CN107970961B - Hydrocarbon oil desulfurization catalyst, preparation method thereof and hydrocarbon oil desulfurization method - Google Patents
Hydrocarbon oil desulfurization catalyst, preparation method thereof and hydrocarbon oil desulfurization method Download PDFInfo
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- CN107970961B CN107970961B CN201610920386.7A CN201610920386A CN107970961B CN 107970961 B CN107970961 B CN 107970961B CN 201610920386 A CN201610920386 A CN 201610920386A CN 107970961 B CN107970961 B CN 107970961B
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- China
- Prior art keywords
- hydrocarbon oil
- oil desulfurization
- weight
- desulfurization catalyst
- oxide
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- 238000006477 desulfuration reaction Methods 0.000 title claims abstract description 154
- 230000023556 desulfurization Effects 0.000 title claims abstract description 154
- 229930195733 hydrocarbon Natural products 0.000 title claims abstract description 133
- 150000002430 hydrocarbons Chemical class 0.000 title claims abstract description 133
- 239000004215 Carbon black (E152) Substances 0.000 title claims abstract description 131
- 239000003054 catalyst Substances 0.000 title claims abstract description 129
- 238000000034 method Methods 0.000 title claims abstract description 54
- 238000002360 preparation method Methods 0.000 title abstract description 12
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims abstract description 68
- INZDTEICWPZYJM-UHFFFAOYSA-N 1-(chloromethyl)-4-[4-(chloromethyl)phenyl]benzene Chemical compound C1=CC(CCl)=CC=C1C1=CC=C(CCl)C=C1 INZDTEICWPZYJM-UHFFFAOYSA-N 0.000 claims abstract description 48
- 229910052751 metal Inorganic materials 0.000 claims abstract description 46
- 239000002184 metal Substances 0.000 claims abstract description 46
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims abstract description 37
- 229910052759 nickel Inorganic materials 0.000 claims abstract description 34
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 claims abstract description 31
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims abstract description 21
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims abstract description 20
- 239000004408 titanium dioxide Substances 0.000 claims abstract description 15
- 239000010941 cobalt Substances 0.000 claims abstract description 14
- 229910017052 cobalt Inorganic materials 0.000 claims abstract description 14
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 claims abstract description 14
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims abstract description 11
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 10
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 claims abstract description 5
- 229910052742 iron Inorganic materials 0.000 claims abstract description 5
- 229910052748 manganese Inorganic materials 0.000 claims abstract description 5
- 239000011572 manganese Substances 0.000 claims abstract description 5
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 92
- 239000002002 slurry Substances 0.000 claims description 57
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 claims description 40
- 229910052717 sulfur Inorganic materials 0.000 claims description 38
- 239000011593 sulfur Substances 0.000 claims description 38
- 239000011787 zinc oxide Substances 0.000 claims description 38
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 33
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- 230000009467 reduction Effects 0.000 claims description 19
- 239000012018 catalyst precursor Substances 0.000 claims description 18
- 229910052739 hydrogen Inorganic materials 0.000 claims description 17
- 239000001257 hydrogen Substances 0.000 claims description 17
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 claims description 16
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- 239000002243 precursor Substances 0.000 claims description 15
- 229910052782 aluminium Inorganic materials 0.000 claims description 14
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 14
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- 229910002651 NO3 Inorganic materials 0.000 claims description 4
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 4
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 claims description 4
- ZMZDMBWJUHKJPS-UHFFFAOYSA-M Thiocyanate anion Chemical compound [S-]C#N ZMZDMBWJUHKJPS-UHFFFAOYSA-M 0.000 claims description 4
- 238000002441 X-ray diffraction Methods 0.000 claims description 4
- ZMZDMBWJUHKJPS-UHFFFAOYSA-N hydrogen thiocyanate Natural products SC#N ZMZDMBWJUHKJPS-UHFFFAOYSA-N 0.000 claims description 4
- JMXKSZRRTHPKDL-UHFFFAOYSA-N titanium ethoxide Chemical compound [Ti+4].CC[O-].CC[O-].CC[O-].CC[O-] JMXKSZRRTHPKDL-UHFFFAOYSA-N 0.000 claims description 4
- 229910021627 Tin(IV) chloride Inorganic materials 0.000 claims description 3
- 230000003009 desulfurizing effect Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 3
- 229910001887 tin oxide Inorganic materials 0.000 claims description 3
- HPGGPRDJHPYFRM-UHFFFAOYSA-J tin(iv) chloride Chemical compound Cl[Sn](Cl)(Cl)Cl HPGGPRDJHPYFRM-UHFFFAOYSA-J 0.000 claims description 3
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 claims description 3
- XJDNKRIXUMDJCW-UHFFFAOYSA-J titanium tetrachloride Chemical compound Cl[Ti](Cl)(Cl)Cl XJDNKRIXUMDJCW-UHFFFAOYSA-J 0.000 claims description 3
- DUNKXUFBGCUVQW-UHFFFAOYSA-J zirconium tetrachloride Chemical compound Cl[Zr](Cl)(Cl)Cl DUNKXUFBGCUVQW-UHFFFAOYSA-J 0.000 claims description 3
- DUFCMRCMPHIFTR-UHFFFAOYSA-N 5-(dimethylsulfamoyl)-2-methylfuran-3-carboxylic acid Chemical compound CN(C)S(=O)(=O)C1=CC(C(O)=O)=C(C)O1 DUFCMRCMPHIFTR-UHFFFAOYSA-N 0.000 claims description 2
- INNSZZHSFSFSGS-UHFFFAOYSA-N acetic acid;titanium Chemical compound [Ti].CC(O)=O.CC(O)=O.CC(O)=O.CC(O)=O INNSZZHSFSFSGS-UHFFFAOYSA-N 0.000 claims description 2
- 239000011260 aqueous acid Substances 0.000 claims description 2
- 150000007522 mineralic acids Chemical class 0.000 claims description 2
- 150000007524 organic acids Chemical class 0.000 claims description 2
- CMOAHYOGLLEOGO-UHFFFAOYSA-N oxozirconium;dihydrochloride Chemical compound Cl.Cl.[Zr]=O CMOAHYOGLLEOGO-UHFFFAOYSA-N 0.000 claims description 2
- CCTFOFUMSKSGRK-UHFFFAOYSA-N propan-2-olate;tin(4+) Chemical compound [Sn+4].CC(C)[O-].CC(C)[O-].CC(C)[O-].CC(C)[O-] CCTFOFUMSKSGRK-UHFFFAOYSA-N 0.000 claims description 2
- VXUYXOFXAQZZMF-UHFFFAOYSA-N titanium(IV) isopropoxide Chemical compound CC(C)O[Ti](OC(C)C)(OC(C)C)OC(C)C VXUYXOFXAQZZMF-UHFFFAOYSA-N 0.000 claims description 2
- YJGJRYWNNHUESM-UHFFFAOYSA-J triacetyloxystannyl acetate Chemical compound [Sn+4].CC([O-])=O.CC([O-])=O.CC([O-])=O.CC([O-])=O YJGJRYWNNHUESM-UHFFFAOYSA-J 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 claims 1
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- URGAHOPLAPQHLN-UHFFFAOYSA-N sodium aluminosilicate Chemical compound [Na+].[Al+3].[O-][Si]([O-])=O.[O-][Si]([O-])=O URGAHOPLAPQHLN-UHFFFAOYSA-N 0.000 description 19
- 239000008367 deionised water Substances 0.000 description 18
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- 230000032683 aging Effects 0.000 description 14
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- 230000007547 defect Effects 0.000 description 1
- GDVKFRBCXAPAQJ-UHFFFAOYSA-A dialuminum;hexamagnesium;carbonate;hexadecahydroxide Chemical compound [OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[OH-].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Mg+2].[Al+3].[Al+3].[O-]C([O-])=O GDVKFRBCXAPAQJ-UHFFFAOYSA-A 0.000 description 1
- 239000010459 dolomite Substances 0.000 description 1
- 229910000514 dolomite Inorganic materials 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 238000004231 fluid catalytic cracking Methods 0.000 description 1
- 230000002431 foraging effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 229910001701 hydrotalcite Inorganic materials 0.000 description 1
- 229960001545 hydrotalcite Drugs 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- ZLANVVMKMCTKMT-UHFFFAOYSA-N methanidylidynevanadium(1+) Chemical class [V+]#[C-] ZLANVVMKMCTKMT-UHFFFAOYSA-N 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 229940078494 nickel acetate Drugs 0.000 description 1
- 150000002823 nitrates Chemical class 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 150000002898 organic sulfur compounds Chemical class 0.000 description 1
- 238000000643 oven drying Methods 0.000 description 1
- 229910052625 palygorskite Inorganic materials 0.000 description 1
- 229910052698 phosphorus Inorganic materials 0.000 description 1
- 239000011574 phosphorus Substances 0.000 description 1
- 239000004323 potassium nitrate Substances 0.000 description 1
- 235000010333 potassium nitrate Nutrition 0.000 description 1
- 229910000160 potassium phosphate Inorganic materials 0.000 description 1
- 235000011009 potassium phosphates Nutrition 0.000 description 1
- OTYBMLCTZGSZBG-UHFFFAOYSA-L potassium sulfate Chemical compound [K+].[K+].[O-]S([O-])(=O)=O OTYBMLCTZGSZBG-UHFFFAOYSA-L 0.000 description 1
- 229910052939 potassium sulfate Inorganic materials 0.000 description 1
- 235000011151 potassium sulphates Nutrition 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 229910000275 saponite Inorganic materials 0.000 description 1
- 229910052624 sepiolite Inorganic materials 0.000 description 1
- 235000019355 sepiolite Nutrition 0.000 description 1
- 235000012239 silicon dioxide Nutrition 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 229910021647 smectite Inorganic materials 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 235000011008 sodium phosphates Nutrition 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 238000010183 spectrum analysis Methods 0.000 description 1
- 239000012798 spherical particle Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 150000003464 sulfur compounds Chemical class 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- 150000003567 thiocyanates Chemical class 0.000 description 1
- 229910052723 transition metal Chemical group 0.000 description 1
- 150000003624 transition metals Chemical group 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 229910021512 zirconium (IV) hydroxide Inorganic materials 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/20—Carbon compounds
- B01J27/22—Carbides
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G45/00—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds
- C10G45/02—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing
- C10G45/04—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used
- C10G45/06—Refining of hydrocarbon oils using hydrogen or hydrogen-generating compounds to eliminate hetero atoms without changing the skeleton of the hydrocarbon involved and without cracking into lower boiling hydrocarbons; Hydrofinishing characterised by the catalyst used containing nickel or cobalt metal, or compounds thereof
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10G—CRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
- C10G2300/00—Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
- C10G2300/20—Characteristics of the feedstock or the products
- C10G2300/201—Impurities
- C10G2300/202—Heteroatoms content, i.e. S, N, O, P
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Materials Engineering (AREA)
- General Chemical & Material Sciences (AREA)
- Catalysts (AREA)
- Production Of Liquid Hydrocarbon Mixture For Refining Petroleum (AREA)
Abstract
Description
技术领域technical field
本发明涉及烃油脱硫领域,具体地,涉及一种烃油脱硫催化剂及其制备方法和烃油脱硫的方法。The invention relates to the field of hydrocarbon oil desulfurization, in particular to a hydrocarbon oil desulfurization catalyst, a preparation method thereof and a hydrocarbon oil desulfurization method.
背景技术Background technique
随着人们对环境保护的日益重视,环保法规也日渐严格,而降低汽油和柴油的硫含量被认为是改善空气质量的最重要措施之一。我国汽油产品中的大多数硫来自于热加工汽油调合组分,如催化裂化汽油。因此热加工汽油中硫含量的减少有助于降低我国汽油产品的硫含量。我国现行的汽油产品标准GB 17930-2011《车用汽油》要求到2013年12月31日,汽油产品中硫含量必须下降至50μg/g。并且未来的汽油产品质量标准将会更加严格。在这种情况下,催化裂化汽油必须经过深度脱硫才能使汽油产品符合环保的要求。As people pay more and more attention to environmental protection, environmental regulations are becoming stricter, and reducing the sulfur content of gasoline and diesel is considered to be one of the most important measures to improve air quality. Most of the sulfur in my country's gasoline products comes from thermally processed gasoline blending components, such as catalytic cracking gasoline. Therefore, the reduction of sulfur content in thermally processed gasoline will help reduce the sulfur content of gasoline products in my country. my country's current gasoline product standard GB 17930-2011 "Motor Gasoline" requires that by December 31, 2013, the sulfur content in gasoline products must be reduced to 50 μg/g. And the quality standards of gasoline products in the future will be stricter. In this case, FCC gasoline must undergo deep desulfurization to make gasoline products meet environmental protection requirements.
