CN113771133A - Die cutting system of gauze product and manufacturing method thereof - Google Patents

Die cutting system of gauze product and manufacturing method thereof Download PDF

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Publication number
CN113771133A
CN113771133A CN202010517983.1A CN202010517983A CN113771133A CN 113771133 A CN113771133 A CN 113771133A CN 202010517983 A CN202010517983 A CN 202010517983A CN 113771133 A CN113771133 A CN 113771133A
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Prior art keywords
die
film
mesh
roller
cutting
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Granted
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CN202010517983.1A
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Chinese (zh)
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CN113771133B (en
Inventor
刘晓鹏
蒋建国
周姿
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Hopines Electronic Technology Shanghai Co Ltd
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Hopines Electronic Technology Shanghai Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00—Combinations of several similar cutting apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00—Advancing webs
    • B65H20/02—Advancing webs by friction roller
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/20—Adhesives in the form of films or foils characterised by their carriers
    • C—CHEMISTRY; METALLURGY
    • C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00—Adhesives in the form of films or foils
    • C09J7/20—Adhesives in the form of films or foils characterised by their carriers
    • C09J7/29—Laminated material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
    • B26D2007/322—Means for performing other operations combined with cutting for conveying or stacking cut product the cut products being sheets, e.g. sheets of paper

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Making Paper Articles (AREA)

Abstract

本发明涉及一种网纱产品的模切系统及其制作方法，包括机架以及设置于机架的工作台，还包括第一离型膜放卷辊，双面胶放卷辊，第一模切机构，第一离型膜收卷辊，第二离型膜放卷辊，双面胶离型纸收卷辊，网纱放卷辊，第二模切机构，网纱废料收卷辊，撕手膜放卷辊，撕手膜承载保护膜放卷辊，第三模切机构，撕手膜废料收卷辊，第二离型膜收卷辊，第三离型膜放卷辊，撕手膜承载保护膜收卷辊，出货保护膜放卷辊，产品收卷辊。本发明实现产品的自动化模切生产，减少人工干预，提高产能与质量，有效降低人工成本，缩短产品生产周期，加快生产节奏，提高产能。

Figure 202010517983

The invention relates to a die-cutting system for mesh products and a manufacturing method thereof, comprising a frame and a workbench arranged on the frame, a first release film unwinding roller, a double-sided tape unwinding roller, a first mold Cutting mechanism, the first release film rewinding roller, the second release film unwinding roller, the double-sided tape release paper rewinding roller, the mesh unwinding roller, the second die-cutting mechanism, the mesh waste rewinding roller, Tear-off film unwinding roll, tear-off film carrying protective film unwinding roll, third die-cutting mechanism, tear-off film waste winding roll, second release film winding roll, third release film unwinding roll, tear-off film The hand film carries the protective film winding roll, the shipping protective film unwinding roll, and the product winding roll. The invention realizes automatic die-cutting production of products, reduces manual intervention, improves productivity and quality, effectively reduces labor costs, shortens product production cycle, accelerates production rhythm, and increases productivity.

Figure 202010517983

Description

Die cutting system of gauze product and manufacturing method thereof
Technical Field
The invention relates to the technical field of die cutting, in particular to a die cutting system of a gauze product and a manufacturing method thereof.
Background
With the development of technology, die-cut products need to meet various typesetting requirements in order to adapt to automated assembly. With the development of electronic products, especially smart phone markets, die cutting processing requirements are increasingly stringent.
The existing gauze die-cutting product for the mobile phone is of a three-layer structure as shown in figure 1, the middle is gauze, the upper part is a tearing protective film, the lower part is a back adhesive (double-sided adhesive tape), the product is designed into a gauze single-side local back adhesive, and the surface layer is convenient to assemble by adhering a handle. The existing method for processing and manufacturing the product is that a sample is manufactured by adopting a flat cutter in the early stage, the reject ratio of the product is high, and the semi-finished products of the gauze and the gum and the semi-finished product of the tearing protective film are manually assembled and attached by adopting a jig, so that the efficiency is high, and the reject ratio of the product is high.
Disclosure of Invention
The invention aims to solve the problems of low reject ratio and low efficiency of the gauze product during processing, and provides a die cutting system of the gauze product and a manufacturing method thereof, so as to remarkably reduce the reject ratio of the product and improve the manufacturing efficiency of the product.
