CN113752036A - Adjustable efficient cutting and polishing device for pipeline machining - Google Patents
Adjustable efficient cutting and polishing device for pipeline machining Download PDFInfo
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- CN113752036A CN113752036A CN202111088958.7A CN202111088958A CN113752036A CN 113752036 A CN113752036 A CN 113752036A CN 202111088958 A CN202111088958 A CN 202111088958A CN 113752036 A CN113752036 A CN 113752036A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 56
- 238000005498 polishing Methods 0.000 title claims abstract description 46
- 238000003754 machining Methods 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims description 46
- 238000010030 laminating Methods 0.000 claims description 27
- 230000000149 penetrating effect Effects 0.000 claims description 9
- 244000309464 bull Species 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 5
- 230000007423 decrease Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 238000004140 cleaning Methods 0.000 description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 3
- 230000007306 turnover Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000009191 jumping Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q17/00—Arrangements for observing, indicating or measuring on machine tools
- B23Q17/24—Arrangements for observing, indicating or measuring on machine tools using optics or electromagnetic waves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
Abstract
The invention discloses an adjustable efficient cutting and polishing device for pipeline machining, which comprises a bottom plate, wherein two groups of symmetrically arranged lifting rods are mounted at the top of the bottom plate through bolts, supporting tubes are mounted at the tops of the lifting rods, and mounting seats are mounted at the tops of the supporting tubes through bolts; the top of bottom plate is installed the carriage through the bolt, and the carriage is located the outside of lifter, the top of carriage is run through and is installed control motor, run through on the both sides outer wall of carriage and install the regulation pole. According to the invention, the screw rod is installed, the adjusting motor operates to drive the screw rod at the output end to rotate, the screw rod rotates to drive the outer lantern ring to move through the threads, and the lantern ring drives the supporting rod to move in the moving process, so that the position of the cutting device at the top is adjusted, and the device is convenient to quantitatively cut a pipeline as required.
Description
Technical Field
The invention relates to the technical field of pipeline machining, in particular to an adjustable efficient cutting and polishing device for pipeline machining.
Background
The pipeline is producing the back, need carry out meticulous polishing to the surface of pipeline, polishes the impurity on pipeline surface, improves the smooth finish and the aesthetic property on the surface of pipeline, at the in-process that the pipeline used, need cut apart the pipeline to the installation in later stage is used.
The defects of the high-efficiency cutting and polishing device in the prior art are as follows:
1. reference CN211464982U discloses a pipeline cutting device for hydraulic engineering, "including the bottom plate, the bottom fixedly connected with pillar of bottom plate, the first base of bottom fixedly connected with of pillar, the top fixedly connected with shell of bottom plate, the interior diapire fixedly connected with workstation of shell, the sliding tray has been seted up at the top of workstation, the inner wall fixedly connected with connecting rod of sliding tray, the fixed orifices has been seted up in the front of connecting rod, the outer wall swing joint of connecting rod has first fixed plate, one side fixedly connected with spring of first fixed plate. The pipeline cutting device for the hydraulic engineering can achieve the purpose of good fixing effect, solves the problem of poor fixing effect of a common pipeline cutting device for the hydraulic engineering, enables workers to conveniently fix pipelines with different sizes, and accordingly improves the application range of the pipeline cutting device, provides convenience for the workers to use, and is lack of a structure for blocking the cut pipelines, so that the device cannot stably determine the positions of the pipelines;
2. the comparison document CN208543280U discloses a building pipeline polishing device, which can conveniently find the position of a building pipeline, and improve the finding effect; meanwhile, the height of the mounting rack can be relatively adjusted, the length range of the building pipeline which can be polished by the mounting rack is enlarged, and the use limitation is reduced; the scraps on the workbench can be conveniently cleaned subsequently, and the usability is improved; the grinding machine comprises a base, a workbench, a mounting rack, a first driving motor, a first fixing plate, a second driving motor, a second fixing plate and a grinding ring; the fixing device also comprises a round fixing block and a fixing rod, wherein the round fixing block is arranged at the top end of the fixing rod; the mounting rack comprises four groups of electric telescopic rods and a top plate; still include connecting piece, cleaning brush, guide board and place the box, the cleaning brush setting is on the connecting piece, and the cleaning brush bottom is provided with the brush hair, places the box top and is provided with the standing groove, and the standing groove is located under the guide board output, and the inside positioning device who lacks the pipeline position of the device structure lacks the location structure to the cutting position of pipeline simultaneously.
3. Reference CN112192332A discloses a pipeline grinding device for municipal construction, "the drive assembly includes base, transmission guide rail, transmission rack, sliding seat, first driving motor, supporting seat, driving roll axle and second driving motor, the grinding assembly includes first linear guide rail, second linear guide rail, third cylinder, fixing base, rotates seat, fourth cylinder, third driving motor and emery wheel. The adjustable friction supporting roll shaft is adopted for rotating design, rotary clamping is not needed, the adjustable friction supporting roll shaft is suitable for rotary grinding of large-diameter pipelines, the two-end limiting clamping design of the large-diameter pipelines is adopted, jumping of the large-diameter pipelines in the grinding process is reduced, the adjustable corner grinding design is adopted, grinding feeding and grinding range adjustment are facilitated, grinding of the large-diameter municipal pipelines is more convenient, grinding of the large-diameter municipal pipelines is better, internal machining equipment cannot move in position, and the situation that machining positions are deviated is easily caused when the pipelines are machined;
4. reference CN212145747U discloses an anticorrosive pipeline grinding device, "including the motor support, including a motor, an end cap, a controller, and a cover plate, pipeline support pedestal, angle abrasive disc and pipeline inner strut, the motor support setting of frame shape is in the top of pipeline support pedestal, set up the support column on the pipeline support pedestal, the top of support column sets up the cross brace post, through the fixed" worker "font pipeline inner strut of fastener on the cross brace post, there is a crossbeam that sets up along pipeline length direction at the top of motor support, it is equipped with the gallows to slide on the crossbeam, the lower part of gallows is equipped with hangs the frame, install the motor in the gallows frame, the output shaft of motor stretches out the gallows frame downwards and connects the angle abrasive disc at the output shaft bottom. The utility model discloses a support frame is variable length's support frame in the pipeline, is applicable to the anticorrosive pipeline of multiple chi footpath to adjust the height of anticorrosive pipeline, the gallows can slide on the crossbeam, and the position of adjustment angle abrasive disc on anticorrosive pipeline ", the device can't accomplish to carry out automatic upset to the pipeline surface at the in-process of the pipeline of polishing, and the efficiency of polishing of device is not high.
