CN113729152A - High-quality fresh-keeping instant rice noodle processing device and method - Google Patents
High-quality fresh-keeping instant rice noodle processing device and method Download PDFInfo
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- CN113729152A CN113729152A CN202111044907.4A CN202111044907A CN113729152A CN 113729152 A CN113729152 A CN 113729152A CN 202111044907 A CN202111044907 A CN 202111044907A CN 113729152 A CN113729152 A CN 113729152A
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 139
- 235000009566 rice Nutrition 0.000 title claims abstract description 139
- 235000012149 noodles Nutrition 0.000 title claims abstract description 42
- 238000012545 processing Methods 0.000 title claims abstract description 31
- 238000000034 method Methods 0.000 title claims description 21
- 240000007594 Oryza sativa Species 0.000 title 1
- 241000209094 Oryza Species 0.000 claims abstract description 138
- 238000004804 winding Methods 0.000 claims abstract description 53
- 238000001125 extrusion Methods 0.000 claims abstract description 49
- 238000009792 diffusion process Methods 0.000 claims abstract description 15
- 235000013312 flour Nutrition 0.000 claims description 85
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 27
- 238000001816 cooling Methods 0.000 claims description 21
- 238000004806 packaging method and process Methods 0.000 claims description 11
- 230000000750 progressive effect Effects 0.000 claims description 11
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 9
- 239000000843 powder Substances 0.000 claims description 9
- 230000032683 aging Effects 0.000 claims description 6
- 238000002386 leaching Methods 0.000 claims description 6
- 238000002156 mixing Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 230000001954 sterilising effect Effects 0.000 claims description 6
- 238000010411 cooking Methods 0.000 claims description 5
- 238000001035 drying Methods 0.000 claims description 4
- 238000003672 processing method Methods 0.000 claims description 4
- 239000004382 Amylase Substances 0.000 claims description 3
- 102000013142 Amylases Human genes 0.000 claims description 3
- 108010065511 Amylases Proteins 0.000 claims description 3
- 235000019418 amylase Nutrition 0.000 claims description 3
- 235000011194 food seasoning agent Nutrition 0.000 claims description 3
- 229910001385 heavy metal Inorganic materials 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 230000000813 microbial effect Effects 0.000 claims description 3
- 102000004169 proteins and genes Human genes 0.000 claims description 3
- 108090000623 proteins and genes Proteins 0.000 claims description 3
- 238000002791 soaking Methods 0.000 claims description 3
- 238000010025 steaming Methods 0.000 claims description 3
- 239000008223 sterile water Substances 0.000 claims description 3
- 238000007599 discharging Methods 0.000 description 16
- 239000000463 material Substances 0.000 description 15
- 230000008569 process Effects 0.000 description 9
- 230000001360 synchronised effect Effects 0.000 description 7
- 230000009471 action Effects 0.000 description 5
- 238000012546 transfer Methods 0.000 description 3
- 206010024796 Logorrhoea Diseases 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 238000005187 foaming Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 238000007710 freezing Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/104—Fermentation of farinaceous cereal or cereal material; Addition of enzymes or microorganisms
- A23L7/107—Addition or treatment with enzymes not combined with fermentation with microorganisms
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
- A23P30/20—Extruding
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Biotechnology (AREA)
- Microbiology (AREA)
- Manufacturing & Machinery (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Cereal-Derived Products (AREA)
Abstract
The invention discloses a high-quality fresh-keeping convenient rice noodle processing device in the technical field of rice noodle processing, which comprises two extrusion devices, a motor and a mounting plate, wherein the motor is fixedly arranged at the lower end of the mounting plate, a power shaft is rotatably arranged on the mounting plate, the outer wall of the power shaft is respectively and fixedly provided with two one-larger winding gears and two one-smaller diffusion gears, the outer ends of the winding gears are meshed with winding pinions, the winding pinions are rotatably arranged on the mounting plate through the center and a driven shaft fixed with the winding pinions, the outer sides of the diffusion gears are meshed with wire winding gears, the wire winding gears are rotatably arranged on the outer wall of the driven shaft, and a bearing platform is arranged at the upper ends of the wire winding gears. The problem that the excessively short rice noodles are inconvenient to clamp when in use.
Description
Technical Field
The invention relates to the technical field of rice noodle processing, in particular to a high-quality fresh-keeping convenient rice noodle processing device and method.