The purpose of the invention is realized by the following technical scheme:
the utility model provides a cross cutting system of gauze product for produce gauze double faced adhesive tape cross cutting product, include the frame and set up the workstation in the frame, its characterized in that still includes and takes the moving direction to set gradually along the product material:
the first release film unwinding roller is arranged on the rack, is positioned at the lower part of the workbench and is used for releasing the first release film;
the double-sided adhesive tape unwinding roller is arranged on the rack, is positioned at the upper part of the workbench and is used for releasing the double-sided adhesive tape;
the first die-cutting mechanism is arranged on the workbench and used for die-cutting the attached double-sided adhesive tape and the first release film and punching out a long double-sided adhesive tape hole matched with the gauze product;
the first release film winding roller is arranged on the rack, is positioned at the lower part of the workbench and is used for winding the first release film and discharging the strip-shaped double-sided adhesive tape hole waste;
the second release film unwinding roller is arranged on the rack, is positioned at the lower part of the workbench and is used for releasing the second release film;
the double-sided adhesive release paper winding roller is arranged on the rack, is positioned at the upper part of the workbench and is used for winding original release paper waste on the double-sided adhesive;
the gauze unwinding roller is arranged on the rack, is positioned at the upper part of the workbench and is used for releasing a gauze material belt;
the second die-cutting mechanism is arranged on the workbench and used for die-cutting the attached double-sided adhesive tape, the gauze and the second release film to punch out a strip gauze outline matched with the gauze product;
the gauze waste material winding roller is arranged on the rack, is positioned at the upper part of the workbench and is used for winding a gauze waste material belt;
the hand tearing film unwinding roller is mounted on the rack, is positioned at the upper part of the workbench and is used for releasing the hand tearing film;
the hand tearing film bearing protective film unwinding roller is arranged on the rack, is positioned at the upper part of the workbench and is used for releasing the hand tearing film bearing protective film;
the third die cutting mechanism is arranged on the workbench and used for die cutting the attached hand tearing film, the hand tearing film bearing protective film, the gauze, the double faced adhesive tape and the second release film and punching out the hand tearing film outline matched with the gauze product;
the hand tearing film waste material winding roller is mounted on the rack, is positioned at the upper part of the workbench and is used for winding a hand tearing film waste material belt;
the second release film winding roller is arranged on the rack, is positioned at the lower part of the workbench and is used for winding a second release film;
the third release film unwinding roller is arranged on the rack, is positioned at the lower part of the workbench and is used for releasing the third release film;
the hand tearing film bearing protective film winding roller is mounted on the rack, is positioned at the upper part of the workbench and is used for winding the hand tearing film bearing protective film;
the delivery protective film unwinding roller is arranged on the rack, is positioned at the upper part of the workbench and is used for releasing the delivery protective film;
the product winding roller is arranged on the rack and used for winding a final product; and
and the laminating mechanisms are arranged on the workbench and used for rolling and laminating the material belts.
Preferably, the bonding mechanism is composed of a pair of rollers rotatably disposed on the table, and a plurality of the rollers are disposed.
As a preferred technical solution, the die cutting system is provided with a plurality of auxiliary rollers on the frame or the workbench.
According to the preferable technical scheme, the first die-cutting mechanism is a circular knife die-cutting machine, the circular knife die-cutting machine is provided with a circular knife roller and one or more supporting rollers, a die-cutting tool is arranged on the circular knife roller, the blade of the die-cutting tool is matched with the shape of the back glue of the gauze product, and the strip material is punched to form the long holes of the double-sided glue by the first die-cutting mechanism.
According to the preferable technical scheme, the second die-cutting mechanism is a circular knife die-cutting machine, the circular knife die-cutting machine is provided with a circular knife roller and one or more supporting rollers, a die-cutting tool is arranged on the circular knife roller, the blade of the die-cutting tool is matched with the shape of the gauze product, and the material belt is punched to cut the gauze shape through the second die-cutting mechanism.
According to the preferable technical scheme, the third die-cutting mechanism is a circular knife die-cutting machine, the circular knife die-cutting machine is provided with a circular knife roller and one or more supporting rollers, a die-cutting tool is arranged on the circular knife roller, the blade of the die-cutting tool is matched with the shape of the hand tearing film of the gauze product, and the material belt is punched to cut the appearance of the hand tearing film by the third die-cutting mechanism.
As the preferred technical scheme, the upper and lower of the circular knife roll of the third die cutting mechanism are respectively provided with an upper supporting roll and a lower supporting roll, the hand tearing film and the hand tearing film bear the protective film between the circular knife roll and the upper supporting roll and are subjected to roll-in die cutting, and the hand tearing film after waste discharge bear the protective film between the circular knife roll and the lower supporting roll and are in roll-in lamination with the gauze and the double-sided adhesive tape.
According to the preferable technical scheme, the gauze product is of a three-layer structure, the middle layer is gauze, the upper portion of the gauze is a hand tearing film, and the lower portion of the gauze is double-faced adhesive tape.
As the preferred technical scheme, the lower surface of the gauze product is provided with a release film, and the upper surface of the gauze product is provided with a shipment protective film.
