CN113732576A - Automatic welding workstation and welding production line - Google Patents

Automatic welding workstation and welding production line Download PDF

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Publication number
CN113732576A
CN113732576A CN202110950369.9A CN202110950369A CN113732576A CN 113732576 A CN113732576 A CN 113732576A CN 202110950369 A CN202110950369 A CN 202110950369A CN 113732576 A CN113732576 A CN 113732576A
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CN
China
Prior art keywords
welding
workpiece
positioning
positioning tool
transfer
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110950369.9A
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Chinese (zh)
Inventor
张人斌
李国栋
张强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangzhou Chuangyan Intelligent Technology Co ltd
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Guangzhou Chuangyan Intelligent Technology Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Guangzhou Chuangyan Intelligent Technology Co ltd filed Critical Guangzhou Chuangyan Intelligent Technology Co ltd
Priority to CN202110950369.9A priority Critical patent/CN113732576A/en
Publication of CN113732576A publication Critical patent/CN113732576A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0252Steering means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/0426Fixtures for other work
    • B23K37/0435Clamps
    • B23K37/0443Jigs

Abstract

The invention provides an automatic welding workstation and a welding production line, which comprise an overturning positioner and a robot hand, wherein the overturning positioner comprises a machine table, a clamp module and a conveying line, the clamp module is rotatably arranged on the machine table, the clamp module comprises two clamping components which are oppositely arranged, the two clamping components can be relatively close to or far away from each other, the clamping components comprise a base plate, a first positioning tool and a second positioning tool, the first positioning tool is fixedly arranged on the base plate and comprises a first positioning structure matched with a workpiece, the second positioning tool is movably arranged on the base plate and comprises a second positioning structure matched with the workpiece, the conveying line comprises a first transfer component, the first transfer component is movably arranged on the machine table, the first transfer component can be relatively close to or far away from the clamp module, the robot hand is provided with a welding gun, robots are used for welding workpieces. The automatic welding workstation can improve the automation level of the welding process.

Description

Automatic welding workstation and welding production line
Technical Field
The invention relates to the field of welding production line research, in particular to an automatic welding workstation and a welding production line.
Background
The inflatable cabinet is a high-voltage switch device, and can adapt to various bad working conditions by sealing the switch and related structures in the inflatable cabinet. To ensure the sealing and welding quality, the prior art generally uses automated welding techniques to weld the gas-filled tank, such as the welding station of the prior patent application No. 201910647995.3.
The automatic welding technology can ensure the welding quality by welding through a programmable robot, but if the placing position of the gas-filled cabinet deviates, the situation that the position of a welding line deviates from the set position can possibly occur, and a welding workstation in the prior art can not adjust the posture of the gas-filled cabinet and can only be welded to one side surface of the gas-filled cabinet. Generally, the orientation and the position of the gas-filled cabinet need to be manually adjusted in the prior art, and the automation level of the welding workstation is low.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides an automatic welding workstation and a welding production line, and the automatic welding workstation can improve the automation level of a welding process.
The automatic welding workstation comprises an overturning positioner and a robot hand, wherein the overturning positioner comprises a machine table, a clamp module and a conveying line, the clamp module is rotatably arranged on the machine table, the clamp module comprises two clamping components which are oppositely arranged, the two clamping components can be relatively close to or far away from each other, the clamping components comprise a base plate, a first positioning tool and a second positioning tool, the first positioning tool is fixedly arranged on the base plate and comprises a first positioning structure matched with a workpiece, the second positioning tool is movably arranged on the base plate and comprises a second positioning structure matched with the workpiece, the conveying line comprises a first transfer component, and the first transfer component is movably arranged on the machine table, the first transfer assembly can be relatively close to or far away from the clamp module, the robot hand is provided with a welding gun, and the robot hand is used for welding workpieces.
According to the automatic welding workstation provided by the invention, at least the following technical effects are achieved: the conveying line conveys the workpiece to a specific position, the clamping assembly clamps the workpiece, the machine table drives the clamp module to rotate, the robot welds the workpiece, the conveying line can achieve automatic feeding and discharging of the workpiece, and the first positioning tool can achieve adjustment of the position and the angle of the workpiece, so that the automation level of a welding process can be improved.
