CN113727599B - Sugarcane harvester with improved impurity removal fan assembly - Google Patents

Sugarcane harvester with improved impurity removal fan assembly Download PDF

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Publication number
CN113727599B
CN113727599B CN202080024424.5A CN202080024424A CN113727599B CN 113727599 B CN113727599 B CN 113727599B CN 202080024424 A CN202080024424 A CN 202080024424A CN 113727599 B CN113727599 B CN 113727599B
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China
Prior art keywords
hub
sugar cane
fan assembly
impurity removal
removal fan
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CN202080024424.5A
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CN113727599A (en
Inventor
考希克·阿尼尔巴伊·达马尼
哈斯穆赫·加托尔巴伊·戈西尔
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Tills Agricultural Technology Pte Ltd
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Tills Agricultural Technology Pte Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/325Rotors specially for elastic fluids for axial flow pumps for axial flow fans
    • F04D29/329Details of the hub
    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01DHARVESTING; MOWING
    • A01D45/00Harvesting of standing crops
    • A01D45/10Harvesting of standing crops of sugar cane
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/34Blade mountings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04DNON-POSITIVE-DISPLACEMENT PUMPS
    • F04D29/00Details, component parts, or accessories
    • F04D29/26Rotors specially for elastic fluids
    • F04D29/32Rotors specially for elastic fluids for axial flow pumps
    • F04D29/38Blades
    • F04D29/388Blades characterised by construction

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Environmental Sciences (AREA)
  • Harvesting Machines For Specific Crops (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

The present invention relates to a sugar cane harvester and more particularly to a sugar cane harvester having an improved impurity removal fan assembly. The improved impurity removal fan assembly includes a central metal hub (25), a top hub (27), a hemispherical bottom hub (23), a hub adapter (29) and fan blades (31) of airfoil design. To revive the dead zone, a hemispherical bottom hub (23) is added to the hub assembly. Increasing fan efficiency by adding a hemispherical bottom hub (23) allows the same amount of air to move at a slower fan RPM, which in turn eliminates dead zone effects by reducing the dead zone to one point; however, the largest proportion of leaves and extraneous waste is removed when passing through the outermost annular ring of high velocity air.