目前,油品的深度脱硫方法主要有选择性催化加氢脱硫和催化加氢吸附脱硫两种方法。催化加氢吸附脱硫是在一定的温度、压力和临氢的条件下实现将烃油中的硫化物吸附脱除,该技术具有氢耗低且对氢气的纯度要求不高的特点,使得该技术在燃油脱硫方面具有广阔的应用前景。At present, the deep desulfurization methods of oil mainly include selective catalytic hydrodesulfurization and catalytic hydroadsorption desulfurization. Catalytic hydrogenation adsorption desulfurization is to realize the adsorption and removal of sulfide in hydrocarbon oil under certain temperature, pressure and hydrogen exposure conditions. This technology has the characteristics of low hydrogen consumption and low requirements on the purity of hydrogen, making this technology It has broad application prospects in fuel oil desulfurization.
CN1355727A公开了一种适用于从裂化汽油和柴油机燃料中脱除硫的吸附剂组合物,由氧化锌、氧化硅、氧化铝和镍组成,其中镍以基本上还原价态存在,其存在量能从在脱硫条件下与所述含镍吸附剂组合物接触的裂化汽油或柴油机燃料流中脱除硫。该组合物通过将氧化锌、氧化硅和氧化铝形成的混合物颗粒化形成颗粒,干燥、焙烧后用镍或含镍化合物浸渍,再干燥、焙烧、还原得到。CN1355727A discloses a kind of adsorbent composition suitable for removing sulfur from cracked gasoline and diesel fuel, consisting of zinc oxide, silicon oxide, aluminum oxide and nickel, wherein nickel exists in a reduced valence state substantially, and its presence can Sulfur is removed from a cracked gasoline or diesel fuel stream contacted with the nickel-containing sorbent composition under desulfurization conditions. The composition is obtained by granulating the mixture of zinc oxide, silicon oxide and aluminum oxide to form particles, drying, calcining, impregnating with nickel or a compound containing nickel, drying, calcining and reducing.
CN1382071A公开了一种适用于从裂化汽油和柴油机燃料中脱除硫的吸附剂组合物,由氧化锌、氧化硅、氧化铝和钴组成,其中钴以基本上还原价态存在,其存在量能从在脱硫条件下与所述含钴吸附剂组合物接触的裂化汽油或柴油机燃料流中脱除硫。CN1382071A discloses a kind of adsorbent composition suitable for removing sulfur from cracked gasoline and diesel fuel, consisting of zinc oxide, silicon oxide, aluminum oxide and cobalt, wherein cobalt exists in a substantially reduced valence state, and its existing amount can Sulfur is removed from a cracked gasoline or diesel fuel stream contacted with the cobalt-containing sorbent composition under desulfurization conditions.
US6150300公开了一种制备吸附剂的方法,包括制备球形颗粒:(a)将含二氧化硅的组合物、含有分散在水性介质中的金属氧化物的组合物以及含有氧化锌的组合物混合形成第一混合物且不挤出所述第一混合物;(b)将所述第一混合物成球形形成具有直径10-1000mm的颗粒。其中步骤(a)还包括与金属促进剂混合。US6150300 discloses a method for preparing an adsorbent, including preparing spherical particles: (a) mixing a composition containing silicon dioxide, a composition containing metal oxide dispersed in an aqueous medium, and a composition containing zinc oxide to form a first mixture without extruding said first mixture; (b) spherical said first mixture to form particles having a diameter of 10-1000 mm. Wherein step (a) also includes mixing with a metal promoter.
CN1422177A公开了一种适用于从裂化汽油和柴油机燃料中脱除硫的吸附剂组合物,由氧化锌、膨胀珍珠岩、氧化铝和促进剂金属组成,其中所述促进剂金属以基本上还原的价态和在脱硫条件下与之接触时能从裂化汽油或柴油机燃料流中脱除硫的量存在。CN1422177A discloses an adsorbent composition suitable for removing sulfur from cracked gasoline and diesel fuel, consisting of zinc oxide, expanded perlite, alumina and a promoter metal, wherein the promoter metal is substantially reduced present in the valence state and in an amount capable of removing sulfur from a cracked gasoline or diesel fuel stream when contacted with it under desulfurization conditions.
CN1627988A公开了一种适合用于从裂化汽油和柴油燃料中除去元素硫和硫化合物的吸附剂组合物,所述吸附剂组合物包含:氧化锌、膨胀珍珠岩、铝酸盐和促进剂金属,其中所述促进剂金属以当使裂化汽油或柴油燃料流与其在脱硫条件下接触时将导致从裂化汽油或柴油燃料的料流中脱硫的量存在,且至少部分所述促进剂金属以0价态存在。CN1627988A discloses an adsorbent composition suitable for removing elemental sulfur and sulfur compounds from cracked gasoline and diesel fuel, said adsorbent composition comprising: zinc oxide, expanded perlite, aluminate and promoter metals, wherein the promoter metal is present in an amount that will result in desulfurization from the stream of cracked gasoline or diesel fuel when contacting the cracked gasoline or diesel fuel stream therewith under desulfurization conditions, and at least a portion of the promoter metal is at zero valence state exists.
CN1856359A公开了一种生产组合物的方法,包括:a)混合液体、含锌化合物、含二氧化硅材料、氧化铝和助催化剂,以形成其混合物;b)干燥该混合物,以形成经干燥的混合物;c)煅烧该经干燥的混合物,以形成经煅烧的混合物;d)用适当的还原剂在适当的条件下将该经煅烧的混合物还原,以生产其内具有还原价态的助催化剂内容物的组合物,以及e)回收改组合物。助催化剂含有选自镍等多种金属。CN1856359A discloses a method of producing a composition comprising: a) mixing a liquid, a zinc-containing compound, a silica-containing material, alumina and a cocatalyst to form a mixture thereof; b) drying the mixture to form a dried mixture; c) calcining the dried mixture to form a calcined mixture; d) reducing the calcined mixture with a suitable reducing agent under suitable conditions to produce a cocatalyst content having a reduced valence state therein the composition of the product, and e) the recovery composition. The cocatalyst contains various metals selected from nickel and the like.
CN1871063A公开了一种生产组合物的方法,该方法包括:a)将液体、含锌化合物、含二氧化硅材料、氧化铝混合以便形成其混合物;b)将所述混合物干燥该混合以形成第一经干燥混合物;c)将所述第一经干燥混合物煅烧以形成第一经煅烧混合物;d)将促进剂结合到所述第一经煅烧混合物之内或之上以形成经促进混合物;e)使所述经促进混合物与选自柠檬酸、酒石酸及其组合的酸接触以形成经接触混合物;f)将所述经接触混合物干燥以形成第二经干燥混合物;g)将所述第二经干燥混合物煅烧以形成第二经煅烧混合物;h)在适当的条件下采用适合的还原剂还原所述第二经煅烧混合物以生产其中含有还原价态促进剂内容物的组合物,和i)回收所述组合物。CN1871063A discloses a method of producing a composition comprising: a) mixing a liquid, a zinc-containing compound, a silica-containing material, and alumina to form a mixture thereof; b) drying the mixture to form a second a dried mixture; c) calcining said first dried mixture to form a first calcined mixture; d) incorporating a promoter into or onto said first calcined mixture to form a promoted mixture; e ) contacting the accelerated mixture with an acid selected from citric acid, tartaric acid, and combinations thereof to form a contacted mixture; f) drying the contacted mixture to form a second dried mixture; g) contacting the second calcining the dried mixture to form a second calcined mixture; h) reducing said second calcined mixture with a suitable reducing agent under appropriate conditions to produce a composition comprising reduced valence promoter content therein, and i) The composition is recovered.
虽然已公开的吸附剂具有一定的脱硫性能,但随着汽油质量标准的提高,对产品汽油硫含量要求也不断严格。并且此类催化剂在使用过程中容易发生磨损,需要不断补充催化剂,提高运行成本。由此可见,需要提供一种具有更高脱硫活性和耐磨损性能的新型催化剂。Although the disclosed adsorbents have a certain desulfurization performance, with the improvement of gasoline quality standards, the requirements for the sulfur content of product gasoline are also becoming stricter. Moreover, such catalysts are prone to wear and tear during use, requiring constant replenishment of catalysts, which increases operating costs. It can be seen that there is a need to provide a new catalyst with higher desulfurization activity and wear resistance.
发明内容Contents of the invention
本发明的目的是为了克服现有技术的吸附剂脱硫活性低、结构不稳定和耐磨损性能差的缺陷,提供了一种烃油脱硫催化剂及其制备方法和烃油脱硫的方法。The object of the present invention is to provide a hydrocarbon oil desulfurization catalyst and its preparation method and a method for hydrocarbon oil desulfurization in order to overcome the defects of low desulfurization activity, unstable structure and poor wear resistance of the adsorbent in the prior art.
为了实现上述目的,本发明提供一种烃油脱硫催化剂,以该烃油脱硫催化剂的总重量为基准,该烃油脱硫催化剂含有:1)10~80重量%的至少一种选自IIB、VB和VIB族元素的金属氧化物;2)3~35重量%的非铝氧化物,所述非铝氧化物为氧化铝、二氧化钛、二氧化锆和二氧化锡中的至少一种;3)5~40重量%的碳化钒;4)5~30重量%的金属促进剂,所述金属促进剂选自钴、镍、铁和锰中的至少一种。In order to achieve the above object, the present invention provides a hydrocarbon oil desulfurization catalyst, based on the total weight of the hydrocarbon oil desulfurization catalyst, the hydrocarbon oil desulfurization catalyst contains: 1) 10 to 80% by weight of at least one selected from IIB, VB and metal oxides of group VIB elements; 2) 3 to 35% by weight of non-aluminum oxides, the non-aluminum oxide being at least one of aluminum oxide, titanium dioxide, zirconium dioxide and tin dioxide; 3) 5 ~40% by weight of vanadium carbide; 4) 5~30% by weight of a metal promoter selected from at least one of cobalt, nickel, iron and manganese.
本发明还提供了制备本发明的烃油脱硫催化剂的方法,包括:(1a)将碳化钒、非铝粘结剂、水以及酸性液体接触形成浆液,将所述浆液与至少一种选自IIB、VB和VIB族元素的金属氧化物混合得到载体浆液;或者(1b)将非铝粘结剂、水和酸性液体接触形成浆液,将所述浆液与至少一种选自IIB、VB和VIB族元素的金属氧化物、碳化钒混合得到载体浆液;(2)将所述载体浆液进行成型、第一干燥、第一焙烧,得到载体;(3)在所述载体中引入金属促进剂的前体,然后进行第二干燥和第二焙烧,得到催化剂前体;(4)将所述催化剂前体在含氢气气氛下还原,得到烃油脱硫催化剂。The present invention also provides a method for preparing the hydrocarbon oil desulfurization catalyst of the present invention, comprising: (1a) contacting vanadium carbide, a non-aluminum binder, water and an acidic liquid to form a slurry, and mixing the slurry with at least one selected from IIB , metal oxides of VB and VIB group elements are mixed to obtain a carrier slurry; or (1b) contacting a non-aluminum binder, water and an acidic liquid to form a slurry, and the slurry is mixed with at least one selected from IIB, VB and VIB groups The metal oxide of the element and vanadium carbide are mixed to obtain a carrier slurry; (2) the carrier slurry is formed, first dried, and first calcined to obtain a carrier; (3) a precursor of a metal accelerator is introduced into the carrier , and then carry out second drying and second roasting to obtain a catalyst precursor; (4) reducing the catalyst precursor in an atmosphere containing hydrogen to obtain a hydrocarbon oil desulfurization catalyst.
本发明还提供了本发明的方法制得的烃油脱硫催化剂。The invention also provides the hydrocarbon oil desulfurization catalyst prepared by the method of the invention.
本发明还提供了一种烃油脱硫的方法,包括:在氢气气氛下,将含硫烃油与本发明提供的烃油脱硫催化剂在350~500℃、0.5~4MPa下进行脱硫反应。The present invention also provides a method for desulfurizing hydrocarbon oil, comprising: performing desulfurization reaction on sulfur-containing hydrocarbon oil and the hydrocarbon oil desulfurization catalyst provided by the present invention at 350-500° C. and 0.5-4 MPa in a hydrogen atmosphere.