According to some embodiments of the invention, the first locating feature comprises a locating block for snapping into a recess of the workpiece.
According to some embodiments of the invention, the second locating feature comprises a step for gripping an edge of the workpiece.
According to some embodiments of the invention, the substrate is provided with a first slide rail, the second positioning tool is arranged on the first slide rail, and the second positioning tool can move along the first slide rail.
According to some embodiments of the invention, the clamp module further comprises a frame assembly comprising a second slide rail, the clamp assembly being disposed on the second slide rail, the clamp assembly being movable along the second slide rail.
According to some embodiments of the present invention, the machine station is provided with a third slide rail, the first transferring component is arranged on the third slide rail, and the first transferring component can move along the third slide rail.
According to some embodiments of the present invention, the first transfer assembly includes a transfer base plate on which a lifting mechanism is provided, and a transfer stage provided on the lifting mechanism.
According to the welding production line provided by the invention, the automatic welding workstation provided by the invention is included.
According to the welding production line provided by the invention, at least the following technical effects are achieved: by using the automatic welding workstation provided by the invention, the automation level of the welding process can be improved.
According to some embodiments of the invention, the welding line comprises a workpiece pallet for carrying workpieces.
According to some embodiments of the invention, the welding line comprises a welding house in which the automated welding workstation is arranged.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is an axial schematic view of a welding line provided in accordance with the present invention;
FIG. 2 is a schematic layout of a welding production line provided in accordance with the present invention;
FIG. 3 is an isometric illustration of an automated welding workstation provided in accordance with the present invention;
FIG. 4 is an axial schematic view of a clamp module provided in accordance with the present invention;
FIG. 5 is a partial enlarged view of area A in FIG. 4;
FIG. 6 is an isometric view of the automated welding workstation provided in accordance with the present invention with the delivery lines removed;
fig. 7 is an isometric illustration of a first transfer assembly provided in accordance with the present invention;
fig. 8 is an axial schematic view of a workpiece pallet provided in accordance with the present invention.
Reference numerals:
a machine table 1, a third slide rail 11, a third slide block 12,
The fixture comprises a fixture module 2, a base plate 211, a first positioning tool 212, a positioning block 2121, a second positioning tool 213, a stepped portion 2131, a cushion 2132, a first slide rail 214, a first slide block 215, a first proximity sensor 216, a first driver 217, a second slide rail 221, a second slide block 222, a support rod 223, a second proximity sensor 224, an anti-collision block 225, a second driver 226, a first positioning tool, a second slide rail support rod 223, a first slide rail support rod, a second slide rail support rod,
A conveyor line 3, a first transfer unit 31, a transfer base plate 311, a transfer table 312, a lifting mechanism 313, a roller 314, a catch 315, a second transfer unit 32,
A robot arm 4, a control console 5, a pre-welding workstation 7, a welding house 8,
Workpiece 9, workpiece tray 91, friction wheel 911.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the accompanying drawings are illustrative only for the purpose of explaining the present invention, and are not to be construed as limiting the present invention.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, the meaning of a plurality of means is one or more, the meaning of a plurality of means is two or more, and larger, smaller, larger, etc. are understood as excluding the number, and larger, smaller, inner, etc. are understood as including the number. If there is a description of first and second for the purpose of distinguishing technical features only, this is not to be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of technical features indicated.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
The automatic welding workstation comprises an overturning positioner and a robot arm 4, wherein the overturning positioner comprises a machine table 1, a clamp module 2 and a conveying line 3, the clamp module 2 is rotatably arranged on the machine table 1, the clamp module 2 comprises two oppositely arranged clamping assemblies, the two clamping assemblies can be relatively close to or far away from each other, each clamping assembly comprises a base plate 211, a first positioning tool 212 and a second positioning tool 213, the first positioning tool 212 is fixedly arranged on the base plate 211, the first positioning tool 212 comprises a first positioning structure matched with a workpiece 9, the second positioning tool 213 is movably arranged on the base plate 211, the second positioning tool 213 comprises a second positioning structure matched with the workpiece 9, the conveying line 3 comprises a first transfer assembly 31, the first transfer assembly 31 is movably arranged on the machine table 1, and the first transfer assembly 31 can be relatively close to or far away from the clamp module 2, the robot hand 4 is provided with a welding gun, and the robot hand 4 is used for welding the workpiece 9.
