CN113758382A - Full-automatic production line for carbon dioxide phase change expansion excitation tube - Google Patents
Full-automatic production line for carbon dioxide phase change expansion excitation tube Download PDFInfo
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- CN113758382A CN113758382A CN202111183989.0A CN202111183989A CN113758382A CN 113758382 A CN113758382 A CN 113758382A CN 202111183989 A CN202111183989 A CN 202111183989A CN 113758382 A CN113758382 A CN 113758382A
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- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 title claims abstract description 40
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 31
- 230000005284 excitation Effects 0.000 title claims abstract description 22
- 229910002092 carbon dioxide Inorganic materials 0.000 title claims abstract description 20
- 239000001569 carbon dioxide Substances 0.000 title claims abstract description 20
- 230000008859 change Effects 0.000 title claims abstract description 19
- 239000003814 drug Substances 0.000 claims abstract description 145
- 230000007246 mechanism Effects 0.000 claims abstract description 86
- 239000000463 material Substances 0.000 claims abstract description 69
- 239000000843 powder Substances 0.000 claims abstract description 52
- 238000004806 packaging method and process Methods 0.000 claims abstract description 51
- 238000011068 loading method Methods 0.000 claims abstract description 50
- 239000000428 dust Substances 0.000 claims abstract description 40
- 239000011812 mixed powder Substances 0.000 claims abstract description 39
- 238000002156 mixing Methods 0.000 claims abstract description 24
- 238000007789 sealing Methods 0.000 claims abstract description 18
- 238000003860 storage Methods 0.000 claims description 60
- 238000012546 transfer Methods 0.000 claims description 46
- 230000007306 turnover Effects 0.000 claims description 20
- 238000001514 detection method Methods 0.000 claims description 10
- 230000002950 deficient Effects 0.000 claims description 9
- 238000007599 discharging Methods 0.000 claims description 5
- 238000007667 floating Methods 0.000 claims description 4
- 238000003825 pressing Methods 0.000 claims description 3
- 238000005086 pumping Methods 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 8
- 230000008569 process Effects 0.000 abstract description 5
- 238000003756 stirring Methods 0.000 abstract description 5
- 238000012858 packaging process Methods 0.000 abstract description 2
- 230000032258 transport Effects 0.000 description 12
- 239000003638 chemical reducing agent Substances 0.000 description 6
- 239000000306 component Substances 0.000 description 6
- 239000011148 porous material Substances 0.000 description 5
- 210000000056 organ Anatomy 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 229940079593 drug Drugs 0.000 description 3
- 238000012856 packing Methods 0.000 description 3
- 238000005422 blasting Methods 0.000 description 2
- 238000013329 compounding Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 208000028571 Occupational disease Diseases 0.000 description 1
- 238000009412 basement excavation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 239000008358 core component Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000011049 filling Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 230000005641 tunneling Effects 0.000 description 1
Images
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F42—AMMUNITION; BLASTING
- F42B—EXPLOSIVE CHARGES, e.g. FOR BLASTING, FIREWORKS, AMMUNITION
- F42B33/00—Manufacture of ammunition; Dismantling of ammunition; Apparatus therefor
- F42B33/02—Filling cartridges, missiles, or fuzes; Inserting propellant or explosive charges
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- General Engineering & Computer Science (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses a full-automatic production line of a carbon dioxide phase change expansion excitation tube, which comprises a medicine mixing mechanism, a medicine charging mechanism and a packaging mechanism, wherein the medicine mixing mechanism is used for receiving external powder to be mixed so as to enable the powder to be sealed and stirred in the medicine mixing mechanism to form mixed powder, and then the mixed powder is sent to the medicine charging mechanism; the powder charging mechanism is used for receiving the mixed powder, so that the mixed powder is respectively filled into the pipe shells according to the preset weight and then is subjected to dispensing sealing, and then the sealed pipe shells are sent to the packaging mechanism; the packaging mechanism is used for receiving the sealed shells so as to encapsulate the shells. According to the technical scheme provided by the invention, the powder materials are stirred in a sealed manner through the powder mixing mechanism, dust flying in the powder material stirring process is avoided, and the whole material mixing, loading and packaging processes are mechanized through the powder loading mechanism and the packaging mechanism, so that the production quality and the production efficiency are effectively improved.
Description
Technical Field
The invention relates to the technical field of excitation tube production, in particular to a full-automatic production line for a carbon dioxide phase change expansion excitation tube.
Background
The carbon dioxide expansion blasting technology has the advantages of small vibration, small pollution, low temperature, no spark and the like, is widely applied in the fields of mine bench blasting, tunnel tunneling, coal mine excavation and the like, and the carbon dioxide phase change expansion excitation tube as a core component is increasingly demanded along with market expansion. The traditional excitation tube production mode is mostly carried out manually, powder is generally mixed manually, then the powder is filled into a tube and packaged, and the normal production process completely depends on manual work, so that dust flies in the whole production process, corresponding occupational diseases are caused, and the health of staff is harmed; the products produced by different staff have large difference, the quality can not be ensured, and the manual medicine charging speed is low, thus the market demand can not be met, etc.