本发明提供的烃油脱硫催化剂的组成中含有化学性质稳定的碳化钒(VC),减少了与氧化锌等金属氧化物的相关作用,避免了如硅酸锌物质的形成,例如图1显示的实施例1获得的烃油脱硫催化剂A1的水热老化后的XRD谱图中不存在硅酸锌的特征峰。本发明提供的烃油脱硫催化剂具有更好的稳定性和更高的脱硫活性,能够在烃油脱硫过程中更有效地将烃油中的硫吸附到烃油脱硫催化剂上,得到硫含量更低的烃油。并且本发明提供的烃油脱硫催化剂具有更好的耐磨损性能,脱硫过程中催化剂损耗更低,使用寿命更长。The composition of the hydrocarbon oil desulfurization catalyst provided by the present invention contains chemically stable vanadium carbide (VC), which reduces the correlation with metal oxides such as zinc oxide, and avoids the formation of substances such as zinc silicate, such as shown in Figure 1 In the hydrothermally aged XRD spectrum of the hydrocarbon oil desulfurization catalyst A1 obtained in Example 1, there is no characteristic peak of zinc silicate. The hydrocarbon oil desulfurization catalyst provided by the present invention has better stability and higher desulfurization activity, and can more effectively adsorb sulfur in hydrocarbon oil onto the hydrocarbon oil desulfurization catalyst in the process of hydrocarbon oil desulfurization, resulting in lower sulfur content hydrocarbon oil. Moreover, the hydrocarbon oil desulfurization catalyst provided by the invention has better wear resistance, lower catalyst loss and longer service life during the desulfurization process.
本发明的其他特征和优点将在随后的具体实施方式部分予以详细说明。Other features and advantages of the present invention will be described in detail in the following detailed description.
附图说明Description of drawings
附图是用来提供对本发明的进一步理解,并且构成说明书的一部分,与下面的具体实施方式一起用于解释本发明,但并不构成对本发明的限制。在附图中:The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, together with the following specific embodiments, are used to explain the present invention, but do not constitute a limitation to the present invention. In the attached picture:
图1为实施例1得到的烃油脱硫催化剂A1在水热老化前后的XRD图谱;Fig. 1 is the XRD spectrum of the hydrocarbon oil desulfurization catalyst A1 obtained in Example 1 before and after hydrothermal aging;
图2为对比例1得到的烃油脱硫催化剂B1在水热老化前后的XRD图谱。FIG. 2 is the XRD patterns of the hydrocarbon oil desulfurization catalyst B1 obtained in Comparative Example 1 before and after hydrothermal aging.
具体实施方式Detailed ways
以下对本发明的具体实施方式进行详细说明。应当理解的是,此处所描述的具体实施方式仅用于说明和解释本发明,并不用于限制本发明。Specific embodiments of the present invention will be described in detail below. It should be understood that the specific embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.
在本文中所披露的范围的端点和任何值都不限于该精确的范围或值,这些范围或值应当理解为包含接近这些范围或值的值。对于数值范围来说,各个范围的端点值之间、各个范围的端点值和单独的点值之间,以及单独的点值之间可以彼此组合而得到一个或多个新的数值范围,这些数值范围应被视为在本文中具体公开。Neither the endpoints nor any values of the ranges disclosed herein are limited to such precise ranges or values, and these ranges or values are understood to include values approaching these ranges or values. For numerical ranges, between the endpoints of each range, between the endpoints of each range and individual point values, and between individual point values can be combined with each other to obtain one or more new numerical ranges, these values Ranges should be considered as specifically disclosed herein.
本发明提供一种烃油脱硫催化剂,以该烃油脱硫催化剂的总重量为基准,该烃油脱硫催化剂含有:1)10~80重量%的至少一种选自IIB、VB和VIB族元素的金属氧化物;2)3~35重量%的非铝氧化物,所述非铝氧化物为氧化铝、二氧化钛、二氧化锆和二氧化锡中的至少一种;3)5~40重量%的碳化钒;4)5~30重量%的金属促进剂,所述金属促进剂选自钴、镍、铁和锰中的至少一种。The invention provides a hydrocarbon oil desulfurization catalyst, based on the total weight of the hydrocarbon oil desulfurization catalyst, the hydrocarbon oil desulfurization catalyst contains: 1) 10 to 80% by weight of at least one element selected from group IIB, VB and VIB Metal oxides; 2) 3 to 35% by weight of non-aluminum oxides, the non-aluminum oxide being at least one of alumina, titanium dioxide, zirconium dioxide and tin dioxide; 3) 5 to 40% by weight of Vanadium carbide; 4) 5-30% by weight of a metal accelerator, the metal accelerator is selected from at least one of cobalt, nickel, iron and manganese.
优选地,以该烃油脱硫催化剂的总重量为基准,以该烃油脱硫催化剂的总重量为基准,该烃油脱硫催化剂含有25~70重量%的所述金属氧化物,6~25重量%的所述非铝氧化物,10~30重量%的碳化钒,8~25重量%的所述金属促进剂。Preferably, based on the total weight of the hydrocarbon oil desulfurization catalyst, based on the total weight of the hydrocarbon oil desulfurization catalyst, the hydrocarbon oil desulfurization catalyst contains 25-70% by weight of the metal oxide, 6-25% by weight The non-aluminum oxide, 10-30% by weight of vanadium carbide, and 8-25% by weight of the metal accelerator.
更优选地,以该烃油脱硫催化剂的总重量为基准,以该烃油脱硫催化剂的总重量为基准,该烃油脱硫催化剂含有40~60重量%的所述金属氧化物,8~15重量%的所述非铝氧化物,12~25重量%的碳化钒,12~20重量%的所述金属促进剂。More preferably, based on the total weight of the hydrocarbon oil desulfurization catalyst, the hydrocarbon oil desulfurization catalyst contains 40-60% by weight of the metal oxide, 8-15% by weight % of the non-aluminum oxide, 12-25% by weight of vanadium carbide, and 12-20% by weight of the metal accelerator.
本发明中,可以通过XRD晶相分析方法测定所述烃油脱硫催化剂中各组分的含量。In the present invention, the content of each component in the hydrocarbon oil desulfurization catalyst can be determined by XRD crystal phase analysis method.
根据本发明,所述烃油脱硫催化剂经XRD分析得到的谱图中在2θ为37.3°、43.36°和63.10°处存在碳化钒的晶相峰。According to the present invention, there are crystal phase peaks of vanadium carbide at 2θ of 37.3°, 43.36° and 63.10° in the spectrogram obtained by XRD analysis of the hydrocarbon oil desulfurization catalyst.
本发明提供的烃油脱硫催化剂中含有具有面心立方晶体结构的碳化钒作为结构组元,由于该结构碳化钒具有很高的水热稳定性,可以在进行烃油脱硫过程中有效地避免该催化剂的组成中形成如硅酸锌物质,保证该催化剂有更好的脱硫活性及稳定性。优选地,所述烃油脱硫催化剂经水热老化后的XRD谱图中在2θ为22.0°、25.54°、48.9°和59.4°处没有出现硅酸锌的特征峰。所述水热老化的条件包括:温度为500~700℃、水蒸气分压为10~30kPa,处理时间为10~24h。The hydrocarbon oil desulfurization catalyst provided by the present invention contains vanadium carbide having a face-centered cubic crystal structure as a structural component. Since the vanadium carbide with this structure has high hydrothermal stability, it can be effectively avoided in the process of hydrocarbon oil desulfurization. Substances such as zinc silicate are formed in the composition of the catalyst to ensure that the catalyst has better desulfurization activity and stability. Preferably, no characteristic peaks of zinc silicate appear at 2θ of 22.0°, 25.54°, 48.9° and 59.4° in the XRD spectrum of the hydrocarbon oil desulfurization catalyst after hydrothermal aging. The conditions of the hydrothermal aging include: the temperature is 500-700° C., the water vapor partial pressure is 10-30 kPa, and the treatment time is 10-24 hours.
根据本发明,所述至少一种选自IIB、VB和VIB族元素的金属氧化物可以为氧化锌、氧化镉、氧化钒、氧化铌氧化钽、氧化铬、氧化钼和氧化钨中的至少一种,优选情况下,所述金属氧化物为氧化锌、氧化钼和氧化钒中的至少一种;更优选地,所述金属氧化物为氧化锌。According to the present invention, the at least one metal oxide selected from group IIB, VB and VIB group elements may be at least one of zinc oxide, cadmium oxide, vanadium oxide, niobium oxide, tantalum oxide, chromium oxide, molybdenum oxide and tungsten oxide. species, preferably, the metal oxide is at least one of zinc oxide, molybdenum oxide and vanadium oxide; more preferably, the metal oxide is zinc oxide.
根据本发明,优选地,所述金属促进剂为镍和/或钴,所述烃油脱硫催化剂可以具有较高的脱硫活性和再生性能;可以进一步优选所述金属促进剂为镍。According to the present invention, preferably, the metal promoter is nickel and/or cobalt, and the hydrocarbon oil desulfurization catalyst can have high desulfurization activity and regeneration performance; it is further preferred that the metal promoter is nickel.
根据本发明,所述非铝氧化物为所述烃油脱硫催化剂中各组分之间提供粘结作用。According to the present invention, the non-aluminum oxide provides bonding between components in the hydrocarbon oil desulfurization catalyst.
本发明中,所述烃油脱硫催化剂还可以含有其他组分,如脱硫催化剂可以含有的组分,例如层柱粘土、粘土、分子筛、碱金属氧化物等。其中层柱粘土的含量可以为1~10重量%,粘土的含量可以为1~10重量%,分子筛的含量可以为5~20重量%,碱金属氧化物的含量为0.1~5重量%。In the present invention, the hydrocarbon oil desulfurization catalyst may also contain other components, such as components that the desulfurization catalyst may contain, such as layered clay, clay, molecular sieve, alkali metal oxide and the like. Wherein the content of layer pillar clay can be 1-10 wt%, that of clay can be 1-10 wt%, that of molecular sieve can be 5-20 wt%, and that of alkali metal oxide can be 0.1-5 wt%.
本发明中,所述层柱粘土为间层矿物晶体,是由两种单层矿物粘土组分规则交替排列组成,其底面间距不小于1.7nm。优选所述层柱粘土的实例包括但不限于累托土、云蒙石、膨润土、蒙脱土和蒙皂石中的至少一种。In the present invention, the layer pillar clay is an interlayer mineral crystal, which is composed of two kinds of single-layer mineral clay components regularly arranged alternately, and the distance between the bottom surfaces thereof is not less than 1.7nm. Preferred examples of the layered clay include, but are not limited to, at least one of retortite, dolomite, bentonite, montmorillonite, and smectite.
本发明中,所述粘土可以选自本领域技术人员所熟知的粘土原料,常用的粘土种类均可以用于本发明,优选所述粘土可以选自高岭土、多水高岭土、蒙脱土、硅藻土、埃洛石、准埃洛石、皂石、累托土、海泡石、凹凸棒石、水滑石和膨润土中的一种或多种。In the present invention, the clay can be selected from clay raw materials well known to those skilled in the art, and commonly used clay types can be used in the present invention. Preferably, the clay can be selected from kaolin, halloysite, montmorillonite, diatom One or more of soil, halloysite, quasi-haloysite, saponite, retortite, sepiolite, attapulgite, hydrotalcite and bentonite.
本发明中,所述分子筛可以选自MFI结构分子筛、SAPO结构分子筛、FAU结构分子筛和BEA结构分子筛中的至少一种。FAU结构分子筛可以为X型分子筛、Y型分子筛、USY、REUSY、REHY、REY、PUSY、PREHY和PREY中的至少一种,SiO2:Al2O3的摩尔比为(1~4):1。BEA结构分子筛可以为β分子筛,SiO2:Al2O3的摩尔比为(5~10):1。SAPO分子筛为SAPO-5、SAPO-11、SAPO-31、SAPO-34和SAPO-20中的至少一种。MFI结构分子筛可以为ZSM-5分子筛和/或采用磷或过渡金属改性的ZSM-5分子筛;优选地,可以为ZSM-5、ZRP-1和ZSP-3中的至少一种,SiO2:Al2O3的摩尔比为(15~100):1。In the present invention, the molecular sieve may be selected from at least one of MFI structured molecular sieves, SAPO structured molecular sieves, FAU structured molecular sieves and BEA structured molecular sieves. The molecular sieve with FAU structure can be at least one of X-type molecular sieve, Y-type molecular sieve, USY, REUSY, REHY, REY, PUSY, PREHY and PREY, and the molar ratio of SiO 2 : Al 2 O 3 is (1~4):1 . The molecular sieve with the BEA structure may be a β molecular sieve, and the molar ratio of SiO 2 :Al 2 O 3 is (5-10):1. The SAPO molecular sieve is at least one of SAPO-5, SAPO-11, SAPO-31, SAPO-34 and SAPO-20. The molecular sieve with MFI structure can be ZSM-5 molecular sieve and/or ZSM-5 molecular sieve modified with phosphorus or transition metal; preferably, it can be at least one of ZSM-5, ZRP-1 and ZSP-3, SiO 2 : The molar ratio of Al 2 O 3 is (15-100):1.
