CN113745942A - Automatic assembly and detection integrated machine for connector - Google Patents
Automatic assembly and detection integrated machine for connector Download PDFInfo
- Publication number
- CN113745942A CN113745942A CN202111162600.4A CN202111162600A CN113745942A CN 113745942 A CN113745942 A CN 113745942A CN 202111162600 A CN202111162600 A CN 202111162600A CN 113745942 A CN113745942 A CN 113745942A
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- assembly
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- frame
- station
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- 238000001514 detection method Methods 0.000 title claims abstract description 64
- 238000003825 pressing Methods 0.000 claims abstract description 41
- 238000004806 packaging method and process Methods 0.000 claims abstract description 36
- 230000002950 deficient Effects 0.000 claims abstract description 34
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 238000007689 inspection Methods 0.000 claims abstract description 7
- 238000012856 packing Methods 0.000 claims abstract description 7
- 238000012546 transfer Methods 0.000 claims description 48
- 239000000463 material Substances 0.000 claims description 41
- 239000003292 glue Substances 0.000 claims description 27
- 238000005452 bending Methods 0.000 claims description 23
- 238000005520 cutting process Methods 0.000 claims description 22
- 230000007306 turnover Effects 0.000 claims description 22
- 239000000872 buffer Substances 0.000 claims description 19
- 238000003780 insertion Methods 0.000 claims description 18
- 230000037431 insertion Effects 0.000 claims description 18
- 239000002699 waste material Substances 0.000 claims description 16
- 238000001179 sorption measurement Methods 0.000 claims description 14
- 238000005096 rolling process Methods 0.000 claims description 6
- 238000006243 chemical reaction Methods 0.000 claims description 5
- 230000009471 action Effects 0.000 claims description 4
- 230000008901 benefit Effects 0.000 abstract description 7
- 238000004026 adhesive bonding Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- 239000007853 buffer solution Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/20—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/005—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for making dustproof, splashproof, drip-proof, waterproof, or flameproof connection, coupling, or casing
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Electrical Connectors (AREA)
Abstract
The invention discloses an automatic assembly and detection integrated machine of a connector, which is characterized by comprising the following components: the automatic detection and packaging device comprises a rack, wherein connector assembling equipment and automatic detection and packaging equipment are arranged on the rack; the connector assembling equipment outputs the rubber core through the rubber core conveying assembly, the four groups of terminal assembling mechanisms are used for respectively assembling the upper terminals on the jacks on the upper row of odd numbers, the upper row of even numbers, the lower row of odd numbers and the lower row of even numbers of the rubber core, and the terminals inserted into the rubber core are pressed through the terminal pressing assembly, so that the reliability between the terminals and the connector is ensured, and the defective connector is removed through the defective product removing assembly, so that the automatic assembling of the connector can be realized; connector automated inspection and equipment for packing can be automatic go on the detection of connector, go defective products and packing, have efficient advantage.
Description
Technical Field
The invention relates to automatic assembly equipment of a connector, in particular to an automatic assembly and detection integrated machine of the connector.
Background
The connector usually contains the terminal that the gluey core that adopts insulating material to make and the support that adopts conducting material, during production, processes out gluey core and terminal respectively earlier, then assembles together, need detect and pack at last, and the degree of automation and the inefficiency of current terminal and gluey core equipment need a large amount of manual works to assist.
Disclosure of Invention
In the prior art, a great deal of manual assistance is needed for assembling the connector, and the degree of automation and the efficiency are low.
The technical scheme adopted by the invention for solving the technical problems is as follows: automatic assembly of connector detects all-in-one, its characterized in that includes: the connector assembling device is used for assembling the terminal onto the rubber core, and the automatic detecting and packaging device is used for detecting and packaging the connector;
the connector assembling apparatus includes: the rubber core conveying assembly is used for conveying rubber cores, a rubber core switching station, a rubber core assembling station and a waste material belt cutting station are sequentially arranged on the rack along the conveying direction of the rubber cores, a material belt conveying assembly used for conveying a material belt with terminals is arranged on the rack, a pin bending assembly, a material belt cutting assembly and a terminal inserting assembly are sequentially arranged on the rack along the conveying direction of the material belt, the terminal inserting assembly is located on the rubber core assembling station and used for assembling the terminals on the material belt onto the rubber cores conveyed by the rubber core conveying assembly, and the waste material belt cutting assembly is arranged on the rack and located on the waste material belt cutting station;
the connector automated inspection and packaging apparatus includes: a connector overturning station, a first detection station, a second detection station, a third detection station, a defective product removing station, a clamping cover assembling station and a connector packaging station are sequentially arranged along the conveying direction of the connector, a connector turnover device is arranged on the machine frame and at the connector turnover station, detection devices for detecting the connectors are respectively arranged on the machine frame and at the first detection station, the second detection station and the third detection station, a defective product removing device is arranged on the machine frame and at the defective product removing station, a clamping cover assembling device is arranged on the machine frame and at the clamping cover assembling station, a connector packaging device is arranged on the machine frame and at the connector packaging station, the rack is also provided with a connector transfer device which is used for enabling the connector to sequentially pass through a connector overturning station, a first detection station, a second detection station, a third detection station, a defective product removing station, a clamping cover assembling station and a connector packaging station.