Background
Rice is the staple food of China, and rice flour is one of the main products of the primary processing. In a broad sense, rice flour is a powder obtained by milling rice, and so on, and generally, rice flour is obtained by processing rice as a raw material through processes of gelatinization, extrusion molding, drying, and so on. According to different processing techniques, the rice noodles are divided into straight rice noodles, instant rice noodles, fresh-keeping wet rice noodles, quick-freezing prepared rice noodles and the like.
When the existing equipment is used for processing rice noodles, the limitation of the stability of rice noodles is met, an extrusion device for fixing an extrusion head is usually used for discharging the rice noodles, but the rice noodles extruded by the method are usually long rice noodles, and the long rice noodles are easy to exceed the diameter of a pot in the cooking process of a later buyer, so that the rice noodles are burnt by flame to cause the phenomena of blackening and foaming of the rice noodles, and the edible taste is influenced; its inferior long powder needs to be packed to cut into the multiterminal, cause the vermicelli too garrulous, the visitor is eating the needs repetitious usage strainer of in-process, thereby inconvenient visitor's edible impression.
Based on the above, the invention designs a high-quality fresh-keeping convenient rice noodle processing device and method, so as to solve the problems.
Disclosure of Invention
The invention aims to provide a high-quality fresh-keeping convenient rice noodle processing device and a method, which aim to solve the problem that the existing equipment is limited by the stability of powder discharge when processing rice noodles in the background technology, and the extrusion device for fixing an extrusion head is usually adopted for discharging the powder, but the powder at the extrusion part in the mode can only be long vermicelli, and the long vermicelli is easy to cause the diameter of the vermicelli to exceed a pot in the cooking process of a later buyer, so that the vermicelli is burnt by flame to cause the blackening and foaming phenomena of the vermicelli, thereby affecting the edible taste; its inferior long powder needs to be packed to being cut into the multiterminal, causing the vermicelli too garrulous, the problem of inconvenient eater's edible impression of the needs repetitious usage strainer of eater in the edible process.
In order to achieve the purpose, the invention provides the following technical scheme: a high-quality fresh-keeping convenient rice noodle processing device comprises two extrusion devices, a motor and a mounting plate, wherein the motor is fixedly arranged at the lower end of the mounting plate, a power shaft is rotatably arranged on the mounting plate, two one-larger winding gears and a diffusion gear are fixedly arranged on the outer wall of the power shaft respectively, a winding pinion is meshed at the outer end of the winding gear, the winding pinion is rotatably arranged on the mounting plate through a central driven shaft fixed with the winding pinion, a winding gear is meshed at the outer side of the diffusion gear, the winding gear is rotatably arranged on the outer wall of the driven shaft, a bearing table is arranged at the upper end of the winding gear, a curve device for driving the bearing table to swing in a curve is arranged between the winding gear and the bearing table, the extrusion devices are fixedly arranged on the side wall of the mounting plate through a support, and the extrusion devices are positioned at the upper end of the bearing table; the curve device comprises a curve disc, the curve disc is coaxially and fixedly arranged at the upper end of a winding gear, a curve groove is formed in the upper end of the curve disc, non-radial rotary grooves are formed in the curve disc at the head and tail positions of the curve groove, a swing plate is fixedly arranged at the upper end of a driven shaft penetrating through the curve disc, a sliding block is arranged at the upper end of the swing plate in a sliding mode, a positioning rod is arranged in the center of the sliding block, one end of the positioning rod penetrating through the lower end of the swing plate contacts with the inner wall of a closed track formed by the curve groove and the rotary grooves, an avoiding groove for avoiding the positioning rod is formed in the swing plate, a bearing table is rotatably arranged at the upper end of the positioning rod, and a retaining device for enabling the bearing table to be unchanged in direction during movement is arranged at the lower end of the bearing table;
as a further scheme of the invention, the holding device comprises two parallel synchronous rods with the same length sleeved at the lower end of the bearing platform, the other ends of the synchronous rods are rotatably provided with a bearing plate, the lower end of the bearing plate is rotatably provided with two parallel and equal progressive rods, and the other ends of the progressive rods are rotatably arranged on the bracket on the side wall of the mounting plate.
As a further scheme of the invention, the positioning rod is vertically and slidably arranged in the center of the sliding block, the sliding block is sleeved on the outer wall of the positioning rod, and the bottom surface of the rotary groove is fixedly provided with a convex sliding block for triggering the positioning rod to move upwards.