本发明中,所述碱金属氧化物可以为氧化钠和/或氧化钾。In the present invention, the alkali metal oxide may be sodium oxide and/or potassium oxide.
本发明还提供了一种制备本发明的烃油脱硫催化剂的方法,包括:(1a)将碳化钒、非铝粘结剂、水以及酸性液体接触形成浆液,将所述浆液与至少一种选自IIB、VB和VIB族元素的金属氧化物混合得到载体浆液;或者(1b)将非铝粘结剂、水和酸性液体接触形成浆液,将所述浆液与至少一种选自IIB、VB和VIB族元素的金属氧化物、碳化钒混合得到载体浆液;(2)将所述载体浆液进行成型、第一干燥、第一焙烧,得到载体;(3)在所述载体中引入金属促进剂的前体,然后进行第二干燥和第二焙烧,得到催化剂前体;(4)将所述催化剂前体在含氢气气氛下还原,得到烃油脱硫催化剂。The present invention also provides a method for preparing the hydrocarbon oil desulfurization catalyst of the present invention, comprising: (1a) contacting vanadium carbide, a non-aluminum binder, water and an acidic liquid to form a slurry, and mixing the slurry with at least one selected A carrier slurry is obtained by mixing metal oxides of group IIB, VB and VIB elements; or (1b) contacting a non-aluminum binder, water and an acidic liquid to form a slurry, and mixing the slurry with at least one selected from IIB, VB and Metal oxides of VIB group elements and vanadium carbide are mixed to obtain a carrier slurry; (2) the carrier slurry is formed, first dried, and first calcined to obtain a carrier; (3) introducing a metal promoter into the carrier The precursor is then subjected to second drying and second roasting to obtain a catalyst precursor; (4) reducing the catalyst precursor in an atmosphere containing hydrogen to obtain a hydrocarbon oil desulfurization catalyst.
根据本发明,使用的碳化钒选用特定的结构可以提供烃油脱硫催化剂以更好的耐磨性能和脱硫活性。优选情况下,碳化钒具有面心立方晶体结构,呈片状或柱状结构。优选地,碳化钒的颗粒粒径为2~30μm,优选为3~15μm。优选地,碳化钒的比表面积为10m2/g~50m2/g;优选为20m2/g~35m2/g。According to the present invention, the specific structure of the vanadium carbide used can provide the hydrocarbon oil desulfurization catalyst with better wear resistance and desulfurization activity. Preferably, the vanadium carbide has a face-centered cubic crystal structure, and is in the form of flakes or columns. Preferably, the particle size of the vanadium carbide is 2-30 μm, preferably 3-15 μm. Preferably, the specific surface area of vanadium carbide is 10m 2 /g-50m 2 /g; preferably 20m 2 /g-35m 2 /g.
本发明的制备方法中,所述金属氧化物的加入可以为以所述金属氧化物的粉末形式加入,也可以将所述金属氧化物加水混合为浆液后再以浆液的形式加入。In the preparation method of the present invention, the addition of the metal oxide may be in the form of powder of the metal oxide, or the metal oxide may be mixed with water to form a slurry and then added in the form of slurry.
本发明中,所述至少一种选自IIB、VB和VIB族元素的金属氧化物可以为氧化锌、氧化镉、氧化钒、氧化铌氧化钽、氧化铬、氧化钼和氧化钨中的至少一种;优选为氧化锌、氧化钼和氧化钒中的至少一种;更优选为氧化锌。In the present invention, the at least one metal oxide selected from group IIB, VB and VIB group elements may be at least one of zinc oxide, cadmium oxide, vanadium oxide, niobium oxide, tantalum oxide, chromium oxide, molybdenum oxide and tungsten oxide. species; preferably at least one of zinc oxide, molybdenum oxide and vanadium oxide; more preferably zinc oxide.
根据本发明,优选情况下,所述非铝粘结剂选自二氧化钛粘结剂、二氧化锆粘结剂和二氧化锡粘结剂中的至少一种。According to the present invention, preferably, the non-aluminum binder is selected from at least one of titanium dioxide binder, zirconium dioxide binder and tin dioxide binder.
优选地,所述二氧化钛粘结剂为在所述酸性液体中水解,且在所述第一焙烧条件下转变为锐钛矿型二氧化钛的物质。进一步地,所述二氧化钛粘结剂可以选自四氯化钛、钛酸乙酯、钛酸异丙酯、醋酸钛、水合氧化钛和锐钛矿型二氧化钛中的至少一种。Preferably, the titanium dioxide binder is a substance that is hydrolyzed in the acidic liquid and transformed into anatase titanium dioxide under the first calcination conditions. Further, the titanium dioxide binder may be selected from at least one of titanium tetrachloride, ethyl titanate, isopropyl titanate, titanium acetate, hydrated titanium oxide and anatase titanium dioxide.
优选地,所述二氧化锆粘结剂为在所述酸性液体中水解,且在所述第一焙烧条件下转变为二氧化锆的物质。进一步地,所述二氧化锆粘结剂可以选自四氯化锆、氧氯化锆、醋酸锆、水合氧化锆以及无定形二氧化锆中的至少一种。Preferably, the zirconia binder is a substance that is hydrolyzed in the acidic liquid and converted into zirconia under the first calcination conditions. Further, the zirconia binder may be selected from at least one of zirconium tetrachloride, zirconium oxychloride, zirconium acetate, hydrous zirconia and amorphous zirconia.
优选地,所述二氧化锡粘结剂为在所述酸性液体中水解,且在所述第一焙烧条件下转变为二氧化锡的物质。进一步地,所述二氧化锡粘结剂可以选自四氯化锡、四异丙醇锡、醋酸锡、水合氧化锡和二氧化锡中的至少一种。Preferably, the tin dioxide binder is a substance that is hydrolyzed in the acidic liquid and converted into tin dioxide under the first calcination conditions. Further, the tin dioxide binder may be selected from at least one of tin tetrachloride, tin tetraisopropoxide, tin acetate, hydrated tin oxide and tin dioxide.
本发明中,所述二氧化钛粘结剂、二氧化锆粘结剂和二氧化锡粘结剂,与过量酸溶液接触,可以水解生成粘结性胶体溶液。In the present invention, the titanium dioxide binder, zirconium dioxide binder and tin dioxide binder can be hydrolyzed to form a colloidal solution of cohesiveness when contacted with an excess acid solution.
根据本发明,所述酸性液体可以为酸或酸的水溶液,所述酸可以选自可溶于水的无机酸和/或有机酸,优选地所述酸可以为盐酸、硝酸、磷酸和醋酸中的至少一种。According to the present invention, the acidic liquid may be an acid or an aqueous acid solution, the acid may be selected from water-soluble inorganic acids and/or organic acids, preferably the acid may be hydrochloric acid, nitric acid, phosphoric acid and acetic acid at least one of .
根据本发明,优选情况下,所述酸性液体的用量使所述载体浆液的pH值为1~5,优选为1.5~4。According to the present invention, preferably, the acidic liquid is used in an amount such that the pH of the carrier slurry is 1-5, preferably 1.5-4.
本发明中,步骤(1a)和(1b)中加入水的量可以不特别地限定,只要能够得到所述载体浆液即可。例如加入水的量与所述非铝粘结剂的重量比为5:1~10:1;或者加入水的量与所述非铝粘结剂和碳化钒的重量总和的重量比为5:1~10:1。In the present invention, the amount of water added in steps (1a) and (1b) is not particularly limited, as long as the carrier slurry can be obtained. For example, the weight ratio of the amount of water added to the non-aluminum binder is 5:1 to 10:1; or the weight ratio of the amount of water added to the sum of the weight of the non-aluminum binder and vanadium carbide is 5: 1~10:1.
本发明中,步骤(1a)和(1b)中还可以加入其它制备脱硫催化剂的组分,例如层柱粘土、粘土、分子筛、碱金属氧化物的前躯体等。层柱粘土、粘土、分子筛如前所述,不再赘述。碱金属氧化物的前躯体可以为在步骤(2)的第一焙烧条件下转变为碱金属氧化物的物质,例如碱金属氧化物、碱金属的硝酸盐、碱金属硫酸盐、碱金属磷酸盐,例如可以选自氧化钠、氧化钾、硝酸钠、硝酸钾、硫酸钾、硫酸钠、磷酸钾和磷酸钠中的至少一种。In the present invention, other components for preparing desulfurization catalysts, such as layered clay, clay, molecular sieves, precursors of alkali metal oxides, etc., may also be added in steps (1a) and (1b). Layer column clay, clay, and molecular sieves are as described above, and will not be repeated here. The precursor of alkali metal oxide can be the material that is converted into alkali metal oxide under the first roasting condition of step (2), for example alkali metal oxide, alkali metal nitrate, alkali metal sulfate, alkali metal phosphate , for example, may be selected from at least one of sodium oxide, potassium oxide, sodium nitrate, potassium nitrate, potassium sulfate, sodium sulfate, potassium phosphate and sodium phosphate.
本发明中,得到的所述载体浆液可以为糊状物或浆液等形式。可以将该载体浆液稠化后干燥再成型。更优选该载体浆液为浆液形式,可以通过喷雾干燥形成粒度为20~200μm的微球,达到成型的目的。为了便于喷雾干燥,干燥前所述载体浆液的固含量可以为10~50重量%,优选为20~50重量%。在得到所述载体浆液的过程中还可以包括加入水,水的加入量没有特别的限定,只要得到的载体浆液满足上述固含量即可。In the present invention, the obtained carrier slurry may be in the form of paste or slurry. The carrier slurry can be thickened and then dried and reshaped. More preferably, the carrier slurry is in the form of a slurry, which can be spray-dried to form microspheres with a particle size of 20-200 μm to achieve the purpose of molding. In order to facilitate spray drying, the solid content of the carrier slurry before drying may be 10-50% by weight, preferably 20-50% by weight. The process of obtaining the carrier slurry may also include adding water, and the amount of water added is not particularly limited, as long as the obtained carrier slurry satisfies the above-mentioned solid content.
本发明中,步骤(2)中的第一干燥方法和条件为本领域技术人员所公知,例如干燥的方法可以是晾干、烘干、鼓风干燥。优选情况下,所述第一干燥的温度可以为室温~400℃,优选为100~350℃;所述第一干燥的时间为0.5h以上,优选为0.5~100h,更优选为2~20h。In the present invention, the first drying method and conditions in step (2) are well known to those skilled in the art, for example, the drying method may be air drying, oven drying, or blast drying. Preferably, the temperature of the first drying can be from room temperature to 400°C, preferably 100-350°C; the time of the first drying is more than 0.5h, preferably 0.5-100h, more preferably 2-20h.
本发明中,步骤(2)中的第一焙烧条件也为本领域技术人员所公知,优选情况下,所述第一焙烧的温度为400~700℃,优选为450~650℃;所述第一焙烧的时间至少为0.5h,优选为0.5~100h,更优选为0.5~10h。In the present invention, the first calcination condition in step (2) is also known to those skilled in the art, preferably, the temperature of the first calcination is 400-700°C, preferably 450-650°C; The time for calcination is at least 0.5 h, preferably 0.5-100 h, more preferably 0.5-10 h.