The invention has the beneficial effects that:
1. the connector assembling equipment outputs the rubber core through the rubber core conveying assembly, assembles the jacks on the upper row of odd numbers, the upper row of even numbers, the lower row of odd numbers and the lower row of even numbers of the rubber core with the upper terminals through the four groups of terminal assembling mechanisms, presses the terminals inserted into the rubber core through the terminal pressing assembly to ensure the reliability between the terminals and the connector, removes defective connectors through the defective product removing assembly, can realize the automatic assembly of the connector, and has the advantages of high automation degree and high working efficiency.
2. According to the automatic detection and packaging equipment for the connector, the connector in a horizontal state is turned to be in a vertical state through the connector turning device, the connector is detected through the detection device, the detected defective product is removed through the defective product removing device, the clamping cover is assembled on the connector through the clamping cover assembling device, the connector is packaged through the connector packaging device, the connector can be automatically detected, defective products are removed, and the connector is packaged, so that the automatic detection and packaging equipment has the advantage of high efficiency.
The invention will be further described with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a schematic structural diagram of an automatic assembly and detection integrated machine for a connector according to the present invention;
FIG. 2 is a schematic top view of the connector assembly apparatus (hidden portion of the housing) of the present invention;
FIG. 3 is a partial schematic view of the connector assembly apparatus of the present invention;
FIG. 4 is an enlarged view of portion A labeled in FIG. 3;
fig. 5 is a schematic structural diagram of the assembled material tape conveying assembly, pin bending assembly, material tape cutting assembly, terminal inserting assembly and waste material tape cutting assembly of the present invention;
fig. 6 is a schematic structural view of the pin bending assembly, the material strip cutting assembly and the assembled structure of the invention;
fig. 7 is a schematic structural view of a terminal insertion assembly of the present invention;
FIG. 8 is an enlarged view of portion B labeled in FIG. 6;
FIG. 9 is an enlarged view of portion C labeled in FIG. 7;
FIG. 10 is a schematic view of the construction of the glue core delivery assembly of the present invention;
FIG. 11 is an enlarged view of portion D labeled in FIG. 10;
FIG. 12 is a schematic view of the reject assembly of the present invention;
fig. 13 is a schematic structural view of a terminal press-fit assembly of the present invention;
FIG. 14 is a schematic top view of the automated inspection and packaging apparatus of the present invention;
FIG. 15 is a schematic view of the connector turnover device according to the present invention;
FIG. 16 is a schematic view of the construction of the connector transfer device of the present invention;
FIG. 17 is a schematic view showing the construction of the clamping cover assembling apparatus according to the present invention;
fig. 18 is an enlarged view of a portion E marked in fig. 17;
FIG. 19 is a schematic view of the construction of the connector packing device of the present invention;
FIG. 20 is a schematic top view of the connector packaging apparatus of the present invention;
FIG. 21 is a schematic view of the connector packaging apparatus of the present invention with the carrier tape loading assembly and the carrier tape take-up assembly concealed;
fig. 22 is a partial structural view of the assembled rubber core and terminal of the present invention.
Fig. 23 is a schematic view showing a structure in which a connector of the present invention is mounted on a carrier tape.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
As shown in fig. 1, the automatic assembly and detection all-in-one machine for connector of the present embodiment includes: the frame 1 is provided with a connector assembling device 2 for assembling the terminal 1021 on the rubber core 101 and an automatic detecting and packaging device 3 for detecting and packaging the connector 800 on the frame 1. Now, the details of the "connector assembling apparatus" and the "automatic detecting and packing apparatus" will be described separately.
Connector assembling apparatus
As shown in fig. 22, the connector assembly apparatus of the present invention is used to assemble the strip of material 102 with the terminals 1021 on the strip of material 102 onto the core 101, and the waste strip needs to be removed from the connector after assembly.
As shown in fig. 1 to 13, the connector assembling apparatus of the present embodiment, the connector assembling apparatus 2 includes: a frame 1, a rubber core conveying assembly 21 for conveying the rubber core 101 is arranged on the frame 1, a first terminal assembling station 201, a second terminal assembling station 202, a first terminal pressing station 203, a third terminal assembling station 204 and a fourth terminal assembling station 205 are sequentially arranged on the frame 1 along the conveying direction of the rubber core 101, the first terminal assembling station 201, the second terminal assembling station 202, the third terminal assembling station 204 and the fourth terminal assembling station 205 are respectively provided with a terminal assembling mechanism 200 for assembling the terminal 1021 on the rubber core 101, the first terminal laminating station 203 and the second terminal laminating station 207 are provided with a terminal laminating component 28 for laminating the terminal 1021 inserted into the rubber core 101, and the defective product removing station 206 is provided with a defective product removing component 29 for removing an unqualified connector. The connector assembling equipment outputs the rubber core through the rubber core conveying assembly, assembles the jacks on the upper row of odd numbers, the upper row of even numbers, the lower row of odd numbers and the lower row of even numbers of the rubber core with the upper terminals through the four groups of terminal assembling mechanisms, presses the terminals inserted into the rubber core through the terminal pressing assembly to ensure the reliability between the terminals and the connector, removes defective connectors through the defective product removing assembly, can realize the automatic assembly of the connector, and has the advantages of high automation degree and high working efficiency.
