CN113721178A - Full-automatic calibration method and system for high-voltage isolation transmitter - Google Patents

Full-automatic calibration method and system for high-voltage isolation transmitter Download PDF

Info

Publication number
CN113721178A
CN113721178A CN202010617605.0A CN202010617605A CN113721178A CN 113721178 A CN113721178 A CN 113721178A CN 202010617605 A CN202010617605 A CN 202010617605A CN 113721178 A CN113721178 A CN 113721178A
Authority
CN
China
Prior art keywords
resistor
voltage
circuit
isolation transmitter
power supply
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202010617605.0A
Other languages
Chinese (zh)
Other versions
CN113721178B (en
Inventor
管怀军
吕华平
吴圣帆
郭志奇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Zhenjiang Yingchuang Power Electronics Co ltd
Original Assignee
Zhenjiang Yingchuang Power Electronics Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Zhenjiang Yingchuang Power Electronics Co ltd filed Critical Zhenjiang Yingchuang Power Electronics Co ltd
Priority to CN202010617605.0A priority Critical patent/CN113721178B/en
Publication of CN113721178A publication Critical patent/CN113721178A/en
Application granted granted Critical
Publication of CN113721178B publication Critical patent/CN113721178B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R35/00Testing or calibrating of apparatus covered by the other groups of this subclass
    • G01R35/005Calibrating; Standards or reference devices, e.g. voltage or resistance standards, "golden" references

Landscapes

  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Measurement Of Current Or Voltage (AREA)
  • Amplifiers (AREA)

Abstract

本发明提供了一种高压隔离变送器全自动校准方法及系统,该方法由主处理器控制高压隔离变送器全自动校准装置对高压隔离变送器各档量程进行零点偏移校准和增益校准。高压隔离变送器全自动校准检测系统由高压隔离变送器全自动校准装置、高压隔离变送器组成。高压隔离变送器全自动校准装置由DC/DC高压电源模块、第一高精度直流电源、第二高精度直流电源、高压闭环实时调节电路、高压取样电路、主处理器、数字隔离电路、ADC电路、输入/输出取样选择电路、电压/电流取样电路组成。

Figure 202010617605

The invention provides a full-automatic calibration method and system for a high-voltage isolation transmitter. In the method, a main processor controls a full-automatic calibration device for the high-voltage isolation transmitter to perform zero offset calibration and gain for each range of the high-voltage isolation transmitter. calibration. The high-voltage isolation transmitter automatic calibration and detection system is composed of a high-voltage isolation transmitter automatic calibration device and a high-voltage isolation transmitter. The high-voltage isolation transmitter automatic calibration device consists of DC/DC high-voltage power supply module, first high-precision DC power supply, second high-precision DC power supply, high-voltage closed-loop real-time adjustment circuit, high-voltage sampling circuit, main processor, digital isolation circuit, ADC Circuit, input/output sampling selection circuit, voltage/current sampling circuit.

Figure 202010617605

Description

Full-automatic calibration method and system for high-voltage isolation transmitter
Technical Field
The invention relates to a calibration and detection device of a high-voltage isolation transmitter, in particular to a full-automatic calibration method and system of the high-voltage isolation transmitter.
Background
A transducer is a transducer that converts the output signal of a sensor into a signal that can be recognized by a controller (or a signal source that converts the non-electrical quantity input by the sensor into an electrical signal while amplifying it for remote measurement and control). The sensor and the transmitter together form a monitoring signal for automatic control. Different physical quantities require different sensors and corresponding transmitters. The types of transmitters are various, and the transmitters used on the industrial control instrument mainly comprise a temperature transmitter, a pressure transmitter, a flow transmitter, a current transmitter, a voltage transmitter and the like.
The voltage transducer is an instrument which can convert the tested AC and DC voltage into AC and DC current or voltage which is output according to linear proportion. And the corresponding indicating instrument or device is matched, so that the measurement and control of voltage and current can be realized in alternating current and direct current circuits of the power system.
In high-power equipment such as rail transit, power grids, industrial control, new energy and the like, a higher-voltage driving mode is adopted for optimizing energy efficiency. For the detection and control of these high-voltage systems, the isolation voltage must be very high to ensure personal safety, for example, the subway traction system requires a working voltage of 3.6kV and an isolation voltage of more than 15 kV. This necessitates a high-voltage isolation transmitter, a high-isolation, high-reliability, high-precision monitoring device.