The die cutting processing method for the gauze product adopts the die cutting system for manufacturing, and specifically comprises the following steps:
(1) the first release film unwinding roller releases the first release film, the double-sided adhesive tape unwinding roller releases the double-sided adhesive tape, the double-sided adhesive tape is attached to the upper part of the first release film, and the first release film unwinding roller, the double-sided adhesive tape and the double-sided adhesive tape are rolled and die-cut together through the first die-cutting mechanism to stamp out the strip-shaped double-sided adhesive tape holes;
(2) the first release film winding roller winds the first release film and discharges strip-shaped double-sided adhesive tape hole waste;
(3) the second release film unwinding roller releases the second release film and attaches the second release film to the bottom of the punched double-sided adhesive tape;
(4) winding original release paper waste on the double-sided adhesive by using a double-sided adhesive release paper winding roller;
(5) the gauze unwinding roller releases a gauze material belt, the gauze material belt is attached to the upper part of the double-sided adhesive tape, then the gauze material belt is rolled and die-cut together through the second die-cutting mechanism, a gauze profile is die-cut, and then the gauze waste material winding roller winds the gauze waste material belt;
(6) releasing the hand tearing film by the hand tearing film unwinding roller, releasing the hand tearing film bearing protective film by the hand tearing film bearing protective film unwinding roller, laminating the hand tearing film and the hand tearing film bearing protective film by the laminating mechanism, then passing through the third die cutting mechanism, punching the hand tearing film outline, winding the hand tearing film waste material belt by the hand tearing film waste material winding roller, and rolling and laminating the waste hand tearing film and the hand tearing film bearing protective film with the semi-finished material belt obtained in the step (5) by the third die cutting mechanism;
(7) the second release film winding roller winds a second release film with die cutting tool marks;
(8) the third release film unwinding roller releases the third release film, and the third release film is attached to the bottom of the product material belt;
(9) a hand tearing film bearing protective film winding roller winds the hand tearing film bearing protective film;
(10) the shipment protection film unreeling roller releases the shipment protection film and is attached to the upper surface of the product material belt, and the product reeling roller reels the final product.
The principle of the invention is that through the improvement of the die cutting system and the process of the gauze product, the problems of low qualification rate and low efficiency of the gauze product during die cutting processing are solved. The key of the application lies in the design of the die cutting mechanism and the positions of the material belt winding and unwinding rollers and the process design of the waste discharge process after die cutting.
Compared with the traditional mode that the sample preparation at the early stage adopts flat cutter production, the semi-finished products of the gauze and the gum and the semi-finished products of the tearing protective film need to be manually assembled and laminated by adopting a jig, the automatic die-cutting production of the product is realized by adopting a die-cutting system, three-step die cutting and sequential arrangement of waste discharge and lamination of each material belt. The manual intervention is reduced, the productivity and the quality are improved, the labor cost is effectively reduced, the production cycle of the product is shortened, the production rhythm is accelerated, and the productivity is improved.
Drawings
FIG. 1 is a schematic structural view of a gauze product to be made according to the present invention;
FIG. 2 is a schematic diagram of the die cutting system of the present invention;
FIG. 3 is a partially enlarged schematic view of FIG. 2;
FIG. 4 is a schematic view of a material tape hole punched by the first die-cutting mechanism;
FIG. 5 is a schematic view of the shape of the material tape screen punched by the second die-cutting mechanism;
FIG. 6 is a schematic view of the holes of the tape combined with the mesh;
FIG. 7 is a schematic view of the tear film profile after die cutting by the third die cutting mechanism;
reference numerals:
a frame 100;
a work table 200;
a bonding mechanism 300;
a first die-cutting mechanism 400;
a second die-cutting mechanism 500;
a third die-cutting mechanism 600;
a first release film unwinding roller 1;
a double-sided adhesive tape unwinding roller 2;
a first release film take-up roll 3;
a second release film unwinding roller 4;
a double-sided adhesive release paper winding roller 5;
a gauze unwinding roller 6;
a gauze waste wind-up roll 7;
a hand film tearing unwinding roller 8;
the hand tearing film bears the protective film unwinding roller 9;
a hand tearing film waste winding roller 10;
a second release film take-up roll 11;
a third release film unwinding roller 12;
the hand tearing film bears a protective film winding roller 13;
a shipment protective film unwinding roller 14;
and a product take-up roll 15.
Detailed Description
The invention is described in detail below with reference to the figures and specific embodiments.
