CN113752572A - Apparatus and method for joining metal to flexible material - Google Patents

Apparatus and method for joining metal to flexible material Download PDF

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Publication number
CN113752572A
CN113752572A CN202111029702.9A CN202111029702A CN113752572A CN 113752572 A CN113752572 A CN 113752572A CN 202111029702 A CN202111029702 A CN 202111029702A CN 113752572 A CN113752572 A CN 113752572A
Authority
CN
China
Prior art keywords
rolling wheel
metal
upper rolling
flexible material
wheel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202111029702.9A
Other languages
Chinese (zh)
Inventor
吴建宇
唐嘉轩
贺胜宇
赵建文
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Weihai Star Soft Robot Technology Co ltd
Original Assignee
Weihai Star Soft Robot Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Weihai Star Soft Robot Technology Co ltd filed Critical Weihai Star Soft Robot Technology Co ltd
Priority to CN202111029702.9A priority Critical patent/CN113752572A/en
Publication of CN113752572A publication Critical patent/CN113752572A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/24Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools characterised by the means for heating the tool
    • B29C65/30Electrical means
    • B29C65/32Induction
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7858Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
    • B29C65/7861In-line machines, i.e. feeding, joining and discharging are in one production line
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/03After-treatments in the joint area
    • B29C66/032Mechanical after-treatments
    • B29C66/0322Post-pressing without reshaping, i.e. keeping the joint under pressure after joining

Abstract

The invention relates to a device and a method for connecting metal and a flexible material, which solve the technical problems that in the manufacturing process of the existing soft robot, a metal coil is connected with the flexible material by a bonding method, so that the metal coil cannot be completely attached, the reliability is low, the connection efficiency is low, and the environment is easily polluted; the induction heating device comprises an induction welding machine and an induction coil, and the conveyor is provided with a frame and a plurality of rolling shafts; the rolling device comprises a vertical supporting plate, a pressurizing motor, a ball screw linear sliding table, an upper rolling wheel support, an upper belt wheel, an upper rolling wheel driving motor, a belt, a lower belt wheel, an upper rolling wheel and a lower rolling wheel, wherein the upper rolling wheel and the lower rolling wheel are arranged oppositely along the vertical direction, and a space is formed between the upper rolling wheel and the lower rolling wheel.