As a further scheme of the invention, the side wall of the mounting plate is vertically provided with a discharging disc in a sliding manner through a support, a jacking spring is sleeved between a rotating shaft of the discharging disc and the side wall of the mounting plate, a discharging hole is formed in the bearing table at the lower end of the extrusion device, the discharging disc is contacted in the discharging hole, and the lower end of the discharging disc is contacted with the upper end of the discharging disc.
As a further aspect of the present invention, the curve disk is provided with a plurality of lightening holes.
As a further scheme of the invention, the motor adopts a speed reduction motor.
A rice flour processing method comprises the following specific steps:
the method comprises the following steps: draining the machine-made sand-washed rice, crushing to about 80 meshes, adding 0.2-0.6% of high-temperature amylase and 2-4% of rice protein powder, mixing for 5-10min by a high-speed mixer, and adding water while mixing until the water content of the mixed rice flour is between 40-45%;
step two: performing primary extrusion through a rice flour processing device to perform extrusion gelatinization treatment on the prepared rice flour, wherein the extrusion temperature is 120-; then carrying out secondary extrusion, carrying out secondary extrusion on the rice flour subjected to primary extrusion at the extrusion temperature of 110-120 ℃, wherein the diameter of the extruded rice flour is 0.2-1.0 mm, and cutting the rice flour into a coiled rice flour strip with the length of 18-22cm by using a rice flour processing device during extrusion so as to facilitate subsequent cooling and aging treatment;
step three: then, quickly cooling the rice flour extruded in an accelerated manner by swinging a plate in a cooling chamber by a rice flour processing device, and carrying out aging treatment for 10-14h, wherein the temperature of the cooled rice flour is 42-45 ℃, and the water content is 27% -33%;
step four: cooking the cut rice flour in hot water, quickly taking out the rice flour and draining, wherein the water content of the rice flour is 60-70% at the temperature of 65-75 ℃; soaking the cooked rice flour in 50-60% acetic acid solution at 40-50 deg.C for 5-10 min; transferring the rice flour to a leaching conveyer belt, and leaching with sterile water sterilized at high temperature for 1 min; then the rice flour is vacuum-packaged according to the measurement of 200-250g of each part;
step five: steaming the packaged rice flour in hot water of 90-95 deg.C for 30-40 min; cooling the rice flour with circulating cooling hot sterilizing water, rapidly cooling the rice flour with hot sterilizing water to central temperature of 32-37 deg.C, and cooling with cold air; finally, drying the moisture on the surface of the packaging bag; inspecting the packaged rice flour after inspection and finished product packaging, detecting whether the packaged rice flour has a bag expansion and a breakage, detecting microbial indexes and heavy metal content, and then combining with a seasoning packet to perform finished product packaging.
Compared with the prior art, the invention has the beneficial effects that:
1. when the rice noodle extruder is used, the motor indirectly drives the winding pinion to rotate at a speed higher than that of the winding gear and the winding pinion to rotate in the same direction, so that the two curve discs and the swing plate are driven to transfer in the same direction, the rotation speed of the curve discs is lower than that of the swing plate, the sliding block on the swing plate drives the positioning rod to revolve, the positioning rod slowly moves outwards under the action of the curve groove and the rotary groove at the lower end and then resets, the positioning rod makes Archimedes spiral motion, the positioning rod drives the bearing table to make Archimedes spiral motion, the bearing table is kept to make Archimedes spiral revolution motion through the retaining device, rice noodle strips extruded by the extruding device are spirally swung, the length of the rice noodle strips is ensured, the rice noodle strips are not crossly condensed together, and are formed into a round shape, so that the rice noodle extruder is convenient to package, and the subsequent treatment process is convenient.
2. The synchronous pole of two parallels and the progressive pole of two parallels receive the swing of plummer four directions all around simultaneously, and rotate the board of accepting that sets up between the two, thereby form two end to end's parallelogram, wherein the progressive pole rear end is articulated on the support of mounting panel lateral wall can not remove, thereby make the plummer be doing the spiral movement of archimedes and restricted its rotation, thereby can be swung into complete archimedes spiral line shape by the rice flour that extrusion device extruded, thereby effectively solved when the plummer is rocked around controlling, can't restrict its rotation, cause the unable problem appearance that the shape was swung of rice flour.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a partial cross-sectional structural view of the right front depression of the present invention;
FIG. 3 is an enlarged view of the structure at A in FIG. 2 according to the present invention;
FIG. 4 is a schematic view of a right front side top view axial section of the present invention (hidden carrier table);
FIG. 5 is an enlarged view of the structure at B in FIG. 4 according to the present invention;
FIG. 6 is a schematic view of a rear right depression partial structure (hidden carrier) according to the present invention;
FIG. 7 is a schematic view of the curved slot and the turn-around slot of the present invention;
FIG. 8 is a schematic view of the flow structure of the method of the present invention.