Disclosure of Invention
The invention aims to provide an adjustable efficient cutting and polishing device for pipeline machining, and the device is used for solving the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an adjustable efficient cutting and polishing device for pipeline machining comprises a base plate, wherein two groups of symmetrically arranged lifting rods are mounted at the top of the base plate through bolts, supporting tubes are mounted at the tops of the lifting rods, and mounting seats are mounted at the tops of the supporting tubes through bolts;
the top of the bottom plate is provided with a support frame through a bolt, the support frame is positioned on the outer side of the lifting rod, the top of the support frame is provided with a control motor in a penetrating manner, and the outer walls of two sides of the support frame are provided with adjusting rods in a penetrating manner;
the supporting shell is installed through the bolt in the top of bottom plate, and supports the place ahead that the shell is located the carriage, the inboard of supporting the shell is run through and is installed the screw rod, the spacing groove has been seted up at the top of supporting the shell, and the lantern ring is installed in the outside of screw rod, and the bracing piece is installed at the top of the lantern ring, and the bracing piece runs through the inboard in spacing groove, the backup pad is installed at the top of bracing piece.
Preferably, a transmission rod penetrates through the inner side between the two groups of supporting tubes, a motor is installed on the inner side of one group of supporting tubes, the output end of the motor is movably connected with the transmission rod, a first transmission wheel is installed at one end, away from the motor, of the transmission rod, the first transmission wheel is located on the inner side of the other group of supporting tubes, a first transmission belt is sleeved on the outer sides of the multiple groups of first transmission wheels, a limiting wheel is installed on the outer side of the transmission rod, the limiting wheel is located in the middle of the two groups of supporting tubes, and multiple groups of regularly arranged infrared sensors are installed at the tops of the supporting tubes.
Preferably, the inner side of the mounting seat is movably provided with a rotating rod, one side of the mounting seat is provided with a servo motor, the output end of the servo motor is connected with the rotating rod, and the outer side of the rotating rod is provided with a movable rod.
Preferably, the screw rod is installed to the output that has the control motor, and the internal thread sleeve pipe is installed in the outside of screw rod, and the lifter plate is installed to the sheathed tube bottom of internal thread, and the board of polishing is installed to the bottom of lifter plate, and the guide slide bar is installed at the top of lifter plate, and the guide slide bar is located the sheathed tube both sides of internal thread, and the guide slide bar runs through the roof of carriage.
Preferably, an adjusting motor is installed at one end of the screw rod, and the adjusting motor is installed at the top of the bottom plate through a bolt.
Preferably, the telescopic link is installed to the bottom of backup pad, solid fixed ring is installed to the bottom of telescopic link, driving motor is installed to solid fixed ring's inboard, and the cutting dish is installed to driving motor's output.
Preferably, the fly leaf is installed to the output of adjusting the pole, spacing slide bar is installed to the fly leaf near the one side of adjusting the pole, the both sides outer wall of carriage is run through in spacing slide bar activity, the one side symmetry that the pole was kept away from to the fly leaf is installed four groups of supporting seats, the inboard of the supporting seat of two sets of mutual symmetries is run through and is installed the actuating lever, wherein step motor is installed to the one end of actuating lever, step motor fixes in one side of supporting seat, the second drive wheel is all installed to the other end of two sets of actuating levers, the outside cover of two sets of second drive wheels has the second drive belt, the equal fixed mounting in outside of two sets of actuating levers has the laminating roller, the laminating roller is located the supporting seat intermediate position
Preferably, the working steps of the device are as follows:
s1, firstly, a worker places a pipeline to be machined on the upper surface of a limiting wheel, then a motor runs to drive a transmission rod to rotate, the transmission rod rotates to drive the limiting wheel on the outer side and a first transmission wheel to rotate, in the rotating process of the first transmission wheel, the transmission rods of other groups can be driven to rotate, so that the limiting wheels of other groups rotate along with the transmission rod, the pipeline above the pipeline is driven to move forwards, infrared induction lines are sent out through an infrared inductor, infrared rays sent out by the infrared inductor on one side are received and induced by the infrared inductor on the other side, and therefore the current position is indicated to be free of the pipeline, when the pipeline moves between the infrared inductors, the infrared rays cannot normally pass through the pipeline, the specific position of the pipeline is determined, and the pipeline is accurately machined by the convenient device;
s2, after the pipeline moves to a specified position, the adjusting rod extends to drive the movable plate to move forwards, the movable plate drives a limiting slide rod to move on the inner wall of the supporting frame in the moving process, the movement of the supporting frame is limited through the limiting slide rod, the laminating rollers are attached to the outer wall of the pipeline, an upper laminating roller and a lower laminating roller are matched to form a clamping groove, so that the pipeline is limited and fixed, the middle pipeline is clamped through a clamping structure of the laminating rollers of the assembling grooves on two sides, then the stepping motor operates to drive the driving rod of the output end to rotate, the driving rod rotates to drive the laminating rollers on the outer side and a second driving wheel to rotate, the second driving wheel rotates to drive another group of second driving wheels to rotate through a second driving belt, the second driving wheels drive the laminating rollers to rotate, so that the angle of the pipeline is turned over, and the pipeline is driven to rotate;
