionic sodium cellulose PAC (0.5 percent), wherein the concentration of transparent alumina sol is 0.45 mol/L, the dipping and pulling speed is 0.5 mm/s, and the preparation method comprises the following specific steps:
(1) modification of PET film: and (3) placing the PET film in deionized water for ultrasonic oscillation cleaning for 20 min, drying, and placing in absolute ethyl alcohol for ultrasonic oscillation cleaning for 20 min. Coating PAC solution with the mass fraction of 0.5% on a PET film by adopting an immersion drawing machine at the drawing speed of 0.5 mm/s, and baking for 10 min at the temperature of 100 ℃ to obtain a modified PET film;
(2) preparing a hydrated alumina film layer: coating transparent aluminum sol with the concentration of 0.45 mol/L on the modified PET film at the speed of 0.5 mm/s by using an immersion drawing machine, and drying for 10 min at the temperature of 80 ℃ to obtain a hydrated alumina film layer;
(3) preparing two-dimensional alumina powder: and blowing off the hydrated alumina film layer attached to the modified PET film by adopting a pneumatic blowing method, crushing the hydrated alumina film layer into hydrated alumina powder, baking the hydrated alumina powder in a muffle furnace at 200 ℃ for 30 min, and calcining the hydrated alumina powder at 1200 ℃ for 2 h to obtain the two-dimensional alumina powder.
The two-dimensional alumina powder prepared by the method has smooth and flat surface, uniform thickness of about 400 nm and large diameter-thickness ratio.
Example 3:
selecting a PI film as a flexible substrate, modifying the PI film by adopting polyvinyl alcohol PVA (6%), wherein the concentration of transparent alumina sol is 0.39 mol/L, the dip-coating rate is 0.3 mm/s, and the preparation method comprises the following specific steps:
(1) modification of PI film: and (3) placing the PI film in deionized water for ultrasonic oscillation cleaning for 20 min, drying, and placing in absolute ethyl alcohol for ultrasonic oscillation cleaning for 20 min. Coating a PVA solution with the mass fraction of 6% on a PI film at the pulling speed of 0.3 mm/s by adopting a dipping and pulling machine, and baking for 25 min at the temperature of 100 ℃ to obtain a modified PI film;
(2) preparing a hydrated alumina film layer: coating transparent alumina sol with the concentration of 0.39 mol/L on the modified PI film at the speed of 0.3 mm/s by adopting an immersion drawing machine, and drying for 10 min at the temperature of 80 ℃ to obtain a hydrated alumina film layer;
(3) preparing two-dimensional alumina powder: and blowing off the hydrated alumina film layer attached to the modified PI film by adopting a pneumatic blowing method, crushing the hydrated alumina film layer into hydrated alumina powder, baking the hydrated alumina powder in a muffle furnace at 200 ℃ for 30 min, and calcining the hydrated alumina powder at 1200 ℃ for 2 h to obtain the two-dimensional alumina powder.
The two-dimensional alumina powder prepared by the method has smooth and flat surface, uniform thickness of about 800 nm and large diameter-thickness ratio.
Example 4:
selecting a PET film as a flexible substrate, modifying the PET film by adopting polyvinyl alcohol PVA (5%), wherein the concentration of transparent alumina sol is 0.39 mol/L, the dipping and pulling speed is 1.0 mm/s, and the preparation method comprises the following specific steps:
(1) modification of PET film: and (3) placing the PET film in deionized water for ultrasonic oscillation cleaning for 20 min, drying, and placing in absolute ethyl alcohol for ultrasonic oscillation cleaning for 20 min. Coating a PVA solution with the mass fraction of 5% on a PET film by adopting a dipping and drawing machine at the drawing speed of 1.0 mm/s, and drying for 20 min at the temperature of 100 ℃ to obtain a modified PET film;
(2) preparing a hydrated alumina film layer: coating transparent aluminum sol with the concentration of 0.39 mol/L on the modified PET film at the speed of 1.0 mm/s by adopting an immersion drawing machine, and baking for 10 min at the temperature of 80 ℃ to obtain a hydrated alumina film layer;
(3) preparing two-dimensional alumina powder: and blowing off the hydrated alumina film layer attached to the modified PET film by adopting a pneumatic blowing method, crushing the hydrated alumina film layer into hydrated alumina powder, baking the hydrated alumina powder in a muffle furnace at 200 ℃ for 30 min, and calcining the hydrated alumina powder at 1200 ℃ for 2 h to obtain the two-dimensional alumina powder.
The two-dimensional alumina powder prepared by the method has smooth and flat surface, uniform thickness, large diameter-thickness ratio and thickness of about 950 nm.

Claims (8)

1. A preparation method of two-dimensional alumina powder is characterized by comprising the following steps: adopting a dipping and pulling method to make the transparent aluminum sol cast on a flexible substrate to form a film, and converting a wet film into a hydrated alumina film layer after baking; the hydrated alumina film layer is blown off from the flexible substrate by adopting a pneumatic blowing method and then is broken into hydrated alumina powder; the hydrated alumina powder is converted into two-dimensional alumina powder by high-temperature calcination.
2. The method of claim 1, comprising the steps of:
step (1): ultrasonically oscillating and cleaning a flexible substrate in deionized water, drying, ultrasonically oscillating and cleaning in absolute ethyl alcohol, and drying for later use;
step (2): adopting a dipping and pulling method to make the water-soluble resin solution cast into a film on the flexible substrate obtained in the step (1), and drying to obtain a flexible modified substrate;
and (3): adopting a dipping and pulling method to make the transparent aluminum sol form a film on the modified substrate obtained in the step (2) by tape casting, baking and curing to obtain a solid hydrated aluminum oxide film layer;
and (4): blowing off the hydrated alumina film layer obtained in the step (3) from the flexible substrate by using a pneumatic blowing method and breaking the hydrated alumina film layer into two-dimensional hydrated alumina powder;
and (5): and (4) carrying out temperature programming baking on the two-dimensional hydrated alumina powder obtained in the step (4), baking at 200 ℃ to remove most of bound moisture, and then calcining at high temperature to obtain the two-dimensional alumina powder.
3. The method according to claim 1, wherein the flexible substrate of step (1) is a polyimide film, a heat-resistant polyethylene terephthalate film, a stainless steel film or an aluminum film.
4. The production method according to claim 3, wherein the flexible substrate is a polyimide film or a heat-resistant polyethylene terephthalate film.
5. The method according to claim 2, wherein the water-soluble resin in the step (2) is polyvinyl alcohol, sodium carboxymethylcellulose, or sodium polyacrylate.
6. The preparation method according to claim 2, wherein the concentration of the transparent aluminum sol in the step (3) is in the range of 0.3 to 0.5 mol/L, and the diameter of the colloidal particle is in the range of 5 to 50 nm; the dipping and pulling speed of the transparent alumina sol is 0.3-1.0 mm/s.
7. The method according to claim 2, wherein the pneumatic blowing method in the step (4) is to blow the hydrated alumina film layer off the flexible substrate by using the impact force of compressed air and to break the hydrated alumina film layer into hydrated alumina powder.
8. The method according to claim 2, wherein the high-temperature calcination in the step (5) is carried out at a temperature ranging from 1100 to 1300 ℃.
CN202111070015.1A 2021-09-13 2021-09-13 Preparation method of two-dimensional alumina powder Pending CN113772704A (en)

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