CN113753497A - TT-MCS transfer point material environment-friendly integrated control system - Google Patents
TT-MCS transfer point material environment-friendly integrated control system Download PDFInfo
- Publication number
- CN113753497A CN113753497A CN202111147524.XA CN202111147524A CN113753497A CN 113753497 A CN113753497 A CN 113753497A CN 202111147524 A CN202111147524 A CN 202111147524A CN 113753497 A CN113753497 A CN 113753497A
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- China
- Prior art keywords
- hopper
- mcs
- control system
- transfer point
- plate body
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000000463 material Substances 0.000 title claims abstract description 105
- 241001417527 Pempheridae Species 0.000 claims description 10
- 210000003205 muscle Anatomy 0.000 claims description 4
- 238000005728 strengthening Methods 0.000 claims description 4
- 230000000007 visual effect Effects 0.000 claims description 3
- 230000007613 environmental effect Effects 0.000 claims 1
- 230000010354 integration Effects 0.000 claims 1
- 239000000428 dust Substances 0.000 abstract description 9
- 238000009825 accumulation Methods 0.000 abstract description 5
- 230000003139 buffering effect Effects 0.000 description 5
- 238000005299 abrasion Methods 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 2
- 238000010408 sweeping Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000005574 cross-species transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 239000010419 fine particle Substances 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009991 scouring Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/08—Protective roofs or arch supports therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G45/00—Lubricating, cleaning, or clearing devices
- B65G45/10—Cleaning devices
- B65G45/18—Cleaning devices comprising brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/16—Devices for feeding articles or materials to conveyors for feeding materials in bulk
- B65G47/18—Arrangements or applications of hoppers or chutes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/18—Preventing escape of dust
- B65G69/181—Preventing escape of dust by means of sealed systems
Abstract
The invention discloses a TT-MCS transfer point material environment-friendly integrated control system which comprises a material conveying belt, a material guide groove, a buffer bed, a head cover, a hopper, a material collector, a blanking pipe and a feeding box, wherein one end of the material conveying belt is arranged above the hopper, the material collector is arranged in the hopper and is arranged at a discharge opening of the material conveying belt, the head cover is arranged at the upper end of the hopper, an angle adjusting mechanism is arranged between the material collector and the hopper, the material collector is composed of a plate body and two side plates, one end of the plate body is flat, the other end of the plate body is bent into an arc-shaped structure, and the plate body is bent towards one side of the material conveying belt. 1. Dust control, and the whole closed structure can reduce dust escape; the inclination angle of the material collector is controlled through the angle adjusting mechanism, the material flow which moves is collected and limited by the low impact angle, the impact force on the hopper wall is reduced, and the accumulation and the blockage are effectively avoided.
Description
Technical Field
The invention relates to the technical field of material transportation, in particular to a TT-MCS transportation point material environment-friendly integrated control system.
Background
Traditional conventional transfer chute, material are with higher speed through the silo with the form of free fall, and unordered material strikes, damages belt and baffle box easily, leads to the material to spill over and the dust, and when using, the baffle box can be blocked to the material moreover, and the influence flows, and the skew central point of blanking leads to off tracking and belt to damage.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides a TT-MCS transfer point material environment-friendly integrated control system.
In order to achieve the purpose of the invention, the invention adopts the technical scheme that:
a TT-MCS transfer point material environment-friendly integrated control system comprises a material conveying belt, a material guide groove, a buffer bed, a head cover, a hopper, a material collector, a blanking pipe and a feeding box, wherein one end of the material conveying belt is arranged above the hopper, the material collector is arranged in the hopper, the material collector is arranged at a discharge opening of the material conveying belt, the head cover is arranged at the upper end of the hopper, an angle adjusting mechanism is arranged between the material collector and the hopper, the material collector comprises a plate body and two side plates, one end of the plate body is flat, the other end of the plate body is bent into an arc-shaped structure, the plate body is bent towards one side of the material conveying belt, the flat end opening of the plate body is large, the arc-shaped end opening of the plate body is small, the width size of the material collector is gradually reduced from the flat end size to the arc-shaped end size, and the hopper is of a funnel-shaped structure, the feeding box is of an arc structure and is arranged at the center of the width direction of the guide chute, the buffering bed is arranged at the lower end of the guide chute, a conveying belt is arranged on the buffering bed, and the bottom of the conveying belt guide chute is tightly attached to the bottom of the guide chute.
