CN113732710B - Electric heating tube processing equipment of solar water heater without removing damp - Google Patents
Electric heating tube processing equipment of solar water heater without removing damp Download PDFInfo
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- CN113732710B CN113732710B CN202110854308.2A CN202110854308A CN113732710B CN 113732710 B CN113732710 B CN 113732710B CN 202110854308 A CN202110854308 A CN 202110854308A CN 113732710 B CN113732710 B CN 113732710B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/04—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
- H05B3/42—Heating elements having the shape of rods or tubes non-flexible
- H05B3/44—Heating elements having the shape of rods or tubes non-flexible heating conductor arranged within rods or tubes of insulating material
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Abstract
The invention relates to the field of solar water heaters, in particular to an electric heating tube processing device of a moisture-removing-free solar water heater. The technical problems of the invention are as follows: provides an electric heating tube processing device of a solar water heater without moisture removal. An electric heating tube processing device of a moisture-removing-free solar water heater comprises a bottom plate assembly, support legs, a support post and the like; the bottom plate component is fixedly connected with the four groups of supporting legs; the bottom plate component is fixedly connected with the support column. The invention realizes the compression of the electrothermal tube to the required pipe diameter, and simultaneously, the extruded magnesia powder after the compression is conveyed to the appointed position, then the extruded magnesia powder is filled into the electrothermal tube and compacted, and then the electrothermal tube is cut into the required size, thereby avoiding wasting a large amount of electric energy, improving the production efficiency, avoiding the difference of the insulating properties of products and improving the consistency of the products.
Description
Technical Field
The invention relates to the field of solar water heaters, in particular to an electric heating tube processing device of a moisture-removing-free solar water heater.
Background
At present, in the processing process, magnesia powder at the pipe orifice of an electric heating pipe of a water heater can absorb moisture after being discharged from a brazing furnace, so that insulation is reduced, in the prior art, a large amount of electric energy can be wasted through a heating and moisture discharging treatment mode of the electric heating pipe in an oven or a drying tunnel, the heating and moisture discharging time is long, the manufacturing period of a product is prolonged, the production efficiency is low, and the electric heating pipe is discharged from the brazing furnace one by one, the oven moisture discharging operation is started only after one furnace is fully filled, so that inconsistent moisture discharging time of the product is caused, the insulation performance of the product is different, and the consistency of the product is poor.
In summary, there is a need to develop an electrothermal tube processing device of a solar water heater without moisture removal to overcome the above problems.
Disclosure of Invention
In order to overcome the defects that in the prior art, magnesia powder at a pipe orifice of an electric heating pipe of a water heater can absorb moisture in the processing process after the electric heating pipe comes out of a brazing furnace, so that insulation is reduced, a large amount of electric energy is wasted in a heating and moisture discharging treatment mode of the electric heating pipe by putting the electric heating pipe into a baking oven or a baking channel, the heating and moisture discharging time of the baking oven is long, the manufacturing period of a product is prolonged, the production efficiency is low, and the electric heating pipe comes out of the brazing furnace one by one, the baking oven needs to be fully filled for starting operation, so that the moisture discharging time of the product is inconsistent, the insulation performance of the product is different, and the consistency of the product is poor, the technical problem of the invention is that: provides an electric heating tube processing device of a solar water heater without moisture removal.
An electric heating tube processing device of a moisture-removing-free solar water heater comprises a bottom plate assembly, supporting legs, an anti-slip pad, a supporting column, an automatic pipe shrinking machine, a handle, a collecting box, a pipe shrinking unit and a powder filling unit; the bottom plate component is fixedly connected with the four groups of supporting legs; the bottom plate component is fixedly connected with the support column; the bottom plate component is contacted with the collecting box; a shrinkage pipe unit is arranged in the bottom plate component; the bottom plate component is connected with a powder filling unit; the four groups of supporting legs are fixedly connected with one group of anti-skid pads respectively; the strut is fixedly connected with the powder filling unit; the automatic pipe shrinking machine is fixedly connected with the pipe shrinking unit; the handle is fixedly connected with the collecting box; the pipe shrinking unit compresses the electrothermal pipe to a required pipe diameter, and conveys the compressed and extruded magnesia powder to the powder filling unit, and the powder filling unit fills the compressed and extruded magnesia powder into the electrothermal pipe and compacts the magnesia powder.
The pipe shrinking unit comprises a first electric push rod, a first fixed block, an electric sliding rail, a toothed bar, a first straight gear, a first transmission shaft, a cam, a first guide plate, a first connecting shaft, a second guide plate and a second connecting shaft; the first electric push rod is fixedly connected with the bottom plate assembly; the first electric push rod is fixedly connected with the first fixed block; the first fixed block is contacted with the bottom plate assembly; an electric sliding rail is arranged below the side part of the first fixed block; the electric slide rail is fixedly connected with the bottom plate assembly; the electric sliding rail is in sliding connection with the automatic pipe shrinking machine; the automatic pipe shrinking machine is fixedly connected with the toothed bar; the toothed bar is in sliding connection with the bottom plate assembly; the toothed bar is meshed with the first straight gear; the first straight gear is fixedly connected with the first transmission shaft; the first transmission shaft is rotationally connected with the bottom plate assembly; the first transmission shaft is fixedly connected with the cam; a first guide plate is arranged above the cam; the first guide plate is fixedly connected with the first connecting shaft; the first connecting shaft is rotationally connected with the bottom plate assembly; a second guide plate is arranged below the first guide plate; the second guide plate is fixedly connected with the second connecting shaft; the second connecting shaft is rotationally connected with the bottom plate assembly.