In the drawings, the components represented by the respective reference numerals are listed below:
the device comprises an extrusion device 9, a motor 10, a mounting plate 11, a power shaft 12, a winding gear 13, a diffusion gear 14, a winding pinion 15, a driven shaft 16, a winding gear 17, a curve disc 18, a curve groove 19, a rotary groove 20, a swing plate 21, a slide block 22, a positioning rod 23, a bearing platform 24, a retaining device 25, an avoidance groove 26, a retaining device 27, a synchronous rod 30, a bearing plate 31, a progressive rod 32, a convex slide block 33, a discharging disc 35, a jacking spring 36, a material taking hole 37 and a material taking disc 38.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-8, the present invention provides a technical solution: a high-quality fresh-keeping convenient rice noodle processing device, which comprises two extrusion devices 9, the device comprises a motor 10 and a mounting plate 11, wherein the motor 10 is fixedly arranged at the lower end of the mounting plate 11, a power shaft 12 is rotatably arranged on the mounting plate 11, two one-larger coil gears 13 and a diffusion gear 14 are respectively fixedly arranged on the outer wall of the power shaft 12, a coil pinion 15 is meshed with the outer end of the coil gear 13, the coil pinion 15 is rotatably arranged on the mounting plate 11 through a driven shaft 16 fixed with the coil pinion 15 through the center, a winding gear 17 is meshed with the outer side of the diffusion gear 14, the winding gear 17 is rotatably arranged on the outer wall of the driven shaft 16, a bearing table 24 is arranged at the upper end of the winding gear 17, a curve device for driving the bearing table 24 to swing in a curve is arranged between the winding gear 17 and the bearing table 24, an extrusion device 9 is fixedly arranged on the side wall of the mounting plate 11 through a support, and the extrusion device 9 is positioned at the upper end of the bearing table 24; the curve device comprises a curve disc 18, the curve disc 18 is coaxially and fixedly arranged at the upper end of a winding gear 17, a curve groove 19 is formed in the upper end of the curve disc 18, a non-radial rotary groove 20 is formed in the curve disc 18 at the head and tail positions of the curve groove 19, a swing plate 21 is fixedly arranged at the upper end of a driven shaft 16 penetrating through the curve disc 18, a sliding block 22 is arranged at the upper end of the swing plate 21 in a sliding mode, a positioning rod 23 is arranged in the center of the sliding block 22, one end of the positioning rod 23 penetrating through the lower end of the swing plate 21 is in contact with the inner wall of a closed track formed by the curve groove 19 and the rotary groove 20, an avoiding groove 26 used for avoiding the positioning rod 23 is formed in the swing plate 21, a bearing table 24 is rotatably arranged at the upper end of the positioning rod 23, and a retaining device 27 used for enabling the bearing table 24 to be unchanged in moving direction is arranged at the lower end of the bearing table 24;
when the invention is used, the equipment is firstly assembled according to the figure 1, mixed rice flour is injected into the extrusion device 9 (as shown in figure 1, wherein the device is not arranged when viewed from top to bottom in figure 1, the front end of the device is not seen from left to right in the figure), the power shaft 12 is driven to rotate by the starting motor 10, the power shaft 12 drives the coil gear 13 and the diffusion gear 14 to rotate, the coil gear 13 and the diffusion gear 14 drive the coil pinion 15 and the winding gear 17 to rotate (as shown in figures 4 and 5, wherein the coil gear 13 and the diffusion gear 14 have the same rotating speed, the large coil gear 13 is meshed with the small coil pinion 15, so that the rotating speed of the coil pinion 15 is higher than that of the coil gear 13, the small diffusion gear 14 drives the large winding gear 17 to rotate, the rotating speed of the winding gear 17 is lower than that of the diffusion gear 14, and the coil gear 13 and the diffusion gear 14 are coaxial, the winding pinion 15 and the winding gear 17 are coaxial, so that the rotation speed of the winding pinion 15 is greater than that of the winding gear 17, the winding gear 17 and the winding pinion 15 are meshed with a gear on the outer side of the power shaft 12 in the same rotation direction together, and therefore, the winding gear 17 and the winding pinion 15 are meshed with each other, the rotation direction of the winding gear 17 and the rotation direction of the winding pinion 15 are the same, and according to the curve disc 18 of the invention, the curve groove 19 is opened, the driven shaft 16 rotates clockwise, so that the driven shaft 16 is seen from the upper end of the equipment), the winding