s3, simultaneously controlling a motor to operate to drive a screw rod of an output end to rotate, wherein the screw rod rotates at the inner side of an inner threaded sleeve, the inner threaded sleeve is driven to move downwards through threads, the inner threaded sleeve moves downwards to drive a lifting plate to press downwards, the lifting plate presses downwards to drive a polishing plate to move downwards, the polishing plate is attached to the outer wall of a pipeline, the pipeline is polished by the polishing plate, two groups of polishing plates are mounted on the device, after one section of pipeline is polished, the next section of pipeline is conveyed forwards through a limiting wheel, then the next section of pipeline is polished, and meanwhile, the forward section of pipeline can be polished again by the polishing plate in the front, so that the polishing quality of the device is improved;
s4, when one end of the pipeline is pushed against the movable rod, the movable rod blocks the pipeline to avoid the pipeline going forward, the position of the pipeline to be cut is judged by the infrared inductor, then the operation of the adjusting motor drives the screw rod at the output end to rotate, the screw rod drives the lantern ring at the outer side to move through threads, the lantern ring drives the supporting rod to move in the moving process, the supporting rod supports the supporting plate at the top to ensure that the supporting plate is stable, the supporting plate is convenient to fix the telescopic rod at the bottom, the telescopic rod extends to drive the fixing ring at the bottom to move downwards, the fixing ring fixes the driving motor, so that the driving motor can stably operate, the driving motor drives the cutting disc to rotate, the cutting disc descends to cut the pipeline, in the cutting process, the pipeline is driven to overturn through the laminating roller, and the pipeline is convenient to be cut comprehensively by the cutting disc, the work efficiency of the device is improved, after the cutting is completed, the rotating rod is controlled by the servo motor to rotate, and the rotating rod drives the movable rod in the outer side to tilt, so that the pipeline can be normally transmitted.
Compared with the prior art, the invention has the beneficial effects that:
1. the mounting seat at the top is fixed through the supporting tube, the mounting seat can conveniently support the rotating rod at the inner side, when the pipeline is polished and needs to be cut, the movable rod blocks the pipeline, the pipeline is prevented from going forward continuously, after the pipeline is cut, the servo motor controls the rotating rod to rotate, the rotating rod drives the movable rod at the outer side to tilt, the pipeline can be normally conveyed out, and after the cut pipeline is conveyed out, the servo motor reversely operates to drive the rotating rod to reversely rotate, so that the movable rod is driven to return to the original position to block the pipeline continuously.
2. According to the invention, the infrared sensor is arranged at the top of the supporting tube, the infrared sensor emits infrared sensing rays, the infrared sensor on one side emits infrared rays, and the infrared sensor on the other side receives and senses the infrared sensing rays, so that the current position is free of a pipeline, when the pipeline moves between the infrared sensors, the infrared rays cannot normally pass through the pipeline, the specific position of the pipeline is determined, and the pipeline is conveniently and accurately processed by the device.
3. According to the invention, the screw rod is installed, the adjusting motor operates to drive the screw rod at the output end to rotate, the screw rod rotates to drive the outer lantern ring to move through the threads, and the lantern ring drives the supporting rod to move in the moving process, so that the position of the cutting device at the top is adjusted, and the device is convenient to quantitatively cut a pipeline as required.
4. The invention drives the movable plate to move forwards by installing the adjusting rod, drives the limiting slide rod to move on the inner wall of the supporting frame in the moving process of the movable plate, limits the movement of the supporting frame by the limiting slide rod, enables the laminating rollers to be laminated on the outer wall of the pipeline, and enables the upper and lower groups of laminating rollers to be matched to form a clamping groove, thereby limiting and fixing the pipeline, clamps the middle pipeline by the clamping structure of the laminating rollers of the assembling grooves at two sides, then the stepping motor operates to drive the driving rod at the output end to rotate, the driving rod rotates to drive the laminating rollers at the outer side and the second driving wheel to rotate, the second driving wheel rotates to drive the other group of second driving wheels to rotate through the second driving belt, the second driving wheel drives the laminating rollers to rotate, thereby realizing the overturning of the pipeline angle and driving the pipeline to rotate, so that the device can cut each outer surface of the pipeline, the polishing quality of the device is improved, workers do not need to manually turn over, and the working pressure of the workers is saved.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic front view of the present invention;
FIG. 4 is a schematic view of the mounting base structure of the present invention;
FIG. 5 is a schematic view of the control motor structure of the present invention;
FIG. 6 is a schematic view of the structure of the support plate of the present invention;
FIG. 7 is a schematic view of an adjustment lever according to the present invention;
fig. 8 is a schematic structural view of the application roller of the present invention.