Disclosure of Invention
The invention mainly aims to provide a full-automatic production line for a carbon dioxide phase change expansion excitation tube, and aims to solve the problems of flying dust and low production quality and production efficiency in the production process of the excitation tube.
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
a full-automatic production line of a carbon dioxide phase change expansion excitation tube comprises a medicine mixing mechanism, a medicine charging mechanism and a packaging mechanism, wherein the medicine mixing mechanism is used for receiving external powder to be mixed so as to enable the powder to be sealed and stirred in the medicine mixing mechanism to form mixed powder, and then the mixed powder is fed into the medicine charging mechanism; the powder charging mechanism is used for receiving mixed powder, so that the mixed powder is respectively filled into the pipe shells according to a preset weight and then is subjected to dispensing sealing, and then the sealed pipe shells are sent to the packaging mechanism; the packaging mechanism is used for receiving the sealed pipe shells so as to encapsulate the pipe shells.
Preferably, the medicine mixing mechanism comprises a controller, a first frame and at least two feeding stations, wherein a vacuum feeding bin, a mixer and a temporary storage tank which are sequentially communicated are arranged in the first frame; a vacuum pump, a vacuum feeding pipe and a vacuum pumping pipeline are arranged on the outer side of the first rack, one end of the vacuum feeding pipe is communicated with the vacuum feeding bin, and the other end of the vacuum feeding pipe is respectively communicated with the feeding stations; one end of the vacuumizing pipeline is communicated with the vacuum feeding bin, the other end of the vacuumizing pipeline is communicated with the vacuum pump, and the vacuum pump is used for applying pressure to the vacuum feeding bin through the vacuumizing pipeline so as to enable powder in each feeding station to enter the vacuum feeding bin; the controller is electrically connected with the vacuum pump and the mixer respectively, and is used for controlling the mixer to receive mixed powder with a preset weight from the vacuum feeding bin so as to ensure that the mixed powder is fully mixed in the mixer and then is sent into the temporary storage tank; the temporary storage tank is communicated with the charging mechanism.
Preferably, a dust removal pipeline and a bag type dust collector are further arranged on the outer side of the first frame respectively, one end of the dust removal pipeline is communicated with the bag type dust collector, and the other end of the dust removal pipeline is communicated with each feeding station respectively; the controller is electrically connected with the bag type dust collector and is used for controlling the bag type dust collector to absorb the floating dust in each feeding station.
Preferably, the feeding station is provided with a feeding hole, the feeding hole is provided with a sealing cover, and the feeding hole is provided with a filter screen.
Preferably, the powder charging mechanism comprises an automatic powder charging machine, a first transfer manipulator, a transfer belt and a tube shell upper die device, the tube shell upper die device and the first transfer manipulator are respectively arranged at one end of the transfer belt, which is far away from the packaging mechanism, the other end of the transfer belt is communicated with the packaging mechanism, and the tube shell upper die device is used for transferring each tube shell into a die, so that the first transfer manipulator transfers the die for loading each tube shell to the transfer belt; the automatic charging machine is arranged on one side of the transfer belt and communicated with the medicine mixing mechanism, and the transfer belt is used for conveying the molds for loading the pipes to the packaging mechanism, so that the automatic charging machine can sequentially convey mixed powder to the pipes located in the transfer belt according to preset weight.
Preferably, the automatic charging machine comprises a second rack, and the second rack is provided with feeding equipment, charging equipment and discharging equipment;
the feeding device is used for storing and introducing the medicament into the charging device;
the charging equipment comprises a charging bin, a mounting plate, a charging hopper, a first pushing cylinder, a measuring cup, a turnover door and a turnover cylinder; the medicine loading bin is fixedly connected to the second rack, and an opening is formed in the upper end of the medicine loading bin; the mounting plate is connected in an opening on the medicine loading bin in a sliding manner, the feeding equipment is fixedly connected on the upper end surface of the mounting plate, the medicine loading hopper is fixedly connected on the lower end surface of the mounting plate, and the mounting plate is provided with a through hole so that the medicine in the feeding equipment passes through the through hole and enters the medicine loading hopper; the first pushing cylinder is arranged on the medicine charging bin and connected with the medicine charging hopper; the measuring cup is embedded into the bottom of the medicine loading bin, and the upper end surface of the measuring cup and the inner side surface of the bottom of the medicine loading bin are positioned on the same horizontal plane; the first pushing cylinder is used for driving the medicine charging hopper to move so that the lower end face of the medicine charging hopper is attached to the upper end face of the measuring cup or attached to the inner side face of the bottom of the medicine charging bin; a medicine outlet is formed in the bottom of the medicine loading hopper, so that when the medicine loading hopper moves to be attached to the upper end face of the measuring cup, the medicine in the medicine loading hopper falls into the measuring cup; the turnover door is positioned at the bottom of the measuring cup, and the turnover cylinder is connected with the turnover door and used for controlling the turnover door to open and close the bottom of the measuring cup;
the blanking equipment is located below the measuring cup and used for receiving and packaging the medicament in the measuring cup.
Preferably, the feeding device comprises a storage hopper and a blanking control assembly; a material storage cavity is formed in the material storage hopper, a material receiving port is formed above the material storage hopper, and the material receiving port is communicated with the material storage cavity; the blanking control assembly is positioned on the material storage hopper and used for controlling blanking of the material storage cavity; the material storage hopper is fixedly connected to the mounting plate, and the material storage cavity is communicated with the material charging hopper.