pinion 15 rotates to drive the central driven shaft 16 to rotate at a high speed, the winding gear 17 drives the curve disc 18 to rotate slowly, the driven shaft 16 rotates clockwise to drive the swing plate 21 on the upper end to rotate clockwise, meanwhile, the winding gear 17 drives the curve disc 18 on the upper end to rotate clockwise, the swing plate 21 rotates clockwise to drive the inner slide block 22 to revolve clockwise, and the slide block 22 revolves clockwise to drive the positioning rod 23 to revolve clockwise, meanwhile, the positioning rod 23 is acted by the curve groove 19 which rotates clockwise on the curve disc 18 (wherein the rotating speed of the curve groove 19 is lower than that of the swinging plate 21), the positioning rod 23 revolves to rapidly move outwards along the curve groove 19 to make Archimedes spiral motion along the curve groove 19, but the curve groove 19 rotates clockwise slowly along the curve disc 18, so that the revolving speed of the positioning rod 23 is offset, the positioning rod 23 revolves while slowly moving outwards along the side line of the swinging plate 21 under the limiting action of the sliding block 22, so that Archimedes spiral with the interval smaller than that of the curve groove 19 is formed, the positioning rod 23 makes Archimedes spiral motion to drive the bearing table 24 at the upper end to make Archimedes spiral motion, and simultaneously, the positioning rod is acted by the retaining device 27, so that the bearing table 24 only revolves in the unchanged direction without rotating, and the extrusion device 9 extrudes the mixed rice flour to the upper end of the bearing table 24 when the bearing table 24 makes Archimedes spiral revolution, so that the extruded rice flour is in an Archimedes spiral state (as shown in figure 1, the extruded rice flour is in an Archimedes spiral state, the rice flour is kept to be continuous, the whole rice flour strip is in a ring shape, so that the packaging and subsequent treatment are convenient, then the positioning rod 23 is controlled to move outwards slowly through the curve groove 19, the positioning rod 23 is driven to revolve through the swinging plate 21 and the sliding block 22, so that the equipment structure is more compact and the running is more stable, meanwhile, a more dense Archimedes spiral shape can be obtained under the condition of low rotating speed, so that the phenomenon that the equipment rotates at high speed to cause overlarge vibration and break the rice flour is avoided, when the positioning rod 23 moves to the end of the curve groove 19, the positioning rod 23 enters the rotary groove 20 (as shown in figures 4, 6 and 7, wherein the rotary groove 20 is used for receiving the front end and the rear end of the curve groove 19, the angle of the joint of the rotary groove 20 and the curved groove 19 is more than ninety degrees, the center line of the rotary groove 20 is positioned on the front side of the axis of the driven shaft 16, so that the situation that the positioning rod 23 is stressed to be vertically clamped with the rotary groove 20 in the rotating process can be avoided, the rotating speed of the swinging plate 21 is higher than that of the curved disc 18, the positioning rod 23 is acted by the inner side wall of the rotary groove 20 when revolving, the positioning rod rapidly rotates to the inner dead point position of the curved groove 19, the motor 10 stops rotating in the process, the vermicelli at the discharge port of the extruding device 9 is cut off by an external device, the rice flour of the Archimedes spiral is transported away, and the equipment is restarted to repeat the operation, so that the repeated processing can be completed;
when the invention is used, the motor 10 indirectly drives the winding pinion 15 to rotate at a speed higher than that of the winding gear 17 and the winding pinion 15 to rotate in the same direction, so as to drive the two curve discs 18 and the swinging plate 21 to transfer in the same direction, and the rotating speed of the curve discs 18 is less than that of the swinging plate 21, so that the slide block 22 on the swinging plate 21 drives the positioning rod 23 to revolve, and the positioning rod 23 is acted by the curve groove 19 and the rotating groove 20 at the lower end to move outwards slowly and reset, so that the positioning rod 23 makes Archimedes spiral motion, the positioning rod 23 drives the bearing platform 24 to make Archimedes spiral motion, and simultaneously, the bearing platform 24 is kept to make Archimedes spiral revolution motion by the holding device 27, so that rice noodles extruded by the extruding device 9 are spirally swung, the length of the rice noodles is ensured, and the rice noodles are not cross-coagulated together and form a round shape, is convenient for packaging and subsequent treatment process.