In the figure: 1. a base plate; 2. supporting a tube; 201. a lifting rod; 202. a transmission rod; 203. an electric motor; 204. a first drive pulley; 205. a first drive belt; 206. a limiting wheel; 207. an infrared sensor; 3. a mounting seat; 301. a servo motor; 302. a movable rod; 303. a rotating rod; 4. a support frame; 5. controlling the motor; 501. a screw rod; 502. an internally threaded sleeve; 503. a lifting plate; 504. grinding the plate; 505. a guide slide bar; 6. a support housing; 601. a screw; 602. adjusting the motor; 603. a limiting groove; 7. a support plate; 701. a support bar; 702. a collar; 703. a telescopic rod; 704. a fixing ring; 705. a drive motor; 706. cutting the disc; 8. adjusting a rod; 801. a movable plate; 802. a limiting slide bar; 803. a supporting seat; 804. a stepping motor; 805. a drive rod; 806. a second transmission wheel; 807. a second belt; 808. and (7) laminating the rollers.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, fig. 2 and fig. 3, an embodiment of the present invention: an adjustable efficient cutting and polishing device for pipeline processing;
the first embodiment comprises a base plate 1, two sets of symmetrically arranged lifting rods 201 are installed at the top of the base plate 1 through bolts, the base plate 1 supports the lifting rods 201 at the top to ensure that the lifting rods 201 are kept stable, a worker can control the heights of supporting tubes 2 according to the lengths of the lifting rods 201, so that pipelines with different thicknesses can be conveniently and normally processed, the supporting tubes 2 are installed at the top of the lifting rods 201, the lifting rods 201 support the supporting tubes 2 at the top to ensure the stability of the supporting tubes 2, a transmission rod 202 is installed between the two sets of supporting tubes 2 in a penetrating manner, a motor 203 is installed on the inner side of one set of supporting tubes 2, the output end of the motor 203 is movably connected with the transmission rod 202, a first transmission wheel 204 is installed at one end, away from the motor 203, of the transmission rod 202 is located on the inner side of the other set of supporting tubes 2, and a first transmission belt 205 is sleeved on the outer sides of the sets of the first transmission wheels 204, the limiting wheel 206 is installed on the outer side of the transmission rod 202, the limiting wheel 206 is located in the middle of the two groups of support tubes 2, a plurality of groups of infrared sensors 207 which are arranged in order are installed on the top of the support tubes 2, a pipeline to be processed is placed on the upper surface of the limiting wheel 206, then the motor 203 operates to drive the transmission rod 202 to rotate, the transmission rod 202 rotates to drive the limiting wheel 206 on the outer side and the first transmission wheel 204 to rotate, in the rotating process of the first transmission wheel 204, the transmission rods 202 of other groups can be driven to rotate, the limiting wheels 206 of other groups rotate to drive the pipeline above to move forwards, infrared induction lines are emitted through the infrared sensors 207, infrared rays emitted by the infrared sensor 207 on one side are received and induced by the infrared sensor 207 on the other side, and accordingly, the current position is indicated that no pipeline exists, when the pipeline moves between the infrared sensors 207, the infrared rays cannot pass normally, thereby determining the specific position of the pipeline, facilitating the device to accurately process the pipeline,
referring to fig. 1, fig. 2 and fig. 4, an embodiment of the present invention: an adjustable efficient cutting and polishing device for pipeline processing;
the second embodiment comprises a bottom plate 1, a mounting seat 3 is arranged at the top of the supporting tube 2 through a bolt, the inner side of the mounting seat 3 is movably provided with a rotating rod 303, one side of the mounting seat 3 is provided with a servo motor 301, the output end of the servo motor 301 is connected with the rotating rod 303, the outer side of the rotating rod 303 is provided with a movable rod 302, the supporting tube 2 fixes the mounting seat 3 at the top, the mounting seat 3 is convenient to support the rotating rod 303 at the inner side, when the pipeline is polished and needs to be cut, the movable rod 302 blocks the pipeline to prevent the pipeline from going forward continuously, after the cutting is finished, the servo motor 301 controls the rotating rod 303 to rotate, the rotating rod 303 drives the movable rod 302 at the outer side to tilt, so that the pipeline can be normally conveyed out, after the cut pipeline is conveyed out, the servo motor 301 runs in the reverse direction to drive the rotating rod 303 to rotate in the reverse direction, and the movable rod 302 is driven to return to the original position to continue to block the pipeline;
referring to fig. 1, fig. 2, fig. 3, fig. 5, fig. 7 and fig. 8, an embodiment of the present invention: an adjustable efficient cutting and polishing device for pipeline processing;