根据本发明,步骤(3)用于加入金属促进剂,所述金属促进剂如前所示。所述金属促进剂的前体为可以在第二焙烧条件下转变为金属促进剂的氧化物的物质;优选情况下,所述金属促进剂的前体可以选自金属促进剂的醋酸盐、碳酸盐、硝酸盐、硫酸盐、硫氰酸盐和氧化物中的至少一种。优选所述金属促进剂的前体可以为钴、镍、铁和锰中的至少一种的醋酸盐、碳酸盐、硝酸盐、硫酸盐、硫氰酸盐和氧化物中的至少一种;优选为镍和/或钴的醋酸盐、碳酸盐、硝酸盐、硫酸盐、硫氰酸盐和氧化物中的至少一种;可以优选为硝酸镍和/或硝酸钴;更优选为镍的醋酸盐、碳酸盐、硝酸盐、硫酸盐、硫氰酸盐和氧化物中的至少一种;特别优选为硝酸镍。According to the present invention, step (3) is used to add a metal promoter, said metal promoter being as previously indicated. The precursor of the metal promoter is a material that can be converted into an oxide of the metal promoter under the second calcination condition; preferably, the precursor of the metal promoter can be selected from the acetate of the metal promoter, At least one of carbonates, nitrates, sulfates, thiocyanates and oxides. Preferably, the precursor of the metal promoter can be at least one of acetate, carbonate, nitrate, sulfate, thiocyanate and oxide of at least one of cobalt, nickel, iron and manganese It is preferably at least one of acetate, carbonate, nitrate, sulfate, thiocyanate and oxide of nickel and/or cobalt; it can be preferably nickel nitrate and/or cobalt nitrate; more preferably At least one of nickel acetate, carbonate, nitrate, sulfate, thiocyanate and oxide; particularly preferably nickel nitrate.
根据本发明,优选情况下,在载体上引入金属促进剂的前体的方法为浸渍或沉淀。所述浸渍可以为用金属促进剂的前体的溶液或悬浮液浸渍载体;所述沉淀可以为将金属促进剂的前体的溶液或悬浮液与载体混合,然后加入氨水将金属促进剂的前体沉淀在载体上。According to the present invention, preferably, the method of introducing the precursor of the metal promoter on the carrier is impregnation or precipitation. The impregnation may be to impregnate the carrier with a solution or suspension of the precursor of the metal accelerator; the precipitation may be to mix the solution or suspension of the precursor of the metal accelerator with the carrier, and then add ammonia to dissolve the precursor of the metal accelerator. body deposited on the carrier.
根据本发明,优选情况下,所述第二干燥的温度为50~300℃,优选为100~250℃;所述第二干燥的时间为0.5~8h,优选为1~5h。According to the present invention, preferably, the temperature of the second drying is 50-300°C, preferably 100-250°C; the time of the second drying is 0.5-8h, preferably 1-5h.
优选地,所述第二焙烧的温度为300~800℃,优选为450~750℃;所述第二焙烧的时间为0.5h以上,优选为1~3h。所述第二焙烧可以在有氧气或含氧气体存在下进行,直至挥发性物质被除去并且金属促进剂的前体被转变为金属促进剂的氧化物形式,得到催化剂前体。Preferably, the temperature of the second calcination is 300-800°C, preferably 450-750°C; the time of the second calcination is more than 0.5h, preferably 1-3h. The second calcination may be carried out in the presence of oxygen or an oxygen-containing gas until the volatile substances are removed and the precursor of the metal promoter is converted to the oxide form of the metal promoter, resulting in a catalyst precursor.
根据本发明,步骤(4)中,将所述催化剂前体中的金属促进剂的氧化物转变为金属单质,可以将所述催化剂前体在含氢气气氛下进行还原,使金属促进剂基本上以还原态存在,得到本发明的催化剂。所述还原的条件仅将所述催化剂前体中的金属促进剂的氧化物转变为金属单质,而所述载体中的金属氧化物不会转变。优选情况下,所述还原的温度为300~600℃,优选为400~500℃;所述还原的时间为0.5~6h,优选为1~3h;所述含氢气气氛中氢气的含量为10~60体积%。According to the present invention, in step (4), the oxide of the metal promoter in the catalyst precursor is converted into a metal element, and the catalyst precursor can be reduced under a hydrogen-containing atmosphere, so that the metal promoter is basically In the reduced state, the catalyst of the present invention is obtained. The reducing conditions only convert the oxides of the metal promoters in the catalyst precursor into simple metals, but the metal oxides in the support will not be converted. Preferably, the reduction temperature is 300-600°C, preferably 400-500°C; the reduction time is 0.5-6h, preferably 1-3h; the hydrogen content in the hydrogen-containing atmosphere is 10-500°C. 60% by volume.
本发明中,步骤(4)将催化剂前体还原可以在制得催化剂前体后立即进行,也可以在使用前(即用于脱硫吸附前)进行。由于金属促进剂容易氧化,而催化剂前体中的金属促进剂以氧化物形式存在,因此为便于运输,优选步骤(4)将催化剂前体还原在进行脱硫吸附前进行。所述还原为使金属促进剂的氧化物中的金属基本上以还原态存在,得到本发明的脱硫催化剂。In the present invention, the reduction of the catalyst precursor in step (4) can be carried out immediately after the catalyst precursor is prepared, or can be carried out before use (that is, before being used for desulfurization and adsorption). Since the metal promoter is easy to oxidize, and the metal promoter in the catalyst precursor exists in the form of oxide, so for the convenience of transportation, it is preferable to carry out the reduction of the catalyst precursor in step (4) before the desulfurization adsorption. The reduction is to make the metal in the oxide of the metal promoter basically exist in a reduced state, so as to obtain the desulfurization catalyst of the present invention.
根据本发明,优选情况下,所述非铝粘结剂、碳化钒、所述金属氧化物和所述金属促进剂的前体的加入量使得得到的烃油脱硫催化剂中,以所述烃油脱硫催化剂的总重量为基准,所述烃油脱硫催化剂含有10~80重量%的所述金属氧化物,优选含有25~70重量%,更优选含有40~60重量%;含有3~35重量%的所述非铝氧化物,优选含有6~25重量%,更优选含有8~15重量%;含有5~40重量%的碳化钒,优选含有10~30重量%,更优选含有12~25重量%;含有5~30重量%的所述金属促进剂,优选含有8~25重量%,更优选含有12~20重量%。According to the present invention, preferably, the addition amount of the precursor of the non-aluminum binder, vanadium carbide, the metal oxide and the metal promoter makes the hydrocarbon oil desulfurization catalyst obtained contain the hydrocarbon oil Based on the total weight of the desulfurization catalyst, the hydrocarbon oil desulfurization catalyst contains 10 to 80% by weight of the metal oxide, preferably 25 to 70% by weight, more preferably 40 to 60% by weight; 3 to 35% by weight The non-aluminum oxide preferably contains 6-25% by weight, more preferably 8-15% by weight; contains 5-40% by weight of vanadium carbide, preferably contains 10-30% by weight, more preferably contains 12-25% by weight %; containing 5-30% by weight of the metal accelerator, preferably 8-25% by weight, more preferably 12-20% by weight.
本发明提供的方法中可以添加的其他组分的用量,可以使得得到的烃油脱硫催化剂中,含有1~10重量%的层柱粘土,1~10重量%的粘土,5~20重量%的分子筛,0.1~5重量%的碱金属氧化物。The amount of other components that can be added in the method provided by the present invention can make the obtained hydrocarbon oil desulfurization catalyst contain 1-10% by weight of layered clay, 1-10% by weight of clay, 5-20% by weight of Molecular sieve, 0.1-5% by weight of alkali metal oxide.
本发明还提供了本发明的方法制得的烃油脱硫催化剂。The invention also provides the hydrocarbon oil desulfurization catalyst prepared by the method of the invention.
本发明还提供了一种烃油脱硫的方法,该方法包括:在氢气气氛下,将含硫烃油与本发明提供的烃油脱硫催化剂在350~500℃、0.5~4MPa下进行脱硫反应;优选地,在400~450℃、1.0~2.0MPa下进行脱硫反应。在此过程中烃油中的硫被吸附到催化剂上,从而得到低硫含量的烃油。The present invention also provides a method for desulfurizing hydrocarbon oil, the method comprising: performing a desulfurization reaction on sulfur-containing hydrocarbon oil and the hydrocarbon oil desulfurization catalyst provided by the present invention at 350-500°C and 0.5-4MPa in a hydrogen atmosphere; Preferably, the desulfurization reaction is carried out at 400-450° C. and 1.0-2.0 MPa. During this process, the sulfur in the hydrocarbon oil is adsorbed onto the catalyst, resulting in a hydrocarbon oil with low sulfur content.
本发明中,反应后的催化剂可以经再生后重新使用。所述再生在氧气气氛下进行,再生的条件包括:再生的压力为常压,再生的温度为400~700℃,优选为500~600℃。In the present invention, the reacted catalyst can be reused after being regenerated. The regeneration is carried out under an oxygen atmosphere, and regeneration conditions include: the regeneration pressure is normal pressure, and the regeneration temperature is 400-700°C, preferably 500-600°C.
本发明中,再生后的催化剂在重新进行烃油脱硫前,还需要在含氢气气氛下还原,再生后的催化剂的还原条件包括:温度为350~500℃,优选为400~450℃;压力为0.2~2MPa,优选为0.2~1.5MPa。In the present invention, the regenerated catalyst needs to be reduced in a hydrogen-containing atmosphere before re-desulfurizing the hydrocarbon oil. The reduction conditions of the regenerated catalyst include: a temperature of 350-500°C, preferably 400-450°C; a pressure of 0.2-2 MPa, preferably 0.2-1.5 MPa.
本发明中,涉及压力为表压。In the present invention, the pressure referred to is gauge pressure.
本发明中,所述烃油包括裂化汽油和柴油机燃料,其中“裂化汽油”意指沸程为40℃至210℃的烃或其任何馏分,是来自使较大的烃分子裂化成较小分子的热或催化过程的产品。适用的热裂化过程包括但不限制于焦化、热裂化和减粘裂化等及其组合。适用的催化裂化过程的例子包括但不限于流化床催化裂化和重油催化裂化等及其组合。因此,适用的催化裂化汽油包括但不限于焦化汽油、热裂化汽油、减粘裂化汽油、流化床催化裂化汽油和重油裂化汽油及其组合。在某些情况下,在本发明方法中用作含烃流体时可在脱硫之前将所述裂化汽油分馏和/或加氢处理。所述“柴油机燃料”意指沸程为170℃至450℃的烃混合物或其任何馏分组成的液体。此类含烃流体包括但不限于轻循环油、煤油、直馏柴油和加氢处理柴油等及其组合。In the present invention, the hydrocarbon oil includes cracked gasoline and diesel fuel, wherein "cracked gasoline" means hydrocarbons with a boiling range of 40°C to 210°C or any fraction thereof, which is derived from cracking larger hydrocarbon molecules into smaller molecules products of thermal or catalytic processes. Applicable thermal cracking processes include, but are not limited to, coking, thermal cracking, visbreaking, etc., and combinations thereof. Examples of suitable catalytic cracking processes include, but are not limited to, fluid catalytic cracking, heavy oil catalytic cracking, and the like, and combinations thereof. Accordingly, suitable catalytically cracked gasoline includes, but is not limited to, coker gasoline, thermally cracked gasoline, visbroken gasoline, fluid catalytically cracked gasoline, and heavy oil cracked gasoline, and combinations thereof. In some cases, the cracked gasoline may be fractionated and/or hydrotreated prior to desulfurization when used as a hydrocarbon-containing fluid in the process of the present invention. The term "diesel fuel" means a liquid composed of a hydrocarbon mixture or any fraction thereof with a boiling range of 170°C to 450°C. Such hydrocarbon-containing fluids include, but are not limited to, light cycle oil, kerosene, straight-run diesel and hydrotreated diesel, and the like, and combinations thereof.
本发明所用术语“硫”代表任何形式的硫元素如含烃流体如裂化汽油或柴油机燃料中常存在的有机硫化合物。本发明含烃流体中存在的硫包括但不限于氧硫化碳(COS)、二硫化碳(CS2)、硫醇或其他噻吩类化合物等及其组合,尤其包括噻吩、苯并噻吩、烷基噻吩、烷基苯并噻吩和烷基二苯并噻吩,以及柴油机燃料中常存在的分子量更大的噻吩类化合物。The term "sulfur" as used herein denotes any form of elemental sulfur such as organic sulfur compounds commonly present in hydrocarbon-containing fluids such as cracked gasoline or diesel fuel. Sulfur present in the hydrocarbon-containing fluids of the present invention includes, but is not limited to, carbon oxysulfide (COS), carbon disulfide (CS2), mercaptans, or other thiophene compounds, etc., and combinations thereof, especially including thiophene, benzothiophene, alkylthiophene, alkane Alkylbenzothiophenes and alkyldibenzothiophenes, as well as higher molecular weight thiophenes often present in diesel fuel.