As shown in fig. 1, a certain gauze product to be processed is specifically applied to a mobile phone, and has a three-layer structure, wherein the middle is gauze, the upper part is a tearing protection film, the lower part is a back glue (double-sided adhesive tape), the product is designed to be a gauze single-side local back glue, and the surface layer is convenient to assemble by sticking a handle position. The existing method for processing and manufacturing the product is that a sample is manufactured by adopting a flat cutter in the early stage, the reject ratio of the product is high, and the semi-finished products of the gauze and the gum and the semi-finished product of the tearing protective film are manually assembled and laminated by adopting a jig, so that the efficiency is caused, the problems of high reject ratio and low processing efficiency of the product cannot be effectively solved all the time, and the enterprise is always troubled.
In order to solve the above technical problem, the present application provides the following solutions: the invention improves the existing punching system and punching process steps, and solves the problems of low qualification rate and low efficiency of the gauze product during die cutting processing through improving the gauze product die cutting system and process. The key of the application lies in the design of the die cutting mechanism and the positions of the material belt winding and unwinding rollers and the process design of the waste discharge process after die cutting.
The present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 2, a die cutting system for a gauze product includes a frame 100 and a workbench 200 disposed on the frame 100, and is characterized by further including:
a first release film unwinding roller 1 mounted on the frame 100 and located at the lower part of the worktable 200 for releasing the first release film;
a double-sided tape unwinding roller 2 mounted on the frame 100 and located at the upper part of the workbench 200 for releasing a double-sided tape;
the first die-cutting mechanism 400 is arranged on the workbench 200 and used for die-cutting the attached double-sided adhesive tape and the first release film to punch out a strip-shaped double-sided adhesive tape hole matched with the gauze product;
a first release film winding roller 3 mounted on the frame 100 and located at the lower part of the workbench 200, for winding the first release film and discharging the strip-shaped double-sided adhesive tape hole waste;
a second release film unwinding roller 4 mounted on the frame 100 and located at the lower part of the worktable 200 for releasing the second release film;
a double-sided adhesive release paper winding roller 5 which is installed on the rack 100 and positioned at the upper part of the workbench 200 and used for winding original release paper waste on the double-sided adhesive;
a screen unwinding roller 6 mounted on the frame 100 and located at an upper portion of the work table 200, for unwinding a screen material belt;
the second die-cutting mechanism 500 is arranged on the workbench 200 and is used for die-cutting the attached double-sided adhesive tape, the gauze and the second release film to punch out a strip-shaped gauze profile matched with the gauze product;
a gauze waste take-up roll 7 mounted on the frame 100 and located at the upper part of the workbench 200 for taking up a gauze waste material belt;
the hand tearing film unwinding roller 8 is arranged on the frame 100 and is positioned at the upper part of the workbench 200 and used for releasing the hand tearing film;
the hand tearing film bearing protective film unwinding roller 9 is arranged on the rack 100 and positioned at the upper part of the workbench 200 and is used for releasing the hand tearing film bearing protective film;
the third die-cutting mechanism 600 is arranged on the workbench 200 and used for die-cutting the attached hand tearing film, the hand tearing film bearing protective film, the gauze, the double-sided adhesive tape and the second release film and punching out a hand tearing film outline matched with the gauze product;
the hand tearing film waste material winding roller 10 is mounted on the rack 100, is positioned at the upper part of the workbench 200, and is used for winding a hand tearing film waste material belt;
a second release film take-up roll 11 mounted on the frame 100 and located at the lower part of the workbench 200, for taking up a second release film;
a third release film unwinding roller 12 mounted on the frame 100 and located at the lower part of the worktable 200 for releasing the third release film;
the hand tearing film bearing protective film winding roller 13 is mounted on the rack 100, is positioned at the upper part of the workbench 200, and is used for winding a hand tearing film bearing protective film;
a shipment protective film unwinding roller 14 installed on the frame 100 and located at an upper portion of the work table 200, for releasing the shipment protective film;
the product winding roller 15 is arranged on the rack and used for winding a final product; and
and the bonding mechanisms 300 are arranged on the workbench 200 and used for rolling and bonding the material belts.
Specifically, the attaching mechanism 300 is composed of a pair of rollers rotatably disposed on the table 200, and a plurality of the rollers are disposed; the die cutting system is provided with a plurality of auxiliary rollers on the frame 100 or the workbench 200; the first die-cutting mechanism 400 is a circular knife die-cutting machine which is provided with a circular knife roller and one or more supporting rollers, a die-cutting tool is arranged on the circular knife roller, the blade of the die-cutting tool is matched with the shape of the back adhesive of the gauze product, and a strip of material is punched into a double-sided adhesive strip-shaped hole by the first die-cutting mechanism 400; the second die-cutting mechanism 500 is a circular knife die-cutting machine which is provided with a circular knife roller and one or more supporting rollers, a die-cutting tool is arranged on the circular knife roller, the blade of the die-cutting tool is matched with the shape of the gauze product, and the material belt passes through the second die-cutting mechanism 500 to die-cut the shape of the gauze.