The powder filling unit comprises a first motor, a second transmission shaft, a first bevel gear, a second bevel gear, a first screw rod, a collecting plate, a first transmission wheel, a second screw rod, a third transmission wheel, a fourth transmission wheel, a telescopic rod, a second straight gear, a first fixing plate, a second electric push rod, a third transmission shaft, a third screw rod, a second fixing plate, a round rod, a cylinder, a collecting cylinder, a first fixing rod, a second fixing rod, a gear lack, a third straight gear, a fixing frame, a second fixing block and a third fixing block; the first motor is fixedly connected with the support column; the first motor is fixedly connected with the second transmission shaft; the second transmission shaft is rotationally connected with the bottom plate assembly; the second transmission shaft is fixedly connected with the first bevel gear; the first bevel gear is meshed with the second bevel gear; the second bevel gear is fixedly connected with the first screw rod; the first screw rod is rotationally connected with the bottom plate assembly; the first screw rod is screwed with the collecting plate; the first driving wheel is in driving connection with the second driving wheel through a belt; the second driving wheel is fixedly connected with a second screw rod; the second screw rod is rotationally connected with the bottom plate assembly; the second screw rod is connected with the collecting plate in a screwing way; the second transmission shaft is fixedly connected with a third transmission wheel; the third driving wheel is in driving connection with the fourth driving wheel through a belt; the fourth driving wheel is fixedly connected with the telescopic rod; the telescopic rod is rotationally connected with the bottom plate assembly; the telescopic rod is fixedly connected with the second spur gear; the telescopic rod is rotationally connected with the first fixed plate; the first fixed plate is fixedly connected with the second electric push rod; the second electric push rod is fixedly connected with the bottom plate assembly; a third transmission shaft is arranged on the side part of the second straight gear; the third transmission shaft is fixedly connected with a third screw rod; the third screw rod is rotationally connected with the bottom plate assembly; the third screw rod is screwed with the second fixing plate; the second fixing plate is fixedly connected with the round rod; the round rod is in sliding connection with the cylinder; the cylinder is contacted with the collecting cylinder; the collecting cylinder is sequentially connected with the first fixed rod and the second fixed rod in a rotating way; the first fixing rod and the second fixing rod are fixedly connected with the bottom plate assembly; the collecting cylinder is fixedly connected with the gear lack; the gear lack is meshed with a third straight gear; the third spur gear is fixedly connected with a third screw rod; the side part of the collecting cylinder is provided with a fixing frame; the fixing frame is fixedly connected with the bottom plate component; the fixing frame is fixedly connected with the second fixing block and the third fixing block in sequence.
The cutting device further comprises a cutting unit, wherein the cutting unit comprises a third electric push rod, a third fixing plate, a fourth electric push rod, a first supporting plate, a second supporting plate, a third supporting plate, a fourth transmission shaft, a first serrated knife, a second motor, a second serrated knife and a fourth fixing plate; the third electric push rod is fixedly connected with the bottom plate assembly; the third electric push rod is fixedly connected with a third fixing plate; the third fixed plate is fixedly connected with the fourth electric push rod; the fourth electric push rod is fixedly connected with the bottom plate assembly; the third fixing plate is fixedly connected with the first supporting plate and the second supporting plate in sequence; the first supporting plate and the second supporting plate are rotationally connected with the fourth transmission shaft; the third fixing plate is fixedly connected with the third supporting plate and the fourth supporting plate in sequence; the third supporting plate and the fourth supporting plate are both in rotary connection with the fourth transmission shaft; the fourth transmission shaft is fixedly connected with the first serrated knife and the second serrated knife in sequence; the fourth transmission shaft is fixedly connected with the second motor; the second motor is fixedly connected with the second supporting plate; a fourth fixed plate is arranged below the third fixed plate; the fourth fixed plate is fixedly connected with the bottom plate component.
Further stated, a torsion spring is provided at the junction of the second coupling and the base plate assembly.
Further, a tooth hole matched with the second straight gear is formed in the third transmission shaft.
Further stated, a limit plate is arranged at the joint of the cylinder and the collecting cylinder.
Further stated, one side of the second deflector, which is close to the powder filling unit, is cut into an inclined plane.
The invention has the advantages that: (1) In order to solve the problems that at present, magnesia powder at a pipe orifice of an electric heating pipe of a water heater can absorb moisture in the processing process after the electric heating pipe comes out of a brazing furnace, so that insulation is reduced, in the prior art, a large amount of electric energy can be wasted in a heating and moisture discharging treatment mode by putting the electric heating pipe into a baking oven or a drying tunnel, the heating and moisture discharging time is long, the manufacturing period of a product is prolonged, the production efficiency is low, and the electric heating pipe comes out of the brazing furnace one by one, the baking oven needs to be fully filled for starting operation, so that inconsistent moisture discharging time of the product is caused, the difference exists in insulating property of the product, and the consistency of the product is poor.