The core conveying assembly is used for conveying the cores 101 and positioning the cores 101, as shown in fig. 11 and 12, the core conveying assembly 21 includes a first core guide slot 211 arranged on the frame 1, the first core guide slot 211 is connected with the core automatic feeding assembly 27, the core automatic feeding assembly 27 can adopt a vibrating feeding tray, the frame 1 is provided with a second core guide slot 212 for guiding the cores 101, the first core guide slot 211 and the second core guide slot 212 are arranged in a staggered manner, the tail end of the first core guide slot 211 and the front end of the second core guide slot 212 are provided with a core switching mechanism 213 for transferring the cores 101 from the first core guide slot 211 to the second core guide slot 212, and the bottom of the second core guide slot 212 is provided with a core driving mechanism 214. In this embodiment, the first rubber core guide groove 211 is connected to the rubber core automatic feeding assembly 27, so that the first rubber core guide groove 211 is only used for guiding the rubber core, and does not position the rubber core; the second gluey core guide slot 212 is used for carrying out accurate location to gluing the core, will glue the core simultaneously and remove to gluing core assembly station through gluing core actuating mechanism 214 and make the terminal assemble to gluing on the core.
As shown in fig. 10 and 11, in the present embodiment, the core switching mechanism is used to transfer the core 101 from the first core guide slot 211 to the second core guide slot 212, the core switching mechanism 213 includes a switching seat 2131 slidably connected to the frame 1, the switching seat 2131 is located between the first core guide slot 211 and the second core guide slot 212, the switching seat 2131 is provided with a switching groove 2130 into which the core 101 enters, and the frame 1 is provided with a driver H2132 for driving the switching seat 2131 to operate so as to butt the switching groove 2130 against the first core guide slot 211 or butt the switching groove 2130 against the second core guide slot 212.
In this embodiment, the core driving mechanism 214 includes a driving block 2141 slidably connected to the bottom of the second core guide slot 212, the driving block 2141 is provided with a moving block 2142 protruding upward, the moving block 2142 is provided with a driving surface 21421 and a guiding inclined surface 21422, the driving surface 21421 is used for driving the core 101 to move along the second core guide slot 212, the lower end of the guiding inclined surface 21422 is flush with the bottom surface of the second core guide slot 212, and the frame 1 is further provided with a driver a2143 for driving the core 101 to move one by one along the second core guide slot 212 by reciprocating motion of the driving block 2141. The cores are transferred one by one within the second core guide groove 212 to a core assembling station by the reciprocating motion of the driving block 2141 so that the terminals are assembled to the cores.
The terminal assembling mechanism 200 comprises a material belt conveying assembly 22 arranged on the frame 1 and used for conveying a material belt 102 with terminals 1021, wherein a pin bending assembly 23, a material belt cutting assembly 24, a terminal inserting assembly 25 and a waste material belt cutting assembly 26 are sequentially arranged on the frame 1 along the conveying direction of the material belt 102, and the terminal inserting assembly 25 is used for assembling the terminals 1021 on the material belt 102 onto a rubber core 101 conveyed by the rubber core conveying assembly 21.
The tape conveying assembly 22 includes a tape conveying guide 221 disposed on the frame 1, a motor a222 is disposed on the frame 1, a driving disc 223 for driving the tape 102 to move along the tape conveying guide 221 is disposed on a rotating shaft of the motor a222, and a protruding tooth 2231 capable of being inserted into a positioning hole 1022 on the tape 102 is disposed on the driving disc 223.
In this embodiment, the pin bending assembly 23 is used for bending the pins flush with the tape, the pin bending assembly 23 includes a bending base 231 aligned with the tape conveying guide rail 221, a bending seat 232 is slidably connected to the frame 1, a driver B233 for driving the bending seat 232 to move is disposed on the frame 1, and a plurality of bending pins 234 for bending the pins 10211 on the terminal 1021 are disposed on the bending seat 232. The driver B drives the bending needle driven by the bending seat 232 to move downwards to bend the pin.
In this embodiment, in order to insert the terminal (including the waste tape at this time) into the adhesive core, the tape entering the terminal insertion assembly needs to be cut, the tape cutting assembly 24 includes a cutting base 241, a pressing rod 242 and a driver C243, the cutting base 241 is slidably connected to the frame 1, a V-shaped cutting groove 2410 is formed on the cutting base 241, the tape 102 enters from a large end of the cutting groove 2410 and exits from a small end, a middle portion of the pressing rod 242 is pivotally connected to the frame 1, one end of the pressing rod 242 contacts with an upper end of the cutting base 241, the driver C243 is disposed on the frame 1, and a moving end of the driver C243 contacts with the other end of the pressing rod 242 to press the cutting base 241 on the frame 1. The tape 102 enters the small end of the cut-off groove 2410 and then is cut off by being engaged with the terminal insertion assembly.
The terminal insertion assembly 25 includes an insertion seat 251 slidably connected to the frame 1, a driver D252 for driving the insertion seat 251 to move is disposed on the frame 1, a material tape cushion seat 253 is disposed on the insertion seat 251, a jack is disposed on the material tape cushion seat 253, a material tape positioning assembly 254 for positioning the material tape 102 on the material tape cushion seat 253 is disposed on the insertion seat 251, the material tape positioning assembly 254 includes a material tape positioning seat 2541 slidably connected to the insertion seat 251, a pin 2542 capable of passing through a positioning hole 1022 on the material tape 102 and being inserted into the jack is disposed on the material tape positioning seat 2541, and a driver E2543 for driving the material tape positioning seat 2541 and the pin 2542 to move is disposed on the insertion seat 251. In use, the terminal inserting assembly 25 first positions the tape on the tape pad 253 by the tape positioning assembly 254, and then inserts the terminal into the core by the driver D252 driving the inserting seat 251. The material belt positioning assembly 254 has both ensured the accuracy of material belt location and guaranteed the stability to the material belt centre gripping simultaneously through material belt positioning seat 2541 and contact pin 2542 combined action.