Description

Apparatus and method for joining metal to flexible material
Technical Field
The invention relates to the technical field of software robot manufacturing, in particular to equipment and a method for connecting metal and flexible materials.
Background
Organisms can efficiently and harmoniously interact with nature due to the soft nature of the organisms. The soft robot using the flexible material can not only change the shape, motion and material characteristics of the robot like an organism. Compared with the traditional rigid robot, the soft robot adopts the material with strong flexibility, so that the soft robot can better realize the actions of bending, twisting and the like. The soft robot has the advantages of human-like flexible perception and interaction, and further can safely and efficiently interact with people. Soft robots are a very leading research around the world.
As a new interdisciplinary study, the flexible body robot combines the advanced scientific technologies of flexible electronics, bionic mechanics, biology, intelligent high polymer materials, artificial intelligence, 3D printing and the like. The soft robot is easy to manufacture by advanced technologies, such as 3D printing and the like, has low cost, and can be manufactured in large batch like toys made of silica gel, rubber and the like. The soft robot driven by the coil needs to implant a conductive metal coil into two pieces of silica gel and rubber, and realizes driving by changing current to generate electromagnetic force by the two symmetrically arranged coils. At present, the metal coil is implanted into silica gel and rubber by using glue through a bonding method. However, the bonding method is difficult to achieve complete bonding between the metal coil and the flexible material, has low reliability and low connection efficiency, and is easy to cause environmental pollution.
Disclosure of Invention
The invention aims to solve the technical problems that in the manufacturing process of the existing soft robot, a metal coil is connected with a flexible material by a bonding method, so that the metal coil cannot be completely attached, the reliability is low, the connection efficiency is low, and the environment is easily polluted.
The invention provides equipment for connecting flexible materials, which comprises an induction heating device, a conveyor and a rolling device, wherein the induction heating device is arranged on the conveyor;
the induction heating device comprises an induction welding machine and an induction coil, and the induction coil is connected with the induction welding machine through an electric wire;
the conveyer is provided with a frame and a plurality of rollers;
the rolling device comprises a vertical supporting plate, a pressurizing motor, a ball screw linear sliding table, an upper rolling wheel support, an upper belt wheel, an upper rolling wheel driving motor, a belt, a lower belt wheel, an upper rolling wheel and a lower rolling wheel, wherein the ball screw linear sliding table is connected with the vertical supporting plate; the lower rolling wheel is provided with a central shaft, and the central shaft of the lower rolling wheel is rotationally connected with a frame of the conveyor; the upper rolling wheel and the lower rolling wheel are oppositely arranged along the vertical direction, and a space is arranged between the upper rolling wheel and the lower rolling wheel;
and a vertical supporting plate of the rolling device is fixedly connected with a frame of the conveyor.
The invention also provides a method for connecting metal and flexible materials of equipment connected by the flexible materials, which comprises the following steps:
the method comprises the following steps that firstly, a flat plate is placed on a roller of a conveyor, a flexible material is placed on the flat plate, and metal is placed on the upper surface of the flexible material;
secondly, starting the conveyor to enable the flat plate to carry the metal and the flexible material to move horizontally;
thirdly, starting an induction welding machine of the induction heating device, starting a pressurizing motor to enable an upper rolling wheel support to move downwards, driving an induction coil to move downwards by the upper rolling wheel support, enabling the induction coil to be close to metal below the induction coil, starting an upper rolling wheel driving motor while the upper rolling wheel support moves downwards, driving the upper rolling wheel to rotate by the upper rolling wheel driving motor, enabling the upper rolling wheel to press the metal downwards, enabling the metal, flexible materials and a flat plate to be located between the upper rolling wheel and a lower rolling wheel, enabling the lower rolling wheel to rotate passively, and enabling the lower rolling wheel to be in contact with the bottom surface of the flat plate; the flat plate is driven by the conveyor to pass through the upper rolling wheel and the lower rolling wheel.
Preferably, the flexible material is silicone or rubber.
Preferably, the metal is a metal coil.
Preferably, the material of the metal coil is stainless steel, aluminum alloy, titanium alloy, magnesium alloy, brass or copper alloy.
The invention also discloses a method for connecting the metal and the flexible material, which comprises the following steps:
firstly, placing metal on the upper surface of a flexible material;
secondly, heating the metal in an induction heating mode;
and thirdly, pressing down the metal.
The invention has the advantages of ingenious conception, reasonable design and strong adaptability. The metal coil is reliably and efficiently connected with the flexible material. Different sizes of induction coils can be selected according to the metal coil to be processed. The magnitude of the interface rolling pressure in the connection process is adjusted by adjusting the pressure value of the upper rolling wheel, so that the reliable connection of the metal coil and the flexible material is ensured.
Further features and aspects of the present invention will become apparent from the following description of specific embodiments with reference to the accompanying drawings.
Drawings
FIG. 1 is a perspective view of a device for connecting metal to a flexible material;
FIG. 2 is a front view of the device with metal attached to the flexible material;
FIG. 3 is a left side view of the device with metal attached to the flexible material;
FIG. 4 is a perspective view of the device with metal attached to the flexible material;
FIG. 5 is a schematic view of the metal coil of FIG. 1 placed on a silicone gel;
FIG. 6 is a schematic view of the metal coil of FIG. 1 placed on a silicone gel;
FIG. 7 is a perspective view of the connection of a metal coil to silicone;