the third embodiment comprises a bottom plate 1, wherein a supporting frame 4 is installed at the top of the bottom plate 1 through a bolt, the bottom plate 1 supports the supporting frame 4 to ensure that the supporting frame 4 is kept stable, the supporting frame 4 is located on the outer side of a lifting rod 201, a control motor 5 is installed at the top of the supporting frame 4 in a penetrating manner to facilitate the supporting frame 4 to fix the control motor 5, a screw rod 501 is installed at the output end of the control motor 5, an internal thread sleeve 502 is installed on the outer side of the screw rod 501, a lifting plate 503 is installed at the bottom end of the internal thread sleeve 502, a polishing plate 504 is installed at the bottom of the lifting plate 503, a guide slide rod 505 is installed at the top of the lifting plate 503, the guide slide rods 505 are located on two sides of the internal thread sleeve 502, the screw rod 501 at the output end is driven by the control motor 5 to rotate, the screw rod 501 rotates on the inner side of the internal thread sleeve 502, and drives the internal thread sleeve 502 to move downwards through a thread, the internal thread sleeve 502 moves downwards to drive the lifting plate 503 to press downwards, the lifting plate 503 presses downwards to drive the polishing plate 504 to move downwards, the polishing plate 504 is attached to the outer wall of the pipeline, the pipeline is polished by the polishing plate 504, the slide bar 505 is guided to penetrate through the top wall of the support frame 4, the adjusting rods 8 are installed on the outer walls of the two sides of the support frame 4 in a penetrating manner, the output end of each adjusting rod 8 is provided with a movable plate 801, one surface of each movable plate 801, which is close to the corresponding adjusting rod 8, is provided with a limiting slide bar 802, the limiting slide bar 802 movably penetrates through the outer walls of the two sides of the support frame 4, one surface of each movable plate 801, which is far away from the corresponding adjusting rod 8, is symmetrically provided with four groups of support seats 803, the inner sides of the two groups of the mutually symmetrical support seats 803 are provided with driving rods 805, wherein one end of each driving rod 805 is provided with a stepping motor 804, the stepping motor 804 is fixed on one side of each support seat 803, and the other ends of the two groups of the driving rods 805 are provided with second driving wheels 806, a second driving belt 807 is sleeved outside the two groups of second driving wheels 806, a fitting roller 808 is fixedly installed outside the two groups of driving rods 805, the fitting roller 808 is located in the middle of the supporting seat 803, after the pipeline moves to a specified position, the adjusting rod 8 extends to drive the movable plate 801 to move forward, the movable plate 801 drives the limit slide bar 802 to move on the inner wall of the supporting frame 4 in the moving process, the movement of the supporting frame 4 is limited through the limit slide bar 802, so that the fitting roller 808 is fitted on the outer wall of the pipeline, the upper and lower groups of fitting rollers 808 are matched to form a clamping groove, thereby limiting and fixing the pipeline, the middle pipeline is clamped through the clamping structure of the fitting rollers 808 in the assembling grooves on the two sides, then the stepping motor 804 operates to drive the driving rods 805 at the output end to rotate, the driving rods 805 rotate to drive the fitting rollers 808 on the outer side and the second driving wheels 806 to rotate, the second driving wheels 806 drive the other group of second driving wheels 806 to rotate through the second driving belts 807, the second driving wheel 806 drives the laminating roller 808 to rotate, so that the angle of the pipeline is turned over, the pipeline is driven to rotate, the device can cut the outer surfaces of the pipeline, the polishing quality of the device is improved, manual turning of workers is not needed, and the working pressure of the workers is saved;
referring to fig. 1, fig. 2 and fig. 6, an embodiment of the present invention: an adjustable efficient cutting and polishing device for pipeline processing;
the fourth embodiment comprises a bottom plate 1, wherein a supporting shell 6 is installed on the top of the bottom plate 1 through a bolt, the supporting shell 6 is located in front of a supporting frame 4, a screw 601 is installed on the inner side of the supporting shell 6 in a penetrating manner, an adjusting motor 602 is installed at one end of the screw 601, the adjusting motor 602 is installed on the top of the bottom plate 1 through a bolt, a limiting groove 603 is formed in the top of the supporting shell 6, a lantern ring 702 is installed on the outer side of the screw 601, a supporting rod 701 is installed on the top of the lantern ring 702, the supporting rod 701 penetrates through the inner side of the limiting groove 603, a supporting plate 7 is installed on the top of the supporting rod 701, a telescopic rod 703 is installed at the bottom of the supporting plate 7, a fixing ring 704 is installed at the bottom end of the telescopic rod 703, a driving motor 705 is installed on the inner side of the fixing ring 704, a cutting disc 706 is installed at the output end of the driving motor 705, and the bottom plate 1 fixes the supporting shell 6 and the adjusting motor 602, guarantee that accommodate motor 602 can the even running, accommodate motor 602 moves screw rod 601 that drives the output and rotates, screw rod 601 rotates and drives lantern ring 702 in the outside through the screw thread and removes, the in-process that lantern ring 702 removed drives bracing piece 701 and removes, thereby adjust the cutting device's at top position, bracing piece 701 supports the backup pad 7 at top, guarantee backup pad 7 and keep stable, make things convenient for backup pad 7 to be fixed to the telescopic link 703 of bottom, telescopic link 703 extension drives the solid fixed ring 704 of bottom and moves down, gu fixed ring 704 is fixed to driving motor 705, make driving motor 705 can the steady operation, driving motor 705 moves and drives cutting dish 706 and rotates, cutting dish 706 descends and cuts the pipeline.
