CN113741348A - Machine tool machining method, system and storage medium - Google Patents
Machine tool machining method, system and storage medium Download PDFInfo
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- CN113741348A CN113741348A CN202110944605.6A CN202110944605A CN113741348A CN 113741348 A CN113741348 A CN 113741348A CN 202110944605 A CN202110944605 A CN 202110944605A CN 113741348 A CN113741348 A CN 113741348A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/4097—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by using design data to control NC machines, e.g. CAD/CAM
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/33—Director till display
- G05B2219/33259—Conversion of measuring robot coordinates to workpiece coordinates
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The invention provides a machine tool machining method, a system and a storage medium, wherein the system at least comprises the following components: the system comprises a serial NC code list module, a working directory column, an information packet adding unit, a machine tool coordinate system G modification window, a cutter information column, an output directory column and an execution unit. The system is characterized in that requirements and parameters to be processed are preset in the system, each information packet is sequentially connected in series through the series NC code list module to generate a series program list, and the machine tool is operated to automatically complete processing movement according to the series program list, so that different process requirements are automatically switched in the processing process of the machine tool, manual operation and checking one by one are not needed, the overall processing efficiency is improved, and errors or abnormalities caused by manual work are effectively reduced in automatic processing.
Description
Technical Field
The present invention relates to the field of machining technology, and in particular, to a machine tool machining method, system and storage medium.
Background
With the development and wide application of numerical control machines (machining centers), the problem of managing the cutting tools of the numerical control machines is increasingly attracting attention of people. In order to further respond to market demands, production modes are continuously improved for large enterprises, and particularly, automatic control production and management are introduced in the processing process. In the large-scale manufacturing industry, when each machine tool is used for processing, various types of cutters, even different types of cutters of the same type, still cannot find a proper management and control mode in the production operation process of most existing cutters, still depends on manual operation, including inventory management of the cutters, claiming, carrying and machine tool assembly before cutter processing, and each processing link needs to manually search and replace the cutters according to drawings, so that effective capacity is seriously reduced, and intelligent manufacturing and one-key convenient production operation cannot be realized.
Disclosure of Invention
In order to solve the problems, the technology innovatively provides a machine tool machining method, a system and a storage medium, a unified machine tool management machining system is used as a resource management and coordination platform, each information packet is connected in series in sequence by arranging a serial NC code list module to generate a serial program list, and a machine tool is operated to automatically complete machining movement according to the serial program list.
Specifically, the invention provides a machine tool machining method, which comprises the following steps:
s1: acquiring at least one preset code file, wherein the code file comprises a plurality of preset knife numbers;
s2: counting the preset tool numbers in each preset code file to obtain a tool number list;
s3: acquiring information to be processed on an engineering drawing of at least one part to be processed;
s4: setting the preset tool number corresponding to each piece of information to be processed to obtain the mapping relation between the information to be processed and the tool required by the processing of the information to be processed;
s5: integrating the tool number list, the at least one piece of information to be machined and the mapping relation into a single information packet, naming each information packet according to machine tool coordinate system G codes, loading at least 1 information packet into a serial NC code list module of a machine tool MES platform, serially connecting each information packet in sequence through the serial NC code list module to generate a serial program list, and operating the machine tool to automatically complete machining movement according to the serial program list.
Wherein the list of knife numbers at least comprises: a tool number, a tool name, a tool type, a tool diameter, a tool length, a tool list creator name, a tool list creation time, an editing user, and an editing time, which correspond one-to-one to each tool.
Further, the information to be processed at least includes: engineering drawing information, serial number, fixture specification, each surface to be processed and processing time thereof.
As another preferred aspect, the present invention also provides a machine tool machining system, including at least: the system comprises a serial NC code list module, a working directory column, an information packet adding unit, a machine tool coordinate system G code modification window, a cutter information column, an output directory column and an execution unit; wherein the content of the first and second substances,
the working directory column is used for displaying the folder path to which the currently running information packet belongs;
the information packet adding unit is used for adding the information packets to be operated into a serial NC code list module of the machine MES platform and defining the coordinates of each information packet through a machine coordinate system G modification window; modifying the cutter list information in any information packet through a cutter information column;
the serial NC code list module is used for serially connecting the loaded at least 1 information packet in sequence to generate a serial program list;
and the execution unit controls the operation machine tool to automatically complete the machining movement according to the series program list.