FIG. 8 is a top view of the metal coil in connection with the silicone;
fig. 9 is a sectional view taken in the direction of a-a in fig. 8.
The symbols in the drawings illustrate that:
1. the device comprises a pressurizing motor, 2. a coupler, 3. a ball screw linear sliding table and 4. a vertical supporting plate; 5. putting a rolling wheel bracket; 6. an upper belt wheel; 7. an upper rolling wheel driving motor; 8. a belt; 9. a lower belt wheel; 10. putting a rolling wheel; 11. an induction coil; 12. a frame; 13. a central shaft; 14. a rolling wheel is arranged; 15. a chain; 16. a roller motor; 17. a roller; 18. a metal coil; 19. silica gel, 20. plate.
Detailed Description
The present invention will be described in further detail below with reference to specific embodiments thereof with reference to the attached drawings.
As shown in fig. 1-4, the apparatus for joining metal to flexible material includes an induction heating device, a conveyor, and a laminating device.
The induction heating device comprises an induction welding machine and an induction coil 11, wherein the induction coil 11 is connected with the induction welding machine through an electric wire.
The conveyer comprises a frame 12, a chain 15, a roller motor 16 and rollers 17, wherein a plurality of rollers 17 are connected with the frame 12, and the roller motor 16 drives a plurality of rollers 17 to rotate through the chain 15. The conveyor is prior art and is not described in detail.
The rolling device comprises a vertical supporting plate 4, a pressurizing motor 1, a coupler 2, a ball screw linear sliding table 3, an upper rolling wheel bracket 5, an upper belt wheel 6, an upper rolling wheel driving motor 7, a belt 8, a lower belt wheel 9, an upper rolling wheel 10 and a lower rolling wheel 14, wherein the ball screw linear sliding table 3 is connected with the vertical supporting plate 4, the pressurizing motor 1 is fixedly arranged at the top of the vertical supporting plate 4, an output shaft of the pressurizing motor 1 is connected with a screw rod on the ball screw linear sliding table 3 through the coupler 2, the upper rolling wheel bracket 5 is fixedly connected with a slide block on the ball screw linear sliding table 3, the upper rolling wheel driving motor 7 is fixedly arranged on the upper rolling wheel bracket 5, the upper belt wheel 6 is connected with an output shaft of the upper rolling wheel driving motor 7, the upper rolling wheel 10 is provided with a central shaft, the central shaft of the upper rolling wheel 10 is rotatably connected with the upper rolling wheel bracket 5 so as to realize the rotary connection of the upper rolling wheel 10 and the rolling wheel bracket 5, the lower pulley 9 is connected to the end of the central shaft of the upper rolling wheel 10, and the belt 8 is connected between the lower pulley 9 and the upper pulley 6. The lower roller 14 is provided with a central shaft 13, and the central shaft 13 is rotatably connected with the frame 12 of the conveyor so as to realize the rotary connection of the lower roller 14 with the frame 12. The upper and lower rolling wheels 10 and 14 are oppositely disposed in a vertical direction, and a certain interval is formed between the upper and lower rolling wheels 10 and 14.
The vertical support plate 4 is fixedly mounted on the frame 12 of the conveyor.
The process of connecting the metal coil with the silica gel using the above apparatus is described as follows:
in a first step, as shown in fig. 1 and 2, a flat plate 20 is placed on the rollers 17 of the conveyor, a silicon gel 19 is placed on the flat plate 20, and a metal coil 18 is placed on the upper surface of the silicon gel 19 (as shown in fig. 1, 2, 5, and 6).
In the second step, the conveyor is activated to translate the plate 20 from left to right in the direction of fig. 2, carrying the wire coil 18 and the silicone gel 19.
And thirdly, starting an induction welding machine of the induction heating device, starting the pressurizing motor 1 to enable the upper rolling wheel support 5 to move downwards, driving the induction coil 11 to move downwards by the upper rolling wheel support 5, enabling the induction coil 11 to be close to the metal coil 18 below the induction coil 11, generating eddy current on the surface of the metal coil 18 to generate heat, transferring the heat to the silica gel 19 to melt the silica gel 19, and gradually embedding the metal coil 18 into the silica gel 19. The upper rolling wheel driving motor 7 is started while the upper rolling wheel support 5 moves downwards, the upper rolling wheel driving motor 7 drives the upper rolling wheel 10 to rotate (anticlockwise rotation in fig. 2), the upper rolling wheel 10 presses the metal coil 18 downwards, the metal coil 18, the silica gel 19 and the flat plate 20 are located between the upper rolling wheel 10 and the lower rolling wheel 14, the lower rolling wheel 14 rotates passively, and the lower rolling wheel 14 is in contact with the bottom surface of the flat plate 20. The plate 20 passes through the upper rolling wheel 10 and the lower rolling wheel 14 under the driving of the conveyor, thereby completing the pressurizing process and realizing the connection of the metal coil 18 and the silica gel 19, as shown in fig. 7, 8 and 9. It can be seen that the process of joining the metal coil 18 and the silicone rubber 19 together is carried out in two steps, the first step being the heating of the metal coil 18 and the second step being the pressing down of the metal coil. It should be noted that, the two steps of heating and pressing are the preferred technical solutions, and it is also possible to connect the metal coil and the silica gel together by only one step of heating.
It should be noted that, according to actual conditions, the distance that upper rolling wheel support 5 moved downwards is adjusted to adjust pressure to adapt to the metal coil and the silica gel of different sizes. The rotation speed of the upper rolling wheel 10 is also adjusted according to the actual working condition. The speed at which the plate 20 translates is also adjusted according to the actual operating conditions.
It should be noted that, during the process, the flat plate 20 cannot be heated, which means that the flat plate 20 cannot be made of metal. The material of the plate 20 may be other than metal.
The material of the metal coil 18 is generally stainless steel, aluminum alloy, titanium alloy, magnesium alloy, brass or copper alloy, etc.
The silicone rubber 19 may also be other flexible materials such as rubber.
The above description is only for the purpose of illustrating preferred embodiments of the present invention and is not to be construed as limiting the present invention, and it is apparent to those skilled in the art that various modifications and variations can be made in the present invention.

