CN113731436A - Desulfurization catalyst with aromatization function, preparation method thereof and hydrocarbon oil desulfurization method - Google Patents

Desulfurization catalyst with aromatization function, preparation method thereof and hydrocarbon oil desulfurization method Download PDF

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CN113731436A
CN113731436A CN202010461447.4A CN202010461447A CN113731436A CN 113731436 A CN113731436 A CN 113731436A CN 202010461447 A CN202010461447 A CN 202010461447A CN 113731436 A CN113731436 A CN 113731436A
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catalyst
zro
hydrocarbon oil
slurry
desulfurization
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CN113731436B (en
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林伟
宋烨
王磊
宋海涛
刘俊
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
    • B01J23/76Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36
    • B01J23/84Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper combined with metals, oxides or hydroxides provided for in groups B01J23/02 - B01J23/36 with arsenic, antimony, bismuth, vanadium, niobium, tantalum, polonium, chromium, molybdenum, tungsten, manganese, technetium or rhenium
    • B01J23/85Chromium, molybdenum or tungsten
    • B01J23/888Tungsten
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J23/00Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00
    • B01J23/002Mixed oxides other than spinels, e.g. perovskite
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0201Impregnation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/16Reducing
    • B01J37/18Reducing with gases containing free hydrogen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G45/00Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
    • C10G45/02Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
    • C10G45/04Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
    • C10G45/06Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
    • C10G45/08Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof in combination with chromium, molybdenum, or tungsten metals, or compounds thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2523/00Constitutive chemical elements of heterogeneous catalysts
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/20Characteristics of the feedstock or the products
    • C10G2300/201Impurities
    • C10G2300/202Heteroatoms content, i.e. S, N, O, P
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • General Chemical & Material Sciences (AREA)
  • Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
  • Catalysts (AREA)

Abstract

The invention relates to a hydrocarbon oil desulfurization catalyst with aromatization function, which takes the total weight of the catalyst as a reference and comprises the following components: 1) 15-80 wt% of at least one metal oxide selected from group IIB, VB and VIB elements; 2) 3-30 wt% of an alumina binder; 3)5 to 40% by weight of WO3‑ZrO2(ii) a 4) 5-30 wt% of a metal promoter selected from at least one of cobalt, nickel, iron and manganese. The invention also provides a preparation method of the desulfurization catalyst and a hydrocarbon oil desulfurization method. Among the desulfurization catalysts provided by the present invention, WO3–ZrO2The solid acid has high Lewis strength and suitabilityThe proper protonic acid strength is interacted with the active metal, so that the hydroisomerization and aromatization reactions of alkane components of the gasoline can be promoted, the high-depth desulfurization is realized, and the octane number of the gasoline is improved.

Description

Desulfurization catalyst with aromatization function, preparation method thereof and hydrocarbon oil desulfurization method
Technical Field
The invention relates to the field of hydrocarbon oil desulfurization, in particular to a hydrocarbon oil desulfurization catalyst, a preparation method thereof and a hydrocarbon oil desulfurization method.
Background
With the increasing emphasis on environmental protection, environmental regulations are becoming more stringent, and reducing the sulfur content of gasoline and diesel is considered to be one of the most important measures for improving air quality. Most of the sulfur in our country's gasoline products comes from thermally processed gasoline blending components, such as catalytically cracked gasoline. Therefore, the reduction of the sulfur content in the hot processing gasoline is beneficial to reducing the sulfur content of gasoline products in China. The current gasoline product standard GB 17930-2016 (motor gasoline) in China requires that the national V gasoline quality standard with the sulfur mass fraction not more than 10mg/kg is implemented nationwide in 2017. China will implement the national VIA gasoline standard in 1 month in 2019, and the olefin content is required to be not higher than 18%, and the national VIB gasoline quality standard in 1 month in 2023, and the olefin content is required to be not higher than 15%. In such cases, the catalytically cracked gasoline must be subjected to deep desulfurization, while the olefin content needs to be reduced to make the gasoline product environmentally acceptable.
At present, the deep desulfurization method of oil products mainly comprises two methods of selective catalytic hydrodesulfurization and catalytic hydrogenation adsorption desulfurization. The catalytic hydrogenation adsorption desulfurization is realized by adsorbing and removing sulfides in hydrocarbon oil under certain temperature, pressure and hydrogen presence conditions, and the technology has the characteristics of low hydrogen consumption and low requirement on the purity of hydrogen, so that the technology has wide application prospect in the aspect of fuel oil desulfurization.
CN1355727A discloses a sorbent composition suitable for the removal of sulfur from cracked-gasoline and diesel fuel consisting of zinc oxide, silica, alumina and nickel wherein the nickel is present in a substantially reduced valence state in an amount effective to remove sulfur from a stream of cracked-gasoline or diesel fuel which is contacted with said nickel-containing sorbent composition under desulfurization conditions. The composition is prepared by granulating a mixture of zinc oxide, silicon oxide and aluminum oxide to form granules, drying, calcining, impregnating with nickel or nickel-containing compound, drying, calcining, and reducing.
CN1382071A discloses a sorbent composition suitable for the removal of sulfur from cracked-gasoline and diesel fuel consisting of zinc oxide, silicon oxide, aluminum oxide and cobalt, wherein the cobalt is present in a substantially reduced valence state in an amount effective to remove sulfur from a stream of cracked-gasoline or diesel fuel which is contacted with said cobalt-containing sorbent composition under desulfurization conditions.
US6150300 discloses a process for the preparation of an adsorbent comprising the preparation of spherical particles: (a) mixing a silica-containing composition, a composition containing a metal oxide dispersed in an aqueous medium, and a composition containing zinc oxide to form a first mixture without extruding the first mixture; (b) the first mixture is pelletized to form particles having a diameter of 10-1000 mm. Wherein step (a) further comprises mixing with a metal promoter.
CN1422177A discloses a sorbent composition suitable for the removal of sulfur from cracked-gasoline and diesel fuel consisting of zinc oxide, expanded perlite, alumina and a promoter metal, wherein said promoter metal is present in a substantially reduced valence state and in an amount which is capable of removing sulfur from a stream of cracked-gasoline or diesel fuel when contacted therewith under desulfurization conditions.
CN1627988A discloses a sorbent composition suitable for removing elemental sulfur and sulfur compounds from cracked-gasoline and diesel fuel, said sorbent composition comprising: zinc oxide, expanded perlite, aluminate salt and a promoter metal, wherein the promoter metal is present in an amount that will result in the removal of sulfur from a stream of cracked-gasoline or diesel fuel when the stream of cracked-gasoline or diesel fuel is contacted therewith under desulfurization conditions, and at least a portion of the promoter metal is present in a 0 valence state.
CN1856359A discloses a method for producing a composition comprising: a) mixing a liquid, a zinc-containing compound, a silica-containing material, alumina, and a promoter to form a mixture thereof; b) drying the mixture to form a dried mixture; c) calcining the dried mixture to form a calcined mixture; d) reducing the calcined mixture with a suitable reducing agent under suitable conditions to produce a composition having a reduced valence co-catalyst content therein, and e) recovering the modified composition. The promoter contains a plurality of metals selected from nickel and the like.