In a rail transit high-voltage traction system, the wide input range of a voltage signal of a high-voltage isolation transmitter is as follows: unipolar or bipolar voltage of +/-60 mV to +/-3600V is isolated by high voltage and then output and converted into +/-20 mA, 4-20 mA and +/-10V standard current and voltage range.
At present, the calibration and detection of the high-voltage isolation transmitter has no special detection equipment, and the high-voltage power supply, the high-voltage meter, the ammeter and a plurality of connecting pieces are connected for manual calibration and detection. The existing calibration detection mode is complex in operation and poor in calibration precision, and has high requirements on detection personnel. Especially, when the multi-range high-voltage isolation transmitter is calibrated and detected, a lot of manpower and time are needed. The high-voltage isolation transmitter has high detection voltage, can cause serious accidents by slight negligence, and is not beneficial to safe, quick and efficient production.
Disclosure of Invention
The invention provides a full-automatic calibration method and a full-automatic calibration system for a high-voltage isolation transmitter, aiming at the problems existing in the calibration and detection of the high-voltage isolation transmitter and the potential safety hazard of the high voltage to personal safety.
The invention realizes the full-automatic calibration and detection of the high-voltage isolation transmitter, does not need manual intervention in the test process, and greatly reduces the requirements on the quality of detection personnel.
The technical scheme adopted by the invention for realizing the technical purpose is as follows: a full-automatic calibration method for a high-voltage isolation transmitter comprises the steps of carrying out zero offset calibration and gain calibration on each range of the high-voltage isolation transmitter; the method comprises the following steps:
step 1, setting a range gear of a high-voltage isolation transmitter;
step 2, the DC/DC high-voltage power supply module generates 0V voltage and adds the voltage to the detection input end of the high-voltage isolation transmitter;
step 3, performing AD conversion on the signal of the isolation output end of the high-voltage isolation transmitter to obtain a zero offset error;
step 4, if the zero point error is smaller than a set first threshold value, turning to step 5, otherwise, performing coarse zero point offset adjustment, and turning to step 3;
step 5, if the zero offset error is smaller than a set second threshold value, turning to step 6, otherwise, performing zero fine adjustment, and turning to step 3;
Step 6, the DC/DC high-voltage power supply module generates a standard voltage of the high-voltage isolation transmitter in the range gear and transmits the standard voltage to the detection input end of the high-voltage isolation transmitter;
step 7, performing AD conversion on the signal at the isolation output end of the high-voltage isolation transmitter and comparing the signal with a standard voltage value to generate a gain error;
step 8, if the gain error is smaller than a set third threshold value, turning to step 9, otherwise, carrying out coarse gain adjustment, and turning to step 7;
and 9, finishing the gear calibration if the gain error is smaller than a set fourth threshold, otherwise, performing fine gain adjustment, and turning to the step 7.
Further, in the above full-automatic calibration method: the first threshold value is 1%, the second threshold value is 0.05%, the third threshold value is 1%, and the fourth threshold value is 0.05%.
The invention also provides a full-automatic calibration device of the high-voltage isolation transmitter, which is used for carrying out zero offset calibration and gain calibration on each range of the high-voltage isolation transmitter;
the method comprises the following steps:
a main processor;
the DC/DC high-voltage power supply module generates a standard voltage signal under the control of the main processor and is connected with the input end of the high-voltage isolation transmitter;
the ADC performs AD conversion on an analog signal at the output end of the high-voltage isolation transmitter corresponding to a signal at the input end of the high-voltage isolation transmitter, and the ADC and the main processor are connected;
The main processor also generates a control signal to control the high-voltage isolation transmitter MCU to carry out coarse zero offset adjustment, fine zero offset adjustment, coarse gain adjustment and fine gain adjustment.
Further, in the above full-automatic calibration device: the DC/DC high-voltage power supply module comprises a high-voltage power supply module U3 with the model number of KDHM-E-12S5000P-2, and standard voltage output is generated under the control of a high-voltage closed-loop real-time adjusting circuit controlled by a main processor.
