CN113771435B - 一种蓄能发光导湿面料及其应用 - Google Patents
一种蓄能发光导湿面料及其应用 Download PDFInfo
- Publication number
- CN113771435B CN113771435B CN202110964072.8A CN202110964072A CN113771435B CN 113771435 B CN113771435 B CN 113771435B CN 202110964072 A CN202110964072 A CN 202110964072A CN 113771435 B CN113771435 B CN 113771435B
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- antibacterial
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- yarns
- moisture
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
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Abstract
本发明公开了一种蓄能发光导湿面料及其应用,涉及纺织技术,旨在解决经过多次洗涤后,面料的抗菌功能会大大减弱以致消失,其技术方案要点是:包括由外至里依次设置的发光层、疏水透气层以及抗菌层,所述抗菌层与疏水透气层之间设有若干吸湿条;抗菌层,由抗菌纱线编织成平纹组织;疏水透气层,由疏水纱线织造而成,疏水透气层上经激光冲孔的方式开设有若干透气孔。本发明抗菌层为平纹组织,具有平整、光滑的的质地,提高人们穿着该面料制成的服饰时的舒适性,并且配合抗菌纱线进行编织,能提高面料的抗菌能力,在经过长期多次洗涤后仍具有良好的抗菌效果。
Description
技术领域
本发明涉及纺织技术,更具体地说,它涉及一种蓄能发光导湿面料及其应用。
背景技术
随着人们生活水平的不断提高,户外运动、野外探险的人越来越多,在野外环境中,病菌无处不在,我们活动穿用的纺织品,因为运动中会产生吸收大量的分泌物和汗液,成为病菌繁殖的温床。
现在市场上出现的大量抗菌面料,基本上是通过在后染整理中加入助剂方法来抗菌,这种面料在性能上具有一定局限性,经过多次洗涤后,面料的抗菌功能会大大减弱以致消失。
因此需要提出一种新的方案来解决这个问题。
发明内容
针对现有技术存在的不足,本发明的目的在于提供一种蓄能发光导湿面料及其应用。
本发明的上述技术目的是通过以下技术方案得以实现的:一种蓄能发光导湿面料,包括由外至里依次设置的发光层、疏水透气层以及抗菌层,所述抗菌层与疏水透气层之间设有若干吸湿条;
抗菌层,由抗菌纱线编织成平纹组织;
疏水透气层,由疏水纱线织造而成,疏水透气层上经激光冲孔的方式开设有若干透气孔;
发光层,粘附于疏水层背向抗菌层一侧且位于透气孔的开口处,发光层成分按其比例包括:
高分子吸水树脂粉末:1.67-8.13%,
绒毛浆:3.33-4.07%,
湿强剂:66.67-52.85%,
双巯基乙酸乙二醇酯:8.33-16.26%,
对硝基苯甲醇:1.67-2.44%,
烷基磷酸盐:1.67-4.07%,
胶粘剂:16.67-12.20%。