In order to make the glue core in the correct position before the terminal is inserted into the glue core, a positioning and centering assembly 255 for positioning and centering the glue core 101 conveyed on the second glue core guide groove 212 is further provided on the frame 1. The positioning centering assembly 255 comprises a centering frame 2551 slidably connected to the frame 1, two centering blocks 2552 are arranged at the front end of the centering frame 2551, a guide surface is arranged on the inner side of the front end of each centering block 2552, and a driver F2553 for driving the centering frame 2551 to move is further arranged on the frame 1. The centering frame is driven by the driver F to act so as to center the rubber core.
As shown in fig. 3 and 4, the waste tape cutting assembly 26 includes a breaking block 261 slidably connected to the second core guide groove 212, the breaking block 261 includes a first breaking portion 2611 and a second breaking portion 2612, the first breaking portion 2611 and the second breaking portion 2612 are disposed opposite to each other so that the waste tape 102 can enter between the first breaking portion 2611 and the second breaking portion 2612, and the housing 1 is provided with a driver G2613 for driving the breaking block 261 to move so as to break the waste tape 102 from the connector 800. Because there is the incision between waste material area and the terminal, consequently can get rid of waste material area from the terminal through buckling waste material area.
As shown in fig. 12, the defective product removing assembly 29 is configured to remove a defective product conveyed on the second glue core guide groove 212, the defective product removing assembly 29 includes a material removing seat 291 slidably connected to the frame 1, a material removing groove 292 configured to accommodate the glue core 101 is disposed on the material removing seat 291, the material removing groove 292 is located right above the second glue core guide groove 212, and a driver S293 configured to drive the material removing seat 291 to move and further stagger the material removing groove 292 and the second glue core guide groove 212 so that the glue core 101 freely falls from the material removing groove 292 is disposed on the frame 1.
As shown in fig. 13, the terminal pressing assembly 28 presses the terminal inserted into the rubber core to ensure the reliability between the terminal and the connector, the terminal pressing assembly 28 includes a pressing seat 281 slidably connected to the rack 1, the pressing seat 281 is provided with pressing teeth 282, and the rack 1 is provided with a driver T283 for driving the pressing seat 281 to move so that the pressing teeth 282 press the terminal 1021 in the rubber core 101.
(II) automatic detection and packaging equipment
As shown in fig. 14 to 21, the automatic detecting and packaging apparatus 3 of the present embodiment includes: a rack 1, wherein the rack 1 is sequentially provided with a connector turnover station 301, a first detection station 302, a second detection station 303, a third detection station 304, a defective product removal station 305, a clamping cover assembly station 306 and a connector packaging station 307 along a conveying direction of a connector 800, the rack 1 is provided with a connector turnover device 32 at the connector turnover station 301, the rack 1 is provided with a detection device 33 for detecting the connector 800 at the first detection station 302, the second detection station 303 and the third detection station 304, the rack 1 is provided with a defective product removal device 34 at the defective product removal station 305, the rack 1 is provided with a clamping cover assembly device 35 at the clamping cover assembly station 306, the rack 1 is provided with a connector packaging device 36 at the connector packaging station 307, and the rack 1 is further provided with a connector turnover station 301, a connector package device 36 for allowing the connector 800 to sequentially pass through the connector turnover station 301, A first inspection station 302, a second inspection station 303, a third inspection station 304, a defective product removal station 305, a grip cap assembly station 306, and a connector transfer device 37 of a connector packing station 307. According to the automatic detection and packaging equipment for the connector, the connector in a horizontal state is turned to be in a vertical state through the connector turning device, the connector is detected through the detection device, the detected defective product is removed through the defective product removing device, the clamping cover is assembled on the connector through the clamping cover assembling device, the connector is packaged through the connector packaging device, the connector can be automatically detected, defective products are removed, and the connector is packaged, so that the automatic detection and packaging equipment has the advantage of high efficiency.
As shown in fig. 15, the connector turnover device is configured to turn over a connector in a horizontal state to a vertical state, the connector turnover device 32 includes a third guide slot 321 and a fourth guide slot 322, which are disposed on the rack 1 and are used for guiding the connector 800, the rack 1 is slidably connected with a buffer base 323, a buffer slot 324 is disposed on the buffer base 323 and is butted with the third guide slot 321, the rack 1 is provided with a driver I325 for driving the buffer base 323 to move and further staggering the buffer slot 324 and the third guide slot 321 to prevent the subsequently conveyed connector 800 from entering the buffer slot 324, the rack 1 is further provided with a position detection sensor 326 for detecting whether the connector 800 completely enters the buffer slot 324, the rack 1 is provided with a turnover base 327 and a driver J328 for driving the turnover base 327 to turn over, the turnover base 327 is provided with a transition slot 3271 which can be butted with the buffer slot 324 or the fourth guide slot 322, the rack is provided with a first connector transfer slot 3271 for driving the connector 800 to move from the buffer slot 324 to the transition slot 3271 In the module 3203, a positioning module a329 for positioning the connector 800 is provided at a tail portion of the fourth guide groove 322, a second connector transfer module 3201 for moving the connector 800 from the transfer groove 3271 to a position contacting the positioning module a329 is provided on the rack 1, and a connector centering module 3202 for centering the connector 800 is provided at a tail portion of the fourth guide groove 322 of the rack 1. The connector is fed through the third guide groove 321 and enters the third guide groove 321, then the driver I325 drives the buffer seat 323 to act so as to make the buffer groove 324 and the third guide groove 321 staggered to prevent the subsequently conveyed connector 800 from entering the buffer groove 324, then the first connector transfer assembly 3203 drives the connector 800 to move from the buffer groove 324 to the conversion groove 3271, the driver J328 drives the turnover seat 327 to turn over so as to make the conversion groove 3271 and the fourth guide groove 322 butt, and finally, the second connector transfer assembly 3201 moves the connector 800 from the conversion groove 3271 to a position contacting with the positioning assembly a 329.