The third die-cutting mechanism 600 is a circular knife die-cutting machine which is provided with a circular knife roller and one or more supporting rollers, a die-cutting tool is arranged on the circular knife roller, the knife edge of the die-cutting tool is matched with the shape of the hand tearing film of the gauze product, and the material belt passes through the third die-cutting mechanism 600 to be die-cut into the hand tearing film.
As shown in fig. 3, the upper and lower circular knife rolls of the third die-cutting mechanism 600 are respectively provided with an upper supporting roll and a lower supporting roll, the hand tearing film and the hand tearing film bear the protective film between the circular knife rolls and the upper supporting roll and are die-cut by rolling, and the hand tearing film after waste discharge bear the protective film between the circular knife rolls and the lower supporting roll and are attached to the gauze and the double-sided adhesive tape rolling material tape.
The method specifically comprises the following steps:
(1) the first release film unwinding roller 1 releases a first release film, the double-sided adhesive unwinding roller 2 releases a double-sided adhesive tape, the double-sided adhesive tape is attached to the upper portion of the first release film, the first release film plays a role in fixing and bearing, and is rolled and die-cut by the first die-cutting mechanism 400, and long double-sided adhesive tape holes are die-cut, as shown in fig. 4, wherein the shadow part in the drawing is a through hole;
(2) the first release film winding roller 3 winds the first release film and discharges strip-shaped double-sided adhesive tape hole waste, the process release film with holes is discharged, and the second release film is replaced again;
(3) the second release film unwinding roller 4 releases the second release film and attaches the second release film to the bottom of the punched double-sided adhesive tape;
(4) the double-sided adhesive release paper winding roller 5 winds original release paper waste on the double-sided adhesive;
(5) the gauze unwinding roller 6 unwinds the gauze material belt, attaches the gauze material belt to the upper part of the double-sided adhesive tape, then rolls and die-cuts the gauze material belt together through the second die-cutting mechanism 500, and punches out a gauze profile, as shown in fig. 5, and then the gauze waste winding roller 7 winds the gauze waste material belt, and fig. 6 is a schematic diagram after holes of the material belt are combined with gauze;
(6) the hand tearing film unwinding roller 8 releases a hand tearing film, the hand tearing film bearing protection film unwinding roller 9 releases a hand tearing film bearing protection film, the hand tearing film and the hand tearing film bearing protection film are jointed through the jointing mechanism 300 and then pass through the third die cutting mechanism 600, the outline of the hand tearing film is punched, as shown in fig. 7, the hand tearing film waste material winding roller 10 winds a hand tearing film waste material belt, and the hand tearing film bearing protection film after waste discharge are in rolling joint with the semi-finished material belt in the step 5 through the third die cutting mechanism 600;
(7) the second release film winding roller 11 winds a second release film with die cutting tool marks;
(8) the third release film unwinding roller 12 releases the third release film, and the third release film is attached to the bottom of the product material belt;
(9) the hand tearing film bearing protective film winding roller 13 winds the hand tearing film bearing protective film;
(10) the shipment protective film unwinding roller 14 releases the shipment protective film and is attached to the upper surface of the product material belt, and the product winding roller 15 winds the final product.
According to the automatic die-cutting production line, automatic die-cutting production of products is realized through three-step die-cutting, waste discharge and sequential arrangement of the lamination of the material belts. The manual intervention is reduced, the productivity and the quality are improved, the labor cost is effectively reduced, the production period of the product is shortened, the production rhythm is accelerated, and the processing efficiency and the product quality are improved.
The embodiments described above are described to facilitate an understanding and use of the invention by those skilled in the art. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and those skilled in the art should make improvements and modifications within the scope of the present invention based on the disclosure of the present invention.