Further, in the above full-automatic calibration device: the high-voltage closed-loop real-time adjusting circuit comprises a coarse adjusting circuit, a fine adjusting circuit and a closed-loop comparison circuit;
the coarse tuning circuit comprises a digital potentiometer U1 controlled by a main processor, a follower consisting of an operational amplifier U2A, a resistor R2, a resistor R3, a resistor R4, a resistor R6 and a capacitor C2; the output end (W1) of a digital potentiometer U1 controlled by a main processor is connected with the non-inverting input end of an operational amplifier U2A through a resistor R2, and the non-inverting input end of the operational amplifier U2A is connected with the output end through a capacitor C2; the output end of the operational amplifier U2A is connected in series through a resistor R3 and a resistor R4 to form the output end of the coarse tuning circuit, and the common end connected with the resistor R3 and the resistor R4 is connected with the out-phase input end of the operational amplifier U2A through a resistor R6;
The fine tuning circuit is controlled and generated by a PWM signal generated by a main processor and comprises a follower consisting of an operational amplifier U2B, a resistor R7, a resistor R9, a resistor R11, a resistor R12, a resistor R13, a resistor R14, a resistor R17, a resistor R18, a capacitor C6 and a capacitor C5; the PWM signal generated by the main processor is connected with the non-inverting terminal of the operational amplifier U2B through a resistor R13, a resistor R12 and a resistor R11; the capacitor C5 is arranged between the common end of the resistor R13 and the resistor R12 and the ground; the common end connected with the resistor R12 and the resistor R11 is connected with a +5V working power supply through a resistor R9 and is grounded through a resistor R17; the capacitor C6 is arranged between the out-phase input end and the output end of the operational amplifier U2B, the operational amplifier U2B is connected in series through a resistor R14 and a resistor R7 to form the output end of the fine tuning circuit, and the common end connected with the resistor R14 and the resistor R17 is connected with the out-phase input end of the operational amplifier U2B through a resistor R18;
the closed loop comparison circuit synthesizes signals at the output ends of the coarse tuning circuit and the fine tuning circuit and compares the synthesized signals with the output of the sampled DC/DC high-voltage power supply module to generate a control signal for controlling the output of the DC/DC high-voltage power supply module; the circuit comprises a comparator consisting of an operational amplifier U4, a resistor R5, a resistor R1 and a capacitor C1; the output end of the coarse tuning circuit and the output end of the fine tuning circuit are respectively connected with the in-phase end of the operational amplifier U4, the output of the sampled DC/DC high-voltage power supply module is connected with the out-phase end of the operational amplifier U4 through a resistor R5, and the out-phase end and the output end of an operational amplifier U4 formed by connecting a resistor R1 and a capacitor C1 in series are arranged between the out-phase end and the output end.
Further, in the above-mentioned full automatic calibration device of high pressure isolation transmitter: the sampling output circuit for sampling the DC/DC high-voltage power supply module comprises a resistor R16, a resistor R15 and a capacitor C15; the output of the DC/DC high-voltage power supply module is sequentially connected with the ground in series through a resistor R16 and a resistor R15, a capacitor C4 is connected in parallel at two ends of a resistor R15, and the output end of the sampling output circuit is formed by the common end of the resistor R16 connected with the resistor R15.
Further, in the above-mentioned full automatic calibration device of high pressure isolation transmitter: the high-voltage closed-loop real-time regulating circuit and the ADC are respectively powered by a first high-precision direct-current power supply and a second high-precision direct-current power supply.
Further, in the calibration apparatus for a high-voltage isolation transmitter described above: the digital isolation circuit is also included, and the output signal and the input signal of the main processor are isolated by the digital isolation circuit.
The invention also provides a full-automatic calibration and transmission system of the high-voltage isolation transformer, which comprises the high-voltage isolation transmitter and a full-automatic calibration device of the high-voltage isolation transmitter. The full-automatic calibration device of the high-voltage isolation transmitter consists of a DC/DC high-voltage power supply module, a first high-precision direct-current power supply, a second high-precision direct-current power supply, a high-voltage closed-loop real-time adjusting circuit, a high-voltage sampling circuit, a main processor, a digital isolation circuit, an ADC (analog-to-digital converter) circuit, an input/output sampling selection circuit and a voltage/current sampling circuit, wherein the high-voltage isolation transmitter consists of an input circuit, a high-voltage isolation circuit, an output circuit, a transmitter MCU (microprogrammed control unit) and a range switch.
The invention provides a full-automatic calibration method and a full-automatic calibration system for a high-voltage isolation transmitter, which are used for realizing full-automatic calibration and detection of the high-voltage isolation transmitter, and greatly reducing the requirements on the quality of detection personnel without manual intervention in the test process.
The invention is further described with reference to the following figures and detailed description.
Drawings
FIG. 1 is a block diagram of a full-automatic calibration and detection system for a high-voltage isolation transmitter according to the present invention.