In this embodiment, the second connector transfer unit 3201 includes a transfer base 32011 slidably connected to the frame 1, a driver R32012 for driving the transfer base 32011 to operate is provided on the frame 1, a transfer rack 32013 is slidably connected to the transfer base 32011, two transfer blocks 32014 are provided at the tip of the transfer rack 32013, and a driver K32015 for driving the transfer rack 32013 to operate is further provided on the frame 1.
In this embodiment, the connector centering assembly 3202 is used for centering the connector, the connector centering assembly 3202 includes a clamping jaw cylinder 32021 disposed on the frame 1, centering positioning blocks 32022 are respectively disposed on two clamping arms of the clamping jaw cylinder 32021, and the connector 800 is located between the centering positioning blocks 32023.
The defective product removing device 34 is used for removing a defective product, the defective product removing device 34 includes a receiving frame 341 slidably connected to the frame 1, two receiving blocks 342 are provided on the receiving frame 341, positioning grooves 343 for positioning the connector 800 are provided on the two receiving blocks 342, and a driver L344 for driving the receiving frame 341 to extend or retract is further provided on the frame 1.
As shown in fig. 17 and 18, the clamping cover assembling device 35 includes a clamping cover feeding assembly 351, a clamping cover positioning seat 352, a clamping cover pushing assembly 353 and a clamping cover transferring assembly 354, the clamping cover feeding assembly 351 is disposed on the frame 1 and is used for outputting the clamping cover 103, a guide groove 3520 abutting against an outlet end of the clamping cover feeding assembly 351 is disposed on the clamping cover positioning seat 352, a clamping cover positioning block 3521 is disposed at a tail end of the guide groove 3520, a detection sensor 3522 for detecting whether the clamping cover 103 is normally in place is disposed on the clamping cover positioning block 3521, the clamping cover pushing assembly 353 includes a pushing rod 3531 slidably connected to the frame 1, the pushing rod 3531 penetrates through the clamping cover positioning seat 352 and can push the clamping cover 103 out of the guide groove 3520, and a driver M3532 for driving the pushing rod 3531 to operate is disposed on the frame 1.
The clamping cover assembling device automatically loads the clamping cover through the clamping cover loading assembly firstly, then positions the clamping cover at the tail end of the guide groove through the clamping cover positioning block, then detects whether the clamping cover normally targets in place through the detection sensor, and finally pushes the clamping cover to move and carry the assembling assembly through the ejector rod of the clamping cover pushing assembly, so that the automatic assembling of the clamping cover is realized, and the clamping cover assembling device has the advantages of simple structure and high working efficiency.
In this embodiment, the clamping cover transferring and assembling assembly 354 includes a horizontal sliding seat 3541 slidably connected to the frame 1 along the horizontal direction, a driver N3542 for driving the horizontal sliding seat 3541 to move is disposed on the frame 1, a vertical sliding seat 3543 is slidably connected to the horizontal sliding seat 3541 along the vertical direction, a driver O3544 for driving the vertical sliding seat 3543 to move is disposed on the horizontal sliding seat 3541, and an adsorption rod 3545 for adsorbing the clamping cover 103 is disposed on the vertical sliding seat 3543. The driver N can drive the adsorption rod to move horizontally, and the horizontal movement of the adsorption rod is used for moving the clamping cover from the guide groove to the position right above the connector; the adsorption rod can be driven to move along the vertical direction through the driver O, and the vertical direction movement of the adsorption rod is used for moving the clamping cover out of the guide groove upwards or pressing the clamping cover downwards onto the connector.
As shown in fig. 19, 20 and 21, the connector packing device 36 includes a carrier tape feeding assembly 361, a carrier tape transport assembly 362 and a carrier tape rolling assembly 363, the carrier tape transport assembly 362 is provided with a connector feeding station 301, a connector detection station 302, a pressing station 303 and a carrier tape driving station 304 in sequence along a transport direction of the carrier tape 600, the carrier tape transport assembly 362 includes a first guide frame 3621 and a second guide frame 3622 provided on the frame 1, the carrier tape 600 is slidably connected between the first guide frame 3621 and the second guide frame 3622, the connector detection station 302 is provided with a connector position detection assembly 3623 for detecting whether the connector 800 is on the carrier tape 600, the pressing station 303 is provided with a connector pressing assembly 3624 for pressing the connector 800 on the carrier tape 600, the connector pressing assembly 3624 includes a pressing base 36241 slidably connected to the first guide frame 3621 and the second guide frame 3622, and a roller 36241 is provided for rolling the carrier tape 600 transported on the first guide frame 3621 and the second guide frame 3622 36242, a press arm 36243 is arranged at the upper end of the press seat 36241 for driving the press seat 36241 to move; the carrier tape driving station 304 is provided with a carrier tape driving device 3625 for driving the carrier tape 600, the connector packaging device outputs the carrier tape through the carrier tape feeding component, the connectors transferred to the carrier tape are detected and pressed through the carrier tape conveying component, the carrier tape is communicated with the connectors to be wound through the carrier tape winding component, automatic packaging of the connectors is achieved, and the packaging mode is particularly suitable for subsequent automatic assembly and welding of the connectors.