Preferably, the blanking equipment comprises a lifting plate, a lifting cylinder and a receiving die; the lifting plate is positioned right below the measuring cup, and the receiving die is placed on the lifting plate; the lifting cylinder is connected with the bottom of the lifting plate and used for driving the lifting plate to move in the vertical direction.
Preferably, the powder charging mechanism further comprises a detection device, a defective product buffer table and a dispensing device which are positioned between the packaging mechanism and the automatic powder charging machine, the detection device, the defective product buffer table and the dispensing device are sequentially arranged at intervals along the direction from the automatic powder charging machine to the packaging mechanism, and the detection device is used for detecting whether the mixed powder charged in each tube shell meets the preset weight; the defective product cache table is used for storing and loading the pipe shells of which the mixed powder does not accord with the preset weight; the dispensing equipment is used for sealing the pipe shell loaded with the mixed powder meeting the preset weight.
Preferably, the packaging mechanism comprises a second transfer manipulator, a tube withdrawing device and a packaging device, the second transfer manipulator is located between the transfer belt and the tube withdrawing device, the tube withdrawing device is communicated with the packaging device, and the second transfer manipulator is used for sending the molds of the loaded tubes into the tube withdrawing device, so that the tube withdrawing device separates the tubes from the molds and sends the tubes into the packaging device for packaging.
Compared with the prior art, the invention at least has the following beneficial effects:
carry out the sealed stirring with each powder through mixing medicine mechanism, the in-process of avoiding stirring the powder appears the dust and flies upward, and rethread powder charge mechanism and packaging mechanism for whole compounding, feeding and the whole mechanization of packing process have effectually improved production quality and production efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an embodiment of the present invention;
FIG. 2 is a schematic structural view of a drug mixing mechanism;
fig. 3 is a schematic structural view of an automatic medicine filling machine.
The reference numbers illustrate:
1-a medicine mixing mechanism; 11-a first frame; 12-vacuum feeding bin; 13-a mixer; 14-temporary storage tank; 15-feeding station; 16-vacuum feeding pipe; 17-a material collector; 18-a vacuum pump; 19-a bag filter;
2-a powder charging mechanism; 21-a first transfer robot; 22-a transport zone; 23-a pipe shell upper die device; 24-a pipe body shaping device; 25-RGV transport cars; 26-powder conveyer belt; 27-a detection device; 28-bad product buffer station; 29-dispensing equipment;
3-a packaging mechanism; 31-a second transfer robot; 32-a tube withdrawal device; 33-a packaging device;
4-automatic medicine charging machine; 41-a second frame; 42-a medicine loading bin; 421-a medicine loading hopper; 422-a first push cylinder; 423-sealing door; 43-a storage hopper; 431-a receiving port; 432-speed reducer; 433-a level device; 44-a lifting cylinder; 45-receiving a material die; 46-a second push cylinder; 47-medicine feeding hopper;
the implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
In addition, the descriptions related to "first", "second", etc. in the present invention are only for descriptive purposes and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "connected," "secured," and the like are to be construed broadly, and for example, "secured" may be a fixed connection, a removable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In addition, the technical solutions in the embodiments of the present invention may be combined with each other, but it must be based on the realization of those skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
The invention provides a full-automatic production line of a carbon dioxide phase change expansion excitation tube.
The full-automatic production line for the carbon dioxide phase change expansion excitation tube shown in fig. 1 to 3 comprises a medicine mixing mechanism 1, a medicine charging mechanism 2 and a packaging mechanism 3 which are sequentially arranged, wherein the medicine mixing mechanism 1 is used for receiving external powder to be mixed, so that the powder is sealed and stirred in the medicine mixing mechanism 1 to form mixed powder, and then the mixed powder is sent to the medicine charging mechanism 2; the powder charging mechanism 2 is used for receiving mixed powder, so that the mixed powder is respectively filled into each pipe shell according to a preset weight and then is subjected to dispensing sealing, and then each sealed pipe shell is sent to the packaging mechanism 3; the packaging mechanism 3 is used for receiving each sealed tube shell so as to encapsulate each tube shell.
Carry out the sealed stirring with each powder through mixing medicine mechanism 1, the in-process of avoiding stirring the powder appears the dust and flies upward, and rethread powder charge mechanism 2 and packaging mechanism 3 for whole compounding, feeding and the whole mechanization of packaging process have effectually improved production quality and production efficiency.
The medicine mixing mechanism 1 comprises a controller, a first frame 11 and at least two feeding stations 15, wherein a vacuum feeding bin 12, a mixer 13 and a temporary storage tank 14 which are sequentially communicated are arranged in the first frame 11; a vacuum pump 18, a vacuum feeding pipe 16 and a vacuum pumping pipeline are arranged on the outer side of the first rack 11, one end of the vacuum feeding pipe 16 is communicated with the vacuum feeding bin 12, and the other end of the vacuum feeding pipe 16 is respectively communicated with each feeding station 15; one end of the vacuumizing pipeline is communicated with the vacuum feeding bin 12, the other end of the vacuumizing pipeline is communicated with the vacuum pump 18, and the vacuum pump 18 is used for applying pressure to the vacuum feeding bin 12 through the vacuumizing pipeline so as to enable powder in each feeding station 15 to enter the vacuum feeding bin 12; the controller is respectively electrically connected with the vacuum pump 18 and the mixer 13 and is used for controlling the mixer 13 to receive mixed powder with preset weight from the vacuum feeding bin 12 so as to ensure that the mixed powder is fully mixed in the mixer 13 and then is sent into the temporary storage tank 14; the temporary storage tank 14 is communicated with the charging mechanism 2.