CN1871063A discloses a method for producing a composition, the method comprising: a) mixing a liquid, a zinc-containing compound, a silica-containing material, alumina to form a mixture thereof; b) drying the mixture to form a first dried mixture; c) calcining the first dried mixture to form a first calcined mixture; d) incorporating a promoter into or onto the first calcined mixture to form a promoted mixture; e) contacting the promoted mixture with an acid selected from the group consisting of citric acid, tartaric acid, and combinations thereof to form a contacted mixture; f) drying the contacted mixture to form a second dried mixture; g) calcining the second dried mixture to form a second calcined mixture; h) reducing said second calcined mixture with a suitable reducing agent under suitable conditions to produce a composition having a reduced-valence promoter content therein, and i) recovering said composition.
Although the disclosed adsorbent has certain desulfurization performance, the requirement on the sulfur content of the gasoline product is also strict with the improvement of the quality standard of the gasoline. The olefin is inevitably subjected to hydrogenation reaction during desulfurization, so that the octane number of the product gasoline is reduced, and therefore, the method needs to provide a method for promoting isomerization and aromatization of normal paraffin while realizing high-depth desulfurization, reducing octane number loss while realizing ultra-deep desulfurization, and even improving the octane number of the product gasoline.
Disclosure of Invention
The invention aims to overcome the defect that octane number loss occurs while adsorbent desulfurization is carried out in the prior art, and provides a hydrocarbon oil desulfurization catalyst with an aromatization function, a preparation method thereof and a hydrocarbon oil desulfurization method.
In order to achieve the above object, the present invention provides a hydrocarbon oil desulfurization catalyst having an aromatization functionA catalyst, which comprises, based on the total weight of the hydrocarbon oil desulfurization catalyst: 1) 15-80 wt% of at least one metal oxide selected from group IIB, VB and VIB elements; 2) 3-30 wt% of an alumina binder; 3)5 to 40% by weight of WO3-ZrO2(ii) a 4) 5-30 wt% of a metal promoter selected from at least one of cobalt, nickel, iron and manganese.
The present invention also provides a method for preparing the hydrocarbon oil desulfurization catalyst of the present invention, comprising:
(1) reacting water-soluble zirconium salt with ammonium aqueous solution to obtain zirconium hydroxide, impregnating zirconium hydroxide with tungstate aqueous solution, drying, and roasting to obtain WO3-ZrO2A solid acid;
(2a) mixing WO3-ZrO2Contacting solid acid, alumina binder, water and acidic liquid to form slurry, and mixing the slurry with at least one metal oxide selected from elements in groups IIB, VB and VIB to obtain carrier slurry; or
(2b) Contacting an alumina binder, water and an acidic liquid to form a slurry, contacting said slurry with at least one metal oxide of an element selected from groups IIB, VB and VIB, WO3-ZrO2Mixing to obtain carrier slurry;
(3) molding, first drying and first roasting the carrier slurry to obtain a carrier;
(4) introducing a precursor of a metal promoter into the carrier, and then carrying out second drying and second roasting to obtain a catalyst precursor;
(5) and reducing the catalyst precursor in a hydrogen atmosphere to obtain the hydrocarbon oil desulfurization catalyst.
The invention also provides a hydrocarbon oil desulfurization catalyst prepared by the method.
The invention also provides a hydrocarbon oil desulfurization method, which comprises the following steps: under the hydrogen atmosphere, sulfur-containing hydrocarbon oil and the hydrocarbon oil desulfurization catalyst provided by the invention are subjected to desulfurization reaction at 350-500 ℃ and 0.5-4 MPa.
The composition of the hydrocarbon oil desulfurization catalyst provided by the invention contains WO with a certain acidic center3-ZrO2,WO3–ZrO2The solid acid interacts with the active metal promoter to form a bifunctional catalyst, promotes the isomerization and aromatization of normal paraffin, realizes high-depth desulfurization and improves the octane number of gasoline.
Additional features and advantages of the invention will be set forth in the detailed description which follows.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is an XRD spectrum of a hydrocarbon oil desulfurization catalyst A1 obtained in example 1, and the spectrum includes WO3–ZrO2Characteristic peak of solid acid.
FIG. 2 is an XRD spectrum of hydrocarbon oil desulfurization catalyst B1 obtained in comparative example 1.
Detailed Description
The following describes in detail specific embodiments of the present invention. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.
The endpoints of the ranges and any values disclosed herein are not limited to the precise range or value, and such ranges or values should be understood to encompass values close to those ranges or values. For ranges of values, between the endpoints of each of the ranges and the individual points, and between the individual points may be combined with each other to give one or more new ranges of values, and these ranges of values should be considered as specifically disclosed herein.
The invention provides a hydrocarbon oil desulfurization catalyst, which takes the total weight of the hydrocarbon oil desulfurization catalyst as a reference and comprises the following components: 1) 15-80 wt% of at least one metal oxide selected from group IIB, VB and VIB elements; 2) 3-30 wt% of an alumina binder; 3)5 to 40% by weight of WO3-ZrO2(ii) a 4) 5-30 wt% of a metal promoter selected from at least one of cobalt, nickel, iron and manganeseAnd (4) seed preparation.
Preferably, the catalyst comprises 20-70 wt% of the metal oxide, 6-25 wt% of alumina binder and 10-35 wt% of WO based on the total weight of the catalyst3-ZrO 210 to 25 wt% of the metal promoter.
More preferably, the catalyst comprises 35-60 wt% of the metal oxide, 8-20 wt% of alumina binder, and 15-30 wt% of WO based on the total weight of the catalyst3-ZrO 210 to 20 wt% of the metal promoter.
According to the invention, the WO3-ZrO2In solid acid, ZrO2And WO3The molar ratio of (A) is 0 to 300, preferably 3 to 250, more preferably 5 to 200.
In the invention, the content of each component in the hydrocarbon oil desulfurization catalyst can be measured by an XRD crystal phase analysis method. The spectrum of the hydrocarbon oil desulfurization catalyst obtained by XRD analysis has WO at 2 theta of 23.0 degrees, 23.6 degrees and 24.4 degrees3Has a crystalline phase peak of ZrO at 2 θ ═ 31.4 °, 50.1 °, 62.6 °2Crystal phase peak of (1).
Further, WO3-ZrO2NH of (2)3TPD acid in an amount of from 200 to 500mol/g, preferably from 250 to 400 mol/g; WO3-ZrO2The average particle diameter of (A) is 0.5 to 15nm, preferably 1 to 10 nm; WO3-ZrO2Has a specific surface area of 10m2/g~150m2A/g, preferably of 20m2/g~100m2/g。
According to the present invention, the at least one metal oxide selected from group IIB, VB and VIB elements may be at least one of zinc oxide, cadmium oxide, vanadium oxide, niobium oxide, tantalum oxide, chromium oxide, molybdenum oxide and tungsten oxide, and preferably, the metal oxide is at least one of zinc oxide, molybdenum oxide and vanadium oxide; more preferably, the metal oxide is zinc oxide.