Wherein the serially connected NC code list module further comprises:
a processing system selection unit, which selects at least one of a Mitsubishi system or a Frank system;
the tool magazine quantity unit is used for displaying real-time inventory dynamics in the tool magazine;
the searched coordinate system default statement is used as a default execution coordinate system;
setting a search item at the head of the series subprogram, and setting the file name of a first processed information packet according to a machine tool coordinate system G code;
setting a search item at the tail part of the series subprogram, and setting the file name of the last processed information packet according to the machine tool coordinate system G code;
setting the initial sentence after the subprogram is combined, and sequentially setting the file names of the information packets according to the machine tool coordinate system G codes and the processing sequence;
and setting ending sentences after the subprogram is combined, and setting the series program list to automatically finish ending movement during processing according to a machine tool coordinate system G code.
Further, the information packet further includes: acquiring information to be processed on an engineering drawing of at least one part to be processed, and setting the preset tool number corresponding to each piece of information to be processed to obtain a mapping relation between the information to be processed and a tool required by processing the information to be processed; integrating the tool number list, the at least one piece of information to be processed and the mapping relation into a single information packet;
the information packet adding unit acquires an information packet corresponding to information to be processed on the engineering drawing of at least one part to be processed by scanning the drawing paper two-dimensional code or inputting the drawing material code.
And sequentially modifying the file name of each information packet in the machine tool coordinate system G code modification window according to the machine tool coordinate system G codes and the processing sequence.
Further, the cutter information bar displays the material number, the program, the processing type, the cutter name and the cutter number corresponding to each information packet, and a replacement cutter number information bar; and finishing cutter replacement after any cutter is selected in the cutter number information column.
Wherein the execution unit at least comprises:
a reset key for resetting the system or information package or tool;
the execution key is used for starting the system to automatically execute production in sequence according to the set serial program list;
and the closing key is used for automatically responding and closing the current operation logic after finishing each execution production or manually closing the current operation logic by an operator when an abnormal condition occurs.
As another preferable aspect, the present invention also provides a storage medium having stored thereon a computer program which, when executed by a processor, implements the machine tool machining method described above; and the storage medium is embedded in the machine tool processing system and responds to the calling of the execution unit.
In summary, the present invention provides a machine tool processing method, system and storage medium, wherein the system at least comprises: the system comprises a serial NC code list module, a working directory column, an information packet adding unit, a machine tool coordinate system G code modification window, a cutter information column, an output directory column and an execution unit. The requirements and parameters to be processed are preset in the system, each information packet is connected in series in sequence through the serial NC code list module to generate a serial program list, and the machine tool is operated to automatically complete processing movement according to the serial program list, so that different process requirements are automatically switched in the processing process of the machine tool, manual operation and checking one by one are not needed, the overall processing efficiency is improved, and errors or abnormalities caused by human are effectively reduced in automatic processing.
Drawings
Fig. 1 is a management interface of a machine tool processing system according to the present invention.
Fig. 2 is a management interface of the packet adding unit.
FIG. 3 is a management interface for an output catalog field.
Fig. 4 is an interface of a machine coordinate system G code modification window.
Fig. 5 is a management interface of the tool information bar.
FIG. 6 is a user-defined tool list interface generated by the custom tie tool module.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Specifically, the invention provides a machine tool machining method, which comprises the following steps:
s1: acquiring at least one preset code file, wherein the code file comprises a plurality of preset knife numbers;
s2: counting the preset tool numbers in each preset code file to obtain a tool number list;
s3: acquiring information to be processed on an engineering drawing of at least one part to be processed;
s4: setting the preset tool number corresponding to each piece of information to be processed to obtain the mapping relation between the information to be processed and the tool required by the processing of the information to be processed;
s5: integrating the tool number list, the at least one piece of information to be machined and the mapping relation into a single information packet, naming each information packet according to machine tool coordinate system G codes, loading at least 1 information packet into a serial NC code list module of a machine tool MES platform, serially connecting each information packet in sequence through the serial NC code list module to generate a serial program list, and operating the machine tool to automatically complete machining movement according to the serial program list.
Wherein the list of knife numbers at least comprises: a tool number, a tool name, a tool type, a tool diameter, a tool length, a tool list creator name, a tool list creation time, an editing user, and an editing time, which correspond one-to-one to each tool.
Further, the information to be processed at least includes: engineering drawing information, serial number, fixture specification, each surface to be processed and processing time thereof.
As another preferred aspect, the present invention also provides a machine tool processing system, as shown in fig. 1, wherein 1-setup area, i.e., serial NC code list module, 2-work list column, 3-packet adding unit, 4-machine coordinate system G code modification window, 5-tool information column, 6-output list column, 7-execution unit.