Further, angle adjustment mechanism includes the actuating lever, the both ends of actuating lever are passed through the fixing base and are connected with the hopper, the actuating lever rotates with the loading head and is connected, the one end of loading head articulates there is the rotation head, the other end of rotation head rotates and is connected with the bolt, be equipped with on the actuating lever with bolt complex connection piece.
Furthermore, one side that the material collector kept away from the material conveyer belt is equipped with the strengthening rib, the strengthening rib is including violently indulging crisscross horizontal muscle and indulging the muscle.
Furthermore, an observation door is arranged on the hopper, and a transparent visual window is arranged on the observation door.
Further, the hopper is connected with the blanking pipe through a flange.
Further, the interior of the blanking pipe is provided with a wear-resistant lining.
Further, be equipped with support piece on the buffering bed, support piece is the syllogic structure, support piece is the V-arrangement structure, support piece's the outside is equipped with to rotate and is equipped with the bearing roller.
The material conveying device comprises a hopper, a material conveying belt and a sweeper, wherein the material conveying belt is arranged on the hopper, the sweeper is arranged in the hopper, the sweeper comprises a rotating shaft and a sweeping brush arranged on the rotating shaft, and the sweeping brush is tightly attached to the material conveying belt.
The invention has the beneficial effects that:
1. dust control, and the whole closed structure can reduce dust escape;
2. the inclination angle of the material collector is controlled by the angle adjusting mechanism, the moving material flow is collected and limited by adopting a low impact angle, the impact force on the hopper wall is reduced, and the accumulation and blockage are effectively avoided;
3. the material accumulation and blockage conditions are reduced, and the blockage of the transfer tank is effectively avoided;
4. the loading impact force is reduced, and the falling material is buffered by the falling material pipe of the slide structure and matched with the arc-shaped feeding box, so that the damage and the abrasion are reduced, and the service life of the belt is prolonged;
5. easy to install and convenient to maintain.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the structure at the collector of the present invention;
reference symbol comparison table:
1. the device comprises a material conveying belt, 2, a material guide groove, 3, a buffer bed, 4, a head cover, 5, a hopper, 6, a material collector, 6.1, a plate body, 6.2, a side plate, 7, a blanking pipe, 8, a feeding box, 9, an angle adjusting mechanism, 9.1, a driving rod, 9.2, a fixed seat, 9.3, a rotating head, 9.4, a bolt, 10, a reinforcing rib, 11, a visible window, 12 and a sweeper.
Detailed Description
The following further describes embodiments of the present invention with reference to the accompanying drawings. In which like parts are designated by like reference numerals. It should be noted that the terms "front," "back," "left," "right," "upper" and "lower" used in the following description refer to directions in the drawings, and the terms "inner" and "outer" refer to directions toward and away from, respectively, the geometric center of a particular component.
In order to make the content of the present invention more clearly understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.