Claims (10)

1.一种网纱产品的模切系统，用于生产网纱双面胶模切产品，包括机架(100)以及设置于机架(100)上的工作台(200)，其特征在于，还包括沿产品料带移动方向依次设置的：1. A die-cutting system for mesh products, for producing mesh double-sided tape die-cut products, comprising a frame (100) and a workbench (200) arranged on the frame (100), characterized in that, It also includes sequentially set along the moving direction of the product tape: 第一离型膜放卷辊(1)，安装在所述机架(100)上并位于所述工作台(200)的下部，用于释放第一离型膜；a first release film unwinding roller (1), mounted on the frame (100) and located at the lower part of the workbench (200), for releasing the first release film; 双面胶放卷辊(2)，安装在所述机架(100)上并位于所述工作台(200)的上部，用于释放双面胶料带；A double-sided adhesive tape unwinding roller (2), mounted on the frame (100) and located on the upper part of the worktable (200), for releasing the double-sided adhesive tape; 第一模切机构(400)，设置于所述工作台(200)上，用于对贴合后的双面胶与第一离型膜进行模切，冲切出与网纱产品相匹配的长条型双面胶孔洞；The first die-cutting mechanism (400) is arranged on the worktable (200), and is used for die-cutting the double-sided adhesive tape and the first release film after lamination, and punching out a die-cut that matches the mesh product. Long strip type double-sided tape hole; 第一离型膜收卷辊(3)，安装在所述机架(100)上并位于所述工作台(200)的下部，用于收卷第一离型膜并排出长条型双面胶孔洞废料；A first release film winding roller (3), mounted on the frame (100) and located at the lower part of the worktable (200), is used to wind up the first release film and discharge the long double-sided glue hole waste; 第二离型膜放卷辊(4)，安装在所述机架(100)上并位于所述工作台(200)的下部，用于释放第二离型膜；A second release film unwinding roller (4), mounted on the frame (100) and located at the lower part of the workbench (200), is used for releasing the second release film; 双面胶离型纸收卷辊(5)，安装在所述机架(100)上并位于所述工作台(200)的上部，用于收卷双面胶上原有的离型纸废料；A double-sided adhesive release paper winding roller (5), mounted on the frame (100) and located on the upper part of the worktable (200), for winding up the original release paper waste on the double-sided adhesive tape; 网纱放卷辊(6)，安装在所述机架(100)上并位于所述工作台(200)的上部，用于释放网纱料带；a mesh yarn unwinding roller (6), mounted on the frame (100) and located on the upper part of the workbench (200), for releasing the mesh yarn material tape; 第二模切机构(500)，设置于所述工作台(200)上，用于对贴合后的双面胶、网纱及第二离型膜进行模切，冲切出与网纱产品相匹配的长条型网纱轮廓；The second die-cutting mechanism (500), arranged on the worktable (200), is used for die-cutting the laminated double-sided tape, the mesh and the second release film, and punching out the mesh products. Matching strip mesh profile; 网纱废料收卷辊(7)，安装在所述机架(100)上并位于所述工作台(200)的上部，用于收卷网纱废料料带；A mesh waste winding roller (7), mounted on the frame (100) and located on the upper part of the worktable (200), is used to wind up the mesh waste material tape; 撕手膜放卷辊(8)，安装在所述机架(100)上并位于所述工作台(200)的上部，用于释放撕手膜；A tear-off film unwinding roller (8), mounted on the frame (100) and located on the upper part of the workbench (200), is used to release the tear-off film; 撕手膜承载保护膜放卷辊(9)，安装在所述机架(100)上并位于所述工作台(200)的上部，用于释放撕手膜承载保护膜；A tear-off film carrying protective film unwinding roller (9) is installed on the frame (100) and located on the upper part of the workbench (200), and is used for releasing the tear-off film carrying protective film; 第三模切机构(600)，设置于所述工作台(200)上，用于对贴合的撕手膜、撕手膜承载保护膜、网纱、双面胶及第二离型膜进行模切，冲切出与网纱产品相匹配的撕手膜轮廓；A third die-cutting mechanism (600), arranged on the worktable (200), is used to perform the cutting process on the attached tear-off film, the tear-off film carrying protective film, the mesh, the double-sided tape and the second release film. Die-cutting, punching out the contour of the tear-off film that matches the mesh product; 撕手膜废料收卷辊(10)，安装在所述机架(100)上并位于所述工作台(200)的上部，用于收卷撕手膜废料料带；A tear-off film waste rewinding roller (10), mounted on the frame (100) and located on the upper part of the workbench (200), is used to wind up the tear-off film waste material tape; 第二离型膜收卷辊(11)，安装在所述机架(100)上并位于所述工作台(200)的下部，用于收卷第二离型膜；A second release film winding roller (11), mounted on the frame (100) and located at the lower part of the workbench (200), is used for winding the second release film; 第三离型膜放卷辊(12)，安装在所述机架(100)上并位于所述工作台(200)的下部，用于释放第三离型膜；A third release film unwinding roller (12), mounted on the frame (100) and located at the lower part