(2) The pipe shrinking unit, the powder filling unit and the cutting unit are arranged, when the pipe shrinking unit is used, the electric heating pipe processing equipment of the moisture-removing-free solar water heater is placed at a position to be used, four groups of supporting legs and four groups of anti-skid pads are kept horizontal, then an external power supply is connected, and the pipe shrinking unit is controlled to be started through an external control screen; firstly, a cylindrical electric heating tube is placed in a pipe shrinking unit on a bottom plate assembly by a worker, then the automatic pipe shrinking machine is driven to move through the operation of the pipe shrinking unit, the electric heating tube is compressed to a required pipe diameter, then the electric heating tube is conveyed to a powder filling unit, meanwhile, the compressed extruded magnesia powder is conveyed to the powder filling unit, then the extruded magnesia powder is filled into the electric heating tube by the powder filling unit on a support column and compacted, then the electric heating tube is placed in a cutting unit by the worker, then the electric heating tube is cut to a required size by the cutting unit, and finally the electric heating tube is collected in a collecting box on a handle by the worker.
(3) The invention realizes that the electrothermal tube is compressed to the required pipe diameter, meanwhile, the extruded magnesia powder after being compressed is conveyed to the appointed position, then the extruded magnesia powder is filled into the electrothermal tube and compacted, and then the electrothermal tube is cut into the required size, thereby avoiding wasting a large amount of electric energy, improving the production efficiency, avoiding the difference of the insulating properties of products and improving the consistency of the products.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic view of a second perspective structure of the present invention;
FIG. 3 is a third perspective view of the present invention;
fig. 4 is a schematic perspective view of a shrinking unit according to the present invention;
fig. 5 is a schematic perspective view of a first part of a shrinking unit according to the present invention;
fig. 6 is a schematic perspective view of a second portion of the shrinking unit of the present invention;
FIG. 7 is a schematic perspective view of a powder filling unit according to the present invention;
FIG. 8 is a schematic view of a first part of a powder filling unit according to the present invention;
FIG. 9 is a schematic perspective view of a second part of the powder filling unit according to the present invention;
FIG. 10 is an enlarged view of zone B of the present invention;
fig. 11 is a schematic perspective view of a cutting unit according to the present invention.
In the above figures: 1: a bottom plate assembly, 2: support leg, 3: anti-slip mat, 4: post, 5: automatic draw machine, 6: handle, 7: collection box, 201: first electric putter, 202: first fixed block, 203: electric slide rail, 204: toothed bar, 205: first straight gear, 206: first drive shaft, 207: cam, 208: first baffle, 209: first connecting shaft, 210: second baffle, 211: second coupling, 301: first motor, 302: second drive shaft, 303: first bevel gear, 304: second bevel gear, 305: first lead screw, 306: collection plate, 307: first drive wheel, 308: second drive wheel, 309: second screw, 310: third drive wheel, 311: fourth drive wheel, 312: telescoping rod, 313: second spur gear, 314: first fixed plate, 315: second electric putter, 316: third drive shaft, 317: third lead screw, 318: second fixing plate, 319: round bar, 320: cylinder, 321: a collection canister, 322: first dead lever, 323: second fixing lever, 324: gear absence, 325: third spur gear, 326: fixing frame, 327: second fixed block, 328: third fixed block, 401: third electric putter, 402: third fixing plate, 403: fourth electric putter, 404: first backup pad, 405: second support plate, 406: third support plate, 407: fourth support plate, 408: fourth drive shaft, 409: first serrated knife, 410: second motor, 411: second serrated knife, 412: and a fourth fixing plate.
Detailed Description
The invention will be further described with reference to specific examples, illustrative examples and illustrations of which are provided herein to illustrate the invention, but are not to be construed as limiting the invention.
Examples
The electric heating tube processing equipment of the moisture-removing-free solar water heater comprises a bottom plate assembly 1, supporting legs 2, an anti-slip pad 3, a supporting column 4, an automatic pipe shrinking machine 5, a handle 6, a collecting box 7, a pipe shrinking unit, a powder filling unit and a cutting unit, wherein the bottom plate assembly is arranged on the bottom plate assembly; the bottom plate component 1 is fixedly connected with four groups of support legs 2; the bottom plate component 1 is fixedly connected with the support column 4; the bottom plate assembly 1 is in contact with the collection box 7; a pipe shrinking unit is arranged in the bottom plate assembly 1; the bottom plate component 1 is connected with a powder filling unit; a cutting unit is installed in the base plate assembly 1; the four groups of support legs 2 are fixedly connected with a group of anti-skid pads 3 respectively; the strut 4 is fixedly connected with the powder filling unit; the automatic pipe shrinking machine 5 is fixedly connected with the pipe shrinking unit; the handle 6 is fixedly connected with the collecting box 7; the pipe shrinking unit compresses the electrothermal pipe to a required pipe diameter, and conveys the compressed and extruded magnesia powder to the powder filling unit, and the powder filling unit fills the compressed and extruded magnesia powder into the electrothermal pipe and compacts the magnesia powder.