Description

Sugarcane harvester with improved impurity removal fan assembly
Technical Field
The present invention relates to a sugar cane harvester, and more particularly to a sugar cane harvester having an improved impurity removal fan assembly.
Background
There are various types of sugar cane harvesters in the art that harvest growing sugar cane stalks by cutting the cane at the root of the cane and then transfer the cut cane to a collection vehicle such as a cane carriage or a cane cart. The sugar cane harvester can include different types of harvesting devices. Harvesting devices for sugar cane harvesters may include assemblies for cutting, sectioning, sorting, transporting, and collecting and processing sugar cane plants. Typically, harvesting devices include crop separator assemblies, squeeze roller assemblies, root cutter assemblies, feed rollers, cutting drums, trash removal fan assemblies, and the like.
For dynamic crop harvesting, a harvester having a harvesting device as described above can be moved along a field, wherein the harvesting device performs collection and treatment of material from a row of crop plants. The trash fan assembly operates as an air flow device to create an air flow to separate and expel foreign matter such as leaves and dirt from the sugar cane cut stream.
In addition, conventional impurity removal fan assemblies have achieved a variety of fan designs. Some have small hubs with long blades and others have large hubs with short blades. In either case, there is a dead zone region directly beneath the hub, such that there is little air flow from the clean room region directly beneath the hub. Due to the limited movement of air under the hub, waste material may accumulate in this particular area and may cause parts of this area to become stuck, thereby affecting the function of the impurity removal fan and requiring frequent maintenance. In some cases, the dead zone region may be much larger than the actual hub diameter. When numerous fans are attached to a small hub, blade overlap or near overlap occurs. Very little, if any, air movement occurs in this overlap region and very little, if any, foreign material is expelled through this region.
Various prior art techniques have been disclosed for describing the trash removal fan assembly of a sugar cane harvester. The prior art document US9119346B2 describes a fan driven impurity removal system for a sugar cane harvester which utilises a rotating impurity removal screen which moves through the airflow path so that air flows through the screen to collect leaves and other crop residues in the air and carry them away from the airflow and deposit them on the ground beside or behind the harvester or deposit them on another receiver without passing through the fan.
Another prior art document US4677813a describes a sugar cane harvester in which crop cuts are transported from a cutting mechanism to a cleaning mechanism. The cleaning mechanism includes a debris removal fan positioned in an upper portion of the cleaning cartridge and a substantially unobstructed air intake around a periphery of the cleaning cartridge. The air inlet draws air through the air inlet in a generally downward direction and into the cleaning cartridge and passes the air upwardly through a majority of the crop after exiting the sectioning mechanism.
Furthermore, a further prior art document WO2018/064723A1 describes a cleaning system for a sugar cane harvester having a blower system, a impurity removal system, a separation system and a transport system. The blower system preferably directs the air stream to a separation system, and the separation system is preferably configured to receive harvesting material in the air stream and separate an extraneous portion of the material to the impurity removal system, while separating a desired portion of the material to the transport system.
However, the aforementioned conventional trash removal fan assemblies of sugar cane harvesters are complex in nature and have not been explicitly described with respect to eliminating dead zone areas that create a build-up of trash around the fan hub structure. In addition, the blade design of the conventional trash removal fan is not promising in terms of efficient discharge of the trash. Furthermore, there are structural drawbacks in retaining lighter sugar cane that may be easily thrown out of the clean room.
The conventional trash fan assembly described above suffers from various problems that result in affecting the performance of the trash fan and, in turn, the overall efficiency and output of the sugar cane harvester. Accordingly, there is a clear need to invent a sugar cane harvester having an improved trash fan assembly with a unique design to eliminate dead zone effects, achieve efficient waste discharge, retain lighter sugar cane, save fuel and operate at lower revolutions per minute and have a higher cubic foot rating per minute.
Object of the Invention
The primary object of the present invention is to overcome the problems associated with conventional trash removal fan assemblies for sugar cane harvesters by providing an improved trash removal fan assembly for properly removing waste material at a terminal point.
It is a further object of the present invention to provide an improved impurity removal fan assembly for eliminating dead zone effects by reducing the dead zone to a point.
It is a further object of the present invention to provide an improved trash removal fan assembly for removing a maximum percentage of leaves and extraneous waste.