Fig. 2 is a circuit schematic diagram corresponding to the high-voltage closed-loop real-time regulating circuit.
Fig. 3 is a flow chart of the full-automatic calibration software of the high-voltage isolation transmitter in embodiment 1 of the invention.
Detailed Description
Embodiment 1, as shown in fig. 1, this embodiment is a system for calibrating a high voltage isolation transmitter that detects input voltages up to several thousand volts, consisting of a multi-range high voltage isolation transmitter full automatic calibration device and a 16-step high voltage isolation transmitter. The full-automatic calibration device of the multi-range high-voltage isolation transmitter comprises a DC/DC high-voltage power supply module, a first high-precision direct-current power supply, a second high-precision direct-current power supply, a high-voltage closed-loop real-time adjusting circuit, a high-voltage sampling circuit, a main processor, a digital isolation circuit, an ADC circuit, an input/output sampling selection circuit and a voltage/current sampling circuit. The 16-gear multi-range high-voltage isolation transmitter comprises an input circuit, a high-voltage isolation circuit, an output circuit, a high-voltage isolation transmitter MCU, a range selection switch and the like.
The high-voltage input signal of the high-voltage isolation transmitter is output and generated by the DC/DC high-voltage power supply module. The high-voltage output is controlled by the main processor MCU to the coarse tuning circuit and the fine tuning circuit of the high-voltage closed-loop real-time adjusting circuit, and a standard high-voltage signal is generated. The main controller MCU generates 2 paths of control signals, and the high-voltage closed-loop real-time regulating circuit controls the DC/DC high-voltage power supply module to output high-voltage signals and controls the high-voltage isolation transmitter MCU after the control signals pass through the digital isolation circuit respectively. The high-voltage signal output by the DC/DC high-voltage power supply is sampled by the high-voltage sampling circuit and then is sent to the ADC circuit through the input/output sampling selection circuit. The main processor can measure the amplitude of the current output high-voltage signal through the ADC, so that the self calibration of the high-voltage signal output by the DC/DC high-voltage power supply module is realized before the high-voltage isolation transmitter is calibrated, and the precision of the high-voltage signal output by the DC/DC high-voltage power supply module is guaranteed.
The high-voltage closed-loop real-time adjusting circuit is shown in fig. 2 and comprises a coarse adjusting circuit, a fine adjusting circuit and a closed-loop comparison circuit. The +5V, 5V and +15V power supplies of the closed-loop real-time regulating circuit are provided by a first high-precision direct-current power supply.
In this embodiment, the coarse tuning circuit includes an operational amplifier U2A, a digital potentiometer U1, a resistor R2, a resistor R3, a resistor R4, a resistor R6, and a capacitor C2. Pins 1 and 2 of the digital potentiometer U1 are grounded, pins 3, 4 and 5 are connected to the MCU1 control circuit through a digital isolation circuit, pins 6 and 8 are connected to a +5V power supply, and pin 7 is connected to one end of R2. The other end of R2 is connected with the 3 feet of the operational amplifier U2A. The 4 pins of the operational amplifier U2A are connected with +5V, and the 8 pins are connected with-5V. The 2 pin of the operational amplifier U2A is connected with one end of a capacitor C2 and one end of a resistor R6, the other end of the capacitor C2 is connected with the 1 pin of the operational amplifier U2A and one end of a resistor R3, and the other end of the resistor R6 is connected with the other end of the resistor R3 and connected with one end of the resistor R4.
In this embodiment, the coarse tuning circuit includes a digital potentiometer U1 controlled by a main processor, a follower composed of an operational amplifier U2A, a resistor R2, a resistor R3, a resistor R4, a resistor R6, and a capacitor C2; the main processor controls the output end (W1) of the digital potentiometer U1 through a digital isolation circuit to be connected with the non-inverting input end of the operational amplifier U2A through a resistor R2, and the inverting input end of the operational amplifier U2A is connected with the output end through a capacitor C2; the output end of the operational amplifier U2A is connected in series through a resistor R3 and a resistor R4 to form the output end of the coarse tuning circuit, and the common end connected with the resistor R3 and the resistor R4 is connected with the out-phase input end of the operational amplifier U2A through a resistor R6.