As a further scheme of the present invention, the holding device 27 comprises two parallel synchronization rods 30 with the same length sleeved on the lower end of the plummer 24, the other end of the synchronization rod 30 is rotatably provided with a bearing plate 31, the lower end of the bearing plate 31 is rotatably provided with two parallel and equal progressive rods 32, and the other end of the progressive rod 32 is rotatably arranged on the bracket on the side wall of the mounting plate 11;
when the invention is used, the bearing platform 24 moves along with the Archimedes spiral; two parallel synchronous rods 30 and two parallel progressive rods 32 are simultaneously swung in four directions of front, back, left and right by the bearing platform 24, and a bearing plate 31 is rotatably arranged between the two synchronous rods, so that two parallelograms which are connected end to end are formed, wherein the rear ends of the progressive rods 32 are hinged on a bracket on the side wall of the mounting plate 11 and can not move, so that the swinging in the front and back directions of the bearing platform 24 is compensated to drive two points which are rotatably arranged at the lower end of the synchronous rods 30 and the bearing platform 24 to swing back and forth, so that the two mutually hinged parallelograms can continuously change the shape, but the whole parallelism can not change, so that the bearing platform 24 can limit the autorotation when performing the Archimedes spiral motion, the rice flour extruded by the extruding device 9 can be swung into a complete Archimedes spiral shape, and the problem that the autorotation of the bearing platform 24 can not be limited when swinging back and forth from left to right is effectively solved, the problem that the rice noodle can not be shaped is caused.
The sliding block 22 is sleeved on the outer wall of the positioning rod 23, and a convex sliding block 33 for triggering the positioning rod 23 to move upwards is fixedly arranged on the bottom surface of the rotary groove 20; when the positioning rod 23 moves to the inside of the rotary groove 20, the positioning rod 23 moves upwards under the extrusion action of the convex sliding block 33, so that the bearing table 24 moves upwards, and is extruded with the discharge hole of the extrusion device 9 in the return process of the positioning rod 23 to cut off rice flour, thereby saving an external shearing mechanism and improving the operation efficiency of equipment.
A discharging disc 35 is vertically arranged on the side wall of the mounting plate 11 in a sliding manner through a support, a jacking spring 36 is sleeved between a rotating shaft of the discharging disc 35 and the side wall of the mounting plate 11, a material taking hole 37 is formed in a bearing table 24 at the lower end of the extrusion device 9, a material taking disc 38 is contacted in the material taking hole 37, and the lower end of the material taking disc 38 is contacted with the upper end of the discharging disc 35; when the positioning rod 23 rises to cut materials, the discharging disc 35 rises under the action of the jacking spring 36 at the lower end, so that the material taking disc 38 is jacked up along with the bearing table 24, so that discharging is completed, as the positioning rod 23 moves to the tail end of the convex sliding block 33, the positioning rod 23 starts to descend, so that the material taking disc 35 is pressed down by overcoming the action force of the jacking spring 36, when the positioning rod 23 moves to the near-end of the curve groove 19, the equipment stops rotating, the material taking disc 35 is pressed by external force to descend by overcoming the action force of the jacking spring 36, the material taking disc 38 on the bearing table 24 is dropped onto the material taking disc 35 by the gravity along with rice flour subjected to shape swinging at the upper end of the material taking disc 38, and then the material taking disc 38 is rotated to transfer the material taking disc 35 and the rice flour out of the bearing table 24 together, so that quick discharging can be completed, so that the working efficiency of the equipment is further improved.
As a further scheme of the present invention, a plurality of lightening holes are formed on the curve disc 18; reduce the curve dish 18 quality, reduce inertia, vibrations are too big when avoiding curve dish 18 to rotate for the cracked phenomenon of ground rice appears.
As a further aspect of the present invention, the motor 10 adopts a speed reduction motor, so that the device obtains a larger torque.