The working process comprises the following steps: when the device is used, firstly, the electric heating tube processing equipment of the moisture removal-free solar water heater is placed at a position to be used, so that the four groups of support legs 2 and the four groups of anti-skid pads 3 are kept horizontal, then, a power supply is externally connected, and the device is controlled to be started through an externally connected control screen; firstly, a cylindrical electrothermal tube is placed in a pipe shrinking unit on a bottom plate assembly 1 by a worker, then, an automatic pipe shrinking machine 5 is driven to move through the pipe shrinking unit to compress the electrothermal tube to a required pipe diameter, then, the electrothermal tube is conveyed to a powder filling unit, meanwhile, the extruded magnesia powder after compression is conveyed to the powder filling unit, then, the extruded magnesia powder is filled in the electrothermal tube by using the powder filling unit on a support column 4 and compacted, then, the electrothermal tube is placed in a cutting unit by the worker, then, the electrothermal tube is cut to a required size by using the cutting unit, and finally, the electrothermal tube is collected in a collecting box 7 on a handle 6 by the worker.
Referring to fig. 4 to 6, the pipe shrinking unit includes a first electric push rod 201, a first fixing block 202, an electric sliding rail 203, a toothed bar 204, a first straight gear 205, a first transmission shaft 206, a cam 207, a first guide plate 208, a first connecting shaft 209, a second guide plate 210 and a second connecting shaft 211; the first electric push rod 201 is fixedly connected with the bottom plate assembly 1; the first electric push rod 201 is fixedly connected with the first fixed block 202; the first fixing block 202 is in contact with the base plate assembly 1; an electric sliding rail 203 is arranged below the side part of the first fixed block 202; the electric slide rail 203 is fixedly connected with the bottom plate assembly 1; the electric sliding rail 203 is in sliding connection with the automatic pipe shrinking machine 5; the automatic pipe shrinking machine 5 is fixedly connected with the toothed bar 204; the toothed bar 204 is in sliding connection with the base plate assembly 1; the toothed bar 204 is meshed with a first spur gear 205; the first straight gear 205 is fixedly connected with a first transmission shaft 206; the first transmission shaft 206 is rotatably connected with the bottom plate assembly 1; the first transmission shaft 206 is fixedly connected with the cam 207; a first deflector 208 is arranged above the cam 207; the first deflector 208 is fixedly connected with the first connecting shaft 209; the first connecting shaft 209 is rotatably connected with the base plate assembly 1; a second deflector 210 is disposed below the first deflector 208; the second deflector 210 is fixedly connected with the second connecting shaft 211; the second coupling shaft 211 is rotatably connected to the base plate assembly 1.
Firstly, a cylindrical electrothermal tube is placed in a first fixed block 202 by a worker, the electrothermal tube is limited by the first fixed block 202, then, an automatic pipe shrinking machine 5 is driven to move, the electrothermal tube is compressed to a required pipe diameter, a first electric push rod 201 is started to drive the first fixed block 202 to move, then, the electrothermal tube is driven to move to be flush with the automatic pipe shrinking machine 5, then, an electric slide rail 203 is started to drive the automatic pipe shrinking machine 5 to move to be in contact with the electrothermal tube, then, the automatic pipe shrinking machine 5 is started to operate, the electrothermal tube is compressed to the required pipe diameter, meanwhile, compressed extruded magnesium oxide powder is conveyed to a powder filling unit, at the moment, the compressed extruded magnesium oxide powder falls on a first guide plate 208, then, the automatic pipe shrinking machine 5 is driven to move, the toothed bar 204 is driven to drive a first transmission shaft 206 to rotate, and then a cam 207 to rotate, at the moment, the cam 207 rotates to drive the first guide plate 208 to swing around a first connecting shaft 209 to incline, then, the magnesium oxide powder is conveyed to a second guide plate 210, at the same time, the second guide plate 210 is extruded, the compressed magnesium oxide powder is kept to be horizontal, the first guide plate 208 is kept to be in a required pipe diameter, the required to be compressed, the magnesium oxide powder is conveyed to the second guide plate is conveyed to the electrothermal tube, and the next, the compressed magnesium oxide powder is conveyed to the filled into the electrothermal tube is conveyed to the required by the electrothermal tube, and the next, and the compressed magnesium oxide powder is conveyed to the next, and conveyed by the magnesium oxide powder is conveyed by the next, and the magnesium oxide powder to the next, and the next, conveyed by the magnesium oxide powder to the conveying unit to the conveying unit, and the conveying to the conveying.