According to the invention, preferably, the metal promoter is nickel and/or cobalt, and the hydrocarbon oil desulfurization catalyst can have higher desulfurization activity and regeneration performance; it may be further preferred that the metal promoter is nickel.
According to the invention, preferably, the alumina is at least one of gamma-alumina, eta-alumina, theta-alumina and chi-alumina; preferably, the alumina is gamma-alumina.
In the present invention, the hydrocarbon oil desulfurization catalyst may further contain other components, such as components that the desulfurization catalyst may contain, for example, pillared clay, alkali metal oxide and the like. Wherein the content of the pillared interlayer clay is 1 to 10% by weight, the content of the clay is 1 to 10% by weight, and the content of the alkali metal oxide is 0.1 to 5% by weight. Wherein the pillared interlayer clay is an interlayer mineral crystal and is formed by regularly and alternately arranging two single-layer mineral clay components, and the distance between the bottom surfaces of the pillared interlayer clay is not less than 1.7 nm. Preferably, examples of the pillared clay include, but are not limited to, at least one of rectorite, marmontite, bentonite, montmorillonite and smectite. Wherein the clay can be selected from clay raw materials well known to those skilled in the art, commonly used clay types can be used in the present invention, and preferably the clay can be selected from one or more of kaolin, halloysite, montmorillonite, diatomaceous earth, halloysite, pseudohalloysite, saponite, rectorite, sepiolite, attapulgite, hydrotalcite and bentonite. Wherein the alkali metal oxide may be sodium oxide and/or potassium oxide.
The invention also provides a method for preparing the hydrocarbon oil desulfurization catalyst, which comprises the following steps:
(1) reacting water-soluble zirconium salt with ammonia water solution to obtain zirconium hydroxide, soaking the obtained zirconium hydroxide with tungstate water solution, drying and roasting to obtain WO3-ZrO2A solid acid;
(2a) mixing WO3-ZrO2Contacting solid acid, alumina binder, water and acidic liquid to form slurry, and mixing the slurry with at least one metal oxide selected from elements in groups IIB, VB and VIB to obtain carrier slurry; or
(2b) Contacting an alumina binder, water and an acidic liquid to form a slurry, and contacting the slurry with at least oneMetal oxide of element selected from group IIB, VB and VIB, WO3-ZrO2Mixing the solid acid to obtain carrier slurry;
(3) forming, drying and roasting the carrier slurry to obtain a carrier;
(4) introducing a precursor of a metal promoter into the carrier, and then drying and roasting to obtain a catalyst precursor;
(5) and reducing the catalyst precursor in a hydrogen atmosphere to obtain the hydrocarbon oil desulfurization catalyst.
In the present invention, the water-soluble zirconium salt may be selected from zirconium nitrate (Zr (NO)3)4·5H2O), zirconium citrate (C)24H20O28Zr3) Zirconium oxychloride (ZrOCl)2·8H2O), preferably zirconium oxychloride (ZrOCl)28H 2O). The mass concentration of the aqueous solution of a zirconium salt is 10 to 60%, preferably 20 to 40%. The concentration of the ammonia water is preferably 5-20%, and the pH value of the final solution is controlled to be 7.8-10, preferably 8.0-9.0.
The tungstate may be ammonium metatungstate (NH)4)6H2W12O40Sodium tungstate (Na)2WO4·2H2O), phosphorusTungstic acid(H3O40PW12) Ammonium metatungstate (NH) is preferred4)6H2W12O40). The mass concentration of the tungstate aqueous solution may be 1 to 20%, preferably 3 to 15%.
In the present invention, ZrO2And WO3The molar ratio of (A) is 1 to 300, preferably 3 to 250, more preferably 5 to 200.
Further, WO3-ZrO2NH of (2)3TPD acid in an amount of from 200 to 500mol/g, preferably from 250 to 400 mol/g; WO3-ZrO2The average particle diameter of (A) is 0.5 to 15nm, preferably 0.1 to 10 nm; WO3-ZrO2Has a specific surface area of 10m2/g~150m2A/g, preferably of 20m2/g~100m2/g。
In the present invention, the drying method and conditions in step (1) are well known to those skilled in the art, and the drying method may be, for example, air drying, oven drying, or forced air drying. Preferably, the drying temperature can be between room temperature and 400 ℃, and is preferably between 100 and 350 ℃; the drying time is more than 0.5h, preferably 0.5-100 h, and more preferably 2-20 h.
In the invention, the roasting conditions in the step (1) are also known to those skilled in the art, and preferably, the roasting temperature is 400-700 ℃, and preferably 450-650 ℃; the roasting time is at least 0.5h, preferably 0.5-100 h, and more preferably 0.5-10 h.
In the present invention, the metal oxide in the step (2) may be added in the form of powder of the metal oxide, or may be added in the form of slurry after the metal oxide is mixed with water to form slurry.
In the invention, the at least one metal oxide selected from the group IIB, VB and VIB elements can be at least one of zinc oxide, cadmium oxide, vanadium oxide, niobium oxide, tantalum oxide and chromium oxide; preferably at least one of zinc oxide and vanadium oxide; more preferably zinc oxide.
According to the present invention, preferably, the alumina binder may be alumina or be converted into γ -Al under the condition of the first firing2O3The substance of (1). Preferably, the alumina binder may be selected from at least one of SB powder, hydrated alumina, alumina sol, boehmite (boehmite), pseudoboehmite (pseudo boehmite), alumina trihydrate and amorphous aluminum hydroxide; preferably, the alumina binder is at least one of SB powder, pseudo-boehmite, and alumina sol.
According to the invention, the acidic liquid may be an acid or an aqueous solution of an acid, the acid may be selected from water-soluble inorganic and/or organic acids, preferably the acid may be at least one of hydrochloric acid, nitric acid, phosphoric acid and acetic acid.
According to the present invention, the acidic liquid is preferably used in an amount such that the carrier slurry has a pH of 1 to 5, preferably 1.5 to 4.
In the present invention, water may be added in the steps (2a) and (2b)So as not to be particularly limited as long as the carrier slurry can be obtained. For example, the weight ratio of the added water to the alumina binder is 5: 1-10: 1; or the amount of water added together with the alumina binder and WO3-ZrO2The weight ratio of the total weight of (A) to (B) is 5: 1-10: 1.
in the present invention, other components for preparing the desulfurization catalyst, such as pillared clay, precursors of alkali metal oxides, etc., may be added to the steps (2a) and (2 b). The pillared clay is as described above and will not be described in detail. The precursor of the alkali metal oxide may be a substance which is converted into the alkali metal oxide under the roasting condition in step (3), such as an alkali metal oxide, a nitrate of an alkali metal, an alkali metal sulfate, an alkali metal phosphate, and may be selected from one or a combination of several of sodium oxide, potassium oxide, sodium nitrate, potassium sulfate, sodium sulfate, potassium phosphate, and sodium phosphate.