It is also an object of the present invention to provide an improved trash removal fan assembly for retaining lighter sugarcane sections.
It is a further object of the present invention to provide an improved trash removal fan assembly for saving fuel and operating at lower revolutions per minute having a higher rated value of cubic feet per minute.
Disclosure of Invention
The present invention relates to a sugar cane harvester, and more particularly, to a sugar cane harvester having an improved impurity removal fan assembly. The improved impurity removal fan assembly comprises: a central metal hub; a dome-shaped top hub secured to the top of the central metal hub by a hub adapter and fastening means; a hemispherical bottom hub secured to the bottom of the central metal hub by a hub adapter and fastening means; and a plurality of airfoil-designed fan blades secured to and extending radially relative to the central metal hub by a plurality of fastening means. To restore the dead space, a hemispherical bottom hub is added to the fan hub. Increasing fan efficiency by adding a hemispherical bottom hub allows the same amount of air to move at a slower fan RPM, which in turn eliminates dead zone effects by reducing the dead zone to one point; however, the largest proportion of leaves and extraneous waste is removed when passing through the outermost annular ring of high velocity air.
The impurity removal fan assembly of the present invention provides multiple benefits to the end user, which are described in the pages of the following specification.
Drawings
Other objects, advantages and novel features of the invention will become apparent from the following detailed description of the embodiments when considered in conjunction with the drawings.
Fig. 1 shows a perspective view of a sugar cane harvester according to the invention.
Fig. 2 shows a clean room of a sugar cane harvester according to the invention.
Fig. 3 shows an exploded view of the trash removal fan assembly of the sugar cane harvester according to the invention.
Fig. 4 shows the structural features of the top and bottom hubs of the trash fan assembly of the sugar cane harvester according to the invention.
Fig. 5a shows an enlarged top view of the trash removal fan assembly of the sugar cane harvester according to the invention.
Fig. 5b shows an enlarged front view of the trash removal fan assembly of the sugar cane harvester according to the invention.
Detailed Description
Before explaining the present invention in detail, it should be understood that the invention is not limited in its application to the details of construction and arrangement of parts illustrated in the accompanying drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways from those described in the figures. It is to be understood that the phraseology and terminology used herein is for the purpose of description and not of limitation.
It will be further understood that the terms "comprises" and their grammatical equivalents are used herein to denote the optional presence of other components, ingredients, steps, etc. For example, an article "comprising" components A, B and C may consist of (i.e., contain only) components A, B and C, or may contain not only components A, B and C but also one or more other components.
The invention discloses a sugarcane harvester with an improved impurity removal fan assembly. Now, in accordance with the present invention, a sugar cane harvester is particularly directed to improving the functional overview of the trash removal fan assembly as shown in the drawings. In fig. 1, a sugar cane harvester is shown, comprising: a tip remover assembly (10) for cutting foliated material of sugarcane stalks; an aggregation zone (11); a crop separator assembly (12) for lifting and riding over a row of sugarcane stalks; modular knock-down rollers (not shown) and fin rollers (not shown) for helping align plants for feeding into the throat of the harvester; a pair of root cutters (13) for cutting sugar cane stalks from a field; a frame portion (14 a, 14 b); a feeding zone (15) comprising a feeding roller system for further moving the cut cane stalks in a rear-up direction without damaging or crushing the cane; a cutter system or cutter drum (19) for cutting the sugar cane stalks into small pieces in the form of short sections; an improved clean room (16) having a trash removal fan assembly (39) (i.e., a primary trash removal fan) for separating dirt and foreign materials from a short section by blowing air onto the short section; a lifting system (17) comprising a secondary impurity removal fan for removing the remaining loose material when the sugar cane falls from the transport extremity; an operating room (18) for operating and controlling the harvester; a pair of hydraulic cylinders (21); and a discharge zone (22) for discharging the harvested sugarcane stalk short sections.
The sugar cane harvester of the present invention utilizes an air flow device within the clean room (16) to create an air flow to separate foreign matter such as leaves and dirt from the sugar cane slices and to expel it from the sugar cane slice flow. This separation occurs in the clean room (16).
Referring to fig. 2, according to an exemplary embodiment of the present invention, the cleaning chamber (16) includes: a trash-removal fan assembly (39) having an axial flow fan (referred to as a trash remover or air generating device) for removing dirt and foreign matter; a cylindrical barrel (32) mounted on the impurity removal fan assembly (39); and an axial piston motor (33) partially or fully received within the cylindrical barrel (32) and drivingly connected to the impurity removal fan assembly (39).