本发明提供的烃油脱硫催化剂的组成中含有碳化钒组分,该组分在催化剂的多次反应和再生过程中不易与氧化锌组分发生反应作用,不会生产硅酸锌物质使该烃油脱硫催化剂因失去氧化锌而降低脱硫活性。本发明催化剂具有很高的脱硫活性,同时还具有明显的增加催化剂耐磨损强度的性质,可适用于催化裂化汽油或柴油机燃料的反复反应和再生的脱硫过程。The composition of the hydrocarbon oil desulfurization catalyst provided by the present invention contains vanadium carbide components, which are not easy to react with zinc oxide components during the multiple reactions and regeneration processes of the catalyst, and will not produce zinc silicate substances to make the hydrocarbons The desulfurization activity of the oil desulfurization catalyst is reduced due to the loss of zinc oxide. The catalyst of the invention has high desulfurization activity, and at the same time has the property of obviously increasing the wear resistance of the catalyst, and is applicable to the desulfurization process of repeated reaction and regeneration of catalytic cracking gasoline or diesel engine fuel.
以下将通过实施例对本发明进行详细描述。The present invention will be described in detail below by way of examples.
实施例和对比例获得的烃油脱硫催化剂采用X射线衍射仪(Siemens公司D5005型)获得XRD谱图,进行结构测定,Cu靶,Kα辐射,固体探测器,管电压40kV,管电流40mA;The hydrocarbon oil desulfurization catalyst obtained in Examples and Comparative Examples was obtained by X-ray diffractometer (Siemens D5005 type) to obtain an XRD spectrum for structural determination, Cu target, Kα radiation, solid detector, tube voltage 40kV, tube current 40mA;
实施例中使用的碳化钒为碳化钒-1、碳化钒-2和碳化钒-3,由中国石化催化剂有限公司南京分公司提供,具体结构特征见表1,The vanadium carbides used in the examples are vanadium carbide-1, vanadium carbide-2 and vanadium carbide-3, which are provided by Sinopec Catalyst Co., Ltd. Nanjing Branch. The specific structural characteristics are shown in Table 1.
表1Table 1
*通过激光粒度仪(马尔文公司的Mastersizer 2000)测得。*Measured by a laser particle size analyzer (Mastersizer 2000 from Malvern).
在以下实施例和对比例中,烃油脱硫催化剂的组成按照投料计算得出。In the following examples and comparative examples, the composition of the hydrocarbon oil desulfurization catalyst is calculated according to the feed.
实施例1Example 1
本实施例说明本发明的烃油脱硫催化剂的制备方法。This example illustrates the preparation method of the hydrocarbon oil desulfurization catalyst of the present invention.
(1)制备载体。将3.25kg的四氯化钛(北京化工厂,分析纯,99重量%)缓慢加入4.6kg的5重量%的稀盐酸,缓慢搅拌避免氧化钛结晶析出,得到淡黄色透明的钛溶胶pH=2.0;(1) Prepare the carrier. 3.25kg of titanium tetrachloride (Beijing Chemical Plant, analytically pure, 99% by weight) was slowly added to 4.6kg of 5% by weight of dilute hydrochloric acid, stirred slowly to avoid the precipitation of titanium oxide crystals, and obtained a light yellow transparent titanium sol pH=2.0 ;
将4.43kg的氧化锌粉末(Headhorse公司,纯度99.7重量%)、2.40kg的碳化钒-1和6.57kg的去离子水混合,搅拌30min后得到氧化锌和碳化钒的混合浆液;然后加入上述钛溶胶,混合后搅拌1h得到载体浆液;4.43kg of zinc oxide powder (Headhorse company, purity 99.7% by weight), 2.40kg of vanadium carbide-1 and 6.57kg of deionized water were mixed, and after stirring for 30min, a mixed slurry of zinc oxide and vanadium carbide was obtained; then the above-mentioned titanium was added Sol, mixed and stirred for 1h to obtain carrier slurry;
将所述载体浆液采用Niro Bowen Nozzle TowerTM型号的喷雾干燥机进行喷雾干燥,喷雾干燥压力为8.5至9.5MPa,入口温度500℃以下,出口温度约为150℃。由喷雾干燥得到的微球先在180℃下干燥1h,然后在635℃下焙烧1h得到载体;The carrier slurry was spray-dried using a Niro Bowen Nozzle Tower TM type spray dryer, the spray drying pressure was 8.5 to 9.5 MPa, the inlet temperature was below 500°C, and the outlet temperature was about 150°C. The microspheres obtained by spray drying were first dried at 180°C for 1h, and then calcined at 635°C for 1h to obtain the carrier;
(2)制催化剂前体。将3.2kg的载体用3.51kg的六水合硝酸镍(北京化学试剂公司,纯度>98.5重量%)和0.6kg的去离子水溶液浸渍,得到的浸渍物经过180℃干燥4h后,在空气气氛635℃焙烧1h,制得催化剂前体;(2) Preparation of catalyst precursor. The carrier of 3.2kg was impregnated with 3.51kg of nickel nitrate hexahydrate (Beijing Chemical Reagent Company, purity > 98.5% by weight) and 0.6kg of deionized aqueous solution. Roasting 1h, makes catalyst precursor;
(3)还原。将催化剂前体在含氢气气氛中425℃下还原2h,得到烃油脱硫催化剂A1。(3) Reduction. The catalyst precursor was reduced in a hydrogen-containing atmosphere at 425° C. for 2 hours to obtain a hydrocarbon oil desulfurization catalyst A1.
A1的化学组成为:氧化锌含量为44.3重量%,碳化钒含量为24.0重量%,二氧化钛含量为13.6重量%,镍含量为18.1重量%。The chemical composition of A1 is: the content of zinc oxide is 44.3% by weight, the content of vanadium carbide is 24.0% by weight, the content of titanium dioxide is 13.6% by weight, and the content of nickel is 18.1% by weight.
实施例2Example 2
本实施例说明本发明的烃油脱硫催化剂的制备方法。This example illustrates the preparation method of the hydrocarbon oil desulfurization catalyst of the present invention.
取二氧化钛1.25kg(锐钛矿型,含干基1.17kg)加入到1.8kg的去离子水和1.0kg的30重量%的盐酸(化学纯,北京化工厂出品)中,pH=1.9,搅拌反应1h,得到淡黄色透明的钛溶胶;Get 1.25kg of titanium dioxide (anatase type, containing 1.17kg on a dry basis) and add it to 1.8kg of deionized water and 1.0kg of 30% by weight hydrochloric acid (chemically pure, produced by Beijing Chemical Plant), pH=1.9, and stir to react 1h, a light yellow transparent titanium sol was obtained;
将1.80kg的碳化钒-2、5.52kg的氧化锌粉末以及10.0kg的去离子水在搅拌下混合,得到氧化锌和碳化钒的混合浆液,然后加入上述钛溶胶并搅拌1h得到载体浆液;Mix 1.80 kg of vanadium carbide-2, 5.52 kg of zinc oxide powder and 10.0 kg of deionized water under stirring to obtain a mixed slurry of zinc oxide and vanadium carbide, then add the above titanium sol and stir for 1 h to obtain a carrier slurry;
参照实施例1的方法进行载体浆液的喷雾干燥成型并引入活性组分镍,还原后得到烃油脱硫催化剂A2。Referring to the method of Example 1, the carrier slurry was spray-dried and shaped, and the active component nickel was introduced, and the hydrocarbon oil desulfurization catalyst A2 was obtained after reduction.
A2的化学组成为:氧化锌含量为55.2重量%,碳化钒含量为18.0重量%,二氧化钛含量为11.7重量%,镍含量为15.1重量%。The chemical composition of A2 is: the content of zinc oxide is 55.2% by weight, the content of vanadium carbide is 18.0% by weight, the content of titanium dioxide is 11.7% by weight, and the content of nickel is 15.1% by weight.
实施例3Example 3
本实施例说明本发明的烃油脱硫催化剂的制备方法。This example illustrates the preparation method of the hydrocarbon oil desulfurization catalyst of the present invention.
取钛酸乙酯3.90kg(Aldrich公司,分析纯,99重量%)和1.6kg的去离子水在搅拌的情况下缓慢加入到3.8kg的10重量%的硝酸(分析纯,北京化工厂出品)溶液中,pH=2.3,并搅拌1h,得到淡黄色透明的钛溶胶;Take 3.90kg of ethyl titanate (Aldrich company, analytically pure, 99% by weight) and 1.6kg of deionized water and slowly add it to 3.8kg of 10% by weight of nitric acid (analytically pure, produced by Beijing Chemical Plant) under the condition of stirring. In the solution, pH = 2.3, and stirred for 1 h to obtain a light yellow transparent titanium sol;
将4.93kg的氧化锌粉末、2.1kg的碳化钒-3和8.8kg的去离子水混合,搅拌30min后得到氧化锌和碳化钒的混合浆液,然后加入钛溶胶并搅拌1h得到载体浆液;Mix 4.93 kg of zinc oxide powder, 2.1 kg of vanadium carbide-3 and 8.8 kg of deionized water, stir for 30 minutes to obtain a mixed slurry of zinc oxide and vanadium carbide, then add titanium sol and stir for 1 hour to obtain a carrier slurry;
参照实施例1的方法进行载体浆液的喷雾干燥成型。Referring to the method of Example 1, the carrier slurry was spray-dried and formed.
参照实施例1的方法制备催化剂前体和催化剂,不同的是,用硝酸镍和硝酸钴的溶液替代六水合硝酸镍浸渍载体,引入活性组分镍和钴,还原后得到烃油脱硫催化剂A3。The catalyst precursor and catalyst were prepared with reference to the method of Example 1, except that nickel nitrate and cobalt nitrate solutions were used instead of nickel nitrate hexahydrate to impregnate the carrier, and the active components nickel and cobalt were introduced, and hydrocarbon oil desulfurization catalyst A3 was obtained after reduction.
A3的化学组成为:氧化锌含量为49.3重量%,碳化钒含量为21.0重量%,二氧化钛含量为13.5重量%,镍含量为8.1重量%,钴含量为8.1重量%。The chemical composition of A3 is: 49.3% by weight of zinc oxide, 21.0% by weight of vanadium carbide, 13.5% by weight of titanium dioxide, 8.1% by weight of nickel, and 8.1% by weight of cobalt.
实施例4Example 4
本实施例说明本发明的烃油脱硫催化剂的制备方法。This example illustrates the preparation method of the hydrocarbon oil desulfurization catalyst of the present invention.
取钛酸乙酯3.90kg(Aldrich公司,分析纯,99重量%)和1.6kg的去离子水在搅拌的情况下缓慢加入到3.8kg的10重量%的硝酸(分析纯,北京化工厂出品)溶液中,pH=2.3,并搅拌1h,得到淡黄色透明的钛溶胶;Take 3.90kg of ethyl titanate (Aldrich company, analytically pure, 99% by weight) and 1.6kg of deionized water and slowly add it to 3.8kg of 10% by weight of nitric acid (analytically pure, produced by Beijing Chemical Plant) under the condition of stirring. In the solution, pH = 2.3, and stirred for 1 h to obtain a light yellow transparent titanium sol;
将4.93kg的氧化锌粉末、2.1kg的碳化钒-1和8.8kg的去离子水混合,搅拌30min后得到氧化锌和碳化钒的混合浆液;然后加入钛溶胶并搅拌1h得到载体浆液;Mix 4.93kg of zinc oxide powder, 2.1kg of vanadium carbide-1 and 8.8kg of deionized water, and stir for 30 minutes to obtain a mixed slurry of zinc oxide and vanadium carbide; then add titanium sol and stir for 1 hour to obtain a carrier slurry;
参照实施例1的方法进行载体浆液的喷雾干燥成型并引入活性组分镍,还原后得到烃油脱硫催化剂A4。Referring to the method of Example 1, the carrier slurry was spray-dried and formed, and the active component nickel was introduced, and the hydrocarbon oil desulfurization catalyst A4 was obtained after reduction.
A4的化学组成为:氧化锌含量为49.3重量%,碳化钒含量为21.0重量%,二氧化钛含量为13.5重量%,镍含量为16.2重量%。The chemical composition of A4 is: the content of zinc oxide is 49.3% by weight, the content of vanadium carbide is 21.0% by weight, the content of titanium dioxide is 13.5% by weight, and the content of nickel is 16.2% by weight.
实施例5Example 5
本实施例说明本发明的烃油脱硫催化剂的制备方法。This example illustrates the preparation method of the hydrocarbon oil desulfurization catalyst of the present invention.