In the present invention, the carrier slurry obtained may be in the form of a paste or slurry or the like. The carrier slurry may be thickened, dried and then shaped. More preferably, the carrier slurry is in the form of a slurry that can be spray dried to form microspheres having a particle size of 20 to 200 microns for molding purposes. To facilitate spray drying, the solid content of the carrier slurry before drying may be 10 to 50 wt%, preferably 20 to 50 wt%. The addition of water may be further included in the process of obtaining the carrier slurry, and the amount of water added is not particularly limited as long as the obtained carrier slurry satisfies the above solid content.
In the present invention, the drying method and conditions in step (3) are well known to those skilled in the art, and the drying method may be, for example, air drying, oven drying, or forced air drying. Preferably, the drying temperature can be between room temperature and 400 ℃, and is preferably between 100 and 350 ℃; the drying time is more than 0.5h, preferably 0.5-100 h, and more preferably 2-20 h.
In the invention, the roasting conditions in the step (3) are also known to those skilled in the art, and preferably, the roasting temperature is 400-700 ℃, and preferably 450-650 ℃; the roasting time is at least 0.5h, preferably 0.5-100 h, and more preferably 0.5-10 h.
According to the invention, the metal promoter of step (4) is as previously described. The precursor of the metal promoter is a substance that can be converted to an oxide of the metal promoter under the firing conditions of step (4); preferably, the precursor of the metal promoter may be selected from at least one of an acetate, carbonate, nitrate, sulfate, thiocyanate and oxide of the metal promoter. Preferably, the precursor of the metal promoter may be at least one of an acetate, carbonate, nitrate, sulfate, thiocyanate and oxide of at least one of cobalt, nickel, iron and manganese; preferably at least one of an acetate, carbonate, nitrate, sulfate, thiocyanate and oxide of nickel and/or cobalt; nickel nitrate and/or cobalt nitrate may be preferred; more preferably at least one of an acetate, carbonate, nitrate, sulfate, thiocyanate and oxide of nickel; nickel nitrate is particularly preferred.
According to the present invention, the method of introducing the precursor of the metal promoter on the support is preferably impregnation or precipitation. The impregnation may be by impregnating the support with a solution or suspension of the precursor of the metal promoter; the precipitation may be by mixing a solution or suspension of the precursor of the metal promoter with the support and then precipitating the precursor of the metal promoter on the support by adding aqueous ammonia.
According to the invention, the drying temperature in the step (4) is 50-300 ℃, and preferably 100-250 ℃; the drying time is 0.5-8 h, preferably 1-5 h.
According to the invention, the roasting temperature in the step (4) is 300-800 ℃, preferably 450-750 ℃; the roasting time is more than 0.5h, and preferably 1-3 h. The calcination may be carried out in the presence of oxygen or an oxygen-containing gas until volatile substances are removed and the precursor of the metal promoter is converted into the oxide form of the metal promoter to obtain the catalyst precursor.
According to the invention, in the step (5), the oxide of the metal promoter in the catalyst precursor is converted into the elemental metal, and the catalyst precursor can be reduced under the hydrogen-containing atmosphere, so that the metal promoter exists in a substantially reduced state, and the catalyst of the invention is obtained. The reducing conditions only convert the oxide of the metal promoter in the catalyst precursor to elemental metal, while the metal oxide in the support does not. Preferably, the reduction temperature is 300-600 ℃, and preferably 400-500 ℃; the reduction time is 0.5-6 h, preferably 1-3 h; the hydrogen content in the hydrogen-containing atmosphere is 10-60 vol%.
In the present invention, the reduction of the catalyst precursor in the step (5) may be carried out immediately after the catalyst precursor is produced, or may be carried out before the use (i.e., before the use for desulfurization adsorption). Since the metal promoter is readily oxidized and the metal promoter in the catalyst precursor is present in the form of an oxide, it is preferred that the reduction of the catalyst precursor in step (5) be carried out before desulfurization adsorption is carried out for ease of transportation. The reduction is such that the metal in the oxide of the metal promoter is substantially present in a reduced state, resulting in the desulfurization catalyst of the present invention.
According to the invention, preferably, the alumina binder, WO3-ZrO2The addition amount of the metal oxide and the precursor of the metal promoter is such that the obtained hydrocarbon oil desulfurization catalyst contains 15 to 80 wt% of the metal oxide, preferably 20 to 70 wt%, and more preferably 35 to 60 wt%, based on the total weight of the hydrocarbon oil desulfurization catalyst; 3 to 35 wt% of alumina, preferably 6 to 25 wt%, more preferably 8 to 20 wt%; containing 5 to 40% by weight of WO3-ZrO2Preferably 10 to 35 wt%, more preferably 15 to 30 wt%; the metal promoter is contained in an amount of 5 to 30 wt%, preferably 8 to 25 wt%, and more preferably 12 to 20 wt%.
The method provided by the invention can be added with other components, so that the obtained hydrocarbon oil desulfurization catalyst contains 1-10 wt% of pillared clay, 1-10 wt% of clay and 0.1-5 wt% of alkali metal oxide.
The invention also provides a hydrocarbon oil desulfurization catalyst prepared by the method. The invention also provides a hydrocarbon oil desulfurization method, which comprises the following steps: under the hydrogen atmosphere, carrying out desulfurization reaction on sulfur-containing hydrocarbon oil and the hydrocarbon oil desulfurization catalyst provided by the invention at 350-500 ℃ and 0.5-4 MPa; preferably, the desulfurization reaction is carried out at 400 to 450 ℃ and 1.0 to 2.0 MPa. In this process, sulfur in the hydrocarbon oil is adsorbed onto the catalyst, thereby obtaining a hydrocarbon oil having a low sulfur content.
In the invention, the catalyst after reaction can be reused after regeneration. The regeneration is carried out under an oxygen atmosphere, and the regeneration conditions comprise: the regeneration pressure is normal pressure, the regeneration temperature is 400-700 ℃, and the optimal regeneration temperature is 500-600 ℃.
In the invention, before the hydrocarbon oil desulfurization is carried out again, the regenerated catalyst needs to be reduced under the hydrogen-containing atmosphere, and the reducing conditions of the regenerated catalyst comprise: the temperature is 350-500 ℃, preferably 400-450 ℃; the pressure is 0.2 to 2MPa, preferably 0.2 to 1.5 MPa.