Specifically, the vacuum feeding pipe 16 is a flexible pipe body with a pipe diameter of 30cm to 100 cm.
Specifically, the volume of the vacuum upper silo 12 is 50L to 500L.
Specifically, the first frame 11 is provided with two-dimensional maintenance platforms, one of which is used for assisting the staff to maintain the unfolded feeding bin, and the other is used for assisting the staff to maintain the mixer 13.
Specifically, the temporary storage tank 14 is used for storing the mixed powder in a preset time period, so that a large amount of dust floating in the air is avoided when the mixed powder entering the next process leaves the temporary storage tank 14.
Specifically, the vacuum feeding bin 12, the mixer 13 and the temporary storage tank 14 are arranged from top to bottom, and powder sequentially passes through the vacuum feeding bin 12, the mixer 13 and the temporary storage tank 14 through gravity.
The feeding station 15, the vacuum feeding bin 12, the mixer 13 and the temporary storage tank 14 are arranged, so that the whole mixing and feeding process of the powder is operated in a fully-closed mode, the dust is prevented from being diffused to the outside, the safety of workers is effectively guaranteed, and the risk of dust explosion is avoided.
A dust removal pipeline and a bag type dust collector 19 are respectively arranged on the outer side of the first frame 11, one end of the dust removal pipeline is communicated with the bag type dust collector 19, and the other end of the dust removal pipeline is respectively communicated with each feeding station 15; the controller is electrically connected with the bag type dust collector 19 and is used for controlling the bag type dust collector 19 to absorb the floating dust in each feeding station 15.
Specifically, still set up the connecting pipe outside first frame 11, one of them one end intercommunication bag collector 19 of connecting pipe, the other end intercommunication of connecting pipe is kept in jar 14, the connecting pipe sets up the electrical control valve, the electrical control valve is connected to the controller electricity, the controller is used for setting aside the electrical control valve and the bag collector 19 that set up in the connecting pipe respectively when the dust in keeping in jar 14 to make the interior floated dust of jar 14 of keeping in get rid of fast.
The feeding station 15 is provided with a feeding hole, a sealing cover is arranged on the feeding hole, and a filter screen is arranged on the feeding hole.
Specifically, the filter screen is the filter box, and sealed lid sets up the box mouth department of filter box, and the dust is direct to be followed the leading-in filter box of box mouth, gets into material station 15 after filter box sieves again. The setting of filter box can avoid the dust of caking to directly drop from the filter screen.
Specifically, the vacuum feeding pipe 16 is provided with a pneumatic control valve, and the pneumatic control valve is used for opening and closing the vacuum feeding pipe 16, so that the vacuum feeding pipe 16 is in a communication state when the vacuum feeding bin 12 is in a negative pressure state.
Specifically, a material collector 17 is arranged between each feeding station 15 and the vacuum feeding pipe 16, one end of the material collector 17 is communicated with each feeding station 15, the other end of the material collector 17 is communicated with one end of the vacuum feeding pipe 16, which is far away from the vacuum feeding bin 12, and the material collector 17 is used for caching powder.
In particular, the material collector 17 is positioned at a lower level than each of the feeding stations 15, such that dust in each of the feeding stations 15 enters the material collector 17 by gravity.
Specifically, the controller is electrically connected with each flow meter and the electric control valve arranged in each feeding station 15 respectively, and the flow meters are used for detecting the quantity data of dust entering the material collector 17 in the feeding station 15 and sending the data to the controller; the controller is used for controlling each electric control valve according to each quantity data so as to enable various kinds of dust with preset quantity to enter the material collector 17.
Specifically, the vacuum feeding tube 16 is provided with a glass window. The glass window is used for detecting whether the vacuum feeding pipe 16 is normally fed.
Specifically, the first frame 11 is provided with a plurality of vibration devices, each vibration device is respectively connected with the mixer 13, the controller is electrically connected with each vibration device, and the controller is used for controlling each vibration device to vibrate the mixer 13, so that the powder in the mixer 13 is thoroughly mixed.
Specifically, the controller is used for controlling the vibration of each vibration device when the mixer 13 conveys the powder to the temporary storage tank 14, so that the powder in the mixer 13 can completely fall into the temporary storage tank 14.
Specifically, a pneumatic butterfly valve is arranged at a discharge port of the temporary storage tank 14. The controller is electrically connected with the pneumatic butterfly valve and is used for controlling the pneumatic butterfly valve to be opened after a preset time period so as to enable the powder after standing to enter the next procedure.