Claims (6)

1. The equipment for connecting the flexible materials is characterized by comprising an induction heating device, a conveyor and a rolling device;
the induction heating device comprises an induction welding machine and an induction coil, and the induction coil is connected with the induction welding machine through an electric wire;
the conveyor is provided with a frame and a plurality of rollers;
the rolling device comprises a vertical supporting plate, a pressurizing motor, a ball screw linear sliding table, an upper rolling wheel bracket, an upper belt wheel, an upper rolling wheel driving motor, a belt, a lower belt wheel, an upper rolling wheel and a lower rolling wheel, the ball screw linear sliding table is connected with the vertical support plate, the pressurizing motor is connected with the vertical support plate, the output shaft of the pressurizing motor is connected with a lead screw on the ball screw linear sliding table through a coupler, the upper rolling wheel bracket is fixedly connected with a sliding block on the ball screw linear sliding table, the upper rolling wheel driving motor is connected with the upper rolling wheel bracket, the upper belt wheel is connected with an output shaft of an upper rolling wheel driving motor, the upper rolling wheel is provided with a central shaft, the central shaft of the upper rolling wheel is rotatably connected with the upper rolling wheel bracket, the lower belt wheel is connected with the end part of the central shaft of the upper rolling wheel, and the belt is connected between the lower belt wheel and the upper belt wheel; the lower rolling wheel is provided with a central shaft, and the central shaft of the lower rolling wheel is rotationally connected with a frame of the conveyor; the upper rolling wheel and the lower rolling wheel are oppositely arranged in the vertical direction, and a space is arranged between the upper rolling wheel and the lower rolling wheel;
and a vertical support plate of the rolling device is fixedly connected with a frame of the conveyor.
2. A method of joining metal to flexible material using the flexible material joined device of claim 1, comprising the steps of:
the method comprises the following steps that firstly, a flat plate is placed on a roller of a conveyor, a flexible material is placed on the flat plate, and metal is placed on the upper surface of the flexible material;
secondly, starting the conveyor to enable the flat plate to carry the metal and the flexible material to move horizontally;
thirdly, starting an induction welding machine of the induction heating device, starting a pressurizing motor to enable an upper rolling wheel support to move downwards, driving an induction coil to move downwards by the upper rolling wheel support, enabling the induction coil to be close to metal below the induction coil, starting an upper rolling wheel driving motor while the upper rolling wheel support moves downwards, driving the upper rolling wheel to rotate by the upper rolling wheel driving motor, enabling the upper rolling wheel to press the metal downwards, enabling the metal, flexible materials and a flat plate to be located between the upper rolling wheel and a lower rolling wheel, enabling the lower rolling wheel to rotate passively, and enabling the lower rolling wheel to be in contact with the bottom surface of the flat plate; the flat plate is driven by the conveyor to pass through the upper rolling wheel and the lower rolling wheel.
3. A method of attaching a metal to a flexible material as defined in claim 2, wherein said flexible material is silicone or rubber.
4. A method of joining metal to a flexible material according to claim 2, wherein the metal is a metal coil.
5. A method of claim 4, wherein the metal coil is made of stainless steel, aluminum alloy, titanium alloy, magnesium alloy, brass or copper alloy.
6. A method of joining metal to flexible material, comprising the steps of:
firstly, placing metal on the upper surface of a flexible material;
secondly, heating the metal in an induction heating mode;
and thirdly, pressing down the metal.
CN202111029702.9A 2021-09-03 2021-09-03 Apparatus and method for joining metal to flexible material Pending CN113752572A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111029702.9A CN113752572A (en) 2021-09-03 2021-09-03 Apparatus and method for joining metal to flexible material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111029702.9A CN113752572A (en) 2021-09-03 2021-09-03 Apparatus and method for joining metal to flexible material