The working steps of the equipment are as follows:
s1, firstly, a worker places a pipeline to be machined on the upper surface of a limiting wheel 206, then a motor 203 runs to drive a transmission rod 202 to rotate, the transmission rod 202 rotates to drive the limiting wheel 206 and a first transmission wheel 204 on the outer side to rotate, in the rotating process of the first transmission wheel 204, the transmission rods 202 of other groups can be driven to rotate, so that the limiting wheels 206 of other groups rotate along with the transmission rod, the pipeline above is driven to move forwards, an infrared induction line is sent out through an infrared inductor 207, infrared rays sent out by the infrared inductor 207 on one side are received and induced by the infrared inductor 207 on the other side, and therefore the fact that no pipeline exists in the current position is shown;
s2, after the pipeline moves to a specified position, the adjusting rod 8 extends to drive the movable plate 801 to move forward, the movable plate 801 drives the limit slide bar 802 to move on the inner wall of the supporting frame 4 in the moving process, the movement of the supporting frame 4 is limited through the limit slide bar 802, so that the attaching rollers 808 are attached to the outer wall of the pipeline, the upper attaching roller 808 and the lower attaching roller 808 are matched to form a clamping groove, thereby limiting and fixing the pipeline, the middle pipeline is clamped through the clamping structure of the attaching rollers 808 of the assembling grooves on two sides, then the stepping motor 804 operates to drive the driving rod 805 of the output end to rotate, the driving rod 805 rotates to drive the attaching rollers 808 on the outer side and the second driving wheel 806 to rotate, the second driving wheel 806 rotates to drive the other set of second driving wheel 806 to rotate, the second driving wheel 806 drives the attaching rollers 808 to rotate, thereby realizing the overturning of the angle of the pipeline, driving the pipeline to rotate;
s3, the motor 5 is controlled to operate to drive the screw rod 501 of the output end to rotate, the screw rod 501 rotates on the inner side of the inner threaded sleeve 502, the inner threaded sleeve 502 is driven to move downwards through threads, the inner threaded sleeve 502 moves downwards to drive the lifting plate 503 to press downwards, the lifting plate 503 presses downwards to drive the polishing plate 504 to move downwards, the polishing plate 504 is attached to the outer wall of the pipeline, the pipeline is polished by the polishing plate 504, two groups of polishing plates 504 are mounted on the device, after one section of pipeline is polished, the next section of pipeline is conveyed forwards through the limiting wheel 206, then the next section of pipeline is polished, meanwhile, the forward section of pipeline can be polished again by the polishing plate 504 in front, and the polishing quality of the device is improved;
s4, when one end of the pipeline is jacked to the movable rod 302, the movable rod 302 blocks the pipeline to prevent the pipeline from continuing to advance, the position where the pipeline needs to be cut is judged by the infrared sensor 207, then the adjusting motor 602 operates to drive the screw 601 at the output end to rotate, the screw 601 rotates to drive the lantern ring 702 at the outer side to move through threads, the lantern ring 702 drives the supporting rod 701 to move in the moving process, the supporting rod 701 supports the supporting plate 7 at the top to ensure that the supporting plate 7 is stable, the supporting plate 7 is convenient to fix the telescopic rod 703 at the bottom, the telescopic rod 703 extends to drive the fixing ring 704 at the bottom end to move downwards, the fixing ring 704 fixes the driving motor 705, so that the driving motor 705 can stably operate, the driving motor 705 operates to drive the cutting disc 706 to rotate, the cutting disc 706 descends to cut the pipeline, in the cutting process, the pipeline is driven to turn over by the laminating roller 808, make things convenient for cutting dish 706 to carry out comprehensive cutting to the pipeline, improve the work efficiency of device, after the cutting is accomplished, servo motor 301 control bull stick 303 rotates, and bull stick 303 drives the movable rod 302 perk in the outside for the pipeline can normally be transmitted away.
The working principle is as follows: firstly, a worker places a pipeline to be processed on the upper surface of the limiting wheel 206, then the motor 203 operates to drive the transmission rod 202 to rotate, the transmission rod 202 rotates to drive the limiting wheel 206 and the first transmission wheel 204 at the outer side to rotate, in the rotating process of the first transmission wheel 204, the transmission rods 202 of other groups are driven to rotate, so that the limiting wheels 206 of other groups rotate along with the transmission rod, the pipeline above the transmission rod is driven to move forwards, an infrared induction line is sent out through the infrared inductor 207, the infrared ray sent out by the infrared inductor 207 at one side is received and induced by the infrared inductor 207 at the other side, and therefore, no pipeline exists at the current position, when the pipeline moves between the infrared inductors 207, the infrared ray cannot normally pass through, the specific position of the pipeline is determined, the pipeline is accurately processed by the convenient device, after the pipeline moves to the designated position, the adjusting rod 8 extends to drive the movable plate 801 to move forwards, the movable plate 801 drives a limiting slide bar 802 to move on the inner wall of the supporting frame 4 in the moving process, the movement of the supporting frame 4 is limited through the limiting slide bar 802, so that the laminating rollers 808 are laminated on the outer wall of the pipeline, the upper and lower laminating rollers 808 are matched to form a clamping groove, the pipeline is limited and fixed, the middle pipeline is clamped through a clamping structure of the laminating rollers 808 of the assembling grooves on two sides, then the stepping motor 804 operates to drive a driving rod 805 of the output end to rotate, the driving rod 805 rotates to drive the laminating rollers 808 on the outer side and a second driving wheel 806 to rotate, the second driving wheel 806 rotates to drive another set of second driving wheel 806 to rotate through a second driving belt 807, the second driving wheel 806 drives the laminating rollers 808 to rotate, thereby the angle of the pipeline is turned over, the pipeline is driven to rotate, and meanwhile, the motor 5 is controlled to operate to drive a screw rod 501 of the output end to rotate, the screw rod 501 rotates on the inner side of the inner thread sleeve 502, the inner thread sleeve 502 is driven to move downwards through threads, the inner thread sleeve 502 moves downwards to drive the lifting plate 503 to press downwards, the lifting plate 503 presses downwards to drive the polishing plate 504 to move downwards, the polishing plate 504 