Specifically, the lower end of the temporary storage tank 14 is a tapered end, and the pneumatic butterfly valve is disposed at the tapered end of the temporary storage tank 14. The tapered end is provided to facilitate the collection of the separated components in the buffer tank 14 to the pneumatic butterfly valve.
The powder charging mechanism 2 comprises an automatic powder charging machine 4, a first transfer manipulator 21, a transfer belt 22 and a tube shell upper die device 23, the tube shell upper die device 23 and the first transfer manipulator 21 are respectively arranged at one end of the transfer belt 22, which is far away from the packaging mechanism, the other end of the transfer belt 22 is communicated with the packaging mechanism 3, and the tube shell upper die device 23 is used for transferring each tube shell into a die, so that the first transfer manipulator 21 conveys the die for loading each tube shell to the transfer belt 22; automatic charge machine 4 sets up in one side of transporting area 22, and automatic charge machine 4 intercommunication mixes medicine mechanism 1, transports the mould that takes 22 to be used for loading each tube and transports to packaging mechanism 3 to make automatic charge machine 4 send into the mixed powder according to predetermineeing weight in proper order and lie in transporting each tube of taking 22.
Specifically, a tube shaping device 24 is arranged between the first transfer manipulator 21 and the automatic charging machine 4, and the tube shaping device 24 is used for shaping each tube shell which is located in the transfer belt 22 and is not charged, so that each tube shell located in the mold is aligned with the discharge end of the automatic charging machine 4.
Specifically, the powder charging mechanism 2 comprises an RGV transport vehicle 25 and a powder conveyer belt 26, wherein one end of the powder conveyer belt 26 is communicated with the RGV transport vehicle 25, the other end of the powder conveyer belt 26 is communicated with the temporary storage tank 14, and the powder conveyer belt 26 is used for conveying the static mixed powder in the temporary storage tank 14 to the RGV transport vehicle 25 so that the mixed powder is conveyed into the automatic powder charging machine 4 by the RGV transport vehicle 25.
The automatic charging machine 4 comprises a second rack 41, and feeding equipment, charging equipment and discharging equipment are arranged on the second rack 41;
the feeding device is used for storing the medicament and guiding the medicament into the charging device;
the charging equipment comprises a charging bin 42, a mounting plate, a charging hopper 421, a first pushing cylinder 422, a measuring cup, a turnover door and a turnover cylinder; the medicine loading bin 42 is fixedly connected to the second frame 41, and an opening is formed in the upper end of the medicine loading bin 42; the mounting plate is slidably connected in an opening on the medicine loading bin 42, the feeding equipment is fixedly connected on the upper end surface of the mounting plate, the medicine loading hopper 421 is fixedly connected on the lower end surface of the mounting plate, and the mounting plate is provided with a through hole so that the medicine in the feeding equipment passes through the through hole and enters the medicine loading hopper 421; the first pushing cylinder 422 is arranged on the medicine loading bin 42 and connected with the medicine loading hopper 421; the measuring cup is embedded into the bottom of the medicine charging bin 42, and the upper end face of the measuring cup and the inner side face of the bottom of the medicine charging bin 42 are positioned on the same horizontal plane; the first pushing cylinder 422 is used for driving the medicine loading hopper 421 to move so that the lower end surface of the medicine loading hopper 421 is attached to the upper end surface of the measuring cup or attached to the inner side surface of the bottom of the medicine loading bin 42; a medicine outlet is formed in the bottom of the medicine charging hopper 421, so that when the medicine charging hopper 421 moves to be attached to the upper end face of the measuring cup, the medicine in the medicine charging hopper 421 falls into the measuring cup; the turnover door is positioned at the bottom of the measuring cup, and the turnover cylinder is connected with the turnover door and used for controlling the turnover door to open and close the bottom of the measuring cup;
the blanking equipment is located the graduated flask below, and the blanking equipment is used for receiving and packing the medicament in the graduated flask.
Specifically, the blanking equipment is used for conveying mixed powder into the die for loading each tube shell.
In the present embodiment, the working principle of the charging mechanism 2 is as follows: putting the powdery medicament into feeding equipment, leading the medicament into the medicament charging hopper 421 by the feeding equipment through the mounting plate, attaching the bottom of the medicament charging hopper 421 to the inner side surface of the bottom of the medicament charging bin 42, and preventing the medicament from falling out of a medicament outlet at the bottom of the medicament charging hopper 421; then, the first pushing cylinder 422 pushes the medicine loading hopper 421 to move, so that the medicine loading hopper 421 moves to the upper part of the measuring cup, the medicine in the medicine loading hopper 421 drops into the measuring cup from the medicine outlet, and when the first pushing cylinder 422 pushes the medicine loading hopper 421 to move, the mounting plate and the feeding equipment fixedly connected with the mounting plate are driven to move together; after the equivalent cup is filled with the medicament, the first pushing cylinder 422 pulls the medicine charging hopper 421 to move, so that the medicine charging hopper 421 is far away from the equivalent cup and is attached to the inner side surface of the bottom of the medicine charging bin 42; then, the turnover cylinder drives the turnover door to rotate, so that the medicament in the measuring cup falls into the blanking equipment. The device can realize quantitative leading-in the medicament into unloading equipment through setting up the graduated flask, guarantees that the medicament of packing into every time is all unanimous.