In the conventional welding workstation, after the robot arm 4 completes welding one side surface of the workpiece 9, the orientation of the workpiece 9 needs to be manually adjusted to facilitate the robot arm 4 to weld the other side surfaces of the workpiece 9, which results in low automation degree of the welding workstation. The turnover positioner is workpiece 9 turnover equipment which can be used in various occasions, can clamp the workpiece 9 and then turn over to change the posture of the workpiece 9, and can automatically turn over the workpiece 9 by introducing the turnover positioner into a welding workstation, so that manual intervention is reduced, and the automation level of the welding workstation is improved.
However, the existing roll-over positioner still requires some manual intervention. Particularly, if the position is not right in the pendulum of work piece 9 when the material loading, for example work piece 9 skew or incline in preset position, will lead to the unable accurate centre gripping of upset machine of shifting, can lead to subsequent automatic weld process welding dislocation to appear, probably lead to the work piece 9 in the centre gripping to drop even, consequently need by artifical adjustment work piece 9 to suitable position and angle, the centre gripping is carried out again to the upset machine of shifting, the automation level of current upset machine of shifting remains to be improved.
According to the automatic welding workstation provided by the invention, the overturning positioner is provided with the first positioning tool 212 and the second positioning tool 213, when the automatic welding workstation is used, the workpiece 9 is pre-clamped by the first positioning tool 212, the position and the angle of the workpiece 9 are adjusted by the first positioning structure, and then the workpiece 9 is further clamped by the second positioning tool 213. The turnover positioner can automatically adjust the workpiece, simplifies the operation procedures, reduces the workload of operators and improves the automation level of the welding workstation.
Simultaneously, the upset machine of shifting sets up transfer chain 3, puts work piece 9 to transfer chain 3, and transfer chain 3 is close to anchor clamps module 2 and carries out the material loading, and anchor clamps module 2 is kept away from to transfer chain 3 after the welding is accomplished and is carried out the unloading to interference and collision when avoiding going up the unloading.
It can be understood that, adjusting the position of the workpiece 9 means that the two clamping assemblies move in opposite directions according to a set operation mode, the first positioning structures located on the two sides of the workpiece 9 clamp the workpiece 9, and position the workpiece 9 at a preset point, and adjusting the angle of the workpiece 9 means that if a certain deviation exists between the actual angle of the workpiece 9 and the ideal angle, the acting force of the first positioning structures can apply a certain torque to the workpiece 9, so that the angle of the workpiece 9 is adjusted. For example, as shown in fig. 3, two sides of the workpiece 9 are flat, and the first positioning structure includes a positioning plane adapted to the side of the workpiece 9, and if the side of the workpiece 9 is not parallel to the positioning plane, the positioning plane can apply a torque to the side to align the workpiece 9.
In some embodiments, the first locating feature comprises a locating block 2121, the locating block 2121 configured to snap into a recess of the workpiece 9. The first positioning structure can position the workpiece 9 in the first direction by holding the workpiece 9, but there is still a possibility that the workpiece 9 may be displaced in the second direction perpendicular to the first direction, and by providing the positioning block 2121, the positioning block 2121 is caught in the workpiece 9, and the displacement of the workpiece 9 in the second direction can be reduced.
In some embodiments, to monitor the adjustment effect of the first positioning tool 212, a first proximity sensor 216 is disposed on the substrate 211. The first proximity sensor 216 is able to monitor whether the first positioning tool 212 is correctly gripping the workpiece 9. For example, as shown in fig. 4, two first proximity sensors 216 are disposed on the substrate 211, one of the first proximity sensors 216 is along a first direction, the other first proximity sensor 216 is along a second direction, the first proximity sensor 216 along the first direction can monitor a distance between the first positioning fixture 212 and the workpiece 9 along the first direction, and can also determine whether the positioning block 2121 is successfully clamped into the workpiece 9 according to data of the first proximity sensor 216, the first proximity sensor 216 along the second direction can monitor a distance between the first positioning fixture 212 and the workpiece 9 along the second direction, and can also determine whether a position error of the workpiece 9 in the second direction meets a requirement according to data of the first proximity sensor 216.