As shown in the attached drawings, the TT-MCS transfer point material environment-friendly integrated control system comprises a material conveyor belt 1 and a material guide groove 2, and further comprises a buffer bed 3, a head cover 4, a hopper 5, a material collector 6, a blanking pipe 7 and a feeding box 8, wherein one end of the material conveyor belt 1 is arranged above the hopper 5, the material collector 6 is arranged in the hopper 5, the material collector 6 is arranged at a discharge opening of the material conveyor belt 1, the head cover 4 is arranged at the upper end of the hopper 5, an angle adjusting mechanism 9 is arranged between the material collector 6 and the hopper 5, the material collector 6 comprises a plate body 6.1 and two side plates 6.2, the plate body 6.1 is of a structure that one end is flat and the other end is bent into an arc shape, the plate body 6.1 is bent towards one side of the material conveyor belt 1, the flat end opening of the plate body 6.1 is large, the arc end opening of the plate body 6.1 is small, and the width size of the material collector 6 is gradually reduced from the flat end size to the arc end size, hopper 5 is the infundibulate structure, the lower extreme of hopper 5 is connected with blanking pipe 7, blanking pipe 7 is the slide structure, be equipped with two buffer segment on the passage at least, blanking pipe 7 passes through feed box 8 and baffle box 2 intercommunication, feed box 8 is the arc structure, feed box 8 sets up the center department at baffle box 2 width direction, buffering bed 3 sets up the lower extreme at baffle box 2, be equipped with the conveyer belt on the buffering bed 3, the bottom of conveyer belt baffle box 2 is hugged closely.
The angle adjusting mechanism 9 comprises an actuating rod 9.1, the two ends of the actuating rod 9.1 are connected with the hopper 5 through a fixing seat 9.2, the actuating rod 9.1 is rotatably connected with the material collector 6, one end of the material collector 6 is hinged with a rotating head 9.3, the other end of the rotating head 9.3 is rotatably connected with a bolt 9.4, and a connecting piece matched with the bolt 9.4 is arranged on the actuating rod 9.1.
One side of the material collector 6, which is far away from the material conveying belt 1, is provided with a reinforcing rib 10, and the reinforcing rib 10 comprises transverse ribs and longitudinal ribs which are transversely and longitudinally staggered.
And an observation door is arranged on the hopper 5, and a transparent visual window 11 is arranged on the observation door.
The hopper 5 is connected with the blanking pipe 7 through a flange.
And a wear-resistant lining is arranged inside the blanking pipe 7.
The buffer bed 3 is provided with a support piece which is of a three-section structure, the support piece is of a V-shaped structure, and the outer side of the support piece is provided with a rotating carrier roller.
Still include sweeper 12, sweeper 12 sets up in hopper 5, sweeper 12 includes the rotation axis, sets up the brush cleaner on the rotation axis, the material conveyer belt 1 is hugged closely to the brush cleaner.
The TT-MCS transfer point material control system adopts a Discrete Element Model (DEM), Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA) method to verify the flow characteristics, so that the materials continuously move in the conveying chute in a compact and consistent material flow mode just like a water flow faucet, and do not collide with each other like in a traditional billiard flow mode. Minimizing material flow introduction air. Thus, both the released air and the generated floating dust are reduced. In addition, the material flow is controlled or guided, so that the materials can be lightly placed on the receiving belt, and the impact and the belt abrasion are reduced.
The material collector is arranged at the discharge opening of the material conveying belt and is used for collecting and limiting the moving material flow by adopting a low impact angle. This reduces impact, accumulation and wear on the slot walls. The loss of energy in the impact is reduced, and the energy is guided to the downward impact force to form scouring on the groove wall, so that the accumulation and the blockage are reduced.
The feed box is used for gradually loading the materials onto the conveyor so that the moving direction of the materials is the same as the running direction of the belt and the speed of the materials is close to the speed of the belt. It can direct and "center" the aggregate material flow at the appropriate speed and angle to the receiving belt, thereby reducing belt impact, belt wear, dust generation, eccentric loading, and other problems.