In this embodiment, the trimming circuit includes an operational amplifier U2B, a resistor R7, a resistor R9, a resistor R11, a resistor R12, a resistor R13, a resistor R14, a resistor R17, a resistor R18, a capacitor C6, and a capacitor C5. One end of the resistor R13 is connected to the main processor circuit through a digital isolation circuit. The other end of the resistor R13 is connected to the resistor R12 and the capacitor C5, and the other end of the capacitor C5 is grounded. The other end of the resistor R12 is connected with one ends of a resistor R9, a resistor R11 and a resistor R17, the other end of the resistor R9 is connected with +5V, the other end of the resistor R17 is grounded, and the other end of the resistor R11 is connected with a pin 5 of the U2B. The pin 6 of the operational amplifier U2B is connected with one end of a capacitor C6 and one end of a resistor R18, the other end of the capacitor C6 is connected with the pin 7 of the operational amplifier U2B and one end of a resistor R14, and the other end of the resistor R18 is connected with the other end of the resistor R14 and connected with one end of the resistor R7.
In this embodiment, the trimming circuit is controlled and generated by a PWM signal generated by the main processor, and includes a follower composed of an operational amplifier U2B, a resistor R7, a resistor R9, a resistor R11, a resistor R12, a resistor R13, a resistor R14, a resistor R17, a resistor R18, a capacitor C6, and a capacitor C5; the PWM signal generated by the main processor is sent to a resistor R13 and a capacitor C5 through a digital isolation circuit to form an integral circuit, and is connected with the in-phase end of an operational amplifier U2B through a resistor R12 and a resistor R11; the capacitor C5 is arranged between the common end of the resistor R13 and the resistor R12 and the ground; the common end connected with the resistor R12 and the resistor R11 is connected with a +5V working power supply through a resistor R9 and is grounded through a resistor R17; a capacitor C6 is disposed between the out-of-phase input and output terminals of operational amplifier U2B, operational amplifier U2B is connected in series through resistor R14 and resistor R7 to form the output terminal of the trimming circuit, and the common terminal of the resistor R14 and resistor R17 is connected through resistor R18 to the out-of-phase input terminal of operational amplifier U2B.
In this embodiment, the closed-loop comparator circuit includes an operational amplifier U4, a resistor R5, a resistor R1, and a capacitor C1. The 4 pins of the operational amplifier U4 are connected with a-5V power supply, and the 7 pins of the operational amplifier U4 are connected with a +5V power supply. And the 3 pins of the operational amplifier U4 are connected to the other end of the resistor R4 and the other end of the resistor R7. The 2 pins of the op-amp are connected to one end of a resistor R1 and one end of a resistor R5. The other end of the resistor R5 is connected to one end of the high-voltage sampling circuit resistor R15, the capacitor C4 and the resistor R16. The other end of the resistor R1 is connected to the capacitor C1, and the other end of the capacitor C1 is connected to the pin 6 of the operational amplifier U4 and the pin 2 of the DC/DC high-voltage power supply module.
In this embodiment, the closed-loop comparison circuit compares the synthesized signal of the output ends of the coarse tuning circuit and the fine tuning circuit with the output of the sampled DC/DC high-voltage power supply module to generate a control signal for controlling the output of the DC/DC high-voltage power supply module; the circuit comprises a comparator consisting of an operational amplifier U4, a resistor R5, a resistor R1 and a capacitor C1; the output end of the coarse tuning circuit and the output end of the fine tuning circuit are respectively connected with the in-phase end of the operational amplifier U4, the output of the sampled DC/DC high-voltage power supply module is connected with the out-phase end of the operational amplifier U4 through a resistor R5, and the out-phase end and the output end of an operational amplifier U4 formed by connecting a resistor R1 and a capacitor C1 in series are arranged between the out-phase end and the output end.
The process of the multi-range high-voltage isolation transmitter in the embodiment during full-automatic calibration is shown in fig. 3, and the transmitter MCU performs related parameter initialization and serial port initialization. The variable N is the gear of the current multi-range high-voltage isolation transmitter, and the initial value of N is 0. All 16 gear calibrations are completed every time one gear calibration criterion N plus 1 is completed until N > 16. And if N is less than or equal to 16, the MCU is switched to a corresponding gear according to the current value of N. And reading data of the current gear gain and the zero offset. Firstly, zero offset calibration is carried out, the output of the DC/DC high-voltage power supply module is set to be 0V, and the MCU reads the value V of the ADC ADC. Will VADCAnd comparing the zero offset with the standard value of the gear, calculating a zero offset error, if the error is more than or equal to 1%, sending a zero offset coarse adjustment command by the MCU, if the error is more than or equal to 0.05%, sending a zero offset fine adjustment command by the MCU, and if the error is less than 0.05%, completing zero offset calibration. And after the zero offset calibration is finished, gain calibration is carried out, and the output of the DC/DC high-voltage power supply module is set to be the full-scale input voltage of the current gear of the high-voltage isolation transmitter. At this time, the MCU reads the value V of the ADCADC. Will VADCAnd comparing the gain standard value with the gain standard value of the gear, calculating a gain error, if the error is more than or equal to 1%, sending a gain rough adjustment command by the MCU, if the error is more than or equal to 0.05%, sending a gain fine adjustment command by the MCU, and if the error is less than 0.05%, completing gain calibration. After the gear calibration is finished, the variable N plus 1 enters the next gear calibration and the next gear calibration is finishedTo complete all 16 stroke gear calibrations.