In this embodiment, the second guiding frame 3622 is fixedly connected to the frame 1, the first guiding frame 3621 is slidably connected to the frame 1, a sliding assembly 3626 is disposed between the first guiding frame 3621 and the frame 1, the sliding assembly 3626 includes a sliding rail 36261 and a sliding seat 36262, the sliding rail 36261 is disposed on the frame 1, the sliding seat 36262 is slidably connected to the sliding rail 36261, and the first guiding frame 3621 is connected to the sliding seat 36262. With this design, carrier tapes of different widths can be fitted, improving the applicability of the connector packaging device of the present invention.
In this embodiment, the connector pressing assembly 3624 includes a pressing base 36241 slidably connected to the first guide frame 3621 and the second guide frame 3622, a roller 36242 for rolling the carrier tape 600 conveyed by the first guide frame 3621 and the second guide frame 3622 is disposed on the pressing base 36241, and a pressing arm 36243 for driving the pressing base 36241 to move is disposed at an upper end of the pressing base 36241. The pressing arm 36243 drives the pressing base 36241 to move so as to realize the upward movement or the downward pressing of the roller 36242, and further realize the rolling and releasing of the roller 36242 on the carrier tape.
In this embodiment, the carrier tape driving device 3625 includes a driving wheel 36251 rotatably connected to the frame 1, the driving wheel 36251 is provided with a driving protrusion 36252 for inserting into a through hole of the carrier tape 600, and the frame 1 is provided with a motor B36253 for driving the driving wheel 36251 to rotate.
The first guide frame 3621 and the second guide frame 3622 are provided with pinch rollers 36254 used in cooperation with the driving wheel 36251, and the pinch rollers are used for preventing the driving protrusions 36252 from falling off from the through holes in the carrier tape 600, so that the driving precision is improved.
As shown in fig. 16, the connector transfer device 37 includes a horizontal transfer seat 371 slidably connected to the frame 1 along the horizontal direction, a driver P372 for driving the horizontal transfer seat 371 to move is provided on the frame 1, a vertical transfer seat 373 slidably connected to the horizontal transfer seat 371 along the vertical direction, a driver Q374 for driving the vertical transfer seat 373 to move is provided on the horizontal transfer seat 371, a horizontal transfer rod 375 is provided on the vertical transfer seat 373, and six sets of adsorption assemblies 376 for adsorbing the connector 800 are provided on the horizontal transfer rod 375 at equal intervals. According to the connector transfer device, six groups of adsorption components for adsorbing the connectors are arranged on the horizontal transfer rod at equal intervals, the horizontal transfer rod is driven to move along the horizontal direction through the driver P, the horizontal transfer rod is driven to move along the vertical direction through the driver Q, the six groups of adsorption components can clamp the connectors to sequentially pass through the connector overturning station, the first detection station, the second detection station, the third detection station, the defective product removing station, the clamping cover assembling station and the connector packaging station, synchronous transfer can be achieved through the matching of the driver P and the driver Q, and the connector transfer device has the advantages of being simple in structure and low in cost.
In this embodiment, a rotating switching component 377 is disposed on the rack 1, the rotating switching component 377 includes a horizontal rotating base 3771 rotatably connected to the rack 1, two sets of connector positioning frames 3772 for positioning the connector 800 are disposed on the horizontal rotating base 3771, and a motor C3773 for driving the horizontal rotating base 3771 to rotate is further disposed on the rack 1. When the connector assembling device is used, the two groups of connector positioning frames 3772 can be used for assembling connectors alternately, and the assembling efficiency is improved.
Claims (10)
1. Automatic assembly of connector detects all-in-one, its characterized in that includes: the connector assembling device comprises a rack (1), wherein a connector assembling device (2) used for assembling a terminal (1021) on a rubber core (101) and an automatic detecting and packaging device (3) used for detecting and packaging a connector (800) are arranged on the rack (1);
the connector assembling apparatus (2) includes: a rubber core conveying component (21) for conveying the rubber core (101), wherein a rubber core switching station (201), a rubber core assembling station (202) and a waste material belt cutting station (203) are sequentially arranged on the frame (1) along the conveying direction of the rubber core (101), a material belt conveying component (22) for conveying a material belt (102) with terminals (1021) is arranged on the frame (1), the frame (1) is sequentially provided with a pin bending component (23), a material belt cutting component (24) and a terminal inserting component (25) along the conveying direction of the material belt (102), the terminal insertion assembly (25) is positioned at a rubber core assembly station (202) and used for assembling terminals (1021) on the material belt (102) to the rubber core (101) conveyed by the rubber core conveying assembly (21), a waste material belt cutting assembly (26) is arranged on the rack (1) and positioned at the waste material belt cutting station (203);
the automatic connector detection and packaging device (3) comprises: the connector overturning device is characterized in that a connector overturning station (301), a first detection station (302), a second detection station (303), a third detection station (304), a defective product removing station (305), a clamping cover assembling station (306) and a connector packaging station (307) are sequentially arranged along the conveying direction of a connector (800), a connector overturning device (32) is arranged on the frame (1) and is positioned on the connector overturning station (301), a defective product removing device (34) is arranged on the frame (1) and is positioned on the first detection station (302), the second detection station (303) and the third detection station (304) respectively, a clamping cover assembling device (35) is arranged on the frame (1) and is positioned on the defective product removing station (305), and a connector packaging device (36) is arranged on the frame (1) and is positioned on the clamping cover assembling station (306), the frame (1) on still be equipped with and be used for making connector (800) pass through connector upset station (301), first detection station (302), second detection station (303), third detection station (304), defective products remove station (305), centre gripping lid assembly station (306) and connector packing station (307) connector transfer device (37) in proper order.