通过采用上述技术方案,发光层位于面料表面,能使得面料具有夜间反光或发光的效果,并且发光层采用高分子吸水树脂粉末混合绒毛浆和胶粘剂,通过高分子吸水树脂粉末的高吸水能力,能使得面料贴合皮肤而在皮肤表面产生汗液时,汗液经抗菌层向吸湿条渗透,通过疏水透气层上开设的透气孔,向面料外部扩散,由于疏水透气层具有疏水特性,不易吸附汗液,从而抑制细菌的滋生,并且发光层粘附于透气孔的开口处,使得经吸湿条收集的汗液经透气孔向外扩散时,能高效的被发光层进行吸附,由于绒毛浆具有吸水性好、扩散迅速的特点,并且绒毛浆纤维白度高,纤维柔软,能有效吸附汗液,并在晾晒过程中,有助于汗液的挥发,并且发光层中添加双巯基乙酸乙二醇酯、对硝基苯甲醇以及烷基磷酸盐作为助剂,增强发光层的一致性,并且添加湿强剂,能在发光层吸收汗液而潮湿时,仍旧具有良好的强度,并且抗菌层为平纹组织,具有平整、光滑的的质地,提高人们穿着该面料制成的服饰时的舒适性,并且配合抗菌纱线进行编织,能提高面料的抗菌能力,在经过长期多次洗涤后仍具有良好的抗菌效果。
本发明进一步设置为:所述吸湿条以衬垫的方式与抗菌层编织成一体结构。
通过采用上述技术方案,吸湿条和抗菌层通过衬垫的方式编织成一体结构,提高面料组织的整体性,在人们皮肤表面产生汗液时,汗液经抗菌层吸附至吸湿条处,从而减少抗菌层与皮肤接触处的汗液。
本发明进一步设置为:所述吸湿条由吸湿纱线编织而成,所述抗菌纱线由78-72%竹纤维和22-28%抗菌纤维经加捻制成,所述抗菌纱线织造成坯布,而后通过将坯布浸扎抗菌整理剂得到。
通过采用上述技术方案,选用78-72%竹纤维和22-28%抗菌纤维制成抗菌纱线,通过竹纤维具有天然抗菌、抑菌、除螨防臭以及抗紫外线的能力,并具有良好的透气性和瞬间吸水性,能提高抗菌层的抗菌抑菌的能力,同时添加22-28%抗菌纤维,进一步提高抗菌的能力,具有永久性的抗菌抑菌的能力,而后通过后期抗菌整理的处理,进一步加强抗菌抑菌的能力,综合提高面料的抗菌特性。
本发明进一步设置为:所述将坯布浸扎抗菌整理剂的具体步骤包括:
预处理:将坯布投至卧式清洗机内,添加柠檬酸洗涤剂进行漂洗,漂洗30min;
配比扎液:将抗菌整理剂稀释得到扎液,且坯布与稀释后的扎液的浴比为1:10;
预浸,将坯布投入配比完成后的扎液中浸置10-15min,并搅动坯布;
加热浸扎,以1-2℃/min的速度将扎液加热至40-60℃,一浸二扎,扎余率为120-140%;
烘干,以80-100℃下对浸扎抗菌整理剂的坯布烘干,并在110-120℃下固化;
二次浸扎,再浸扎于配比的扎液中30-40min,一浸一扎,扎余率为70-80%,并在60-80℃下烘干,得到浸扎有抗菌整理剂的抗菌层。
通过采用上述技术方案,选用柠檬酸洗涤剂能有效除去坯布织造过程中纱线附着的油污等污渍,对油脂进行分解,配合卧式清洗机能高效的对坯布进行洗涤,且柠檬酸洗涤剂具有柠檬沁怡的香气,随后以1:10的浴比对坯布进行加热浸扎,在烘干后进行二次浸扎,使得抗菌整理剂能牢固的附着于坯布上,提高坯布的抗菌抑菌的能力。
本发明进一步设置为:所述疏水纱线由丙纶纤维通过涡流纺纱制成,所述疏水纱线选用30D/24F—150D/144F。
通过采用上述技术方案,疏水纱线选用丙纶纤维材质,通过丙纶材质具有良好的抗拉强度、耐磨特点且丙纶纤维质量轻,使得织物更加轻盈,并且涡流纺纱的方式能使得疏水纱线的纱线结构比较蓬松、具有良好的抗起球性和耐磨性。
本发明进一步设置为:所述抗菌纱线作为地纱交织成平纹组织,所述吸湿纱线作为衬垫纱交织于抗菌纱线朝向疏水透气层的一侧,所述吸湿纱线间隔交织以形成阵列分布的吸湿条。