The system of the invention at least comprises: the system comprises a serial NC code list module, a working directory column, an information packet adding unit, a machine tool coordinate system G code modification window, a cutter information column, an output directory column and an execution unit; wherein the content of the first and second substances,
the working directory column is used for displaying the folder path to which the currently running information packet belongs; such as: the working catalog is M: CNCWENJIAN \1-CNC program file-Do not delete \2021\ 0-self-centering module.
The information packet adding unit (as shown in fig. 2) jumps out all folders in the computer for selection by clicking addition, adds the selected information packet to be operated to a serial NC code list module of a machine MES platform, and defines the coordinate of each information packet through a machine coordinate system G modification window; and modifying the cutter list information in any information packet through a cutter information column. Each information packet is preset or newly established, according to each processing link of the whole process of processing each product, cutter information configured by combining a processing drawing and the like, and the processing information and the cutter information are preferably presented in a table form in the information packet.
Preferably, as shown in fig. 3, the process of outputting the directory column and the packet adding unit is reversed, that is, the set serial program list is exported to the computer and stored for the next use. Or copying and processing between different machine tools, thereby reducing the repeated formulation time of the same processing procedure and further shortening the processing period and the consistency of the processing technology.
And the serial NC code list module is used for serially connecting the loaded at least 1 information packet in sequence to generate a serial program list.
And the execution unit controls the operation machine tool to automatically complete the machining movement according to the series program list.
Wherein the serially connected NC code list module further comprises:
and the processing system selection unit selects at least one of a Mitsubishi system and a Frank system.
And the tool magazine quantity unit is used for displaying real-time inventory dynamics in the tool magazine.
And the searched coordinate system is used as a default execution coordinate system.
And setting a search item of the head of the series subprogram, and setting the file name of the first processed information packet according to the machine tool coordinate system G code.
And setting a search item at the tail part of the series subprogram, and setting the file name of the last processed information packet according to the machine tool coordinate system G code.
And setting the initial sentence after the subprogram is combined, and sequentially setting the file names of the information packets according to the machine tool coordinate system G codes and the processing sequence.
And setting ending sentences after the subprogram is combined, and setting the series program list to automatically finish ending movement during processing according to a machine tool coordinate system G code.
Further, the information packet further includes: acquiring information to be processed on an engineering drawing of at least one part to be processed, and setting the preset tool number corresponding to each piece of information to be processed to obtain a mapping relation between the information to be processed and a tool required by processing the information to be processed; integrating the tool number list, the at least one piece of information to be processed and the mapping relation into a single information packet;
the information packet adding unit acquires an information packet corresponding to information to be processed on the engineering drawing of at least one part to be processed by scanning the drawing paper two-dimensional code or inputting the drawing material code.
As shown in fig. 4, the file name of each information packet is modified in the machine coordinate system G modification window in sequence according to the machine coordinate system G code and the processing sequence, that is, the coordinate system G code modification is started by double-clicking any information packet in the interface.
Further, as shown in fig. 5, the tool information bar displays the material number, the program, the processing type, the tool name and the tool number corresponding to each information packet, and the replacement tool number information bar; and finishing cutter replacement after any cutter is selected in the cutter number information column.
Preferably, as shown in fig. 6, the serial program list generated after the setting is completed includes a tool number list, where the tool number list includes information such as tool group, program name, tool number, tool name, tool diameter, tool length, and tool setting depth; and a CNC processing program list, namely processing information recorded in the information packet, including a client name, a programmer name, a material code, a processing time, a workpiece size, a scheduling time, an engineering drawing, and remarks column indicating processing of the selected processing surface, such as selecting an X surface, a Y surface, a Z surface, and the like. And reminding a procedure responsible person to check or pay attention in the machining process according to the matters needing attention in the previous machining process. In addition, the tool list required in the processing program list specifically comprises the program, the type, the name, the length, the rotating speed, the feeding, the allowance, the time and the remark of the tool process. The types of the optical fiber laser can be selected and comprise grooving, middle lighting, drilling, R angle, optical knife, middle lighting and the like.
Wherein the concatenation list corresponds to a summary table in which
Wherein the execution unit at least comprises:
a reset key for resetting the system or information package or tool;
the execution key is used for starting the system to automatically execute production in sequence according to the set serial program list;
and the closing key is used for automatically responding and closing the current operation logic after finishing each execution production or manually closing the current operation logic by an operator when an abnormal condition occurs.
As another preferable aspect, the present invention also provides a storage medium having stored thereon a computer program which, when executed by a processor, implements the machine tool machining method described above; and the storage medium is embedded in the machine tool processing system and responds to the calling of the execution unit.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present invention should be defined by the appended claims.