According to some embodiments of the invention, the second locating feature comprises a step 2131, the step 2131 for gripping an edge of the workpiece 9. Step portion 2131 includes two step faces, and two step faces contact with two adjacent sides of work piece 9 respectively to realize that second location structure is to the centre gripping and the location of work piece 9, when upset machine of shifting drove the upset of work piece 9, one of them step face can also play the bearing effect, guarantees the stability of work piece 9. In some embodiments, the step portion 2131 is provided with a cushion 2132. The cushion 2132 is detachably arranged on the step surface, and the cushion 2132 can buffer the collision between the step portion 2131 and the workpiece 9, so as to reduce the damage of the workpiece 9, and can be conveniently replaced when the cushion 2132 is worn. It can be understood that the cushion 2132 may be made of a metal material having a hardness lower than that of the workpiece 9, such as a red copper material, so that the cushion 2132 can mainly bear collision damage, thereby improving the protection effect on the workpiece 9, and on the other hand, the deformation of the metal material is small, thereby minimizing the deviation of the workpiece 9 caused by the cushion 2132.
According to some embodiments of the present invention, the substrate 211 is provided with a first slide rail 214, the second positioning tool 213 is provided on the first slide rail 214, and the second positioning tool 213 can move along the first slide rail 214. The sliding rail connection mode enables the second positioning tool 213 to move smoothly. As shown in fig. 5, a first slide block 215 is disposed on the first slide rail 214, the second positioning tool 213 is mounted on the first slide block 215, a first driver 217 is further disposed on the substrate 211, and the first driver 217 drives the second positioning tool 213 to clamp the workpiece 9.
According to some embodiments of the invention, the gripper module 2 comprises a clamping assembly, the gripper module 2 further comprising a frame assembly on which the clamping assembly is movably arranged.
In some embodiments, the frame assembly includes a second slide rail 221, and the clamping assembly is disposed on the second slide rail 221, the clamping assembly being movable along the second slide rail 221. The second sliding rail 221 functions to reduce friction and guide. As shown in fig. 4 and 5, a second slide block 222 is disposed on the second slide rail 221, the substrate 211 is mounted on the second slide block 222, the frame assembly further includes a second driver 226, and the second driver 226 drives the clamping assembly to move. The second actuator 226 may specifically be in the form of a screw drive connection and drive the clamping assembly. In some embodiments, the frame assembly includes a second proximity sensor 224, and the second proximity sensor 224 is disposed at both ends of the second sliding rail 221. The second proximity sensor 224 can monitor the position of the clamping assembly to avoid the clamping assembly disengaging the second slide 221 or colliding with the frame assembly due to motion over-travel. In some embodiments, the frame assembly further comprises a bumper block 225, the bumper block 225 capable of withstanding impact in the event of an accident, avoiding the clip assembly from colliding with other structures of the frame assembly.
In some embodiments, the frame assembly includes a support bar 223, the support bar 223 being disposed below the clamping assembly, the support bar 223 cradling the clamping assembly. It can be understood that, as shown in fig. 4, if the support rod 223 is not provided, the clamping assembly is similar to a simply supported beam, the dead weight of the clamping assembly and the weight of the workpiece 9 during the turning displacement generate torque, which easily causes the deformation of the clamping assembly, and the support rod 223 can be used as a fulcrum to support the clamping assembly, thereby improving the stability and the service life of the clamping assembly.
According to some embodiments of the present invention, the machine table 1 is provided with a third slide rail 11, the first transferring component 31 is disposed on the third slide rail 11, and the first transferring component 31 can move along the third slide rail 11. As shown in fig. 6, the third slide rail 11 is disposed along the second direction, the third slide block 12 is disposed on the third slide rail 11, and the first transferring assembly 31 is movably disposed on the third slide block 12. The machine table 1 is further provided with a third driver, the third driver is in transmission connection with the first transfer component 31, and the third driver drives the first transfer component 31 to complete loading and unloading of the workpiece 9.
In some embodiments, the first transfer assembly 31 includes a transfer base plate 311 and a transfer stage 312, the transfer base plate 311 is provided with a lifting mechanism, and the transfer stage 312 is provided on the lifting mechanism 313. During feeding, the lifting mechanism drives the moving platform 312 to ascend, and after the clamp module 2 clamps the workpiece 9, the lifting mechanism drives the moving platform 312 to descend, so that an avoiding effect can be achieved, and the workpiece 9 is prevented from colliding with the conveying line 3 during overturning and displacement.