In the present invention, the hydrocarbon oils include cracked-gasoline and diesel fuel, wherein "cracked-gasoline" means a hydrocarbon or any fraction thereof having a boiling range of 40 ℃ to 210 ℃, which is a product from a thermal or catalytic process that cracks larger hydrocarbon molecules into smaller molecules. Suitable thermal cracking processes include, but are not limited to, coking, thermal cracking, visbreaking, and the like, and combinations thereof. Examples of suitable catalytic cracking processes include, but are not limited to, fluid catalytic cracking, heavy oil catalytic cracking, and the like, and combinations thereof. Thus, suitable catalytically cracked gasolines include, but are not limited to, coker gasoline, thermally cracked gasoline, visbreaker gasoline, fluid catalytically cracked gasoline, and heavy oil cracked-gasoline, and combinations thereof. In some instances, the cracked-gasoline when used as a hydrocarbon-containing fluid in the process of the present invention may be fractionated and/or hydrotreated prior to desulfurization. By "diesel fuel" is meant a liquid consisting of a mixture of hydrocarbons having a boiling range of from 170 ℃ to 450 ℃ or any fraction thereof. Such hydrocarbon-containing fluids include, but are not limited to, light cycle oils, kerosene, straight-run diesel, hydrotreated diesel, and the like, and combinations thereof.
As used herein, the term "sulfur" means elemental sulfur in any form, such as in a hydrocarbon-containing fluid, e.g., cracked-gasoline or diesel fuelOrganic sulfur compounds are often present. The sulfur present in the hydrocarbon-containing fluids of the present invention includes, but is not limited to, Carbon Oxysulfide (COS), carbon disulfide (CS)2) Thiol or other thiophenic compounds and the like and combinations thereof including, inter alia, thiophene, benzothiophene, alkylthiophene, alkylbenzothiophene, and alkyldibenzothiophene, as well as higher molecular weight thiophenic compounds commonly found in diesel fuel.
The invention is especially suitable for the desulfurization of hydrocarbon oil which is a raw material with high alkane and low aromatic hydrocarbon, and the normal alkane generates partial aromatization reaction to improve the octane number of the product gasoline. The sulfur-containing hydrocarbon oil contains 200-1200 ppm of sulfur, 18-50% of alkane and 0-10% of aromatic hydrocarbon.
The composition of the hydrocarbon oil desulfurization catalyst provided by the invention contains WO3-ZrO2Component WO3–ZrO2In solid acid WO3Is dispersed in ZrO in a single layer2On the surface, stronger Lewis acid and protonic acid active center with proper strength are formed, and are cooperated with active metal to produce isomerization and cyclization reaction in the acid center and hydrogenation and dehydrogenation reaction in the active metal to promote isomerization and aromatization of normal paraffin. Therefore, the catalyst of the invention has high desulfurization activity and obvious octane number improvement performance.
The present invention will be described in detail below by way of examples.
The hydrocarbon oil desulfurization catalysts obtained in the examples and comparative examples were subjected to structural determination by obtaining an XRD spectrum using an X-ray diffractometer (Siemens's D5005 type), Cu target, Ka radiation, solid detector, tube voltage 40kV, and tube current 40 mA;
in the following examples and comparative examples, the composition of the hydrocarbon oil desulfurization catalyst was calculated in terms of the charge.
NH3TPD analysis: the experiments were tested on a Micromeritics 2910 instrument manufactured by mike corporation, usa. Before the experiment, the sample needs to be treated at 650 ℃ for 2h, and NH starts to be introduced when the temperature is reduced to 100 DEG C3Hold for 0.5h, then purge with nitrogen until baseline equilibrium. Raising the temperature to 650 ℃ by a temperature program to obtain NH of the molecular sieve3TPD acid amount.
The specific surface area is determined according to the international test standard ISO-9277 using the nitrogen physisorption BET method. For example, the specific surface area of the carrier can be measured using a nitrogen physisorption apparatus of model NOVA2000e, conta, usa.
The average particle size is calculated from the half-peak width of the XRD crystal plane by using the Scherrer formula.
Preparation example 1
23.5g of zirconium oxychloride (ZrOCl) was weighed out2·8H2O) was dissolved in 55g of water, and then a 15% aqueous ammonia solution was added to precipitate both at a pH of about 8. Filtering and washing the obtained precipitate until the pH value is 7 to obtain the metal oxide ZrO2Zirconium hydroxide as a precursor of (1).
Weighing 1.1g ammonium metatungstate [ (NH)4)6H2W12O40]The powder was dissolved in 13g of water, and then the above ZrO was dissolved2Adding a precursor zirconium hydroxide into an ammonium metatungstate solution, transferring the obtained suspension into an oven, drying for 8 hours at 150 ℃, and then roasting for 8 hours at 500 ℃ in a muffle furnace to obtain ZrO2And WO3WO of molar ratio of 163-ZrO2A solid acid. NH thereof3TPD acid in an amount of 380 mol/g; the average grain diameter is 2.3 nm; the specific surface area is 85m2/g。
Preparation example 2
34.5g of zirconium nitrate (Zr (NO)3)4·5H2O) was dissolved in 80g of water, and then an 18% aqueous ammonia solution was added to precipitate both at PH 8.5. Filtering and washing the obtained precipitate until the pH value is 7 to obtain the metal oxide ZrO2Zirconium hydroxide as a precursor of (1).
0.14g of sodium tungstate (Na) was weighed2WO4·2H2O)Na2WO4The powder was dissolved in 2g of water, and then the above ZrO was dissolved2Adding a precursor zirconium hydroxide into a sodium tungstate solution, transferring the obtained suspension into an oven, drying for 8 hours at 150 ℃, and then roasting for 8 hours at 500 ℃ in a muffle furnace to obtain ZrO2And WO3WO 189 mol ratio3-ZrO2A solid acid. NH thereof3TPD acid in an amount of 230 mol/g; has an average particle diameter of8.2 nm; the specific surface area is 22m2/g。
Preparation example 3
41.8g of zirconium citrate (C) was weighed24H20O28Zr3) Dissolved in 77g of water, and then precipitated by adding a 5% aqueous ammonia solution at pH 7.8. Filtering and washing the obtained precipitate until the pH value is 7 to obtain the metal oxide ZrO2Zirconium hydroxide as a precursor of (1).
5.2g of phosphorus are weighedTungstic acid(H3O40PW12) The powder was dissolved in 100g of water, and then the above-mentioned ZrO was dissolved2The precursor of (2) zirconium hydroxide is added to phosphorusTungstic acidTransferring the obtained suspension into an oven to dry for 8h at 1200 ℃, and then placing the suspension into a muffle furnace to bake for 6h at 550 ℃ to obtain ZrO2And WO3WO of 5.63-ZrO2A solid acid. NH thereof3TPD acid in an amount of 280 mol/g; the average grain diameter is 4.8 nm; the specific surface area is 72m2/g。
Example 1
This example illustrates the preparation of a hydrocarbon oil desulfurization catalyst according to the present invention.