Referring to fig. 7 to 10, the powder filling unit includes a first motor 301, a second transmission shaft 302, a first bevel gear 303, a second bevel gear 304, a first screw rod 305, a collection plate 306, a first transmission wheel 307, a second transmission wheel 308, a second screw rod 309, a third transmission wheel 310, a fourth transmission wheel 311, a telescopic rod 312, a second spur gear 313, a first fixing plate 314, a second electric push rod 315, a third transmission shaft 316, a third screw rod 317, a second fixing plate 318, a round rod 319, a cylinder 320, a collection cylinder 321, a first fixing rod 322, a second fixing rod 323, a gear deficiency 324, a third spur gear 325, a fixing frame 326, a second fixing block 327, and a third fixing block 328; the first motor 301 is fixedly connected with the support column 4; the first motor 301 is fixedly connected with the second transmission shaft 302; the second transmission shaft 302 is rotatably connected with the bottom plate assembly 1; the second transmission shaft 302 is fixedly connected with the first bevel gear 303; the first bevel gear 303 meshes with the second bevel gear 304; the second bevel gear 304 is fixedly connected with the first screw rod 305; the first screw rod 305 is rotatably connected with the bottom plate assembly 1; the first screw rod 305 is screwed with the collecting plate 306; the first transmission wheel 307 is in transmission connection with the second transmission wheel 308 through a belt; the second driving wheel 308 is fixedly connected with a second screw rod 309; the second screw 309 is rotatably connected to the base plate assembly 1; the second screw 309 is screwed with the collecting plate 306; the second transmission shaft 302 is fixedly connected with a third transmission wheel 310; the third driving wheel 310 is in driving connection with the fourth driving wheel 311 through a belt; the fourth driving wheel 311 is fixedly connected with a telescopic rod 312; the telescopic rod 312 is rotatably connected with the bottom plate assembly 1; the telescopic rod 312 is fixedly connected with the second straight gear 313; the telescopic rod 312 is rotatably connected with the first fixing plate 314; the first fixing plate 314 is fixedly connected with the second electric push rod 315; the second electric push rod 315 is fixedly connected with the bottom plate assembly 1; the side of the second spur gear 313 is provided with a third transmission shaft 316; the third transmission shaft 316 is fixedly connected with a third screw rod 317; the third screw rod 317 is rotatably connected with the bottom plate assembly 1; the third screw rod 317 is screwed with the second fixing plate 318; the second fixing plate 318 is fixedly connected with the round bar 319; the round bar 319 is in sliding connection with the cylinder 320; the cylinder 320 is in contact with the collection cylinder 321; the collecting cylinder 321 is sequentially and rotatably connected with a first fixed rod 322 and a second fixed rod 323; the first fixing rod 322 and the second fixing rod 323 are fixedly connected with the bottom plate assembly 1; the collecting cylinder 321 is fixedly connected with the gear lack 324; the gear segment 324 is meshed with a third spur gear 325; the third spur gear 325 is fixedly connected with the third screw rod 317; the side of the collecting cylinder 321 is provided with a fixing frame 326; the fixing frame 326 is fixedly connected with the bottom plate assembly 1; the fixing frame 326 is fixedly connected with the second fixing block 327 and the third fixing block 328 in sequence.
Then, the magnesium oxide powder is transferred to the collecting plate 306 by the pipe shrinking unit, meanwhile, the electric heating pipe is placed in the collecting cylinder 321 on the first fixing rod 322 and the second fixing rod 323 by the staff, the pipe orifice at the end of the electric heating pipe is flush with the opening at the end of the cylinder 320 at this time, then, the magnesium oxide powder is transferred to the collecting cylinder 321, the first motor 301 starts to drive the first bevel gear 303 to rotate through the second transmission shaft 302, the first bevel gear 303 rotates to drive the second bevel gear 304 to rotate, the second bevel gear 304 rotates to drive the first screw 305, the first screw 305 rotates to drive the first transmission wheel 307 to drive the second transmission wheel 308 to rotate, and then the second screw 309 rotates, at this time, the first screw 305 and the second screw 309 simultaneously rotate, and then the collecting plate 306 is driven to move upwards, when the magnesium oxide powder moves to touch the second fixing block 327 and the third fixing block 328 on the fixing frame 326, the collecting plate 306 swings and tilts to transfer the magnesia powder on the collecting plate 306 to the collecting cylinder 321, at this time, part of the magnesia powder falls into the cylinder 320, then the magnesia powder is filled into the electrothermal tube and compacted, at this time, the first motor 301 starts to drive the second transmission shaft 302 to rotate reversely and drive the corresponding parts to move and reset, at the same time, the second transmission shaft 302 rotates to drive the third transmission shaft 310 to rotate, the third transmission shaft 310 rotates to drive the fourth transmission shaft 311 to drive the telescopic rod 312 to rotate, then the second electric push rod 315 starts to control the telescopic rod 312 to stretch through the first fixing plate 314, and then the connection of the second spur gear 313 and the third transmission shaft 316 is controlled, when the second spur gear 313 is connected with the third transmission shaft 316, the second spur gear 313 rotates to drive the third transmission shaft 316 to rotate, the third transmission shaft 316 rotates to drive the third screw 317 to rotate, and then drives the second fixing plate 318 to drive the round bar 319 to move along the cylinder 320, so that the magnesia powder falling in the cylinder 320 is filled into the electric heating tube, then, the magnesia powder falling in the collecting cylinder 321 is conveyed into the cylinder 320, the third screw rod 317 rotates to drive the third spur gear 325 to rotate, the third spur gear 325 rotates to drive the gear lack 324 to rotate, and then, the collecting cylinder 321 is driven to rotate, so that the magnesia powder in the collecting cylinder 321 is conveyed into the cylinder 320, then, the magnesia powder in the cylinder 320 is filled into the electric heating tube by the same working principle, and the powder filling unit realizes that the extruded magnesia powder is filled into the electric heating tube and compacted.