According to some embodiments of the invention, the transfer stage 312 is provided with a roller 314, the roller 314 being used to transport the workpiece 9 on the transfer stage 312. As shown in fig. 7, the roller 314 may be an unpowered roller, and pushes the workpiece 9 to a specific position of the transfer table 312, and then the workpiece 9 is loaded. It will be appreciated that the operator need only make initial adjustments to the position and angle of the workpiece 9, the position being substantially satisfactory, and further adjustments being made by the fixture module 2 during subsequent loading.
In some embodiments, the moving platform 312 is provided with a buckle 315, the buckle 315 is used for initially positioning the position of the workpiece 9, the buckle 315 can ascend and descend on the moving platform 312, when the buckle 315 descends, the workpiece 9 can smoothly pass through, when the buckle 315 ascends, the buckle 315 restricts the movement of the workpiece 9 on the moving platform 312, and initially positions the workpiece 9, and fig. 7 shows a specific implementation manner of controlling the ascending and descending of the buckle 315 through a link mechanism. A gasket may be disposed on the buckle 315, and the material of the gasket may be a metal or non-metal material with hardness smaller than that of the workpiece 9, for example, the gasket may be made of a violet copper material as with the cushion 2132.
According to the welding production line provided by the invention, the automatic welding workstation provided by the invention is included.
According to the welding production line provided by the invention, the automation level of the welding process can be improved by using the automatic welding workstation provided by the invention.
The welding production line can also comprise a pre-welding work station 7, and during welding, firstly, the workpiece 9 is subjected to spot welding by manpower in the pre-welding work station 7, so that the parts of the workpiece 9 are combined into a whole, and then the whole is transferred to an automatic welding work station to be subjected to full welding by a robot arm 4. The welding production line can also comprise a repair welding workstation, and if the workpiece 9 welded by the automatic welding workstation fails in a test, the workpiece can be transferred to the repair welding workstation for repair welding and repair.
The welding line also comprises conveying means for transferring the work pieces 9 between the various types of work stations of the welding line, which can be understood to include one or more of the pre-welding work station 7, the automatic welding work station and the repair welding work station. For example, the welding line may include an AGV trolley by which the workpieces 9 are automatically transferred.
According to some embodiments of the invention, the welding line comprises a workpiece pallet 91, the workpiece pallet 91 being adapted to carry a workpiece 9. The work piece 9 is placed on work piece tray 91 all the time at welded overall process, sets up work piece tray 91 and can avoid work piece 9 to take place to collide with when transporting, improves work piece 9's finished product quality. In some embodiments, a rotatable friction wheel 911 is disposed on a side wall of the workpiece tray 91, the friction wheel 911 may be a bearing, and the friction wheel 911 can convert sliding friction between the workpiece tray 91 and other structures into rolling friction, so that the workpiece tray 91 can move more smoothly.
In some embodiments, the conveyor line 3 includes a second transfer unit 32, the second transfer unit 32 is fixedly disposed, the second transfer unit 32 is configured to interface with the conveyor, and the second transfer unit 32 receives the workpiece 9 and then transfers the workpiece to the first transfer unit 31. The provision of the second transfer unit 32 for relaying can prevent the conveyance device from interfering with the normal operation of the first transfer unit 31.
According to some embodiments of the present invention, the welding line comprises a welding booth 8, and the automated welding station is disposed in the welding booth 8. Welding house 8 is provided with the dust pelletizing system that ventilates, can handle the harmful gas that the welding produced, improves operational environment's quality. The welding house 8 is provided with an electric door and an observation window alarm system.
The automated welding station provided according to the present invention is described in detail in one specific embodiment with reference to fig. 3, 4, 5, 6, 7. It is to be understood that the following description is only exemplary, and not a specific limitation of the invention.
The automatic welding workstation comprises an overturning positioner, a robot arm 4 and a control console 5, wherein a welding gun is installed on the robot arm 4, and the control console 5 controls the automatic welding workstation to realize automatic overturning and displacement welding. The automatic welding workstation sets up two upset machine of shifting altogether, and when one of them upset machine of shifting goes up unloading, the robot arm 4 welds work piece 9 on the other upset machine of shifting.