The invention also discloses an arrangement of a plurality of deflector blades or gratings (36) extending partially inwardly from the inner wall of the clean room (16), as shown in fig. 2. The deflector blades (36) are used to separate cut leaves and debris from the short length of sugar cane and to flow them to the clean room (16) through a deflector surface facing the feed stream. The guide surfaces of the deflector blades (36) deflect a portion of the feed stream away from the outlet as it is carried by the air stream into the cleaning chamber (16). Furthermore, the deflector blades (36) have support fins (37) which retain lighter sugar cane in the clean room (16) and do not allow for outflow with the waste material, thereby minimizing the loss of sugar cane through the trash separator annular discharge zone (22).
Detailed views of the impurity removal fan assembly (39) are shown in fig. 3 and 4. As shown in fig. 3 and 4, the impurity removing fan assembly (39) includes: a central metal hub (25); a dome-shaped top hub (27) secured to the central metal hub (25) by a hub adapter (29) and fastening means (i.e., bolts (28) and nuts (24)); a hemispherical bottom hub (23) secured below the central metal hub (25) by a hub adapter (29) and fastening means (i.e., bolts (28) and nuts (24)); and a plurality of fan blades (31) secured to the central metallic hub (25) by fastening means (i.e., a plurality of capped screws (26, 30)) and extending radially relative to the central metallic hub (25). A central metal hub (25) is associated with the motor cone shaft (not shown) and a hub adapter (29). The central metal hub (25) is coupled with a top hub (27) made of polyethylene material and a bottom hub (23) made of the same polyethylene material.
To revive the dead zone, a hemispherical bottom hub (23) is added to the fan hub as shown. Due to the hemispherical shape of the bottom hub (23), fan efficiency is improved, so that the same amount of air can be moved at a slower fan RPM, which in turn eliminates dead zone effects by reducing the dead zone to one point; however, the largest proportion of leaves and extraneous waste is removed when passing through the outermost annular ring of high velocity air.
Furthermore, the fan blades (31) are blades of airfoil design. Blades (31) of airfoil design have been developed and the key points of effort are: i) A leading edge curve; ii) a waste discharge profile; iii) A depletion expansion curve (exhausting flare curve). These three points form a unique design that has proven to save fuel and operate at lower revolutions per minute and higher cubic feet per minute ratings.
In accordance with another embodiment of the present invention, the structural features of the top and bottom hubs of the impurity removal fan assembly (39) are shown in fig. 4. The top plastic hub (27) is bolted to the upper flange portion (34) of the central metal hub (25). An inner PCD (38) at the central metal hub (25) is bolted to the hub adapter (29) and motor shaft (not shown). An inwardly extending plate (35) has a bottom plastic cover (23) for assembly to the central metal hub (25).
A top view and a front view of the impurity removal fan assembly (39) are shown in fig. 5a and 5b, respectively. An impurity removal fan assembly (39) is mounted above the flow of the cut material, with unwanted material passing through the fan itself. The cleaning chamber (16) is circular in shape to match the shape of the impurity removal fan assembly (39). The material to be separated is introduced into the clean room (16) from one side and typically within two feet of the trash removal fan assembly (39). At this distance from the impurity removal fan, the air velocity at the tip of the blade is highest, with the velocity decreasing continuously toward the center of the fan. However, by arranging the hemispherical bottom hub (23), the air flow is evenly distributed within the clean room (16), eliminating dead space, so that foreign matter is effectively removed from the clean room (16). Most of the foreign matter is removed as it passes through the highest velocity region. This occurs as the material enters the cleaning chamber (16) and reaches the distal side of the cleaning chamber (16) again.
The invention has been described with respect to specific embodiments. It is to be understood that the foregoing description is illustrative of the present invention and is not intended to be limiting or limiting. Many other specific embodiments of the invention will be apparent to those skilled in the art in light of the foregoing disclosure. All substitutions, modifications and alterations of the invention within the scope of the appended claims are readily accepted by the present invention without departing from the spirit of the invention. The scope of the invention should, therefore, be determined not with reference to the above description, but instead should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
List of reference numerals
10 tip remover assembly
11 aggregation zone
12 crop separator assembly
13 root cutter
14a, 14b frame portions
15 feeding zone
16 clean room
17 lifter
18 operating room
19-section cutting roller
21 hydraulic cylinder
22 discharge zone
39 impurity removing fan assembly
23 hemispherical bottom hub
24 nuts
25 center metal hub
27 top hub
26. 28, 30 capped screw
29 hub adapter
31 fan blade
32 cylindrical barrel
33 axial piston motor
34 upper flange portion
35 plate
36 deflection blades or grids
37 support fin
38 internal PCD