of the workbench (200), is used for releasing the third release film; 撕手膜承载保护膜收卷辊(13)，安装在所述机架(100)上并位于所述工作台(200)的上部，用于收卷撕手膜承载保护膜；A tear-off film carrying protective film winding roller (13) is installed on the frame (100) and located on the upper part of the workbench (200), and is used for winding the tear-off film carrying protective film; 出货保护膜放卷辊(14)，安装在所述机架(100)上并位于所述工作台(200)的上部，用于释放出货保护膜；A shipping protective film unwinding roller (14), mounted on the frame (100) and located on the upper part of the worktable (200), is used for releasing the shipping protective film; 产品收卷辊(15)，安装在所述机架上，用于收卷最终产品；及product winding rolls (15) mounted on the frame for winding the final product; and 若干贴合机构(300)，设置在所述工作台(200)上，用于将各料带辊压贴合。A plurality of bonding mechanisms (300) are arranged on the worktable (200), and are used for rolling and bonding each material tape. 2.根据权利要求1所述的一种网纱产品的模切系统，其特征在于，所述贴合机构(300)由一对转动设置于工作台(200)上对辊组成，其设置有多个。2 . The die-cutting system for mesh products according to claim 1 , wherein the laminating mechanism ( 300 ) consists of a pair of rollers rotatably arranged on the worktable ( 200 ). 2 . multiple. 3.根据权利要求1所述的一种网纱产品的模切系统，其特征在于，所述模切系统在所述机架(100)或工作台(200)上设置若干辅助辊。3. A die-cutting system for mesh products according to claim 1, characterized in that, the die-cutting system is provided with several auxiliary rollers on the frame (100) or the worktable (200). 4.根据权利要求1所述的一种网纱产品的模切系统，其特征在于，所述第一模切机构(400)为圆刀模切机，圆刀模切机设有圆刀辊及一个或多个支撑辊，所述圆刀辊上设有模切刀具，所述模切刀具的刀锋与所述网纱产品的背胶形状相匹配，料带经所述第一模切机构(400)冲切出双面胶长条型孔洞。4. The die-cutting system of a mesh product according to claim 1, wherein the first die-cutting mechanism (400) is a circular knife die-cutting machine, and the circular knife die-cutting machine is provided with a circular knife roller and one or more support rollers, the circular knife roller is provided with a die-cutting tool, the blade of the die-cutting tool matches the shape of the back glue of the mesh product, and the material tape passes through the first die-cutting mechanism (400) Punching out long strip holes of the double-sided adhesive tape. 5.根据权利要求1所述的一种网纱产品的模切系统，其特征在于，所述第二模切机构(500)为圆刀模切机，圆刀模切机设有圆刀辊及一个或多个支撑辊，所述圆刀辊上设有模切刀具，所述模切刀具的刀锋与所述网纱产品的网纱外形形状相匹配，料带经所述第二模切机构(500)冲切出网纱外形。5. The die-cutting system for a mesh product according to claim 1, wherein the second die-cutting mechanism (500) is a circular-knife die-cutting machine, and the circular-knife die-cutting machine is provided with a circular knife roller and one or more support rollers, the circular knife roller is provided with a die-cutting tool, the blade of the die-cutting tool matches the mesh shape of the mesh product, and the material tape is cut by the second die. The mechanism (500) punches out the mesh shape. 6.根据权利要求1所述的一种网纱产品的模切系统，其特征在于，所述第三模切机构(600)为圆刀模切机，圆刀模切机设有圆刀辊及一个或多个支撑辊，所述圆刀辊上设有模切刀具，所述模切刀具的刀锋与所述网纱产品的撕手膜形状相匹配，料带经所述第三模切机构(600)冲切出撕手膜外形。6. The die-cutting system for a mesh product according to claim 1, wherein the third die-cutting mechanism (600) is a circular-knife die-cutting machine, and the circular-knife die-cutting machine is provided with a circular knife roller and one or more supporting rollers, the circular knife roller is provided with a die-cutting tool, the blade of the die-cutting tool matches the shape of the tear-off film of the mesh product, and the material tape is cut by the third die-cutting tool. The mechanism (600) punches out the shape of the tear-off film. 7.根据权利要求6所述的一种网纱产品的模切系统，其特征在于，所述第三模切机构(600)的圆刀辊上、下分别设置上支撑辊与下支撑辊，所述撕手膜及撕手膜承载保护膜于所述圆刀辊与上支撑辊之间被辊压模切，排废后的撕手膜及撕手膜承载保护膜于所述圆刀辊与下支撑辊之间与网纱及双面胶料带辊压贴合。7. The die-cutting system for mesh products according to claim 6, characterized in that, an upper support roller and a lower support roller are respectively provided on the upper and lower parts of the circular knife roller of the third die-cutting mechanism (600), The tear-off film and the tear-off film carrying protective film are die-cut by roll pressing between the circular knife roller and the upper support roller, and the tear-off film and the tear-off film after waste discharge carry the protective film on the circular knife roller. The mesh yarn and the double-sided adhesive tape are rolled and bonded with the lower support roller. 