4.43kg of zinc oxide powder (Headhorse, purity 99.7 wt%) and 6.57kg of deionized water were mixed and stirred for 30 minutes to obtain a zinc oxide slurry;
1.81kg of pseudo-boehmite (catalyst Nanjing division, containing 1.36kg of dry basis) and 2.4kg of WO of preparation example 1 were taken3-ZrO2Stirring and mixing, then adding 4.6kg of deionized water, uniformly mixing to obtain slurry, then adding 360ml of 30 wt% hydrochloric acid (chemical purity, product of Beijing chemical plant) to make pH of the slurry be 2.1, stirring and acidifying for 1h, then heating to 80 ℃, aging for 2h, then adding zinc oxide slurry, mixing and stirring for 1h to obtain carrier slurry;
the carrier slurry is adopted to be the Niro Bowen Nozle TowerTMSpray drying with a spray dryer type at a spray drying pressure of 8.5 to 9.5MPa, an inlet temperature of 500 deg.C or less and an outlet temperature of about 150 deg.C. The microspheres obtained by spray drying are firstly dried for 1h at 180 ℃, and then roasted for 1h at 635 ℃ to obtain a carrier;
(3) preparing a catalyst precursor. Impregnating 3.2kg of carrier with 3.51kg of nickel nitrate hexahydrate (Beijing chemical reagent company, purity > 98.5 wt%) and 0.6kg of deionized water solution, drying the obtained impregnated substance at 180 ℃ for 4h, and roasting at 635 ℃ in air atmosphere for 1h to prepare a catalyst precursor;
(4) and (4) reducing. And reducing the catalyst precursor for 2h at 425 ℃ in a hydrogen atmosphere to obtain the hydrocarbon oil desulfurization catalyst A1.
The chemical composition of a1 is: zinc oxide content 44.3 wt.%, WO3-ZrO2The content was 24.0 wt%, the alumina content was 13.6 wt%, and the nickel content was 18.1 wt%.
Example 2
This example illustrates the preparation of a hydrocarbon oil desulfurization catalyst according to the present invention.
1.56kg of pseudo-boehmite (Nanjing division catalyst, containing 1.17kg of dry base) and 1.80kg of WO prepared in preparation example 2 were added3-ZrO2Stirring and mixing, then adding 8.2kg of deionized water, mixing uniformly to obtain slurry, adding 260ml of 30 wt% hydrochloric acid to adjust the pH of the slurry to 1.9, stirring and acidifying for 1h, and then heating to 80 ℃ and aging for 2 h. After the temperature was lowered, 5.52kg of zinc oxide powder was added and stirred for 1 hour to obtain a carrier slurry.
Spray-drying and molding the carrier slurry and introducing an active component nickel were carried out in the same manner as in example 1, and a hydrocarbon oil desulfurization catalyst A2 was obtained after reduction.
The chemical composition of a2 is: zinc oxide content 55.2 wt.%, WO3-ZrO2The content was 18.0 wt%, the alumina content was 11.7 wt%, and the nickel content was 15.1 wt%.
Example 3
This example illustrates the preparation of a hydrocarbon oil desulfurization catalyst according to the present invention.
4.93kg of zinc oxide powder and 2.1kg of WO prepared in production example 3 were mixed3-ZrO2 and 8.8kg of deionized water, and stirring for 30 minutes to obtain zinc oxide and WO3-a mixed slurry of ZrO 2;
1.80kg of pseudo-boehmite (product from Shandong aluminum plant, containing 1.36kg of dry basis) and 4.6kg of deionized water are uniformly mixedAfter slurrying, 300ml of 30% by weight hydrochloric acid (chemical purity, ex beijing chemical plant) was added to adjust the pH of the slurry to 2.5, acidified with stirring for 1 hour, and then heated to 80 ℃ for aging for 2 hours. Adding zinc oxide and WO3-ZrO2The resulting mixed slurry was stirred for 1 hour to obtain a carrier slurry.
The spray-dry molding of the carrier slurry was carried out by referring to the method of example 1.
Referring to the method of example 1, a catalyst precursor and a catalyst were prepared, except that a nickel nitrate and cobalt nitrate solution was used in place of the nickel nitrate hexahydrate-impregnated carrier, active components nickel and cobalt were introduced, and a hydrocarbon oil desulfurization catalyst a3 was obtained after reduction.
The chemical composition of a3 is: zinc oxide content 49.3 wt.%, WO3-ZrO2The content was 21.0 wt%, the alumina content was 13.5 wt%, the nickel content was 8.1 wt%, and the cobalt content was 8.1 wt%.
Example 4
This example illustrates the preparation of a hydrocarbon oil desulfurization catalyst according to the present invention.
4.93kg of zinc oxide powder and 2.1kg of WO prepared in production example 3 were mixed3-ZrO2Mixing with 8.8kg of deionized water, and stirring for 30 minutes to obtain mixed slurry of zinc oxide and WO3-ZrO 2;
1.80kg of pseudo-boehmite (1.36 kg of a product from Shandong aluminum plant) and 4.6kg of deionized water are uniformly mixed to obtain slurry, 300ml of 30 weight percent hydrochloric acid is added to ensure that the pH value of the slurry is 2.5, the mixture is stirred and acidified for 1h, and then the temperature is increased to 80 ℃ for aging for 2 h. Then, a mixed slurry of zinc oxide and WO3-ZrO2 was added thereto and stirred for 1 hour to obtain a carrier slurry.
Spray-drying and molding the carrier slurry and introducing an active component nickel were carried out in the same manner as in example 1, and a hydrocarbon oil desulfurization catalyst A4 was obtained after reduction.
The chemical composition of a4 is: zinc oxide content 49.3 wt.%, WO3-ZrO2The content was 21.0 wt%, the alumina content was 13.5 wt%, and the nickel content was 16.2 wt%.
Example 5
5.02kg of zinc oxide powder (Headhorse, purity 99.7 wt%) and 6.17kg of deionized water were mixed and stirred for 30 minutes to obtain a zinc oxide slurry;
1.56kg of pseudo-boehmite (Nanjing division catalyst, containing 1.17kg of dry matter) and 1.50kg of WO prepared in preparation example 2 were taken3-ZrO2Stirring and mixing, then adding 1.08kg of kaolin (Suzhou kaolin company, containing 0.8kg of dry basis) and 4.6kg of deionized water, uniformly mixing to obtain slurry, adding 360ml of 30 wt% hydrochloric acid (chemical purity, product of Beijing chemical plant) to adjust the pH of the slurry to 2.1, stirring and acidifying for 1h, heating to 80 ℃, aging for 2h, adding zinc oxide slurry, mixing, and stirring for 1h to obtain carrier slurry.
Spray-drying and molding the carrier slurry and introducing an active component nickel were carried out in the same manner as in example 1, and a hydrocarbon oil desulfurization catalyst A5 was obtained after reduction.
The chemical composition of a5 is: 50.2% by weight of zinc oxide, WO3-ZrO215.0 wt%, 11.7 wt% alumina, 8 wt% kaolin and 15.1 wt% nickel.
Comparative example 1
Mixing 4.43kg of zinc oxide powder and 6.57kg of deionized water, and stirring for 30 minutes to obtain zinc oxide slurry;
taking 1.81kg of pseudo-boehmite (catalyst Nanjing division, containing 1.36kg of dry basis) and 2.46kg of expanded perlite (catalyst Nanjing division, containing 2.40kg of dry basis), stirring and mixing, then adding 4.6kg of deionized water, uniformly mixing, adding 360ml of 30 wt% hydrochloric acid to make the pH of the slurry equal to 2.1, stirring and acidifying for 1h, heating to 80 ℃, aging for 2h, adding zinc oxide slurry, mixing, and stirring for 1h to obtain carrier slurry.