The feeding device comprises a material storage hopper 43 and a feeding control component; a material storage cavity is formed in the material storage hopper 43, a material receiving opening 431 is formed above the material storage hopper 43, and the material receiving opening 431 is communicated with the material storage cavity; the blanking control component is positioned on the material storage hopper 43 and used for controlling blanking of the material storage cavity; the storage hopper 43 is fixedly connected to the mounting plate, and the storage cavity is communicated with the charging hopper 421.
In the present embodiment, the storage hopper 43 is used to store a medicine; the blanking control component is used for controlling blanking of the material storage hopper 43, and when the medicament in the medicament charging hopper 421 is insufficient, the blanking control component guides the material in the material storage hopper 43 into the medicament charging hopper 421.
The material receiving port 431 is an RGV material receiving port which is externally connected with an RGV feeding device, a material level device 433 is arranged on the material storage hopper 43, and the material level device 433 is in signal connection with the RGV transport vehicle 25.
In the present embodiment, the level gauge 433 is provided to detect the amount of the medicine in the storage hopper 43, and when the amount of the medicine in the storage hopper 43 is insufficient, the level gauge 433 transmits a signal to the RGV transport cart 25, and the RGV transport cart 25 transports the medicine into the storage hopper 43 through the receiving port 431.
The blanking control assembly comprises a speed reducer 432, a rotary disc and a screen, and the screen is fixedly connected in the material storage cavity; the speed reducer 432 is positioned above the material storage hopper 43, the speed reducer 432 is connected with a main shaft, the main shaft extends into the material storage cavity, and the turntable is fixedly connected to the end of the main shaft; the rotary table is positioned above the screen, and the rotary table is attached to the screen; a plurality of sieve pores are arranged on the sieve mesh and the rotary table; the reducer 432 is used for driving the rotary table to rotate, so that the sieve holes on the rotary table are overlapped with or separated from the sieve holes on the screen.
In this embodiment, the main shaft of the speed reducer 432 drives the turntable to rotate, and when the sieve pores on the turntable coincide with the sieve pores on the screen, the medicament sequentially passes through the sieve pores on the turntable and the sieve pores on the screen to fall; when the sieve mesh on the carousel was separated with the sieve mesh on the screen cloth, the medicament was blockked by carousel and screen cloth and can't drop.
An organ cover is arranged in an opening of the medicine loading bin 42, and one end of the organ cover is fixedly connected with the mounting plate; the side of the medicine loading bin 42 is provided with an openable sealing door 423.
In this embodiment, through setting up organ cover and sealing door 423, organ cover and sealing door 423 are in the encapsulated situation, have reduced workshop dust pollution to can open sealing door 423 and monitor the charging process.
The edge of the medicine hopper 421 is provided with a brush.
In this embodiment, when the medicine hopper 421 leaves the measuring cup, the brush scrapes the medicine on the measuring cup, so as to reduce the medicine charging error.
The blanking equipment comprises a lifting plate, a lifting cylinder 44 and a receiving die 45; the lifting plate is positioned right below the measuring cup, and the material receiving die 45 is placed on the lifting plate; the lifting cylinder 44 is connected to the bottom of the lifting plate for driving the lifting plate to move in a vertical direction.
In this embodiment, an empty material receiving mold 45 is placed on the lifting plate, and then the lifting plate is driven to ascend through the lifting cylinder 44, so that the distance between the material receiving mold 45 and the measuring cup is shortened, and the medicament in the measuring cup can conveniently fall into the material receiving mold 45; after all the medicines in the measuring cup fall into the material receiving mold 45, the lifting cylinder 44 drives the lifting plate to descend, so that the material receiving mold 45 can be conveniently taken out, and an empty material receiving mold 45 can be replaced.
The blanking equipment also comprises a fixing plate and a second pushing cylinder 46; when the lifting plate moves to the lowest end, the lifting plate and the fixed plate are positioned on the same horizontal plane; the second pushing cylinder 46 is located at the upper end of one side of the fixing plate, and the second pushing cylinder 46 is used for pushing the material receiving mold 45 on the lifting plate to the fixing plate.
In this embodiment, after all the medicines in the measuring cup fall into the material receiving mold 45, the lifting cylinder 44 drives the lifting plate to descend, so that the lifting plate and the fixing plate are located on the same horizontal plane, and then the material receiving mold 45 is pushed onto the fixing plate through the second pushing cylinder 46.
The blanking equipment also comprises a vibration cylinder and a spring seat; the spring seat is fixedly connected below the lifting plate, and the lifting cylinder 44 is fixedly connected with the spring seat; the vibrating cylinder is fixedly connected below the lifting plate.
In this embodiment, the vibrating cylinder is used for driving the lifter plate to vibrate, and the vibrating cylinder vibration frequency controls the density of the filled medicament. And, the spring holder can be fine decomposition vibrations energy when vibrations cylinder during operation, ensures that the medicine density in the material mould 45 is even.
A medicine feeding hopper 47 is arranged below the measuring cup, and a conical chamfer (not visible in the figure) is arranged at the lower part of the medicine feeding hopper 47; the material receiving die 45 is provided with a tube shell; the lifting cylinder 44 drives the lifting plate to rise, so that the tube shell extends into the conical chamfer at the lower part of the medicine feeding hopper 47.