通过采用上述技术方案,以抗菌纱线作为地纱并以吸湿纱线作为衬垫纱进行编织,使得由吸湿纱线织成的吸湿条与抗菌层具有良好的整体性,实现抗菌层吸收汗液能通过吸湿条进行锁水。
本发明进一步设置为:所述发光层采用液态涂覆法粘接在疏水透气层的表面,所述发光层背向疏水透气层的一侧喷撒有荧光纳米颗粒。
通过采用上述技术方案,发光层在液态状态下通过涂抹的方式粘附在疏水透气层表面,而后添加荧光纳米颗粒,实现发光层的荧光效果,在发光层凝固后,荧光纳米颗粒牢固的粘附在疏水透气层表面。
本发明进一步设置为:所述胶粘剂选用热转印胶水,所述湿强剂含有聚酰胺聚胺环氧氯丙烷。
通过采用上述技术方案,胶黏剂选用热转印胶水,具有高强附着力,快干型,不返粘,高硬度,耐酒精,手感滑,抗刮花,耐磨的特点,提高发光层的使用寿命,不易出现脱胶的情况,并且湿强剂含有聚酰胺聚胺环氧氯丙烷为水溶性、阳离子型、热固性树脂,能在保证发光层具有良好吸湿能力的同时,具有良好的连接强度。
一种蓄能发光导湿面料的应用,采用蓄能发光导湿面料制成的服饰,所述服饰包括帽子、T恤衫、衬衣、卫衣、内衣、内裤、袜子、手套、鞋子。
通过采用上述技术方案,将该蓄能发光导湿面料应用于帽子、T恤衫、衬衣、卫衣、内衣、内裤、袜子、手套、鞋子,能使得佩戴帽子的儿童,在光线较暗处活动时的安全性,并在T恤衫、衬衣、卫衣、内衣、内裤应用时,使得贴身的衣物具有良好的导湿能力,保持皮肤表面的干爽,提高衣物的舒适性,并且在户外运动时,能起到较好的标识警示作用,将该面料应用于手套和鞋子的鞋面上,能增强鞋子的透气导湿的能力,避免由于闷汗而出现手汗、汗脚的情况,抑制细菌的滋生,从而有效预防脚臭的情况。
综上所述,本发明具有以下有益效果:
疏水透气层具有疏水特性,不易吸附汗液,从而抑制细菌的滋生,并且发光层粘附于透气孔的开口处,使得经吸湿条收集的汗液经透气孔向外扩散时,能高效的被发光层进行吸附,由于绒毛浆具有吸水性好、扩散迅速并且绒毛浆纤维白度高,纤维柔软,能有效吸附汗液,并在晾晒过程中,有助于汗液的挥发,并且发光层中添加双巯基乙酸乙二醇酯、对硝基苯甲醇以及烷基磷酸盐作为助剂,增强发光层的一致性,并且添加湿强剂,能在发光层吸收汗液而潮湿时,仍旧具有良好的强度,并且抗菌层为平纹组织,具有平整、光滑的的质地,提高人们穿着该面料制成的服饰时的舒适性。
附图说明
图1为本发明的结构示意图;
图2为本发明中抗菌层的结构示意图;
图3为本发明中浸扎抗菌整理剂的工艺流程图。
图中:1、发光层;2、疏水透气层;3、抗菌层;4、吸湿条;5、透气孔;6、吸湿纱线;7、抗菌纱线。
具体实施方式
下面结合附图和实施例,对本发明进行详细描述。
一种蓄能发光导湿面料,如图1所示,包括由外至里依次设置的发光层1、疏水透气层2以及抗菌层3,抗菌层3与疏水透气层2之间设有若干吸湿条4,其中,抗菌层3由抗菌纱线7编织成平纹组织,而疏水透气层2由疏水纱线织造而成,且疏水透气层2上经激光冲孔的方式开设有若干透气孔5,其中,疏水纱线由丙纶纤维通过涡流纺纱制成,疏水纱线选用30D/24F-150D/144F,发光层1粘附于疏水层背向抗菌层3一侧且位于透气孔5的开口处,具体的,疏水透气层2上以激光冲孔的方式在疏水透气层2冲孔形成的透气孔5排列组合形成特定的花型和图案,实现发光层1粘附于疏水透气层2表面且覆于透气孔5处,发光层1采用液态涂覆法粘接在疏水透气层2的表面,发光层1背向疏水透气层2的一侧喷撒有荧光纳米颗粒。,并且发光层1成分按其比例包括:
高分子吸水树脂粉末:1.67-8.13%,
绒毛浆:3.33-4.07%,
湿强剂:66.67-52.85%,
双巯基乙酸乙二醇酯:8.33-16.26%,
对硝基苯甲醇:1.67-2.44%,
烷基磷酸盐:1.67-4.07%,
胶粘剂:16.67-12.20%,胶粘剂选用热转印胶水,湿强剂含有聚酰胺聚胺环氧氯丙烷。
如图2所示,吸湿条4以衬垫的方式与抗菌层3编织成一体结构,具体的,吸湿条4由吸湿纱线6编织而成,抗菌纱线7作为地纱交织成平纹组织,吸湿纱线6作为衬垫纱交织于抗菌纱线7朝向疏水透气层2的一侧,吸湿纱线6间隔交织以形成阵列分布的吸湿条4,抗菌纱线7由78-72%竹纤维和22-28%抗菌纤维经加捻制成,抗菌纱线7织造成坯布,而后通过将坯布浸扎抗菌整理剂得到。
如图3所示,将坯布浸扎抗菌整理剂的具体步骤包括:预处理:将坯布投至卧式清洗机内,添加柠檬酸洗涤剂进行漂洗,漂洗30min;配比扎液:将抗菌整理剂稀释得到扎液,且坯布与稀释后的扎液的浴比为1:10;预浸,将坯布投入配比完成后的扎液中浸置10-15min,并搅动坯布;加热浸扎,以1-2℃/min的速度将扎液加热至40-60℃,一浸二扎,扎余率为120-140%;烘干,以80-100℃下对浸扎抗菌整理剂的坯布烘干,并在110-120℃下固化;二次浸扎,再浸扎于配比的扎液中30-40min,一浸一扎,扎余率为70-80%,并在60-80℃下烘干,得到浸扎有抗菌整理剂的抗菌层3。
导湿速率试验:将样品中取的3个小样(每个尺寸10cm×10cm),在面料保持干燥状态下,进行真空密闭称重得到净重,随后在三组量杯内倾倒同等质量和体积的清水,并将小样覆盖于烧杯的杯口处(用皮筋扎紧样品封闭杯口),在同等温度条件下,间隔一段时间后,对烧杯内的水量以及小样的重量进行检测。
结论如下:
结论:该面料具有良好的透气导湿能力。
参照GB/T20944.2-2007纺织织物表面抗菌性测定试验标准,从每个大样中取3个小样(每个尺寸10cm×10cm,剪成2块),按GB/T12490-1990中的试验条件A1M进行洗涤,采用ECE标准洗涤剂,清洗结束作为10次洗涤。
抗菌活性评估测试方法:将试样与对照样分别用试验菌液接种,分别进行立即洗脱和培养后洗脱,测定洗脱液中的细菌数并计算抑菌值或抑菌率,以此评价试样的抗菌效果。
洗涤程序:
使用前部装载,卧式滚筒式洗衣机,洗衣机在40℃下以2KG总干重(针织聚酯镇流器+标本)和77%ECE标准洗涤剂洗涤60min,到规定的洗涤次数后,用水充分清洗样品,晾干。
结论:
实施例二:一种蓄能发光导湿面料的应用,采用实施例一中的蓄能发光导湿面料制成的服饰,服饰包括帽子、T恤衫、衬衣、卫衣、内衣、内裤、袜子、手套、鞋子。
将该蓄能发光导湿面料应用于帽子、T恤衫、衬衣、卫衣、内衣、内裤、袜子、手套、鞋子。
儿童佩戴帽子时,在光线较暗处活动时通过发光层的荧光效果具有良好的安全性,并在T恤衫、衬衣、卫衣、内衣、内裤应用时,使得贴身的衣物具有良好的导湿能力,保持皮肤表面的干爽,提高衣物的舒适性,并且在户外运动时,能起到较好的标识警示作用。
将该面料应用于手套和鞋子的鞋面上,能增强鞋子的透气导湿的能力,避免由于闷汗而出现手汗、汗脚的情况,抑制细菌的滋生,从而有效预防脚臭的情况。