The blanking pipe controls the flowing speed of the materials within a certain range, reduces induced wind generation and raised dust, and the materials flow along the blanking pipe to form a cluster, so that the probability of dust formation caused by the diffusion of fine particles into the air is greatly reduced; the material flows without impact. The materials and the materials do not collide with the pipe wall, the abrasion of the blanking pipe is greatly reduced, and the service life of the blanking pipe is prolonged by 7-8 times.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the present invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (8)
1. The utility model provides a TT-MCS transfer point material environmental protection integration control system, includes material conveyer belt (1) and baffle box (2), its characterized in that: also comprises a buffer bed (3), a head cover (4), a hopper (5), a material collector (6), a blanking pipe (7) and a feed box (8),
one end of the material conveying belt (1) is arranged above the hopper (5), the material collector (6) is arranged in the hopper (5), the material collector (6) is arranged at the discharge opening of the material conveying belt (1), the head cover (4) is arranged at the upper end of the hopper (5), an angle adjusting mechanism (9) is arranged between the material collector (6) and the hopper (5), the material collector (6) is composed of a plate body (6.1) and two side plates (6.2), the plate body (6.1) is of a structure that one end is flat and the other end is bent into an arc shape, the plate body (6.1) is bent towards one side of the material conveying belt (1), the flat end opening of the plate body (6.1) is large, the arc end opening of the plate body (6.1) is small, the width size of the material collector (6) is gradually reduced from the flat end size to the arc end size,
the hopper (5) is of a funnel-shaped structure, the lower end of the hopper (5) is connected with a blanking pipe (7), the blanking pipe (7) is of a slide structure, at least two buffer sections are arranged on the blanking pipe, the blanking pipe (7) is communicated with the material guide groove (2) through a feeding box (8), the feeding box (8) is of an arc-shaped structure, the feeding box (8) is arranged at the center of the width direction of the material guide groove (2),
the buffer bed (3) is arranged at the lower end of the guide chute (2), a conveyor belt is arranged on the buffer bed (3), and the bottom of the conveyor belt guide chute (2) is tightly attached.
2. The TT-MCS transfer point material environment-friendly integrated control system according to claim 1, characterized in that: angle adjustment mechanism (9) are including actuating lever (9.1), the both ends of actuating lever (9.1) are passed through fixing base (9.2) and are connected with hopper (5), actuating lever (9.1) are rotated with loading head (6) and are connected, the one end of loading head (6) articulates there is rotation head (9.3), the other end of rotation head (9.3) is rotated and is connected with bolt (9.4), be equipped with on actuating lever (9.1) with bolt (9.4) complex connection piece.
3. The TT-MCS transfer point material environment-friendly integrated control system according to claim 1, characterized in that: one side that material collector (6) kept away from material conveyer belt (1) is equipped with strengthening rib (10), strengthening rib (10) are including violently indulging crisscross horizontal muscle and indulging the muscle.
4. The TT-MCS transfer point material environment-friendly integrated control system according to claim 1, characterized in that: an observation door is arranged on the hopper (5), and a transparent visual window (11) is arranged on the observation door.
5. The TT-MCS transfer point material environment-friendly integrated control system according to claim 1, characterized in that: the hopper (5) is connected with the blanking pipe (7) through a flange.
6. The TT-MCS transfer point material environment-friendly integrated control system according to claim 1, characterized in that: and a wear-resistant lining is arranged inside the blanking pipe (7).
7. The TT-MCS transfer point material environment-friendly integrated control system according to claim 1, characterized in that: the buffer bed (3) is provided with a support piece which is of a three-section structure, the support piece is of a V-shaped structure, and the outer side of the support piece is provided with a rotating carrier roller.
8. The TT-MCS transfer point material environment-friendly integrated control system according to claim 1, characterized in that: still include sweeper (12), sweeper (12) set up in hopper (5), sweeper (12) include the rotation axis, set up the brush cleaner on the rotation axis, material conveyer belt (1) is hugged closely to the brush cleaner.