Claims (4)

1. A sugar cane harvester having an improved trash removal fan assembly, the sugar cane harvester comprising:
a tip remover assembly (10) for cutting foliated material of sugarcane stalks;
a crop separator assembly (12) for lifting and riding over a row of sugarcane stalks;
modular knock-down and fin rollers for helping align plants for feeding into the throat of the harvester;
a pair of root cutters (13) for cutting the sugarcane stalks from a field;
a feeding zone (15) comprising a feeding roller system for moving cut cane stalks in a rear-up direction without damaging or crushing the cane;
a cutter system or cutter drum (19) for cutting the sugar cane stalks into small pieces in the form of short sections;
a cleaning chamber (16) for separating foreign materials, leaves and dirt from the cut pieces of sugar cane by blowing air onto the short pieces;
a lifting system (17) comprising a secondary impurity removal fan for removing the remaining loose material when the sugar cane falls from the transport extremity;
-an operating room (18) for operating and controlling the sugar cane harvester; and
a discharge zone (22) for discharging short sections of harvested sugar cane stalks,
the cleaning chamber (16) has: -a de-mixing fan assembly (39) for removing dirt and foreign material from the short section; a cylindrical barrel (32) mounted on the impurity removal fan assembly (39); and an axial piston motor (33) partially or fully received within the cylindrical barrel (32) and drivingly connected to the impurity removal fan assembly (39),
the impurity removal fan assembly (39) includes: a central metal hub (25); a dome-shaped top hub (27) secured to the central metal hub (25) by a hub adapter (29), a nut (24) and a cap screw (28); -a hemispherical bottom hub (23) secured below the central metal hub (25) by the hub adapter (29), the nut (24) and cap screws (28); and a plurality of fan blades (31) fixed to the central metal hub (25) by cap screws (26, 30) and extending radially with respect to the central metal hub (25),
the cleaning chamber (16) has a plurality of deflector blades (36) extending partially inwardly from an inner wall of the cleaning chamber (16),
it is characterized in that the method comprises the steps of,
the deflector blades (36) have support fins (37) which retain lighter sugar cane in the clean room (16) and minimize loss of sugar cane through the trash separator annular discharge zone (22).
2. Sugarcane harvester with improved impurity removal fan assembly according to claim 1, wherein the dome-shaped top hub (27) is made of polyethylene material.
3. Sugarcane harvester with improved impurity removal fan assembly according to claim 1, wherein the hemispherical bottom hub (23) is made of polyethylene material.
4. Sugarcane harvester with improved impurity removal fan assembly according to claim 1, characterized in that the fan blades (31) are of airfoil design to save fuel and run at lower revolutions per minute and have a higher rated value of cubic feet per minute.
CN202080024424.5A 2019-03-26 2020-03-17 Sugarcane harvester with improved impurity removal fan assembly Active CN113727599B (en)

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IN201921011728 2019-03-26
IN201921011728 2019-03-26
PCT/IN2020/050240 WO2020194330A1 (en) 2019-03-26 2020-03-17 A sugarcane harvester with improved extractor fan assembly

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CN113727599B true CN113727599B (en) 2023-06-16

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AU (1) AU2020245407A1 (en)
BR (1) BR112021018843A2 (en)
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WO (1) WO2020194330A1 (en)

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GB202020312D0 (en) * 2020-12-29 2021-02-03 Agco Int Gmbh Sugarcane harvester with internal storage reservoir for billets
GB202020257D0 (en) * 2020-12-21 2021-02-03 Agco Do Brasil Solucoes Argicolas Ltda Guide vane for sugarcane harvester extractor
CN113678631B (en) * 2021-05-26 2022-05-17 农业农村部南京农业机械化研究所 Air-blowing type long-handle leaf restraining device and harvesting header

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CN101626679A (en) * 2006-12-11 2010-01-13 卡纳帆甘蔗技术私人有限公司 Have rotating member and the cane harvester of making mutually despun cutter
CN106465606A (en) * 2015-08-20 2017-03-01 凯斯纽荷兰(中国)管理有限公司 The method and system of operation self-propelled harvester

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CN113727599A (en) 2021-11-30
WO2020194330A1 (en) 2020-10-01
BR112021018843A2 (en) 2021-11-30
AU2020245407A1 (en) 2021-11-04

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