The upset machine of shifting includes board 1, anchor clamps module 2 and transfer chain 3, and anchor clamps module 2 sets up on board 1, and anchor clamps module 2 includes the centre gripping subassembly of two relative settings, and anchor clamps module 2 still includes the frame subassembly, and the movably setting of centre gripping subassembly is on the frame subassembly, and transfer chain 3 carries work piece 9 to the particular position, and work piece 9 is cliied to the centre gripping subassembly, and board 1 drive anchor clamps module 2 rotates to realize the upset of work piece 9 and shift.
The clamping assembly includes a substrate 211, a first positioning tool 212, and a second positioning tool 213.
The first positioning tool 212 is fixedly arranged on the substrate 211, the first positioning tool 212 includes a first positioning structure adapted to the workpiece 9, the first positioning structure includes a positioning block 2121, and the positioning block 2121 is used to be clamped into a groove of the workpiece 9. Two first proximity sensors 216 are disposed on the substrate 211, wherein one first proximity sensor 216 is along a first direction, and the other first proximity sensor 216 is along a second direction, and the first proximity sensor 216 can monitor whether the first positioning tool 212 correctly clamps the workpiece 9. The first direction is parallel to the moving direction of the clamping assembly, and the second direction is perpendicular to the moving direction of the clamping assembly.
The substrate 211 is provided with a first slide rail 214, the first slide rail 214 is provided with a first slide block 215, and the second positioning tool 213 is mounted on the first slide block 215. A first driver 217 is also disposed on the substrate 211. The second positioning tool 213 includes a second positioning structure adapted to the workpiece. The second positioning structure includes three step portions 2131, and the step portions 2131 are used for clamping the edge of the workpiece 9. The step portion 2131 includes two step surfaces, the two step surfaces are respectively contacted with two adjacent side surfaces of the workpiece 9, so that clamping and positioning of the workpiece 9 by the second positioning structure are realized, and the step portion 2131 is provided with a cushion 2132. The cushion 2132 is detachably arranged on the step surface, and the cushion 2132 is made of red copper.
The frame assembly comprises a second slide rail 221, a second slide block 222 is arranged on the second slide rail 221, the substrate 211 is mounted on the second slide block 222, the frame assembly further comprises a second driver 226, the second driver 226 is connected with the clamping assembly through screw rod transmission, and the second driver 226 drives the clamping assembly to move. The frame assembly further comprises a support rod 223, a second proximity sensor 224 and an anti-collision block 225, the second proximity sensor 224 and the anti-collision block 225 are arranged at two ends of the second slide rail 221, the support rod 223 is arranged below the clamping assembly, and the support rod 223 supports the clamping assembly.
The conveyor line 3 includes a first transfer component 31, the first transfer component 31 is movably disposed on the machine platform 1, and the first transfer component 31 can relatively approach or move away from the clamp module 2. The machine table 1 is provided with a third slide rail 11 and a third driver, the third slide rail 11 is arranged along the second direction, a third slide block 12 is arranged on the third slide rail 11, and the first transfer component 31 is movably arranged on the third slide block 12 for the first time. The third driver is connected with the first transfer component 31 in a transmission way, and drives the first transfer component 31 to complete feeding and discharging of the workpiece 9.
The first transfer unit 31 includes a transfer base plate 311 and a transfer stage 312, the transfer base plate 311 is provided with an elevating mechanism, and the transfer stage 312 is provided on an elevating mechanism 313. The transfer stage 312 is provided with a roller 314, and the roller 314 is used to convey the workpiece 9 on the transfer stage 312. Move and be provided with buckle 315 on the platform 312, buckle 315 sets up at the both ends that move platform 312, and buckle 315 can go up and down on moving platform 312, and buckle 315 is used for preliminary location work piece 9's position, sets up the gasket on buckle 315, and the red copper material is chooseed for use to the material of gasket.
According to the automatic welding workstation and the welding production line, the turnover positioner with the machine table 1, the clamp module 2 and the conveying line 3 is adopted, the conveying line 3 can achieve automatic feeding and discharging of workpieces, the first positioning tool can achieve adjustment of the positions and angles of the workpieces, and therefore the automation level of a welding process can be improved.