According to fig. 11, the cutting device further comprises a cutting unit, wherein the cutting unit comprises a third electric push rod 401, a third fixing plate 402, a fourth electric push rod 403, a first support plate 404, a second support plate 405, a third support plate 406, a fourth support plate 407, a fourth transmission shaft 408, a first saw blade 409, a second motor 410, a second saw blade 411 and a fourth fixing plate 412; the third electric push rod 401 is fixedly connected with the bottom plate assembly 1; the third electric push rod 401 is fixedly connected with a third fixing plate 402; the third fixing plate 402 is fixedly connected with the fourth electric push rod 403; the fourth electric push rod 403 is fixedly connected with the bottom plate assembly 1; the third fixing plate 402 is fixedly connected with a first support plate 404 and a second support plate 405 in sequence; the first support plate 404 and the second support plate 405 are both rotatably connected with a fourth transmission shaft 408; the third fixing plate 402 is fixedly connected with a third supporting plate 406 and a fourth supporting plate 407 in sequence; the third supporting plate 406 and the fourth supporting plate 407 are both in rotary connection with a fourth transmission shaft 408; the fourth transmission shaft 408 is fixedly connected with a first saw blade 409 and a second saw blade 411 in sequence; the fourth transmission shaft 408 is fixedly connected with the second motor 410; the second motor 410 is fixedly connected with the second supporting plate 405; a fourth fixing plate 412 is provided under the third fixing plate 402; the fourth fixing plate 412 is fixedly connected with the base plate assembly 1.
Then, after the extruded magnesia powder is filled into the electrothermal tube by the powder filling unit, the electrothermal tube is placed on the fourth fixed plate 412 by a worker, then the electrothermal tube is cut into the required size, the third electric push rod 401 and the fourth electric push rod 403 are simultaneously started to drive all components on the third fixed plate 402 to move downwards, then the first support plate 404, the second support plate 405, the third support plate 406 and the fourth support plate 407 are driven to move downwards, then the first serrated knife 409 and the second serrated knife 411 on the fourth transmission shaft 408 are driven to move downwards to be in contact with the electrothermal tube, then the second motor 410 is started to drive the first serrated knife 409 and the second serrated knife 411 to rotate through the fourth transmission shaft 408, and then the electrothermal tube is cut into the required size, and the cutting unit realizes the cutting of the electrothermal tube into the required size.
The second connecting shaft 211 is provided with a torsion spring at the connection point with the base plate assembly 1.
The second connecting shaft 211 can be made to swing after being extruded by the first guide plate 208, and when the first guide plate 208 is reset, the second connecting shaft 211 can be reset through a torsion spring.
The third drive shaft 316 has a bore formed therein that mates with the second spur gear 313.
The third transmission shaft 316 and the second straight gear 313 can be connected and transmitted, and the connection and disconnection can be controlled through the second electric push rod 315.
A limiting plate is arranged at the joint of the cylinder 320 and the collecting cylinder 321.
The cylinder 320 can be restrained by the collection cylinder 321 while the collection cylinder 321 is rotatable about the cylinder 320.
The side of the second baffle 210 near the powder filling unit is cut into an inclined plane.
The second baffle 210 can be swung to smoothly transfer the magnesia powder to the powder filling unit.
The foregoing is merely illustrative of the present invention, and the present invention is not limited thereto, and any person skilled in the art will readily recognize that variations or substitutions are within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (6)
1. An electric heating tube processing device of a moisture-removing-free solar water heater comprises a bottom plate assembly, supporting legs, an anti-slip pad, a support column, an automatic pipe shrinking machine, a handle and a collecting box; the bottom plate component is fixedly connected with the four groups of supporting legs; the bottom plate component is fixedly connected with the support column; the bottom plate component is contacted with the collecting box; the four groups of supporting legs are fixedly connected with one group of anti-skid pads respectively; the handle is fixedly connected with the collecting box; the method is characterized in that: the device also comprises a shrinkage pipe unit and a powder filling unit; a shrinkage pipe unit is arranged in the bottom plate component; the bottom plate component is connected with a powder filling unit; the strut is fixedly connected with the powder filling unit; the automatic pipe shrinking machine is connected with the pipe shrinking unit; the pipe shrinkage unit compresses the electrothermal pipe to a required pipe diameter, and conveys the compressed and extruded magnesia powder to the powder filling unit, and the powder filling unit fills the compressed and extruded magnesia powder into the electrothermal pipe and compacts the magnesia powder;
the pipe shrinking unit comprises a first electric push rod, a first fixed block, an electric sliding rail, a toothed bar, a first straight gear, a first transmission shaft, a cam, a first guide plate, a first connecting shaft, a second guide plate and a second connecting shaft; the first electric push rod is fixedly connected with the bottom plate assembly; the first electric push rod is fixedly connected with the first fixed block; the first fixed block is contacted with the bottom plate assembly; an electric sliding rail is arranged below the side part of the first fixed block; the electric slide rail is fixedly connected with the bottom plate assembly; the electric sliding rail is in sliding connection with the automatic pipe shrinking machine; the automatic pipe shrinking machine is fixedly connected with the toothed bar; the toothed bar is in sliding connection with the bottom plate assembly; the toothed bar is meshed with the first straight gear; the first straight gear is fixedly connected with the first transmission shaft; the first transmission shaft is rotationally connected with the bottom plate assembly; the first transmission shaft is fixedly connected with the cam; a first guide plate is arranged above the cam; the first guide plate is fixedly connected with the first connecting shaft; the first connecting shaft is rotationally connected with the bottom plate assembly; a second guide plate is arranged below the first guide plate; the second guide plate is fixedly connected with the second connecting shaft; the second connecting shaft is rotationally connected with the bottom plate assembly;