2. The automatic assembly and detection integrated machine for the connector according to claim 1, wherein the glue core conveying assembly (21) comprises a first glue core guide groove (211) arranged on the frame (1), the first glue core guide groove (211) is connected with the automatic glue core feeding assembly (27), the frame (1) is provided with a second glue core guide groove (212) used for guiding the glue core (101), the first glue core guide groove (211) and the second glue core guide groove (212) are arranged in a staggered manner, a glue core switching mechanism (213) used for transferring the glue core (101) from the first glue core guide groove (211) to the second glue core guide groove (212) is arranged at the tail end of the first glue core guide groove (211) and the front end of the second glue core guide groove (212), and a glue core driving mechanism (214) is arranged at the bottom of the second glue core guide groove (212).
3. The automatic assembly and detection integrated machine of the connector according to claim 1, wherein the pin bending assembly (23) comprises a bending base (231), the frame (1) is slidably connected with a bending seat (232), the frame (1) is provided with a driver B (233) for driving the bending seat (232) to move, and the bending seat (232) is provided with a plurality of bending pins (234) for bending the pins (10211) on the terminal (1021).
4. The integrated machine for automatically assembling and detecting a connector as claimed in claim 1, wherein the terminal insertion assembly (25) comprises an insertion seat (251) slidably connected to the frame (1), the frame (1) is provided with a driver D (252) for driving the insertion seat (251) to operate, the insertion seat (251) is provided with a tape pad seat (253), the tape pad seat (253) is provided with a jack, the insertion seat (251) is provided with a tape positioning assembly (254) for positioning the tape (102) on the tape pad seat (253), the tape positioning assembly (254) comprises a tape positioning seat (2541) slidably connected to the insertion seat (251), the tape positioning seat (2541) is provided with a pin (2542) capable of passing through a positioning hole (1022) of the tape (102) and being inserted into the jack, the insertion seat (251) is provided with a driver E (2543) for driving the tape positioning seat (2541) and the pin (2542) to operate And the rack (1) is also provided with a positioning and centering assembly (255) for positioning and centering the rubber core (101) conveyed on the second rubber core guide groove (212).
5. The automated connector assembly and inspection machine as claimed in claim 1, wherein the scrap tape removal assembly (26) includes a breaking block (261) slidably connected to the second core guide slot (212), the breaking block (261) includes a first breaking portion (2611) and a second breaking portion (2612), the first breaking portion (2611) and the second breaking portion (2612) are disposed opposite to each other such that the scrap tape (102) can enter between the first breaking portion (2611) and the second breaking portion (2612), and the housing (1) is provided with a driver G (2613) for driving the breaking block (261) to operate to break the scrap tape (102) from the connector (800).
6. The automatic assembly and detection integrated machine for the connector according to claim 1, wherein the connector turnover device (32) comprises a third guide groove (321) and a fourth guide groove (322) which are arranged on the rack (1) and used for guiding the connector (800), the rack (1) is connected with a buffer seat (323) in a sliding manner, the buffer seat (323) is provided with a buffer groove (324) butted with the third guide groove (321), the rack (1) is provided with a driver I (325) for driving the buffer seat (323) to act so as to stagger the buffer groove (324) and the third guide groove (321) to prevent the subsequently conveyed connector (800) from entering the buffer groove (324), the rack (1) is further provided with a position detection sensor (326) for detecting whether the connector (800) completely enters the buffer groove (324), the rack (1) is provided with a turnover seat (327) and a driver J (328) for driving the turnover seat (327) to turn over, the turnover seat (327) is provided with a conversion groove (3271) which can be butted with the buffer groove (324) or the fourth guide groove (322), the rack () is provided with a first connector transfer assembly (3203) which is used for driving the connector (800) to move from the third guide groove (321) to the buffer groove (324), the tail part of the fourth guide groove (322) is provided with a positioning assembly A (329) for positioning the connector (800), the rack (1) is provided with a second connector transfer assembly (3201) which is used for moving the connector (800) from the conversion groove (3271) to a position contacted with the positioning assembly A (329), and the rack (1) and the tail part of the fourth guide groove (322) are provided with a connector centering assembly (3202) for centering the connector (800).