After the calibration is finished, the system detects all gears successively, rechecks errors of all gears and displays measuring range precision errors of all gears.
The multi-range high-voltage isolation transmitter after full-automatic calibration of the embodiment can reach the following main performance indexes:
input range: unipolar or bipolar voltages of + -60 mV to + -3600V,
outputting a measuring range: standard current of +/-20 mA, 4-20 mA and +/-10V and voltage range.
And (3) zero offset: less than 0.05 percent
Gain error: less than 0.05 percent
By adopting the multi-range high-voltage isolation transmitter full-automatic calibration detection system of the embodiment, multi-range high-precision high-voltage automatic calibration of the high-voltage isolation transmitter is realized, and the reliability and the calibration efficiency are remarkably improved. The calibration detection time is shortened from half an hour per unit to 3 minutes per unit, and the calibration detection efficiency is greatly improved. In the calibration and detection process, an operator does not need to contact the high-voltage circuit part, so that the potential safety hazard is fundamentally solved.
Compared with the existing high-voltage isolation transmitter calibration detection technology, the high-voltage isolation transmitter full-automatic calibration detection system of the embodiment has the following advantages: the calibration device has the advantages of high calibration precision, low cost, strong practicability, manpower and time saving, simple and convenient operation, safe use and contribution to quick and efficient work.

Claims (9)

1.一种高压隔离变送器全自动校准方法,对高压隔离变送器各量程进行零点偏移校准和增益校准;其特征在于:包括以下步骤:1. A full-automatic calibration method for high-voltage isolation transmitter, carrying out zero offset calibration and gain calibration to each range of high-voltage isolation transmitter; it is characterized in that: comprise the following steps: 步骤1、设置高压隔离变送器量程档位的步骤;Step 1. The steps of setting the range gear of the high-voltage isolation transmitter; 步骤2、DC/DC高压电源模块产生0V电压加入到高压隔离变送器的检测输入端的步骤;Step 2, the step of generating 0V voltage from the DC/DC high-voltage power supply module and adding it to the detection input end of the high-voltage isolation transmitter; 步骤3、对高压隔离变送器隔离输出端的信号进行AD转换获得零点偏移误差的步骤;Step 3. The step of AD converting the signal at the isolation output end of the high-voltage isolation transmitter to obtain the zero offset error; 步骤4、若零点误差小于设定的第一阀值,则转向步骤5,否则进行零点偏移粗调,转向步骤3;Step 4. If the zero point error is less than the set first threshold, go to step 5, otherwise, perform a rough adjustment of the zero offset, and go to step 3; 步骤5、若零点偏移误差小于设定的第二阀值,转向步骤6,否则进行零点微调,转向步骤3;Step 5. If the zero offset error is less than the set second threshold, go to step 6; otherwise, perform zero-point fine-tuning and go to step 3; 步骤6、DC/DC高压电源模块产生高压隔离变送器在该量程档位中的标准电压送到高压隔离变送器的检测输入端的步骤;Step 6. The DC/DC high-voltage power supply module generates the standard voltage of the high-voltage isolation transmitter in the range gear and sends it to the detection input end of the high-voltage isolation transmitter; 步骤7、对高压隔离变送器隔离输出端的信号进行AD转换并与标准电压值比较产生增益误差的步骤;Step 7, the step of performing AD conversion on the signal of the isolation output end of the high-voltage isolation transmitter and comparing it with the standard voltage value to generate a gain error; 步骤8、若增益误差小于设定的第三阀值时,转向步骤9,否则进行增益粗调,转向步骤7;Step 8. If the gain error is less than the set third threshold, go to Step 9, otherwise, perform a coarse gain adjustment and go to Step 7; 步骤9、若增益误差小于设定的第四阀值时,完成该档位校准,否则进行增益微调,转向步骤7。Step 9. If the gain error is less than the set fourth threshold, complete the calibration of the gear, otherwise fine-tune the gain, and turn to step 7. 