8.根据权利要求1所述的一种网纱产品的模切系统，其特征在于，所述网纱产品为三层结构，中间层为网纱，网纱上部为撕手膜，网纱下部为双面胶。8. The die-cutting system for a mesh product according to claim 1, wherein the mesh product has a three-layer structure, the middle layer is mesh, the upper part of the mesh is a tear film, and the lower part of the mesh is For double-sided tape. 9.根据权利要求8所述的一种网纱产品的模切系统，其特征在于，所述网纱产品的下表面设有离型膜，网纱产品的上表面设有出货保护膜。9 . The die-cutting system for mesh products according to claim 8 , wherein a release film is provided on the lower surface of the mesh product, and a shipping protection film is provided on the upper surface of the mesh product. 10 . 10.一种网纱产品模切加工方法，其特征在于，采用如权利要求1-9任一项所述的模切系统进行制作，具体包括以下步骤：10. A mesh product die-cutting processing method, characterized in that, adopting the die-cutting system as claimed in any one of claims 1-9 to make, specifically comprising the following steps: (1)第一离型膜放卷辊(1)释放第一离型膜，双面胶放卷辊(2)释放双面胶料带，双面胶贴合在第一离型膜上部，共同经过所述第一模切机构(400)辊压及模切，冲切出长条型双面胶孔洞；(1) The first release film unwinding roller (1) releases the first release film, the double-sided tape unwinding roller (2) releases the double-sided adhesive tape, and the double-sided tape is attached to the upper part of the first release film, Through the first die-cutting mechanism (400) rolling and die-cutting together, punching out long strip-shaped double-sided adhesive tape holes; (2)第一离型膜收卷辊(3)收卷第一离型膜并排出长条型双面胶孔洞废料；(2) The first release film winding roller (3) winds up the first release film and discharges the waste of long double-sided adhesive tape holes; (3)第二离型膜放卷辊(4)释放第二离型膜，并贴附在冲切后的双面胶料带底部；(3) The second release film unwinding roller (4) releases the second release film, and is attached to the bottom of the double-sided adhesive tape after punching; (4)双面胶离型纸收卷辊(5)收卷双面胶上原有的离型纸废料；(4) Double-sided tape release paper rewinding roller (5) Rewinding the original release paper waste on the double-sided tape; (5)网纱放卷辊(6)释放网纱料带，经将网纱料带贴附在所述双面胶料带上部，之后共同经过所述第二模切机构(500)辊压及模切，冲切出网纱轮廓，之后网纱废料收卷辊(7)收卷网纱废料料带；(5) The mesh unwinding roller (6) releases the mesh material tape, attaches the mesh material tape to the upper part of the double-sided adhesive tape, and then rolls together through the second die-cutting mechanism (500). And die-cutting, punching out the mesh outline, and then the mesh waste rewinding roller (7) rewinds the mesh waste tape; (6)撕手膜放卷辊(8)释放撕手膜，撕手膜承载保护膜放卷辊(9)释放撕手膜承载保护膜，撕手膜与撕手膜承载保护膜经贴合机构(300)贴合后经过所述第三模切机构(600)，冲切撕手膜轮廓，撕手膜废料收卷辊(10)收卷撕手膜废料料带，排废后的撕手膜与撕手膜承载保护膜与步骤(5)的半成品料带经所述第三模切机构(600)辊压贴合；(6) The tear-off film unwinding roller (8) releases the tear-off film, and the tear-off film carries the protective film. The unwinding roller (9) releases the tear-off film and carries the protective film. After the mechanism (300) is attached, it passes through the third die-cutting mechanism (600) to punch out the outline of the tear film, and the tear film waste rewinding roller (10) winds up the tear film waste material tape, and the tear film after the waste is discharged. The hand film and the tear film carrying protective film and the semi-finished material tape of step (5) are rolled and bonded by the third die-cutting mechanism (600); (7)第二离型膜收卷辊(11)收卷带有模切刀痕的第二离型膜；(7) The second release film winding roller (11) winds up the second release film with die-cutting knife marks; (8)第三离型膜放卷辊(12)释放第三离型膜，将第三离型膜贴附在产品料带底部；(8) The third release film unwinding roller (12) releases the third release film, and attaches the third release film to the bottom of the product tape; (9)撕手膜承载保护膜收卷辊(13)收卷撕手膜承载保护膜；(9) The tear-off film carries the protective film winding roller (13) to wind up the tear-off film to carry the protective film; (10)出货保护膜放卷辊(14)释放出货保护膜，并贴附在产品料带上表面，产品收卷辊(15)收卷最终产品。(10) The unwinding roller (14) of the shipping protective film releases the shipping protective film, and is attached to the upper surface of the product material tape, and the product winding roller (15) winds the final product.
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CN206230596U (en) * 2016-11-14 2017-06-09 莫耀天 A kind of integration apparatus for possessing automatically to patch and automatic die cutting function
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