In this embodiment, the lifting cylinder 44 drives the lifting plate to ascend, so that the tube shell extends into the conical chamfer at the lower part of the medicine feeding hopper 47, and the medicine in the measuring cup falls into the material receiving mold 45 through the medicine feeding hopper 47 and the tube shell; and the lower part of the medicine discharging bucket 47 is provided with a conical chamfer, so that the pipe shell can be conveniently inserted into the medicine discharging bucket 47 through the conical chamfer.
The powder charging mechanism 2 further comprises a detection device 27, a defective product buffer table 28 and a dispensing device 29 which are positioned between the packaging mechanism 3 and the automatic powder charging machine 4, the detection device 27, the defective product buffer table 28 and the dispensing device 29 are sequentially arranged at intervals along the direction from the automatic powder charging machine 4 to the packaging mechanism 3, and the detection device 27 is used for detecting whether the mixed powder charged in each tube shell meets the preset weight; the defective product buffer table 28 is used for accommodating the tube shells loaded with the mixed powder which does not accord with the preset weight; the dispensing device 29 is used for sealing the tube shells loaded with the mixed powder according with the preset weight.
Specifically, a cooling area is arranged between the dispensing device 29 and the packaging mechanism, and the transfer belt 22 is used for setting the time for each tube shell to pass through the cooling area after being sealed, so that each tube shell is sealed, cooled and solidified when entering the tube withdrawing device 32.
The packaging mechanism 3 comprises a second transfer manipulator 31, a tube withdrawing device 32 and a packaging device 33, the second transfer manipulator 31 is located between the transfer belt 22 and the tube withdrawing device 32, the tube withdrawing device 32 is communicated with the packaging device 33, and the second transfer manipulator 31 is used for sending the molds for loading and loading the tubes into the tube withdrawing device 32, so that the tube withdrawing device 32 separates the tubes from the molds, and sends the tubes into the packaging device 33 for packaging.
Specifically, the code printing equipment is arranged on the outer side of the pipe withdrawing equipment 32, and is used for printing codes on each pipe shell of the pipe withdrawing equipment, so that the traceability of each pipe shell is ensured.
Specifically, the packaging mechanism 3 is further provided with a boxing device, a case unpacking machine, a vertical case sealing machine and a horizontal case sealing machine, so that the cases can be loaded with cartons of different sizes and models after being packaged, and the case sealing can be automatically completed.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention, and all modifications and equivalents of the present invention, which are made by the contents of the present specification and the accompanying drawings, or directly/indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The full-automatic production line of the carbon dioxide phase change expansion excitation tube is characterized by comprising a medicine mixing mechanism, a medicine charging mechanism and a packaging mechanism, wherein the medicine mixing mechanism is used for receiving external powder to be mixed so as to enable the powder to be hermetically stirred in the medicine mixing mechanism to form mixed powder, and then the mixed powder is fed into the medicine charging mechanism; the powder charging mechanism is used for receiving mixed powder, so that the mixed powder is respectively filled into the pipe shells according to a preset weight and then is subjected to dispensing sealing, and then the sealed pipe shells are sent to the packaging mechanism; the packaging mechanism is used for receiving the sealed pipe shells so as to encapsulate the pipe shells.
2. The full-automatic production line of the carbon dioxide phase change expansion excitation tube according to claim 1, characterized in that the chemical mixing mechanism comprises a controller, a first machine frame and at least two feeding stations, wherein a vacuum feeding bin, a mixer and a temporary storage tank which are sequentially communicated are arranged in the first machine frame; a vacuum pump, a vacuum feeding pipe and a vacuum pumping pipeline are arranged on the outer side of the first rack, one end of the vacuum feeding pipe is communicated with the vacuum feeding bin, and the other end of the vacuum feeding pipe is respectively communicated with the feeding stations; one end of the vacuumizing pipeline is communicated with the vacuum feeding bin, the other end of the vacuumizing pipeline is communicated with the vacuum pump, and the vacuum pump is used for applying pressure to the vacuum feeding bin through the vacuumizing pipeline so as to enable powder in each feeding station to enter the vacuum feeding bin; the controller is electrically connected with the vacuum pump and the mixer respectively, and is used for controlling the mixer to receive mixed powder with a preset weight from the vacuum feeding bin so as to ensure that the mixed powder is fully mixed in the mixer and then is sent into the temporary storage tank; the temporary storage tank is communicated with the charging mechanism.
3. The full-automatic production line of the carbon dioxide phase change expansion excitation pipe as claimed in claim 2, wherein a dust removal pipeline and a bag type dust collector are respectively arranged outside the first frame, one end of the dust removal pipeline is communicated with the bag type dust collector, and the other end of the dust removal pipeline is communicated with each feeding station; the controller is electrically connected with the bag type dust collector and is used for controlling the bag type dust collector to absorb the floating dust in each feeding station.
4. The full-automatic production line of the carbon dioxide phase change expansion excitation tube as claimed in claim 2, wherein a feed port is formed in the feeding station, a sealing cover is arranged on the feed port, and a filter screen is arranged at the feed port.