A rice flour processing method comprises the following specific steps:
the method comprises the following steps: draining the machine-made sand-washed rice, crushing to about 80 meshes, adding 0.2-0.6% of high-temperature amylase and 2-4% of rice protein powder, mixing for 5-10min by a high-speed mixer, and adding water while mixing until the water content of the mixed rice flour is between 40-45%;
step two: performing primary extrusion through a rice flour processing device to perform extrusion gelatinization treatment on the prepared rice flour, wherein the extrusion temperature is 120-; then carrying out secondary extrusion, carrying out secondary extrusion on the rice flour subjected to primary extrusion at the extrusion temperature of 110-120 ℃, wherein the diameter of the extruded rice flour is 0.2-1.0 mm, and cutting the rice flour into a coiled rice flour strip with the length of 18-22cm by using a rice flour processing device during extrusion so as to facilitate subsequent cooling and aging treatment;
step three: then, quickly cooling the rice flour extruded in an accelerated manner by swinging a plate in a cooling chamber by a rice flour processing device, and carrying out aging treatment for 10-14h, wherein the temperature of the cooled rice flour is 42-45 ℃, and the water content is 27% -33%;
step four: cooking the cut rice flour in hot water, quickly taking out the rice flour and draining, wherein the water content of the rice flour is 60-70% at the temperature of 65-75 ℃; soaking the cooked rice flour in 50-60% acetic acid solution at 40-50 deg.C for 5-10 min; transferring the rice flour to a leaching conveyer belt, and leaching with sterile water sterilized at high temperature for 1 min; then the rice flour is vacuum-packaged according to the measurement of 200-250g of each part;
step five: steaming the packaged rice flour in hot water of 90-95 deg.C for 30-40 min; cooling the rice flour with circulating cooling hot sterilizing water, rapidly cooling the rice flour with hot sterilizing water to central temperature of 32-37 deg.C, and cooling with cold air; finally, drying the moisture on the surface of the packaging bag; inspecting the packaged rice flour after inspection and finished product packaging, detecting whether the packaged rice flour has a bag expansion and a breakage, detecting microbial indexes and heavy metal content, and then combining with a seasoning packet to perform finished product packaging.
Claims (8)
1. The utility model provides a fresh-keeping convenient ground rice processingequipment of high quality, includes two extrusion device (9), motor (10) and mounting panel (11), motor (10) are fixed to be set up at mounting panel (11) lower extreme, its characterized in that: a power shaft (12) is rotatably arranged on the mounting plate (11), two coil gears (13) and a diffusion gear (14) which are one big and one small are respectively and fixedly arranged on the outer wall of the power shaft (12), a coil pinion (15) is meshed at the outer end of the coil gear (13), the coil pinion (15) is rotatably arranged on the mounting plate (11) through a driven shaft (16) with the center fixed with the coil pinion, a winding gear (17) is meshed with the outer side of the diffusion gear (14), the winding gear (17) is rotatably arranged on the outer wall of the driven shaft (16), a bearing table (24) is arranged at the upper end of the winding gear (17), a curve device for driving the bearing table (24) to swing in a curve manner is arranged between the winding gear (17) and the bearing table (24), the extrusion device (9) is fixedly arranged on the side wall of the mounting plate (11) through a support, and the extrusion device (9) is positioned at the upper end of the bearing table (24).
2. The utility model provides a high-quality fresh-keeping makes things convenient for ground rice processingequipment which characterized in that: the curve device comprises a curve disc (18), the curve disc (18) is coaxially and fixedly arranged at the upper end of a winding gear (17), a curve groove (19) is formed in the upper end of the curve disc (18), a non-radial rotary groove (20) is formed in the curve disc (18) at the head and tail positions of the curve groove (19), a swing plate (21) is fixedly arranged at the upper end of a driven shaft (16) penetrating through the curve disc (18), a sliding block (22) is arranged at the upper end of the swing plate (21) in a sliding mode, a positioning rod (23) is arranged in the center of the sliding block (22), one end of the positioning rod (23) penetrating through the lower end of the swing plate (21) is in contact with the inner wall of a closed track formed by the curve groove (19) and the rotary groove (20), an avoiding groove (26) used for avoiding the positioning rod (23) is formed in the swing plate (21), a bearing platform (24) is rotatably arranged at the upper end of the positioning rod (23), the lower end of the bearing table (24) is provided with a holding device (27) which is used for keeping the direction of the bearing table (24) unchanged when the bearing table moves.