firstly, a cylindrical electric heating tube is placed in a first fixed block by a worker, the cylindrical electric heating tube is limited by the first fixed block, then an automatic pipe shrinking machine is driven to move, the electric heating tube is compressed to a required tube diameter, a first electric push rod is started to drive the first fixed block to move, then the electric heating tube is driven to move to be flush with the automatic pipe shrinking machine, then an electric sliding rail is started to drive the automatic pipe shrinking machine to move to be in contact with the electric heating tube, then the automatic pipe shrinking machine is started to operate, the electric heating tube is compressed to the required tube diameter, meanwhile, compressed extruded magnesium oxide powder is conveyed to a powder filling unit, at the moment, the compressed extruded magnesium oxide powder falls on a first guide plate, then the automatic pipe shrinking machine is driven to move to a toothed bar, the toothed bar is driven to drive a first transmission shaft to rotate, and then a cam is driven to rotate, at the moment, the cam is driven to swing and incline the first guide plate to convey magnesium oxide powder to a second guide plate, meanwhile, the second guide plate is extruded to be kept horizontal, and when the first guide plate swings and resets to the required tube diameter, the compressed magnesium oxide powder is conveyed to the filled magnesium oxide powder filling unit through the second guide plate, and the compressed magnesium oxide powder filling unit is conveyed to the power filling unit;
the powder filling unit comprises a first motor, a second transmission shaft, a first bevel gear, a second bevel gear, a first screw rod, a collecting plate, a first transmission wheel, a second screw rod, a third transmission wheel, a fourth transmission wheel, a telescopic rod, a second straight gear, a first fixing plate, a second electric push rod, a third transmission shaft, a third screw rod, a second fixing plate, a round rod, a cylinder, a collecting cylinder, a first fixing rod, a second fixing rod, a gear lack, a third straight gear, a fixing frame, a second fixing block and a third fixing block; the first motor is fixedly connected with the support column; the first motor is fixedly connected with the second transmission shaft; the second transmission shaft is rotationally connected with the bottom plate assembly; the second transmission shaft is fixedly connected with the first bevel gear; the first bevel gear is meshed with the second bevel gear; the second bevel gear is fixedly connected with the first screw rod; the first screw rod is rotationally connected with the bottom plate assembly; the first screw rod is screwed with the collecting plate; the first driving wheel is in driving connection with the second driving wheel through a belt; the second driving wheel is fixedly connected with a second screw rod; the second screw rod is rotationally connected with the bottom plate assembly; the second screw rod is connected with the collecting plate in a screwing way; the second transmission shaft is fixedly connected with a third transmission wheel; the third driving wheel is in driving connection with the fourth driving wheel through a belt; the fourth driving wheel is fixedly connected with the telescopic rod; the telescopic rod is rotationally connected with the bottom plate assembly; the telescopic rod is fixedly connected with the second spur gear; the telescopic rod is rotationally connected with the first fixed plate; the first fixed plate is fixedly connected with the second electric push rod; the second electric push rod is fixedly connected with the bottom plate assembly; a third transmission shaft is arranged on the side part of the second straight gear; the third transmission shaft is fixedly connected with a third screw rod; the third screw rod is rotationally connected with the bottom plate assembly; the third screw rod is screwed with the second fixing plate; the second fixing plate is fixedly connected with the round rod; the round rod is in sliding connection with the cylinder; the cylinder is contacted with the collecting cylinder; the collecting cylinder is sequentially connected with the first fixed rod and the second fixed rod in a rotating way; the first fixing rod and the second fixing rod are fixedly connected with the bottom plate assembly; the collecting cylinder is fixedly connected with the gear lack; the gear lack is meshed with a third straight gear; the third spur gear is fixedly connected with a third screw rod; the side part of the collecting cylinder is provided with a fixing frame; the fixing frame is fixedly connected with the bottom plate component; the fixing frame is fixedly connected with the second fixing block and the third fixing block in sequence;
then, the magnesium oxide powder is conveyed to the collecting plate by the pipe shrinking unit, meanwhile, the electric heating pipe is placed in the collecting barrels on the first fixing rod and the second fixing rod by workers, at the moment, the pipe orifice at the end part of the electric heating pipe is flush with the opening at the end part of the cylinder, then, the magnesium oxide powder is conveyed to the collecting barrels, the first motor is started to drive the first bevel gear to rotate through the second transmission shaft, the first bevel gear rotates to drive the second bevel gear to rotate, the second bevel gear rotates to drive the first lead screw to rotate, the first lead screw rotates to drive the first transmission wheel to drive the second transmission wheel to rotate, and then the second lead screw rotates, at the moment, the first lead screw and the second lead screw rotate at the same time, and then the collecting plate is driven to move upwards, when the collecting plate swings and tilts when the collecting plate moves to touch the second fixing block and the third fixing block on the fixing frame, then the magnesia powder on the collecting plate is transferred to the collecting cylinder, at the moment, part of magnesia powder falls in the cylinder, then the magnesia powder is filled in the electric heating tube and compacted, at the moment, the first motor is started to drive the second transmission shaft to rotate reversely, and then the corresponding parts are driven to move and reset, at the same time, the second transmission shaft rotates to drive the third transmission shaft to rotate, the third transmission shaft rotates to drive the fourth transmission shaft to drive the telescopic rod to rotate, then the second electric push rod is started to control the telescopic rod to extend and retract through the first fixing plate, further the connection of the second spur gear and the third transmission shaft is controlled, when the second spur gear is connected with the third transmission shaft, the second spur gear rotates to drive the third transmission shaft to rotate, the third transmission shaft rotates to drive the third screw rod to drive the second fixing plate to drive the round rod to move along the cylinder, and then the magnesia powder falling in the cylinder is filled in the electric heating tube, then, the magnesia powder falling in the collecting cylinder is conveyed into the cylinder, the third screw rod rotates to drive the third spur gear to rotate, the third spur gear rotates to drive the gear lack to rotate, the collecting cylinder is driven to rotate, the magnesia powder in the collecting cylinder is conveyed into the cylinder, then the magnesia powder in the cylinder is filled into the electric heating tube by the same working principle, and the powder filling unit is used for filling the extruded magnesia powder into the electric heating tube and compacting the extruded magnesia powder.