将2.60kg的四氯化锆(北京化工厂,分析纯,99重量%)缓慢加入5.0kg的去离子水,并加入4.6kg的5重量%的硝酸溶液,缓慢搅拌避免氧化锆结晶析出,得到淡黄色透明的锆溶胶pH=2.1;2.60kg of zirconium tetrachloride (Beijing chemical plant, analytically pure, 99% by weight) was slowly added to 5.0kg of deionized water, and 4.6kg of 5% by weight of nitric acid solution was added, and slowly stirred to avoid the precipitation of zirconia crystals to obtain Light yellow transparent zirconium sol pH=2.1;
将4.43kg的氧化锌粉末(Headhorse公司,纯度99.7重量%)、2.40kg的碳化钒-2和6.57kg的去离子水混合,搅拌30min后得到氧化锌和碳化钒的混合浆液;然后加入上述锆溶胶,混合后搅拌1h得到载体浆液;4.43kg of zinc oxide powder (Headhorse company, purity 99.7% by weight), 2.40kg of vanadium carbide-2 and 6.57kg of deionized water were mixed, and after stirring for 30min, a mixed slurry of zinc oxide and vanadium carbide was obtained; then the above-mentioned zirconium was added Sol, mixed and stirred for 1h to obtain carrier slurry;
参照实施例1的方法进行载体浆液的喷雾干燥成型并引入活性组分镍,还原后得到烃油脱硫催化剂A5。Referring to the method of Example 1, the carrier slurry was spray-dried and shaped, and the active component nickel was introduced, and the hydrocarbon oil desulfurization catalyst A5 was obtained after reduction.
A5的化学组成为:氧化锌含量为44.3重量%,碳化钒含量为24.0重量%,二氧化锆含量为13.6重量%,镍含量为18.1重量%。The chemical composition of A5 is: the content of zinc oxide is 44.3% by weight, the content of vanadium carbide is 24.0% by weight, the content of zirconium dioxide is 13.6% by weight, and the content of nickel is 18.1% by weight.
实施例6Example 6
本实施例说明本发明的烃油脱硫催化剂的制备方法。This example illustrates the preparation method of the hydrocarbon oil desulfurization catalyst of the present invention.
将3.21kg的四氯化锡(SnCl4·5H2O,Alfa公司,99%)缓慢加入4.6kg的去离子水,并加入4.6kg的5重量%的硝酸溶液,缓慢搅拌避免氧化锡结晶析出,得到无色透明的锡溶胶pH=2.1;Slowly add 3.21kg of tin tetrachloride (SnCl 4 5H 2 O, Alfa company, 99%) into 4.6kg of deionized water, and add 4.6kg of 5% by weight nitric acid solution, stirring slowly to avoid crystallization of tin oxide , obtain colorless and transparent tin sol pH=2.1;
将4.43kg的氧化锌粉末(Headhorse公司,纯度99.7重量%)、2.40kg的碳化钒-3和6.57kg的去离子水混合,搅拌30min后得到氧化锌和碳化钒的混合浆液;然后加入上述锡溶胶,混合后搅拌1h得到载体浆液;Mix 4.43kg of zinc oxide powder (Headhorse company, purity 99.7% by weight), 2.40kg of vanadium carbide-3 and 6.57kg of deionized water, stir for 30min to obtain a mixed slurry of zinc oxide and vanadium carbide; then add the above-mentioned tin Sol, mixed and stirred for 1h to obtain carrier slurry;
参照实施例1的方法进行载体浆液的喷雾干燥成型并引入活性组分镍,还原后得到烃油脱硫催化剂A6。Referring to the method of Example 1, the carrier slurry was spray-dried and shaped, and the active component nickel was introduced, and the hydrocarbon oil desulfurization catalyst A6 was obtained after reduction.
A6的化学组成为:氧化锌含量为44.3重量%,碳化钒含量为24.0重量%,二氧化锡含量为13.6重量%,镍含量为18.1重量%。The chemical composition of A6 is: the content of zinc oxide is 44.3% by weight, the content of vanadium carbide is 24.0% by weight, the content of tin dioxide is 13.6% by weight, and the content of nickel is 18.1% by weight.
对比例1Comparative example 1
将4.43kg的氧化锌粉末和6.57kg的去离子水混合,搅拌30min后得到氧化锌浆液;Mix 4.43kg of zinc oxide powder with 6.57kg of deionized water, and stir for 30 minutes to obtain a zinc oxide slurry;
取拟薄水铝石1.81kg(催化剂南京分公司,含干基1.36kg)和2.46kg的膨胀珍珠岩(催化剂南京分公司,含干基2.40kg)搅拌混合,然后加入去离子水4.6kg混合均匀,再加入360ml的30重量%的盐酸使浆液pH=2.1,搅拌酸化1h后升温至80℃老化2h,再加入氧化锌浆液混合后搅拌1h得到载体浆液。Get pseudo-boehmite 1.81kg (catalyst Nanjing branch, containing dry basis 1.36kg) and 2.46kg of expanded perlite (catalyst Nanjing branch, containing dry basis 2.40kg) and stir and mix, then add deionized water 4.6kg to mix After uniformity, 360ml of 30% by weight hydrochloric acid was added to make the pH of the slurry = 2.1, acidified by stirring for 1 hour, then heated to 80° C. for 2 hours, then added with zinc oxide slurry, mixed and stirred for 1 hour to obtain a carrier slurry.
参照实施例1的方法进行载体浆液的喷雾干燥成型并引入活性组分镍,还原后得到烃油脱硫催化剂B1。Referring to the method of Example 1, the carrier slurry was spray-dried and shaped, and the active component nickel was introduced, and the hydrocarbon oil desulfurization catalyst B1 was obtained after reduction.
B1的化学组成为:氧化锌含量为44.3重量%,膨胀珍珠岩含量为24.0重量%,氧化铝含量为13.6重量%,镍含量为18.1重量%。The chemical composition of B1 is: 44.3% by weight of zinc oxide, 24.0% by weight of expanded perlite, 13.6% by weight of aluminum oxide, and 18.1% by weight of nickel.
对比例2Comparative example 2
取拟薄水铝石1.56kg(山东铝厂出品,含干基1.17kg)和1.85kg的硅藻土(含干基1.80kg)搅拌混合,然后加入去离子水8.2kg混合均匀,再加入260ml的30重量%的盐酸使浆液pH=1.9,搅拌酸化1h后升温至80℃老化2h。待温度降低后再加入5.52kg的氧化锌粉末并搅拌1h得到载体浆液。Take 1.56kg of pseudo-boehmite (produced by Shandong Aluminum Factory, containing 1.17kg on dry basis) and 1.85kg of diatomite (including 1.80kg on dry basis) and stir and mix, then add 8.2kg of deionized water and mix evenly, then add 260ml 30% by weight of hydrochloric acid to make the pH of the slurry = 1.9, acidify with stirring for 1 hour, and then heat up to 80° C. for aging for 2 hours. After the temperature dropped, 5.52 kg of zinc oxide powder was added and stirred for 1 h to obtain a carrier slurry.
参照实施例1的方法进行载体浆液的喷雾干燥成型并引入活性组分镍,还原后得到烃油脱硫催化剂B2。Referring to the method of Example 1, the carrier slurry was spray-dried and shaped, and the active component nickel was introduced, and the hydrocarbon oil desulfurization catalyst B2 was obtained after reduction.
B2的化学组成为:氧化锌含量为55.2重量%,硅藻土含量为18.0重量%,氧化铝含量为11.7重量%,镍含量为15.1重量%。The chemical composition of B2 is: the content of zinc oxide is 55.2% by weight, the content of diatomaceous earth is 18.0% by weight, the content of aluminum oxide is 11.7% by weight, and the content of nickel is 15.1% by weight.
对比例3Comparative example 3
将4.93kg的氧化锌粉末和5.57kg的去离子水混合,搅拌30min后得到氧化锌浆液;Mix 4.93kg of zinc oxide powder with 5.57kg of deionized water, and stir for 30 minutes to obtain a zinc oxide slurry;
取拟薄水铝石1.80kg(山东铝厂出品,含干基1.35kg)和2.16kg的硅藻土(世界矿业公司,含干基2.10kg)搅拌混合,然后加入去离子水4.6kg混合均匀,再加入300ml的30重量%的盐酸使浆液pH=2.5,搅拌酸化1h后升温至80℃老化2h。再加入氧化锌浆液混合后搅拌1h得到载体浆液。Take 1.80kg of pseudo-boehmite (produced by Shandong Aluminum Plant, containing 1.35kg on a dry basis) and 2.16kg of diatomite (World Mining Company, containing 2.10kg on a dry basis) and stir and mix, then add 4.6kg of deionized water and mix well , and then add 300 ml of 30% by weight hydrochloric acid to make the pH of the slurry = 2.5, stir and acidify for 1 hour, then heat up to 80° C. and age for 2 hours. Zinc oxide slurry was added for mixing and then stirred for 1 h to obtain carrier slurry.
参照实施例3的方法进行载体浆液的喷雾干燥成型并引入活性组分镍和钴,还原后得到烃油脱硫催化剂B3。Referring to the method of Example 3, the carrier slurry was spray-dried and formed, and the active components nickel and cobalt were introduced, and the hydrocarbon oil desulfurization catalyst B3 was obtained after reduction.
B3的化学组成为:氧化锌含量为49.3重量%,硅藻土含量为21.0重量%,氧化铝含量为13.5重量%,镍含量为8.1重量%,钴含量为8.1重量%。The chemical composition of B3 is: 49.3% by weight of zinc oxide, 21.0% by weight of diatomaceous earth, 13.5% by weight of aluminum oxide, 8.1% by weight of nickel, and 8.1% by weight of cobalt.
对比例4Comparative example 4
将4.93kg的氧化锌粉末和5.57kg的去离子水混合,搅拌30min后得到氧化锌浆液;Mix 4.93kg of zinc oxide powder with 5.57kg of deionized water, and stir for 30 minutes to obtain a zinc oxide slurry;
取拟薄水铝石1.80kg(山东铝厂出品,含干基1.35kg)和2.84kg的高岭土(苏州高岭土厂,含干基2.10kg)搅拌混合,然后加入去离子水3.6kg混合均匀,再加入300ml的30重量%的盐酸使浆液pH=2.5,搅拌酸化1h后升温至80℃老化2h。再加入氧化锌浆液混合后搅拌1h得到载体浆液。Get 1.80kg of pseudo-boehmite (produced by Shandong Aluminum Plant, containing 1.35kg on a dry basis) and 2.84kg of kaolin (Suzhou Kaolin Factory, containing 2.10kg on a dry basis) and stir and mix, then add 3.6kg of deionized water and mix evenly, then Add 300 ml of 30% by weight hydrochloric acid to make the pH of the slurry = 2.5, stir and acidify for 1 hour, then raise the temperature to 80° C. and age for 2 hours. Zinc oxide slurry was added for mixing and then stirred for 1 h to obtain carrier slurry.
参照实施例1的方法进行混合味的喷雾干燥成型并引入活性组分镍,还原后得到烃油脱硫催化剂B4。Referring to the method of Example 1, carry out the spray-drying molding of the mixed flavor and introduce the active component nickel, and obtain the hydrocarbon oil desulfurization catalyst B4 after reduction.
B4的化学组成为:氧化锌含量为49.3重量%,高岭土含量为21.0重量%,氧化铝含量为13.5重量%,镍含量为16.2重量%。The chemical composition of B4 is: the content of zinc oxide is 49.3% by weight, the content of kaolin is 21.0% by weight, the content of aluminum oxide is 13.5% by weight, and the content of nickel is 16.2% by weight.
对比例5Comparative example 5
按照实施例1的方法,不同的是,按照CN101774593A中实施例2制备得到有序多孔碳氮化硅材料,以2.40kg的该有序多孔碳氮化硅材料替代2.40kg的碳化钒-1,得到烃油脱硫催化剂B5。According to the method of Example 1, the difference is that an ordered porous silicon carbonitride material is prepared according to Example 2 in CN101774593A, and the vanadium carbide-1 of 2.40 kg is replaced by this ordered porous silicon carbonitride material of 2.40 kg, The hydrocarbon oil desulfurization catalyst B5 was obtained.
B5的化学组成为:氧化锌含量为44.3重量%,有序多孔碳氮化硅材料含量为24.0重量%,氧化铝含量为13.6重量%,镍含量为18.1重量%。The chemical composition of B5 is: the content of zinc oxide is 44.3% by weight, the content of ordered porous silicon carbonitride material is 24.0% by weight, the content of aluminum oxide is 13.6% by weight, and the content of nickel is 18.1% by weight.