3. The processing device of high-quality fresh-keeping instant rice noodles according to claim 2, characterized in that: the holding device (27) comprises two parallel synchronizing rods (30) with the same length and sleeved at the lower end of the bearing platform (24), the other ends of the synchronizing rods (30) are rotatably provided with bearing plates (31), the lower ends of the bearing plates (31) are rotatably provided with two parallel progressive rods (32) which are equal, and the other ends of the progressive rods (32) are rotatably arranged on supports on the side walls of the mounting plates (11).
4. The processing device of high-quality fresh-keeping instant rice noodles according to claim 3, characterized in that: the positioning rod (23) is vertically arranged at the center of the sliding block (22) in a sliding mode, the sliding block (22) is sleeved on the outer wall of the positioning rod (23), and a convex sliding block (33) used for triggering the positioning rod (23) to move upwards is fixedly arranged on the bottom surface of the rotary groove (20).
5. The processing device of high-quality fresh-keeping instant rice noodles according to claim 4, characterized in that: mounting panel (11) lateral wall is provided with unloading dish (35) through the vertical slip of support, the cover is equipped with jacking spring (36) between unloading dish (35) pivot and mounting panel (11) lateral wall, is located extrusion device (9) lower extreme fetch hole (37) have been seted up on plummer (24), fetch hole (37) internal contact has fetch dish (38), fetch dish (38) lower extreme and unloading dish (35) upper end contact.
6. The processing device of high-quality fresh-keeping instant rice noodles according to claim 2, characterized in that: the curve disc (18) is provided with a plurality of lightening holes.
7. The processing device of high-quality fresh-keeping instant rice noodles according to claim 1, characterized in that: the motor (10) adopts a speed reducing motor.
8. A rice noodle processing method applied to the rice noodle processing apparatus according to any one of claims 1 to 7, characterized in that: the processing method of the rice noodles comprises the following specific steps:
the method comprises the following steps: draining the machine-made sand-washed rice, crushing to about 80 meshes, adding 0.2-0.6% of high-temperature amylase and 2-4% of rice protein powder, mixing for 5-10min by a high-speed mixer, and adding water while mixing until the water content of the mixed rice flour is between 40-45%;
step two: performing primary extrusion through a rice flour processing device to perform extrusion gelatinization treatment on the prepared rice flour, wherein the extrusion temperature is 120-; then carrying out secondary extrusion, carrying out secondary extrusion on the rice flour subjected to primary extrusion at the extrusion temperature of 110-120 ℃, wherein the diameter of the extruded rice flour is 0.2-1.0 mm, and cutting the rice flour into a coiled rice flour strip with the length of 18-22cm by using a rice flour processing device during extrusion so as to facilitate subsequent cooling and aging treatment;
step three: then, quickly cooling the rice flour extruded in an accelerated manner by swinging a plate in a cooling chamber by a rice flour processing device, and carrying out aging treatment for 10-14h, wherein the temperature of the cooled rice flour is 42-45 ℃, and the water content is 27% -33%;
step four: cooking the cut rice flour in hot water, quickly taking out the rice flour and draining, wherein the water content of the rice flour is 60-70% at the temperature of 65-75 ℃; soaking the cooked rice flour in 50-60% acetic acid solution at 40-50 deg.C for 5-10 min; transferring the rice flour to a leaching conveyer belt, and leaching with sterile water sterilized at high temperature for 1 min; then the rice flour is vacuum-packaged according to the measurement of 200-250g of each part;
step five: steaming the packaged rice flour in hot water of 90-95 deg.C for 30-40 min; cooling the rice flour with circulating cooling hot sterilizing water, rapidly cooling the rice flour with hot sterilizing water to central temperature of 32-37 deg.C, and cooling with cold air; finally, drying the moisture on the surface of the packaging bag; inspecting the packaged rice flour after inspection and finished product packaging, detecting whether the packaged rice flour has a bag expansion and a breakage, detecting microbial indexes and heavy metal content, and then combining with a seasoning packet to perform finished product packaging.
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| CN113320898A (en) * | 2021-06-07 | 2021-08-31 | 贵州省水稻研究所 | Rice noodle collecting and stacking device |
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| JPH09224590A (en) * | 1996-02-20 | 1997-09-02 | Yasuhiko Kitazumi | Konjak food and method and device for its production |
| CN102805293A (en) * | 2012-08-28 | 2012-12-05 | 江西华达昌食品有限公司 | High-quality fresh-keeping convenient rice flour and processing method thereof |
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| CN113729152B (en) | 2023-05-23 |
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