Spray-drying and molding the carrier slurry and introducing an active component nickel in the carrier slurry by the method of example 1, and reducing the carrier slurry to obtain a hydrocarbon oil desulfurization catalyst B1.
The chemical composition of B1 is: the zinc oxide content was 44.3 wt.%, the expanded perlite content was 24.0 wt.%, the alumina content was 13.6 wt.%, and the nickel content was 18.1 wt.%.
Comparative example 2
1.56kg of pseudo-boehmite (which is produced by Shandong aluminum factory and contains 1.17kg of dry basis) and 1.85kg of diatomite (containing 1.80kg of dry basis) are stirred and mixed, then 8.2kg of deionized water is added and mixed uniformly, 260ml of 30 weight percent hydrochloric acid is added to make the pH value of the slurry equal to 1.9, the mixture is stirred and acidified for 1h, and then the temperature is increased to 80 ℃ for aging for 2 h. After the temperature was lowered, 5.52kg of zinc oxide powder was added and stirred for 1 hour to obtain a carrier slurry.
Spray-drying and molding the carrier slurry and introducing an active component nickel in the carrier slurry by the method of example 1, and reducing the carrier slurry to obtain a hydrocarbon oil desulfurization catalyst B2.
The chemical composition of B2 is: the zinc oxide content was 55.2 wt.%, the diatomaceous earth content was 18.0 wt.%, the alumina content was 11.7 wt.%, and the nickel content was 15.1 wt.%.
Comparative example 3
Mixing 4.93kg of zinc oxide powder and 5.57kg of deionized water, and stirring for 30 minutes to obtain zinc oxide slurry;
taking 1.80kg of pseudo-boehmite (a product from Shandong aluminum plant and containing 1.35kg of dry basis) and 2.16kg of diatomite (world mining company and containing 2.10kg of dry basis) to be stirred and mixed, then adding 4.6kg of deionized water to be uniformly mixed, then adding 300ml of 30 weight percent hydrochloric acid to make the pH value of the slurry equal to 2.5, stirring and acidifying for 1h, and then heating to 80 ℃ and aging for 2 h. And adding zinc oxide slurry, mixing and stirring for 1h to obtain carrier slurry.
The carrier slurry was spray-dried and formed by the method described in example 3, active components of nickel and cobalt were introduced, and the resultant was reduced to obtain a hydrocarbon oil desulfurization catalyst B3.
The chemical composition of B3 is: the zinc oxide content was 49.3 wt%, the diatomaceous earth content was 21.0 wt%, the alumina content was 13.5 wt%, the nickel content was 8.1 wt%, and the cobalt content was 8.1 wt%.
Comparative example 4
Mixing 4.93kg of zinc oxide powder and 5.57kg of deionized water, and stirring for 30 minutes to obtain zinc oxide slurry;
1.80kg of pseudo-boehmite (which is produced by Shandong aluminum plant and contains 1.35kg of dry basis) and 2.84kg of kaolin (which is produced by Suzhou kaolin plant and contains 2.10kg of dry basis) are stirred and mixed, then 3.6kg of deionized water is added and mixed uniformly, 300ml of 30 weight percent hydrochloric acid is added to make the pH value of slurry become 2.5, the slurry is stirred and acidified for 1 hour, and then the temperature is increased to 80 ℃ and the aging is carried out for 2 hours. And adding zinc oxide slurry, mixing and stirring for 1h to obtain carrier slurry.
The mixture was spray-dried and molded by the method of example 1, and an active component nickel was introduced and reduced to obtain a hydrocarbon oil desulfurization catalyst B4.
The chemical composition of B4 is: the zinc oxide content was 49.3 wt%, the kaolin content was 21.0 wt%, the alumina content was 13.5 wt%, and the nickel content was 16.2 wt%.
Comparative example 5
Zirconia alone (preparation conditions described) was added and the rest as in example 1.
Zirconium oxychloride (ZrOCl)28H2O) in water, and then precipitating the two at a pH of about 8 by adding a 15% aqueous ammonia solution. Filtering and washing the obtained precipitate until the pH value is 7 to obtain the metal oxide ZrO2Then the obtained zirconium hydroxide is moved into an oven to be dried for 8 hours at the temperature of 150 ℃, and then the zirconium hydroxide is placed into a muffle furnace to be roasted for 8 hours at the temperature of 500 ℃, thus obtaining the metal oxide ZrO2. With ZrO2Instead of MoO in example 13-ZrO2Catalyst B5 was prepared.
The chemical composition of B5 is: the zinc oxide content was 44.3 wt.%, ZrO22The content was 24.0 wt%, the alumina content was 13.6 wt%, and the nickel content was 18.1 wt%.
Comparative example 6
Tungsten oxide alone was added, otherwise as in example 1.
Ammonium metatungstate (NH)4)6H2W12O40Dissolving the powder in water, transferring the obtained solution into an oven, drying at 150 ℃ for 8h, and then placing the solution into a muffle furnace to roast at 500 ℃ for 8h to obtain the metal oxide WO3
With WO3Instead of MoO in example 13-ZrO2Catalyst B6 was prepared.
The chemical composition of B6 is: zinc oxide content 44.3 wt.%, WO324.0 wt.%, 13.6 wt.% alumina, and 18.1 wt.% nickel%。
Example 6
And (4) evaluating the desulfurization performance. A desulfurization evaluation experiment was conducted on the hydrocarbon oil desulfurization catalysts A1-A5 and B1-B6 by means of a fixed bed microreaction experimental apparatus, and 16g of the hydrocarbon oil desulfurization catalyst was packed in a fixed bed reactor having an inner diameter of 30mm and a length of 1 m.
The raw material hydrocarbon oil is catalytic cracking gasoline with 780ppm of sulfur concentration, the reaction pressure is 1.38MPa, the hydrogen flow is 6.3L/h, the gasoline flow is 80mL/h, the reaction temperature is 410 ℃, and the weight space velocity of the raw material hydrocarbon oil is 4h-1And carrying out desulfurization reaction on the sulfur-containing hydrocarbon oil.
The sulfur removal activity is measured as the sulfur content in the gasoline product. The sulfur content in the gasoline product was determined by an off-line chromatographic method using a GC6890-SCD instrument from agilent corporation.
In order to accurately represent the activity of the hydrocarbon oil desulfurization catalyst in industrial actual operation, the catalyst after the desulfurization evaluation experiment is regenerated in an air atmosphere at 550 ℃. A desulfurization evaluation experiment is carried out on the hydrocarbon oil desulfurization catalyst, the activity of the catalyst is basically stabilized after 6 cycles of regeneration, the sulfur content in the product gasoline after the 6 th cycle stabilization of the catalyst is used for representing the activity of the catalyst, and the sulfur content and the product liquid yield of the stabilized product gasoline are shown in Table 1.