5. The full-automatic production line of the carbon dioxide phase change expansion excitation tube according to any one of claims 1 to 4, wherein the charging mechanism comprises an automatic charging machine, a first transfer manipulator, a transfer belt and a tube shell upper mold device, the tube shell upper mold device and the first transfer manipulator are respectively arranged at one end of the transfer belt far away from the packaging mechanism, the other end of the transfer belt is communicated with the packaging mechanism, and the tube shell upper mold device is used for transferring each tube shell into a mold so that the first transfer manipulator transfers the mold loaded with each tube shell to the transfer belt; the automatic charging machine is arranged on one side of the transfer belt and communicated with the medicine mixing mechanism, and the transfer belt is used for conveying the molds for loading the pipes to the packaging mechanism, so that the automatic charging machine can sequentially convey mixed powder to the pipes located in the transfer belt according to preset weight.
6. The full-automatic production line of the carbon dioxide phase change expansion excitation tube according to claim 5, characterized in that the automatic charging machine comprises a second machine frame, and a feeding device, a charging device and a discharging device are arranged on the second machine frame;
the feeding device is used for storing and introducing the medicament into the charging device;
the charging equipment comprises a charging bin, a mounting plate, a charging hopper, a first pushing cylinder, a measuring cup, a turnover door and a turnover cylinder; the medicine loading bin is fixedly connected to the second rack, and an opening is formed in the upper end of the medicine loading bin; the mounting plate is connected in an opening on the medicine loading bin in a sliding manner, the feeding equipment is fixedly connected on the upper end surface of the mounting plate, the medicine loading hopper is fixedly connected on the lower end surface of the mounting plate, and the mounting plate is provided with a through hole so that the medicine in the feeding equipment passes through the through hole and enters the medicine loading hopper; the first pushing cylinder is arranged on the medicine charging bin and connected with the medicine charging hopper; the measuring cup is embedded into the bottom of the medicine loading bin, and the upper end surface of the measuring cup and the inner side surface of the bottom of the medicine loading bin are positioned on the same horizontal plane; the first pushing cylinder is used for driving the medicine charging hopper to move so that the lower end face of the medicine charging hopper is attached to the upper end face of the measuring cup or attached to the inner side face of the bottom of the medicine charging bin; a medicine outlet is formed in the bottom of the medicine loading hopper, so that when the medicine loading hopper moves to be attached to the upper end face of the measuring cup, the medicine in the medicine loading hopper falls into the measuring cup; the turnover door is positioned at the bottom of the measuring cup, and the turnover cylinder is connected with the turnover door and used for controlling the turnover door to open and close the bottom of the measuring cup;
the blanking equipment is located below the measuring cup and used for receiving and packaging the medicament in the measuring cup.
7. The full-automatic production line of the carbon dioxide phase change expansion excitation tube as claimed in claim 6, wherein the feeding device comprises a storage hopper and a blanking control assembly; a material storage cavity is formed in the material storage hopper, a material receiving port is formed above the material storage hopper, and the material receiving port is communicated with the material storage cavity; the blanking control assembly is positioned on the material storage hopper and used for controlling blanking of the material storage cavity; the material storage hopper is fixedly connected to the mounting plate, and the material storage cavity is communicated with the material charging hopper.
8. The full-automatic production line of the carbon dioxide phase change expansion excitation tube as claimed in claim 6, wherein the blanking device comprises a lifting plate, a lifting cylinder and a receiving die; the lifting plate is positioned right below the measuring cup, and the receiving die is placed on the lifting plate; the lifting cylinder is connected with the bottom of the lifting plate and used for driving the lifting plate to move in the vertical direction.
9. The full-automatic production line of the carbon dioxide phase change expansion excitation tube according to claim 5, characterized in that the charging mechanism further comprises a detection device, a defective product buffer table and a dispensing device which are positioned between the packaging mechanism and the automatic charging machine, the detection device, the defective product buffer table and the dispensing device are sequentially arranged at intervals along the direction from the automatic charging machine to the packaging mechanism, and the detection device is used for detecting whether the mixed powder filled in each tube shell meets a preset weight; the defective product cache table is used for storing and loading the pipe shells of which the mixed powder does not accord with the preset weight; the dispensing equipment is used for sealing the pipe shell loaded with the mixed powder meeting the preset weight.
10. The full-automatic production line of the carbon dioxide phase change expansion excitation tube as claimed in claim 5, wherein the packaging mechanism comprises a second transfer manipulator, a tube withdrawing device and a packaging device, the second transfer manipulator is located between the transfer belt and the tube withdrawing device, the tube withdrawing device is communicated with the packaging device, and the second transfer manipulator is used for feeding the molds of the loaded and charged tubes into the tube withdrawing device, so that the tube withdrawing device separates the tubes from the molds and feeds the tubes into the packaging device for packaging.
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| CN202111183989.0A CN113758382B (en) | 2021-10-11 | 2021-10-11 | Full-automatic production line for carbon dioxide phase-change expansion excitation tube |
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| CN202111183989.0A CN113758382B (en) | 2021-10-11 | 2021-10-11 | Full-automatic production line for carbon dioxide phase-change expansion excitation tube |
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| CN113758382B (en) | 2024-05-03 |
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