7. The automatic assembly and detection integrated machine for connectors according to claim 1, wherein the clamping cover assembling device (35) comprises a clamping cover feeding assembly (351), a clamping cover positioning seat (352), a clamping cover pushing assembly (353) and a clamping cover transfer assembly (354), the clamping cover feeding assembly (351) is arranged on the frame (1) and used for outputting the clamping cover (103), a guide groove (3520) butted with the outlet end of the clamping cover feeding assembly (351) is arranged on the clamping cover positioning seat (352), a clamping cover positioning block (3521) is arranged at the tail end of the guide groove (3520), a detection sensor (3522) used for detecting whether the clamping cover (103) is normally in place is arranged on the clamping cover positioning block (3521), and the clamping cover pushing assembly (353) comprises a pushing rod (3531) slidably connected to the frame (1), the utility model discloses a clamping cover, including frame (1), ejector pin (3531), horizontal sliding seat (3541) that the ejector pin (3531) of drive was equipped with on frame (1), ejector pin (3531) action drive M (3532) on the ejector pin (3531) that the ejector pin (3531) was equipped with, clamping cover move and carry assembly subassembly (354) and contain along horizontal direction sliding connection on frame (1) horizontal sliding seat (3541), frame (1) on be equipped with be used for driving horizontal sliding seat (3541) action drive N (3542), horizontal sliding seat (3541) along vertical direction sliding connection have vertical sliding seat (3543), horizontal sliding seat (3541) be equipped with drive O (3544) that are used for driving vertical sliding seat (3543) action, vertical sliding seat (3543) on be equipped with and be used for adsorbing clamping cover (103) adsorption rod (3545).
8. The automatic assembly and detection integrated machine of the connector as claimed in claim 1, wherein the connector packaging device (36) comprises a carrier tape feeding assembly (361), a carrier tape conveying assembly (362) and a carrier tape rolling assembly (363), the carrier tape conveying assembly (362) is sequentially provided with a connector feeding station (301), a connector detection station (302), a pressing station (303) and a carrier tape driving station (304) along the conveying direction of the carrier tape (600), the carrier tape conveying assembly (362) comprises a first guide frame (3621) and a second guide frame (3622) which are arranged on the frame (1), the carrier tape (600) is slidably connected between the first guide frame (3621) and the second guide frame (3622), the connector detection station (302) is provided with a connector position detection assembly (3623) for detecting whether the connector (800) is arranged on the carrier tape (600), the pressing station (303) is provided with a connector pressing component (3624) for pressing a connector (800) on the carrier tape (600), the connector pressing component (3624) comprises a pressing seat (36241) connected to a first guide frame (3621) and a second guide frame (3622) in a sliding manner, a roller (36242) for rolling the carrier tape (600) conveyed on the first guide frame (3621) and the second guide frame (3622) is arranged on the pressing seat (36241), and a pressing arm (36243) for driving the pressing seat (36241) to move is arranged at the upper end of the pressing seat (36241); carrier band drive station (304) be equipped with and be used for carrying out driven carrier band drive arrangement (3625) to carrier band (600), carrier band drive arrangement (3625) contain drive wheel (36251) of rotation connection on first leading truck (3621) and second leading truck (3622), drive wheel (36251) on be equipped with the drive arch (36252) that are used for imbedding the through-hole on carrier band (600), frame (1) on be equipped with drive wheel (36251) pivoted motor B (36253).
9. The automatic assembly and detection integrated machine for connectors according to claim 1, wherein the connector transfer device (37) comprises a horizontal transfer seat (371) connected to the frame (1) in a sliding manner along a horizontal direction, the frame (1) is provided with a driver P (372) for driving the horizontal transfer seat (371) to act, the horizontal transfer seat (371) is connected with a vertical transfer seat (373) in a sliding manner along a vertical direction, the horizontal transfer seat (371) is provided with a driver Q (374) for driving the vertical transfer seat (373) to act, the vertical transfer seat (373) is provided with a horizontal transfer rod (375), the horizontal transfer rod (375) is provided with six groups of adsorption components (376) for adsorbing the connector (800) at equal intervals, and the adsorption components (376) comprise a sliding frame (3761) arranged on the horizontal transfer rod (375), the sliding frame (3761) is connected with an air-suction type adsorption head (3762) in a sliding mode, and the bottom of the adsorption head (3762) is provided with an U-shaped adsorption groove (3763).
10. The automatic assembly and detection integrated machine for the connectors as claimed in claim 1, wherein a rotary switching component (377) is arranged on the rack (1), the rotary switching component (377) comprises a horizontal rotary seat (3771) rotatably connected to the rack (1), two groups of connector positioning frames (3772) used for positioning the connectors (800) are arranged on the horizontal rotary seat (3771), and a motor C (3773) used for driving the horizontal rotary seat (3771) to rotate is further arranged on the rack (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111162600.4A CN113745942A (en) | 2021-09-30 | 2021-09-30 | Automatic assembly and detection integrated machine for connector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111162600.4A CN113745942A (en) | 2021-09-30 | 2021-09-30 | Automatic assembly and detection integrated machine for connector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113745942A true CN113745942A (en) | 2021-12-03 |
Family
ID=78725861
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111162600.4A Withdrawn CN113745942A (en) | 2021-09-30 | 2021-09-30 | Automatic assembly and detection integrated machine for connector |
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| Country | Link |
|---|---|
| CN (1) | CN113745942A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113922182A (en) * | 2021-12-13 | 2022-01-11 | 常州安费诺福洋通信设备有限公司 | Board-end connector assembly testing machine |
-
2021
- 2021-09-30 CN CN202111162600.4A patent/CN113745942A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113922182A (en) * | 2021-12-13 | 2022-01-11 | 常州安费诺福洋通信设备有限公司 | Board-end connector assembly testing machine |
| CN113922182B (en) * | 2021-12-13 | 2022-04-08 | 常州安费诺福洋通信设备有限公司 | Board-end connector assembly testing machine |
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Application publication date: 20211203 |