2. The moisture removal-free solar water heater electric heating tube processing equipment according to claim 1, wherein the equipment is characterized in that: the cutting unit comprises a third electric push rod, a third fixing plate, a fourth electric push rod, a first supporting plate, a second supporting plate, a third supporting plate, a fourth transmission shaft, a first serrated knife, a second motor, a second serrated knife and a fourth fixing plate; the third electric push rod is fixedly connected with the bottom plate assembly; the third electric push rod is fixedly connected with a third fixing plate; the third fixed plate is fixedly connected with the fourth electric push rod; the fourth electric push rod is fixedly connected with the bottom plate assembly; the third fixing plate is fixedly connected with the first supporting plate and the second supporting plate in sequence; the first supporting plate and the second supporting plate are rotationally connected with the fourth transmission shaft; the third fixing plate is fixedly connected with the third supporting plate and the fourth supporting plate in sequence; the third supporting plate and the fourth supporting plate are both in rotary connection with the fourth transmission shaft; the fourth transmission shaft is fixedly connected with the first serrated knife and the second serrated knife in sequence; the fourth transmission shaft is fixedly connected with the second motor; the second motor is fixedly connected with the second supporting plate; a fourth fixed plate is arranged below the third fixed plate; the fourth fixed plate is fixedly connected with the bottom plate component.
3. The moisture removal-free solar water heater electric heating tube processing equipment according to claim 1, wherein the equipment is characterized in that: the connection part of the second connecting shaft and the bottom plate component is provided with a torsion spring.
4. The moisture removal-free solar water heater electric heating tube processing equipment according to claim 1, wherein the equipment is characterized in that: and a tooth hole matched with the second straight gear is formed in the third transmission shaft.
5. The moisture removal-free solar water heater electric heating tube processing equipment according to claim 1, wherein the equipment is characterized in that: the connection part of the cylinder and the collecting cylinder is provided with a limiting plate.
6. The moisture removal-free solar water heater electric heating tube processing equipment according to claim 1, wherein the equipment is characterized in that: one side of the second guide plate, which is close to the powder filling unit, is cut into an inclined plane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110854308.2A CN113732710B (en) | 2021-07-28 | 2021-07-28 | Electric heating tube processing equipment of solar water heater without removing damp |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110854308.2A CN113732710B (en) | 2021-07-28 | 2021-07-28 | Electric heating tube processing equipment of solar water heater without removing damp |
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| Publication Number | Publication Date |
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| CN113732710A CN113732710A (en) | 2021-12-03 |
| CN113732710B true CN113732710B (en) | 2023-04-21 |
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| CN202110854308.2A Active CN113732710B (en) | 2021-07-28 | 2021-07-28 | Electric heating tube processing equipment of solar water heater without removing damp |
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Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2015155790A (en) * | 2014-01-15 | 2015-08-27 | 日本特殊陶業株式会社 | Sheath heater and glow plug |
| CN105312906B (en) * | 2015-11-13 | 2017-08-01 | 中山市环实工业自动化设备有限公司 | Heat-generating pipe pipe end kludge |
| CN107813431A (en) * | 2017-12-11 | 2018-03-20 | 郑州贝亚特电子科技有限公司 | A kind of rock wool cutter device |
| CN109413780B (en) * | 2018-10-16 | 2022-02-25 | 安徽苏立科技股份有限公司 | Processing technology of electric heating tube of tide-free water heater |
| CN109379791B (en) * | 2018-10-29 | 2022-06-17 | 安徽苏立科技股份有限公司 | Electric heating tube machining process |
| CN109673071A (en) * | 2018-12-11 | 2019-04-23 | 安徽苏立科技股份有限公司 | A kind of novel single fusing heating pipe processing technique |
| CN110370337A (en) * | 2019-07-30 | 2019-10-25 | 南通盟鼎新材料有限公司 | A kind of efficient gantry slicer |
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Effective date of registration: 20230403 Address after: 223900 North side of Shuanggou West Road, Sihong Economic Development Zone, Suqian City, Jiangsu Province Applicant after: Jiangsu Zhuosheng New Materials Co.,Ltd. Address before: 412000 No. 1002, building 1, Futai international, No. 333 Lushan Road, Tianyuan District, Zhuzhou City, Hunan Province Applicant before: Bai Zhiguang |
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