2.根据权利要求1所述的高压隔离变送器全自动校准方法,其特征在于:所述的第一阀值为1%,所述的第二阀值为0.05%,第三阀值为1%,第四阀值为0.05%。2. The automatic calibration method for high-pressure isolation transmitter according to claim 1, wherein the first threshold value is 1%, the second threshold value is 0.05%, and the third threshold value is 0.05%. 1%, the fourth threshold is 0.05%. 3.一种高压隔离变送器全自动校准装置,对高压隔离变送器各量程进行零点偏移校准和增益校准;其特征在于:3. A high-voltage isolation transmitter automatic calibration device, which performs zero offset calibration and gain calibration on each range of the high-voltage isolation transmitter; it is characterized in that: 包括:include: 主处理器;main processor; 在所述的主处理器控制DC/DC高压电源模块产生标准电压信号接隔离高压隔离变送器的输入端;The main processor controls the DC/DC high-voltage power supply module to generate a standard voltage signal and connect to the input end of the isolation high-voltage isolation transmitter; 与高压隔离变送器输入端信号相对应高压隔离变送器输出端的模拟信号进行AD转换的ADC,所述的ADC通过数字隔离电路与主处理器相连;An ADC that performs AD conversion on the analog signal at the output end of the high-voltage isolation transmitter corresponding to the signal at the input end of the high-voltage isolation transmitter, and the ADC is connected to the main processor through a digital isolation circuit; 所述的主处理器还产生控制信号控制高压隔离变送器MCU进行零点偏移粗调、零点偏移微调、增益粗调和增益微调。The main processor also generates control signals to control the high-voltage isolation transmitter MCU to perform coarse zero offset adjustment, zero offset fine adjustment, gain coarse adjustment and gain fine adjustment. 4.根据权利要求3所述的高压隔离变送器全自动校准装置,其特征在于:所述的DC/DC高压电源模块包括型号为KDHM-E-12S5000P-2的高压电源模块U3,在主处理器控制的高压闭环实时调节电路控制下产生标准电压输出。4. The high-voltage isolation transmitter automatic calibration device according to claim 3, characterized in that: the DC/DC high-voltage power supply module comprises a high-voltage power supply module U3 whose model is KDHM-E-12S5000P-2, in the main The standard voltage output is generated under the control of the high-voltage closed-loop real-time regulation circuit controlled by the processor. 5.根据权利要求4所述的高压隔离变送器全自动校准装置,其特征在于:所述的高压闭环实时调节电路包括粗调电路、微调电路、闭环比较电路;5. The high-voltage isolation transmitter automatic calibration device according to claim 4, wherein the high-voltage closed-loop real-time adjustment circuit comprises a coarse adjustment circuit, a fine adjustment circuit, and a closed-loop comparison circuit; 所述的粗调电路包括由主处理器控制的数字电位器U1,由运算放大器U2A组成的跟随器,电阻R2、电阻R3、电阻R4、电阻R6和电容C2;由主处理器控制的数字电位器U1的输出端(W1)通过电阻R2接运算放大器U2A的同相输入端,运算放大器U2A的异相输入端通过电容C2接输出端;运算放大器U2A的输出端通过电阻R3和电阻R4串连形成粗调电路的输出端,在电阻R3和电阻R4相连的公共端通过电阻R6接运算放大器U2A的异相输入端;The coarse adjustment circuit includes a digital potentiometer U1 controlled by the main processor, a follower composed of an operational amplifier U2A, a resistor R2, a resistor R3, a resistor R4, a resistor R6 and a capacitor C2; the digital potential controlled by the main processor The output terminal (W1) of the device U1 is connected to the non-inverting input terminal of the operational amplifier U2A through the resistor R2, and the non-phase input terminal of the operational amplifier U2A is connected to the output terminal through the capacitor C2; the output terminal of the operational amplifier U2A is formed by the series connection of the resistor R3 and the resistor R4. The output terminal of the coarse adjustment circuit is connected to the out-of-phase input terminal of the operational amplifier U2A through the resistor R6 at the common terminal connected with the resistor R3 and the resistor R4; 所述的微调电路由主处理器产生的PWM信号控制产生,包括由运算放大器U2B组成的跟随器、电阻R7、电阻R9、电阻R11、电阻R12、电阻R13、电阻R14、电阻R17、电阻R18、电容C6和电容C5;由主处理器产生的PWM信号经过电阻R13、电阻R12、电阻R11接运算放大器U2B的同相端;电容C5设置在电阻R13和电阻R12相连的公共端与地之间;在电阻R12和电阻R11相连的公共端通过电阻R9接+5V工作电源,通过电阻R17接地;电容C6设置在运算放大器U2B的异相输入端与输出端之间,运算放大器U2B通过电阻R14和电阻R7串连形成微调电路的输出端,在电阻R14和电阻R17相连的公共端通过电阻R18接运算放大器U2B的异相输入端;The