In the description herein, references to the description of the term "one embodiment," "some embodiments," "an illustrative embodiment," "an example," "a specific example," or "some examples" or the like mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
While embodiments of the invention have been shown and described, it will be understood by those of ordinary skill in the art that: various changes, modifications, substitutions and alterations can be made to the embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the claims and their equivalents.

Claims (10)

1. An automated welding workstation, comprising:
the overturning and positioning machine comprises a machine table, a clamp module and a conveying line, wherein the clamp module is rotatably arranged on the machine table, the clamp module comprises two oppositely arranged clamping components which can be relatively close to or far away from each other, the clamping assembly comprises a substrate, a first positioning tool and a second positioning tool, the first positioning tool is fixedly arranged on the substrate, the first positioning tool comprises a first positioning structure matched with the workpiece, the second positioning tool is movably arranged on the substrate, the second positioning tool comprises a second positioning structure matched with the workpiece, the conveying line comprises a first transfer assembly, the first transfer component is movably arranged on the machine platform and can be relatively close to or far away from the clamp module;
a robot hand provided with a welding gun, the robot hand being for welding a workpiece.
2. The automated welding workstation of claim 1, wherein: the first positioning structure comprises a positioning block, and the positioning block is clamped into a groove of a workpiece.
3. The automated welding workstation of claim 1 or 2, wherein: the second positioning structure comprises a step part used for clamping the edge of the workpiece.
4. The automated welding workstation of claim 1, wherein: the base plate is provided with a first slide rail, the second positioning tool is arranged on the first slide rail, and the second positioning tool can move along the first slide rail.
5. The automated welding workstation of claim 1, wherein: the clamp module further comprises a frame assembly, the frame assembly comprises a second sliding rail, the clamping assembly is arranged on the second sliding rail, and the clamping assembly can move along the second sliding rail.
6. The automated welding workstation of claim 1, wherein: the machine table is provided with a third slide rail, the first transfer assembly is arranged on the third slide rail, and the first transfer assembly can move along the third slide rail.
7. The automated welding workstation of claim 1 or 6, wherein: the first transfer assembly comprises a transfer base plate and a transfer platform, wherein the transfer base plate is provided with a lifting mechanism, and the transfer platform is arranged on the lifting mechanism.
8. A welding production line is characterized in that: the welding line comprises an automated welding station according to any of claims 1 to 7.
9. Welding line according to claim 8, characterized in that: the welding production line comprises a workpiece tray, and the workpiece tray is used for bearing workpieces.
10. Welding line according to claim 8, characterized in that: the welding production line comprises a welding room, and the automatic welding workstation is arranged in the welding room.
CN202110950369.9A 2021-08-18 2021-08-18 Automatic welding workstation and welding production line Pending CN113732576A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104708236A (en) * 2013-12-12 2015-06-17 中联重科股份有限公司 Robot welding working station
CN108145370A (en) * 2018-01-08 2018-06-12 重庆南涪铝精密制造有限公司 Single-machine double-displacement welding system based on automatic welding robot
CN207681800U (en) * 2017-12-25 2018-08-03 宁夏力成电气集团有限公司 Box-type substation robot automation's Flexible Welding Line
CN209830662U (en) * 2018-12-25 2019-12-24 杭州固建机器人科技有限公司 Automatic welding equipment for robot
CN112222728A (en) * 2020-10-29 2021-01-15 库柏爱迪生(平顶山)电子科技有限公司 Automatic sealing and welding positioning tool for inflatable ring main unit and working method of automatic sealing and welding positioning tool

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104708236A (en) * 2013-12-12 2015-06-17 中联重科股份有限公司 Robot welding working station
CN207681800U (en) * 2017-12-25 2018-08-03 宁夏力成电气集团有限公司 Box-type substation robot automation's Flexible Welding Line
CN108145370A (en) * 2018-01-08 2018-06-12 重庆南涪铝精密制造有限公司 Single-machine double-displacement welding system based on automatic welding robot
CN209830662U (en) * 2018-12-25 2019-12-24 杭州固建机器人科技有限公司 Automatic welding equipment for robot
CN112222728A (en) * 2020-10-29 2021-01-15 库柏爱迪生(平顶山)电子科技有限公司 Automatic sealing and welding positioning tool for inflatable ring main unit and working method of automatic sealing and welding positioning tool

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