Publications (1)

Publication Number Publication Date
CN113752572A true CN113752572A (en) 2021-12-07

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008004754A1 (en) * 2008-01-16 2009-07-23 Brose Fahrzeugteile Gmbh & Co. Kommanditgesellschaft, Coburg Joining plastic parts applied on a metallic carrier as connecting medium by induction heating, comprises inductively heating a plastic part, which is applied on flat sheet metal plate, from side opposite to side of flat sheet metal plate
CN201597257U (en) * 2010-01-18 2010-10-06 纪孝平 Plateless digital printer pressure roller translational mechanism
CN202070999U (en) * 2011-04-07 2011-12-14 江阴索利德数控科技有限公司 Feeding adjusting mechanism of full-automatic pipe cutting machine
CN106113484A (en) * 2016-06-24 2016-11-16 武汉理工大学 A kind of thermoplastic composite and the method for attachment of metal
CN208991970U (en) * 2018-10-30 2019-06-18 辽宁科技大学 For the rolling body in unequal thickness plate laser assembly solder
CN110774591A (en) * 2019-11-13 2020-02-11 南京航空航天大学 Automatic temperature control equipment for induction welding of thermoplastic composite material
CN112549055A (en) * 2020-12-04 2021-03-26 合肥工业大学 Humanoid pneumatic type soft robot finger

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008004754A1 (en) * 2008-01-16 2009-07-23 Brose Fahrzeugteile Gmbh & Co. Kommanditgesellschaft, Coburg Joining plastic parts applied on a metallic carrier as connecting medium by induction heating, comprises inductively heating a plastic part, which is applied on flat sheet metal plate, from side opposite to side of flat sheet metal plate
CN201597257U (en) * 2010-01-18 2010-10-06 纪孝平 Plateless digital printer pressure roller translational mechanism
CN202070999U (en) * 2011-04-07 2011-12-14 江阴索利德数控科技有限公司 Feeding adjusting mechanism of full-automatic pipe cutting machine
CN106113484A (en) * 2016-06-24 2016-11-16 武汉理工大学 A kind of thermoplastic composite and the method for attachment of metal
CN208991970U (en) * 2018-10-30 2019-06-18 辽宁科技大学 For the rolling body in unequal thickness plate laser assembly solder
CN110774591A (en) * 2019-11-13 2020-02-11 南京航空航天大学 Automatic temperature control equipment for induction welding of thermoplastic composite material
CN112549055A (en) * 2020-12-04 2021-03-26 合肥工业大学 Humanoid pneumatic type soft robot finger

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Inventor after: Wu Jianyu

Inventor after: Tang Jiaxuan

Inventor after: He Shengyu

Inventor after: Zhao Jianwen

Inventor before: Wu Jianyu

Inventor before: Tang Jiaxuan

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