Claims (10)
1. A machine tool machining method is characterized by comprising the following steps:
s1: acquiring at least one preset code file, wherein the code file comprises a plurality of preset knife numbers;
s2: counting the preset tool numbers in each preset code file to obtain a tool number list;
s3: acquiring information to be processed on an engineering drawing of at least one part to be processed;
s4: setting the preset tool number corresponding to each piece of information to be processed to obtain the mapping relation between the information to be processed and the tool required by the processing of the information to be processed;
s5: integrating the tool number list, the at least one piece of information to be machined and the mapping relation into a single information packet, naming each information packet according to machine tool coordinate system G codes, loading at least 1 information packet into a serial NC code list module of a machine tool MES platform, serially connecting each information packet in sequence through the serial NC code list module to generate a serial program list, and operating the machine tool to automatically complete machining movement according to the serial program list.
2. A machine tool method as claimed in claim 1, wherein said list of tool numbers comprises at least: a tool number, a tool name, a tool type, a tool diameter, a tool length, a tool list creator name, a tool list creation time, an editing user, and an editing time, which correspond one-to-one to each tool.
3. A machine tool machining method according to claim 1, wherein the information to be machined includes at least: engineering drawing information, serial number, fixture specification, each surface to be processed and processing time thereof.
4. A machine tool machining system, characterized in that the system comprises at least: the system comprises a serial NC code list module, a working directory column, an information packet adding unit, a machine tool coordinate system G code modification window, a cutter information column, an output directory column and an execution unit; wherein the content of the first and second substances,
the working directory column is used for displaying the folder path to which the currently running information packet belongs;
the information packet adding unit is used for adding the information packets to be operated into a serial NC code list module of the machine MES platform and defining the coordinates of each information packet through a code modification window of a machine coordinate system G; modifying the cutter list information in any information packet through a cutter information column;
the serial NC code list module is used for serially connecting the loaded at least 1 information packet in sequence to generate a serial program list;
and the execution unit controls the operation machine tool to automatically complete the machining movement according to the series program list.
5. A machine tool system of claim 4, wherein said concatenated NC code listing module further comprises:
a processing system selection unit, which selects at least one of a Mitsubishi system or a Frank system;
the tool magazine quantity unit is used for displaying real-time inventory dynamics in the tool magazine;
the searched coordinate system default statement is used as a default execution coordinate system;
setting a search item at the head of the series subprogram, and setting the file name of a first processed information packet according to a machine tool coordinate system G code;
setting a search item at the tail part of the series subprogram, and setting the file name of the last processed information packet according to the machine tool coordinate system G code;
setting the initial sentence after the subprogram is combined, and sequentially setting the file names of the information packets according to the machine tool coordinate system G codes and the processing sequence;
and setting ending sentences after the subprogram is combined, and setting the series program list to automatically finish ending movement during processing according to a machine tool coordinate system G code.
6. The machine tool system of claim 5, wherein said information package further comprises: acquiring information to be processed on an engineering drawing of at least one part to be processed, and setting the preset tool number corresponding to each piece of information to be processed to obtain a mapping relation between the information to be processed and a tool required by processing the information to be processed; integrating the tool number list, the at least one piece of information to be processed and the mapping relation into a single information packet;
the information packet adding unit acquires an information packet corresponding to information to be processed on the engineering drawing of at least one part to be processed by scanning the drawing paper two-dimensional code or inputting the drawing material code.
7. A machine tool machining system as claimed in claim 4, further comprising: and sequentially modifying the file name of each information packet in the machine tool coordinate system G code modification window according to the machine tool coordinate system G codes and the processing sequence.
8. The system of claim 4, wherein the tool information bar displays the corresponding item number, format, machining type, tool name and tool number of each information packet, and the replacement tool number information bar; and finishing the replacement of the cutter information after selecting any cutter number in the cutter number information column.
9. A machine tool processing system according to claim 4, wherein said execution unit comprises at least:
a reset key for resetting the system or information package or tool;
the execution key is used for starting the system to automatically execute production in sequence according to the set serial program list;
and the closing key is used for automatically responding and closing the current operation logic after finishing each execution production or manually closing the current operation logic by an operator when an abnormal condition occurs.
10. A storage medium having a computer program stored thereon, wherein the computer program is located
The processor, when executed, implements the method of any one of claims 1 to 3; and the storage medium is embedded in the system according to any one of claims 4 to 9 and is responsive to the invocation by the execution unit.
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