Priority Applications (1)
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CN202111147524.XA CN113753497A (en) | 2021-09-29 | 2021-09-29 | TT-MCS transfer point material environment-friendly integrated control system |
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CN202111147524.XA CN113753497A (en) | 2021-09-29 | 2021-09-29 | TT-MCS transfer point material environment-friendly integrated control system |
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Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060151280A1 (en) * | 2005-01-10 | 2006-07-13 | Benetech, Inc. | Bulk material precision transfer chute apparatus |
CN201325753Y (en) * | 2008-12-24 | 2009-10-14 | 刚军 | Sweeper with electric rolling brush |
CN203624486U (en) * | 2013-12-10 | 2014-06-04 | 厦门力祺环境工程有限公司 | Anti-blocking and dust-resistant environment friendly bulk material transiting system based on DEM |
CN203998027U (en) * | 2014-08-18 | 2014-12-10 | 厦门力祺环境工程有限公司 | Transmitting bulk material head based on the DEM design system of gathering materials |
CN104692083A (en) * | 2015-02-04 | 2015-06-10 | 中交一航局安装工程有限公司 | Dust treatment device for belt conveyor |
CN104860039A (en) * | 2015-04-20 | 2015-08-26 | 四川东林矿山运输机械有限公司 | Controllable bulk material environment-friendly transferring system |
CN205555382U (en) * | 2016-03-25 | 2016-09-07 | 宁波粤海电力设备制造有限公司 | Prevent stifled dirt streamline coal breakage pipe that presses down based on EDEM design |
CN205820051U (en) * | 2016-06-20 | 2016-12-21 | 希弗特科技(北京)有限公司 | A kind of belt conveyer head funnel |
CN206901255U (en) * | 2017-03-28 | 2018-01-19 | 希弗特科技(北京)有限公司 | A kind of new full working scope ecad head aggregate bin |
CN209871623U (en) * | 2019-02-13 | 2019-12-31 | 湖北通惠工业集成科技有限公司 | Wear-resisting unloading elephant trunk of preventing blockking up |
CN212502706U (en) * | 2020-04-29 | 2021-02-09 | 张帆 | Intelligent dust falling device for bulk materials |
CN214269167U (en) * | 2021-01-12 | 2021-09-24 | 古浪祁连山水泥有限公司 | Desulfurization gypsum conveyor belt cleaning device |
-
2021
- 2021-09-29 CN CN202111147524.XA patent/CN113753497A/en active Pending
Patent Citations (12)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20060151280A1 (en) * | 2005-01-10 | 2006-07-13 | Benetech, Inc. | Bulk material precision transfer chute apparatus |
CN201325753Y (en) * | 2008-12-24 | 2009-10-14 | 刚军 | Sweeper with electric rolling brush |
CN203624486U (en) * | 2013-12-10 | 2014-06-04 | 厦门力祺环境工程有限公司 | Anti-blocking and dust-resistant environment friendly bulk material transiting system based on DEM |
CN203998027U (en) * | 2014-08-18 | 2014-12-10 | 厦门力祺环境工程有限公司 | Transmitting bulk material head based on the DEM design system of gathering materials |
CN104692083A (en) * | 2015-02-04 | 2015-06-10 | 中交一航局安装工程有限公司 | Dust treatment device for belt conveyor |
CN104860039A (en) * | 2015-04-20 | 2015-08-26 | 四川东林矿山运输机械有限公司 | Controllable bulk material environment-friendly transferring system |
CN205555382U (en) * | 2016-03-25 | 2016-09-07 | 宁波粤海电力设备制造有限公司 | Prevent stifled dirt streamline coal breakage pipe that presses down based on EDEM design |
CN205820051U (en) * | 2016-06-20 | 2016-12-21 | 希弗特科技(北京)有限公司 | A kind of belt conveyer head funnel |
CN206901255U (en) * | 2017-03-28 | 2018-01-19 | 希弗特科技(北京)有限公司 | A kind of new full working scope ecad head aggregate bin |
CN209871623U (en) * | 2019-02-13 | 2019-12-31 | 湖北通惠工业集成科技有限公司 | Wear-resisting unloading elephant trunk of preventing blockking up |
CN212502706U (en) * | 2020-04-29 | 2021-02-09 | 张帆 | Intelligent dust falling device for bulk materials |
CN214269167U (en) * | 2021-01-12 | 2021-09-24 | 古浪祁连山水泥有限公司 | Desulfurization gypsum conveyor belt cleaning device |
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Application publication date: 20211207 |
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