The penetration sulfur capacity for gasoline desulfurization of hydrocarbon oil desulfurization catalysts A1-A5 and B1-B6 was calculated, and the results are shown in Table 1. Wherein the breakthrough in the breakthrough sulfur capacity means that the sulfur content of the obtained gasoline is more than 10 mug/g from the beginning of the gasoline desulfurization. The breakthrough sulfur capacity refers to the co-adsorbed sulfur content on the gasoline desulfurization catalyst (based on the total weight of the gasoline desulfurization catalyst) before breakthrough.
The motor octane number (WN) and Research Octane Number (RON) of the gasoline before and after the stabilization of the sixth cycle were measured using GB/T503-1995 and GB/T5487-1995, respectively, and the difference between the two measurements was calculated, and the results are shown in Table 1.
TABLE 1
Figure BDA0002511077070000261
Note:
1. the sulfur content of the raw gasoline was 780ppm, the alkane content was 38.3%, the aromatic content was 15.3%, the RON was 93.0, and the WN was 82.7.
2.Δ MON represents the increase in product MON;
3.Δ RON represents the increase in product RON;
4. delta (RON + WN)/2 is the difference between the antiknock index of the product and the antiknock index of the raw material;
5. the data on octane number in the table is the amount of change in octane number as compared to the feed gasoline, and "-" indicates the reduction in octane number as compared to the feed gasoline.
As can be seen from the data of the results in Table 1, the hydrocarbon oil desulfurization catalyst provided by the present invention contains WO3-ZrO2The components, namely the hydrocarbon oil desulfurization catalyst can still well reduce the sulfur content of the gasoline after repeated circulating desulfurization, which shows that the catalyst has better desulfurization activity and activity stability. The hydrocarbon oil desulfurization catalyst provided by the invention comprises a specific carrier and an active component composition and specific WO3-ZrO2The acid strength is used for simulating a desulfurization experiment of hydrocarbon oil, can effectively remove sulfides in the hydrocarbon oil, simultaneously promotes the hydrocarbon oil to carry out alkane isomerization and aromatization reactions in the desulfurization process, and improves the octane number of the product gasoline while carrying out ultra-deep desulfurization.

Claims (18)

1. A hydrocarbon oil desulfurization catalyst with aromatization function, which takes the total weight of the catalyst as a reference, comprises: 1) 15-80 wt% of at least one metal oxide selected from group IIB, VB and VIB elements; 2) 3-30 wt% of an alumina binder; 3)5 to 40% by weight of WO3-ZrO2(ii) a 4) 5-30 wt% of a metal promoter selected from at least one of cobalt, nickel, iron and manganese.
2. The catalyst of claim 1, comprising, based on the total weight of the catalyst: 20 to 70 wt% of the metal oxide, 6 to 25 wt% of an alumina binder,10 to 35% by weight of WO3-ZrO28 to 25 wt% of the metal promoter.
3. The catalyst of claim 1, comprising, based on the total weight of the catalyst: 35 to 60 wt% of the metal oxide, 8 to 20 wt% of an alumina binder, and 15 to 30 wt% of WO3-ZrO210 to 20 wt% of the metal promoter.
4. The catalyst according to claim 1, wherein WO3-ZrO2In solid acid, ZrO2And WO3The molar ratio of (A) is 1 to 300, preferably 3 to 250, more preferably 5 to 200.
5. The catalyst according to claim 1, wherein the hydrocarbon oil desulfurization catalyst has a spectrum obtained by XRD analysis in which WO is present at 2 θ -23.0 °, 23.6 °, and 24.4 °3Has a crystalline phase peak of ZrO at 2 θ ═ 31.4 °, 50.1 °, 62.6 °2Crystal phase peak of (1).
6. The catalyst according to claim 1, wherein the at least one metal oxide selected from the group consisting of group IIB, VB and VIB elements is selected from at least one of zinc oxide, molybdenum oxide and vanadium oxide.
7. The method for producing the hydrocarbon oil desulfurization catalyst according to any one of claims 1 to 6, comprising:
(1) reacting water-soluble zirconium salt with ammonia water solution to obtain zirconium hydroxide, soaking the obtained zirconium hydroxide with tungstate water solution, drying and roasting to obtain WO3-ZrO2A solid acid;
(2a) mixing WO3-ZrO2Contacting solid acid, alumina binder, water and acidic liquid to form slurry, and mixing the slurry with at least one metal oxide selected from elements in groups IIB, VB and VIB to obtain carrier slurry; or
(2b) Contacting an alumina binder, water and an acidic liquidForming a slurry, mixing said slurry with at least one metal oxide of an element selected from groups IIB, VB and VIB, WO3-ZrO2Mixing the solid acid to obtain carrier slurry;
(3) forming, drying and roasting the carrier slurry to obtain a carrier;
(4) introducing a precursor of a metal promoter into the carrier, and then drying and roasting to obtain a catalyst precursor;
(5) and reducing the catalyst precursor in a hydrogen atmosphere to obtain the hydrocarbon oil desulfurization catalyst.
8. The method of claim 7 wherein the water-soluble zirconium salt is selected from the group consisting of zirconium nitrate, zirconium citrate, zirconium oxychloride.
9. A process according to claim 7, wherein the tungstate is selected from the group consisting of ammonium metatungstate, sodium tungstate and phosphotungstic acid.
10. A process as claimed in claim 7, wherein ZrO2And WO3The molar ratio of (A) is 1 to 300, preferably 3 to 250, more preferably 5 to 200.
11. The method according to claim 7, wherein WO3-ZrO2NH of solid acid3The amount of TPD acid is from 200 to 500mol/g, preferably from 250 to 400 mol/g.
12. The method according to claim 7, wherein WO3-ZrO2The solid acid has an average particle diameter of 0.5 to 15nm, preferably 1 to 10 nm.
13. The method according to claim 7, wherein WO3-ZrO2The specific surface area of the solid acid was 10m2/g~150m2A/g, preferably of 20m2/g~100m2/g。
14. The method according to claim 7, wherein the metal oxide of an element selected from the group consisting of group IIB, VB and VIB is at least one of zinc oxide and vanadium oxide.
15. The method of claim 7, wherein the precursor of the metal promoter of step (4) is at least one of an acetate, carbonate, nitrate, sulfate, thiocyanate, and oxide of at least one of cobalt, nickel, iron, and manganese.
16. A hydrocarbon oil desulfurization catalyst produced by the method according to any one of claims 7 to 15.
17. A method for desulfurizing a hydrocarbon oil, comprising: in a hydrogen atmosphere, a sulfur-containing hydrocarbon oil is subjected to a desulfurization reaction with the hydrocarbon oil desulfurization catalyst according to any one of claims 1 to 6 and 16 at a temperature of 350 to 500 ℃ and a pressure of 0.5 to 4 MPa.
18. The method according to claim 17, wherein the sulfur-containing hydrocarbon oil contains 200 to 1200ppm of sulfur, 18 to 50% of alkanes, and 0 to 16% of aromatics.
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Publication number Priority date Publication date Assignee Title
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