is attached to the outer wall of the pipeline, the pipeline is polished by the polishing plate 504, two groups of polishing plates 504 are mounted on the device, after one section of pipeline is polished, the next section of pipeline is conveyed forwards through the limiting wheel 206, then the next section of pipeline is polished, meanwhile, the forward section of pipeline can be polished again by the polishing plate 504 in front, the polishing quality of the device is improved, when one end of the pipeline is pushed against the movable rod 302, the pipeline is prevented from continuing to advance, the position where the pipeline needs to be cut is judged through the infrared inductor 207, and then the motor 602 is adjusted to operate to drive the screw rod 601 at the output end to rotate, the screw 601 rotates to drive the outer lantern ring 702 to move through threads, the lantern ring 702 drives the support rod 701 to move in the moving process, the support rod 701 supports the support plate 7 at the top to ensure that the support plate 7 is stable, the support plate 7 is convenient to fix the telescopic rod 703 at the bottom, the telescopic rod 703 extends to drive the fixing ring 704 at the bottom to move downwards, the fixing ring 704 is fixed to the driving motor 705, so that the driving motor 705 can stably operate, the driving motor 705 operates to drive the cutting disc 706 to rotate, the cutting disc 706 descends to cut the pipeline, in the cutting process, the pipeline is driven to turn over by the laminating roller 808, so that the pipeline can be conveniently and comprehensively cut by the cutting disc 706, the working efficiency of the device is improved, after the cutting is finished, the servo motor 301 controls the rotating rod 303 to rotate, and the rotating rod 303 drives the movable rod 302 on the outer side to tilt, so that the pipeline can be normally conveyed out.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides a pipeline machining is with high-efficient cutting and grinding device with adjustable, includes bottom plate (1), its characterized in that: two groups of symmetrically arranged lifting rods (201) are mounted at the top of the bottom plate (1) through bolts, supporting tubes (2) are mounted at the tops of the lifting rods (201), and mounting seats (3) are mounted at the tops of the supporting tubes (2) through bolts;
the top of the bottom plate (1) is provided with a supporting frame (4) through a bolt, the supporting frame (4) is positioned on the outer side of the lifting rod (201), the top of the supporting frame (4) is provided with a control motor (5) in a penetrating mode, and the outer walls of the two sides of the supporting frame (4) are provided with adjusting rods (8) in a penetrating mode;
the top of bottom plate (1) is installed through the bolt and is supported shell (6), and supports the place ahead that shell (6) are located carriage (4), the inboard of supporting shell (6) is run through and is installed screw rod (601), spacing groove (603) have been seted up at the top of supporting shell (6), and the lantern ring (702) is installed in the outside of screw rod (601), and bracing piece (701) are installed at the top of lantern ring (702), and bracing piece (701) run through the inboard of spacing groove (603), backup pad (7) are installed at the top of bracing piece (701).
2. The adjustable efficient cutting and grinding device for pipeline machining according to claim 1, wherein: two sets of inboard runs through between stay tube (2) and installs transfer line (202), motor (203) are installed to the inboard of a set of stay tube (2), the output and transfer line (202) swing joint of motor (203), first drive wheel (204) are installed to the one end that motor (203) were kept away from in transfer line (202), first drive wheel (204) are located the inboard of another group's stay tube (2), the outside cover of the first drive wheel of multiunit (204) has first drive belt (205), spacing wheel (206) are installed in the outside of transfer line (202), spacing wheel (206) are located two sets of stay tube (2) intermediate position, infrared inductor (207) of multiunit neatly arranged are installed at the top of stay tube (2).
3. The adjustable efficient cutting and grinding device for pipeline machining according to claim 1, wherein: the inboard movable mounting of mount pad (3) has bull stick (303), and servo motor (301) are installed to one side of mount pad (3), and the output and the bull stick (303) of servo motor (301) are connected, and movable rod (302) are installed in the outside of bull stick (303).
4. The adjustable efficient cutting and grinding device for pipeline machining according to claim 1, wherein: the utility model discloses a supporting frame, including the bracing frame, have control motor (5) output to install hob (501), inner thread sleeve pipe (502) is installed in the outside of hob (501), lifter plate (503) is installed to the bottom of inner thread sleeve pipe (502), sanding plate (504) are installed to the bottom of lifter plate (503), guide slide bar (505) are installed at the top of lifter plate (503), guide slide bar (505) are located the both sides of inner thread sleeve pipe (502), guide slide bar (505) run through the roof of carriage (4).
5. The adjustable efficient cutting and grinding device for pipeline machining according to claim 1, wherein: an adjusting motor (602) is installed at one end of the screw rod (601), and the adjusting motor (602) is installed at the top of the bottom plate (1) through a bolt.
6. The adjustable efficient cutting and grinding device for pipeline machining according to claim 1, wherein: the telescopic rod (703) is installed to the bottom of backup pad (7), solid fixed ring (704) is installed to the bottom of telescopic rod (703), driving motor (705) are installed to the inboard of solid fixed ring (704), and cutting disc (706) are installed to driving motor's (705) output.
7. The adjustable efficient cutting and grinding device for pipeline machining according to claim 1, wherein: the output end of the adjusting rod (8) is provided with a movable plate (801), one surface of the movable plate (801) close to the adjusting rod (8) is provided with a limiting slide bar (802), the limiting slide bar (802) movably penetrates through the outer walls of the two sides of the supporting frame (4), one surface of the movable plate (801) far away from the adjusting rod (8) is symmetrically provided with four groups of supporting seats (803), the inner sides of the two groups of mutually symmetrical supporting seats (803) are provided with driving rods (805) in a penetrating manner, wherein step motor (804) are installed to the one end of actuating lever (805), and step motor (804) are fixed in one side of supporting seat (803), and second drive wheel (806) are all installed to the other end of two sets of actuating levers (805), and the outside cover of two sets of second drive wheel (806) has second drive belt (807), and the outside of two sets of actuating levers (805) is equal fixed mounting has laminating roller (808), and laminating roller (808) are located supporting seat (803) intermediate position.