以上所述仅是本发明的优选实施方式,本发明的保护范围并不仅局限于上述实施例,凡属于本发明思路下的技术方案均属于本发明的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理前提下的若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。
Claims (8)
1.一种蓄能发光导湿面料,其特征在于:包括由外至里依次设置的发光层(1)、疏水透气层(2)以及抗菌层(3),所述抗菌层(3)与疏水透气层(2)之间设有若干吸湿条(4);
抗菌层(3),由抗菌纱线(7)编织成平纹组织;
疏水透气层(2),由疏水纱线织造而成,疏水透气层(2)上经激光冲孔的方式开设有若干透气孔(5);
发光层(1),粘附于疏水层背向抗菌层(3)一侧且位于透气孔(5)的开口处,发光层(1)成分按其比例包括:
高分子吸水树脂粉末:1.67-8.13%,
绒毛浆:3.33-4.07%,
湿强剂:66.67-52.85%,
双巯基乙酸乙二醇酯:8.33-16.26%,
对硝基苯甲醇:1.67-2.44%,
烷基磷酸盐:1.67-4.07%,
胶粘剂:16.67-12.20%,其中,所述吸湿条(4)以衬垫的方式与抗菌层(3)编织成一体结构。
2.根据权利要求1所述的一种蓄能发光导湿面料,其特征在于:所述吸湿条(4)由吸湿纱线(6)编织而成,所述抗菌纱线(7)由78-72%竹纤维和22-28%抗菌纤维经加捻制成,所述抗菌纱线(7)织造成坯布,而后通过将坯布浸扎抗菌整理剂得到。
3.根据权利要求2所述的一种蓄能发光导湿面料,其特征在于:所述将坯布浸扎抗菌整理剂的具体步骤包括:
预处理:将坯布投至卧式清洗机内,添加柠檬酸洗涤剂进行漂洗,漂洗30min;
配比扎液:将抗菌整理剂稀释得到扎液,且坯布与稀释后的扎液的浴比为1:10;
预浸,将坯布投入配比完成后的扎液中浸置10-15min,并搅动坯布;
加热浸扎,以1-2℃/min的速度将扎液加热至40-60℃,一浸二扎,扎余率为120-140%;
烘干,以80-100℃下对浸扎抗菌整理剂的坯布烘干,并在110-120℃下固化;
二次浸扎,再浸扎于配比的扎液中30-40min,一浸一扎,扎余率为70-80%,并在60-80℃下烘干,得到浸扎有抗菌整理剂的抗菌层(3)。
4.根据权利要求1所述的一种蓄能发光导湿面料,其特征在于:所述疏水纱线由丙纶纤维通过涡流纺纱制成,所述疏水纱线选用30D/24F—150D/144F。
5.根据权利要求2所述的一种蓄能发光导湿面料,其特征在于:所述抗菌纱线(7)作为地纱交织成平纹组织,所述吸湿纱线(6)作为衬垫纱交织于抗菌纱线(7)朝向疏水透气层(2)的一侧,所述吸湿纱线(6)间隔交织以形成阵列分布的吸湿条(4)。
6.根据权利要求1所述的一种蓄能发光导湿面料,其特征在于:所述发光层(1)采用液态涂覆法粘接在疏水透气层(2)的表面,所述发光层(1)背向疏水透气层(2)的一侧喷撒有荧光纳米颗粒。
7.根据权利要求6所述的一种蓄能发光导湿面料,其特征在于:所述胶粘剂选用热转印胶水,所述湿强剂含有聚酰胺聚胺环氧氯丙烷。
8.一种蓄能发光导湿面料的应用,其特征在于:采用权利要求1-7中任意一项所述蓄能发光导湿面料制成的服饰,所述服饰包括帽子、T恤衫、衬衣、卫衣、内衣、内裤、袜子、手套、鞋子。
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