实施例7Example 7
(1)耐磨损强度评价。对烃油脱硫催化剂A1-A6和B1-B5进行耐磨损强度测试。采用直管磨损法,方法参考《石油化工分析方法(RIPP)实验方法》中RIPP 29-90,结果见表2。测试得到的数值越小,表明耐磨损强度越高。表2中磨损指数对应的是在一定条件下磨损时细粉生成的百分数。(1) Evaluation of abrasion resistance. The abrasion resistance strength test was carried out on the hydrocarbon oil desulfurization catalysts A1-A6 and B1-B5. The straight pipe wear method is adopted, and the method refers to RIPP 29-90 in the "Petrochemical Analysis Method (RIPP) Experimental Method", and the results are shown in Table 2. The smaller the value obtained in the test, the higher the wear resistance. The wear index in Table 2 corresponds to the percentage of fine powder generated when worn under certain conditions.
(2)脱硫性能评价。对烃油脱硫催化剂A1-A6和B1-B5采用固定床微反实验装置进行脱硫评价实验,将16g的烃油脱硫催化剂装填在内径为30mm、长为1m的固定床反应器中。(2) Evaluation of desulfurization performance. The desulfurization evaluation experiment of hydrocarbon oil desulfurization catalysts A1-A6 and B1-B5 was carried out using fixed-bed micro-reactor experimental device, and 16g of hydrocarbon oil desulfurization catalysts were loaded into a fixed-bed reactor with an inner diameter of 30 mm and a length of 1 m.
原料烃油为硫浓度780ppm的催化裂化汽油,反应压力为1.38MPa,氢气流量为6.3L/h,汽油流量为80mL/h,反应温度为410℃,原料烃油的重量空速为4h-1,进行含硫烃油的脱硫反应。The raw material hydrocarbon oil is FCC gasoline with a sulfur concentration of 780ppm, the reaction pressure is 1.38MPa, the hydrogen flow rate is 6.3L/h, the gasoline flow rate is 80mL/h, the reaction temperature is 410°C, and the weight space velocity of the raw material hydrocarbon oil is 4h -1 , to carry out the desulfurization reaction of sulfur-containing hydrocarbon oil.
以产品汽油中硫含量衡量脱硫活性。产品汽油中硫含量通过离线色谱分析方法,采用安捷仑公司的GC6890-SCD仪器进行测定。The desulfurization activity is measured by the sulfur content in the product gasoline. The sulfur content in the product gasoline was determined by off-line chromatographic analysis method using Agilent's GC6890-SCD instrument.
为了准确表征出烃油脱硫催化剂在工业实际运行中的活性,脱硫评价实验完成后的催化剂在550℃的空气气氛下进行再生处理。将烃油脱硫催化剂进行脱硫评价实验,再生6个循环后其活性基本稳定下来,以催化剂第6次循环稳定后的产品汽油中的硫含量表示催化剂的活性,稳定后产品汽油中硫含量和产物液收如表2所示。In order to accurately characterize the activity of the hydrocarbon oil desulfurization catalyst in actual industrial operation, the catalyst after the desulfurization evaluation experiment was completed was regenerated in an air atmosphere at 550 °C. The hydrocarbon oil desulfurization catalyst was subjected to a desulfurization evaluation experiment. After 6 cycles of regeneration, its activity was basically stabilized. The catalyst activity was expressed by the sulfur content in the product gasoline after the 6th cycle of the catalyst was stabilized. The sulfur content in the product gasoline after stabilization and the product The solution is shown in Table 2.
对烃油脱硫催化剂A1-A6和B1-B5进行烃油脱硫的穿透硫容计算,结果见表4。其中,穿透硫容中的穿透是指:将新鲜的烃油脱硫催化剂在上述脱硫性能评价条件下进行脱硫反应,直到反应获得的产物烃油中硫含量为10μg/g以上,即定义烃油脱硫催化剂已穿透。穿透硫容是指:已穿透的烃油脱硫催化剂上累积吸附的硫的含量(以烃油脱硫催化剂的总重量为基准)。The breakthrough sulfur capacity calculation for hydrocarbon oil desulfurization catalysts A1-A6 and B1-B5 is shown in Table 4. Among them, the breakthrough in the breakthrough sulfur capacity refers to: the fresh hydrocarbon oil desulfurization catalyst is subjected to the desulfurization reaction under the above-mentioned desulfurization performance evaluation conditions until the sulfur content in the product hydrocarbon oil obtained by the reaction is above 10 μg/g, that is, the definition of hydrocarbon oil. The oil desulfurization catalyst has penetrated. The breakthrough sulfur capacity refers to the content of accumulated and adsorbed sulfur on the penetrated hydrocarbon oil desulfurization catalyst (based on the total weight of the hydrocarbon oil desulfurization catalyst).
分别采用GB/T 503-1995和GB/T 5487-1995测出反应前和第六次循环稳定后汽油的马达法辛烷值(MON)和研究法辛烷值(RON),结果见表2。表2Using GB/T 503-1995 and GB/T 5487-1995 to measure the motor octane number (MON) and research octane number (RON) of gasoline before the reaction and after the sixth cycle of stabilization, the results are shown in Table 2 . Table 2
注:表中有关辛烷值的数据是相比于原料汽油的辛烷值的变化量。“-”表示相比于原料汽油的辛烷值降低。Note: The data on octane number in the table is the change in octane number compared with the raw gasoline. "-" indicates a decrease in octane number compared to the base gasoline.
1、原料汽油的硫含量为780ppm,RON为93.0,MON为82.7。1. The sulfur content of raw gasoline is 780ppm, RON is 93.0, and MON is 82.7.
2、△MON表示产品MON的增加值;2. △MON represents the added value of product MON;
3、△RON表示产品RON的增加值;3. △RON represents the added value of the product RON;
4、△(RON+MON)/2为产品抗爆指数与原料抗爆指数之差。4. △(RON+MON)/2 is the difference between the antiknock index of the product and the antiknock index of the raw material.
从表2的结果数据可以看出,本发明提供的烃油脱硫催化剂中含有碳化钒组分,烃油脱硫催化剂进行多次循环脱硫后仍然可以很好地实现降低汽油的硫含量,说明该催化剂具有更好的脱硫活性和活性稳定性。而且该烃油脱硫催化剂的磨损指数更低,说明具有更好的耐磨损强度,从而可以使该烃油脱硫催化剂有更长的使用寿命。对比例5中的烃油脱硫催化剂含有有序多孔碳氮化硅材料,不含有本申请的碳化钒,因此磨损指数远高于实施例制得的催化剂的磨损指数,说明本发明提供的烃油脱硫催化剂可以具有更好的耐磨性能。As can be seen from the result data in Table 2, the hydrocarbon oil desulfurization catalyst provided by the present invention contains vanadium carbide components, and the hydrocarbon oil desulfurization catalyst can still reduce the sulfur content of gasoline well after performing multiple cycles of desulfurization, indicating that the catalyst It has better desulfurization activity and activity stability. Moreover, the wear index of the hydrocarbon oil desulfurization catalyst is lower, indicating that it has better wear resistance strength, so that the hydrocarbon oil desulfurization catalyst can have a longer service life. The hydrocarbon oil desulfurization catalyst in comparative example 5 contains an ordered porous silicon carbonitride material, does not contain the vanadium carbide of the present application, so the wear index is much higher than that of the catalyst prepared in the embodiment, indicating that the hydrocarbon oil provided by the present invention Desulfurization catalysts can have better wear resistance.
实施例8Example 8
对烃油脱硫催化剂A1-A6和B1-B5进行老化,条件为:把催化剂放置于600℃、水蒸气分压为20kPa的气氛下处理16h。The hydrocarbon oil desulfurization catalysts A1-A6 and B1-B5 were aged under the following conditions: the catalysts were placed in an atmosphere of 600°C and a water vapor partial pressure of 20kPa for 16 hours.
对老化前后的A1和B1进行XRD谱图分析,其中,A1水热老化前后的XRD谱图如图1所示,新鲜剂和老化剂均在2θ=37.3°、43.36°和63.10°处存在碳化钒的晶相峰;B1水热老化前后的XRD谱图如图2所示。Carry out XRD spectrum analysis on A1 and B1 before and after aging. Among them, the XRD spectrum of A1 before and after hydrothermal aging is shown in Figure 1, and both the fresh agent and the aging agent are carbonized at 2θ=37.3°, 43.36° and 63.10° Crystal phase peaks of vanadium; XRD patterns of B1 before and after hydrothermal aging are shown in Figure 2.
在图1中,A1水热老化后的XRD谱图中没有出现硅酸锌的2θ=22.0°、25.54°、48.9°和59.4°的特征峰;在图2中,B1水热老化后的XRD谱图中出现了硅酸锌的上述特征峰。采用晶相含量定量分析B1-B5的XRD谱图中的硅酸锌含量,结果见表3。In Figure 1, the characteristic peaks of 2θ=22.0°, 25.54°, 48.9° and 59.4° of zinc silicate do not appear in the XRD spectrum of A1 after hydrothermal aging; in Figure 2, the XRD of B1 after hydrothermal aging The above-mentioned characteristic peaks of zinc silicate appeared in the spectrogram. The zinc silicate content in the XRD spectrum of B1-B5 was quantitatively analyzed by using the crystal phase content, and the results are shown in Table 3.
用与实施例7相同的评价方法评价老化后的A1-A6和B1-B5的脱硫性能,结果见表3。The desulfurization performance of A1-A6 and B1-B5 after aging was evaluated by the same evaluation method as in Example 7, and the results are shown in Table 3.
对老化后的烃油脱硫催化剂A1-A6和B1-B5进行烃油脱硫的穿透硫容计算,结果见表4。The breakthrough sulfur capacity of hydrocarbon oil desulfurization was calculated for the aged hydrocarbon oil desulfurization catalysts A1-A6 and B1-B5, and the results are shown in Table 4.
表3table 3
注:表中有关辛烷值的数据是相比于原料汽油的辛烷值的变化量。“-”表示相比于原料汽油的辛烷值降低。Note: The data on octane number in the table is the change in octane number compared with the raw gasoline. "-" indicates a decrease in octane number compared to the base gasoline.
1、原料汽油的硫含量为780ppm,RON为93.0,MON为82.7。1. The sulfur content of raw gasoline is 780ppm, RON is 93.0, and MON is 82.7.
2、△MON表示产品MON的增加值;2. △MON represents the added value of product MON;
3、△RON表示产品RON的增加值;3. △RON represents the added value of the product RON;
4、△(RON+MON)/2为产品抗爆指数与原料抗爆指数之差。4. △(RON+MON)/2 is the difference between the antiknock index of the product and the antiknock index of the raw material.
表4Table 4
从表3的结果可以看出,经老化过程后,实施例得到的烃油脱硫催化剂中没有生成硅酸锌,而对比例1-4中的催化剂,氧化锌会与含氧化硅的材料生成硅酸锌,从而使催化剂的脱硫活性降低。As can be seen from the results in Table 3, after the aging process, zinc silicate is not produced in the hydrocarbon oil desulfurization catalysts obtained in the examples, while in the catalysts in Comparative Examples 1-4, zinc oxide will form silicon oxide with silicon oxide-containing materials. Zinc acid, thereby reducing the desulfurization activity of the catalyst.
从表2和3中产品汽油的数据还可以看出,本发明提供的方法仍可以得到高的产品汽油收率,汽油的辛烷值也改变不大。It can also be seen from the data of product gasoline in Tables 2 and 3 that the method provided by the invention can still obtain high product gasoline yield, and the octane number of gasoline does not change much.
从表4可以看出,老化前,采用本发明的烃油脱硫催化剂进行烃油脱硫的穿透硫容和采用对比例的烃油脱硫催化剂的穿透硫容相近;老化过程后,由于实施例得到的烃油脱硫催化剂中没有生成硅酸锌,而对比例1-4中的催化剂,氧化锌会与含氧化硅的材料生成硅酸锌,从而使催化剂的穿透硫容明显下降,因此脱硫活性也明显降低。As can be seen from Table 4, before aging, the breakthrough sulfur capacity of hydrocarbon oil desulfurization using the hydrocarbon oil desulfurization catalyst of the present invention is close to that of the hydrocarbon oil desulfurization catalyst of the comparative example; after the aging process, due to the The obtained hydrocarbon oil desulfurization catalyst does not produce zinc silicate, but in the catalysts in Comparative Examples 1-4, zinc oxide will form zinc silicate with silicon oxide-containing materials, thereby significantly reducing the breakthrough sulfur capacity of the catalyst, so desulfurization Activity was also significantly reduced.
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