8. The adjustable efficient cutting and grinding device for pipeline processing according to any one of claims 1-7, wherein the working steps of the device are as follows:
s1, firstly, a worker places the pipeline to be processed on the upper surface of the limiting wheel (206), then the motor (203) operates to drive the transmission rod (202) to rotate, the transmission rod (202) rotates to drive the limiting wheel (206) at the outer side and the first transmission wheel (204) to rotate, in the process of rotating the first driving wheel (204), the driving rods (202) of other groups are driven to rotate, so that the other groups of limiting wheels (206) rotate to drive the pipeline above to move forwards, infrared ray is emitted through the infrared ray sensor (207), the infrared ray emitted by the infrared ray sensor (207) at one side is received and sensed by the infrared ray sensor (207) at the other side, thereby indicating that there is no pipe in the current position, and when the pipe moves between the infrared sensors (207), the infrared rays cannot normally penetrate through the pipeline, so that the specific position of the pipeline is determined, and the pipeline is conveniently and accurately processed by the device;
s2, after the pipeline moves to a specified position, the adjusting rod (8) extends to drive the movable plate (801) to move forward, the movable plate (801) drives the limiting slide rod (802) to move on the inner wall of the supporting frame (4) in the moving process, the supporting frame (4) is limited by the limiting slide rod (802), so that the attaching rollers (808) are attached to the outer wall of the pipeline, the upper attaching roller and the lower attaching roller (808) are matched to form a clamping groove, the pipeline is limited and fixed, the middle pipeline is clamped by the clamping structure of the attaching rollers (808) assembled in the grooves on two sides, then the stepping motor (804) operates to drive the driving rod (805) of the output end to rotate, the driving rod (805) rotates to drive the attaching rollers (808) on the outer side and the second driving wheel (806) to rotate correspondingly, the second driving wheel (806) rotates to drive the other set of second driving wheel (806) through the second driving belt (807), the second driving wheel (806) drives the laminating roller (808) to rotate, so that the angle of the pipeline is turned over, and the pipeline is driven to rotate;
s3, a motor (5) is controlled to operate to drive a screw rod (501) at an output end to rotate, the screw rod (501) rotates on the inner side of an inner threaded sleeve (502), the inner threaded sleeve (502) is driven to move downwards through threads, the inner threaded sleeve (502) moves downwards to drive a lifting plate (503) to press downwards, the lifting plate (503) presses downwards to drive a polishing plate (504) to move downwards, the polishing plate (504) is attached to the outer wall of a pipeline, the pipeline is polished by the polishing plate (504), two groups of polishing plates (504) are mounted on the device, after one section of pipeline is polished, the next section of pipeline is conveyed forwards through a limiting wheel (206), then the next section of pipeline is polished, and meanwhile, the forward section of pipeline can be polished again by the polishing plate (504) in the front direction, so that the polishing quality of the device is improved;
s4, when one end of the pipeline is jacked to the movable rod (302), the movable rod (302) blocks the pipeline to prevent the pipeline from going forward continuously, the position where the pipeline needs to be cut is judged by the infrared sensor (207), then the motor (602) is adjusted to operate to drive the screw rod (601) at the output end to rotate, the screw rod (601) rotates to drive the lantern ring (702) at the outer side to move through threads, the supporting rod (701) is driven to move in the moving process of the lantern ring (702), the supporting rod (701) supports the supporting plate (7) at the top to ensure that the supporting plate (7) is stable, the supporting plate (7) is convenient to fix the telescopic rod (703) at the bottom, the telescopic rod (703) extends to drive the fixing ring (704) at the bottom to move downwards, the fixing ring (704) fixes the driving motor (705), so that the driving motor (705) can stably operate, and the driving motor (705) operates to drive the cutting disc (706) to rotate, cutting dish (706) decline cuts the pipeline, and at the in-process of cutting, drives the pipeline through laminating roller (808) and overturns, makes things convenient for cutting dish (706) to carry out comprehensive cutting to the pipeline, improves the work efficiency of device, and after the cutting was accomplished, servo motor (301) control bull stick (303) rotated, and bull stick (302) perk in bull stick (303) drive the outside for the pipeline can normally be transmitted away.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111088958.7A CN113752036A (en) | 2021-09-16 | 2021-09-16 | Adjustable efficient cutting and polishing device for pipeline machining |
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| CN202111088958.7A CN113752036A (en) | 2021-09-16 | 2021-09-16 | Adjustable efficient cutting and polishing device for pipeline machining |
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| CN113752036A true CN113752036A (en) | 2021-12-07 |
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| CN202111088958.7A Pending CN113752036A (en) | 2021-09-16 | 2021-09-16 | Adjustable efficient cutting and polishing device for pipeline machining |
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| CN114161157A (en) * | 2021-12-17 | 2022-03-11 | 江苏优特莫森机械有限公司 | Machining equipment for slurry manifold pipeline for petroleum drilling and production and using method |
| CN114161280A (en) * | 2022-01-10 | 2022-03-11 | 海安县巨力磁材有限责任公司 | Novel moulding of micro motor magnetic ring magnetic shoe device |
| CN114425695A (en) * | 2021-12-14 | 2022-05-03 | 临海伟星新型建材有限公司 | Online grooving equipment for pipeline and using method thereof |
| CN114786373A (en) * | 2022-03-11 | 2022-07-22 | 江苏康诺尔远红外设备有限公司 | Intelligent manufacturing household hidden control equipment based on human body infrared sensor |
| CN114799904A (en) * | 2022-04-13 | 2022-07-29 | 徐州腾鸿建设工程有限公司 | End processing device and method for steel structure for building |
| CN117182401A (en) * | 2023-11-02 | 2023-12-08 | 深圳市畅盛精密模具有限公司 | Pipe welding forming die |
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Application publication date: 20211207 |