trimming circuit is controlled and generated by the PWM signal generated by the main processor, and includes a follower composed of an operational amplifier U2B, a resistor R7, a resistor R9, a resistor R11, a resistor R12, a resistor R13, a resistor R14, a resistor R17, a resistor R18, Capacitor C6 and capacitor C5; the PWM signal generated by the main processor is connected to the non-inverting end of the operational amplifier U2B through the resistor R13, the resistor R12, and the resistor R11; the capacitor C5 is set between the common terminal connected with the resistor R13 and the resistor R12 and the ground; The common terminal connected to the resistor R12 and the resistor R11 is connected to the +5V working power supply through the resistor R9, and is grounded through the resistor R17; the capacitor C6 is set between the out-of-phase input terminal and the output terminal of the operational amplifier U2B, and the operational amplifier U2B is connected through the resistor R14 and the resistor R7. The output terminal of the fine-tuning circuit is formed in series, and the common terminal connected with the resistor R14 and the resistor R17 is connected to the out-of-phase input terminal of the operational amplifier U2B through the resistor R18; 所述的闭环比较电路将粗调电路和微调电路的输出端信号合成后与取样的DC/DC高压电源模块的输出进行比较,产生控制DC/DC高压电源模块输出的控制信号;包括由运算放大器U4组成的比较器、电阻R5、电阻R1、电容C1;粗调电路的输出端和微调电路的输出端分别接运算放大器U4的同相端,取样的DC/DC高压电源模块的输出经电阻R5接运算放大器U4的异相端,电阻R1和电容C1串连的运算放大器U4的异相端与输出端之间。The closed-loop comparison circuit synthesizes the output terminal signals of the coarse adjustment circuit and the fine adjustment circuit and compares the output of the sampled DC/DC high-voltage power supply module to generate a control signal for controlling the output of the DC/DC high-voltage power supply module; including an operational amplifier The comparator composed of U4, resistor R5, resistor R1 and capacitor C1; the output end of the coarse adjustment circuit and the output end of the fine adjustment circuit are respectively connected to the non-inverting end of the operational amplifier U4, and the output of the sampled DC/DC high voltage power supply module is connected through the resistor R5 The out-of-phase terminal of the operational amplifier U4 is between the out-of-phase terminal and the output terminal of the operational amplifier U4 in which the resistor R1 and the capacitor C1 are connected in series. 6.根据权利要求5所述的高压隔离变送器全自动校准装置,其特征在于:对DC/DC高压电源模块进行取样的取样电路包括电阻R16、电阻R15和电容C15;DC/DC高压电源模块的输出依次经电阻R16和电阻R15串联接地,电容C4并联在电阻R15两端,电阻R16和电阻R15相连的公共端形成取样输出电路的输出端。6. The high-voltage isolation transmitter automatic calibration device according to claim 5, characterized in that: the sampling circuit for sampling the DC/DC high-voltage power supply module comprises resistor R16, resistor R15 and capacitor C15; DC/DC high-voltage power supply The output of the module is connected to ground in series through the resistor R16 and the resistor R15 in turn, the capacitor C4 is connected in parallel with both ends of the resistor R15, and the common terminal connected with the resistor R16 and the resistor R15 forms the output end of the sampling output circuit. 7.根据权利要求5所述的高压隔离变送器全自动校准装置,其特征在于:所述的高压闭环实时调节电路和ADC分别采用第一高精度直流电源和第二高精度直流电源供电。7 . The automatic calibration device for high-voltage isolation transmitter according to claim 5 , wherein the high-voltage closed-loop real-time adjustment circuit and the ADC are powered by a first high-precision DC power supply and a second high-precision DC power supply, respectively. 8 . 8.根据权利要求3至7中任一所述的高压隔离变送器全自动校准装置,其特征在于:还包括数字隔离电路,所述的主处理器的输出和输入信号均由所述的数字隔离电路隔离。8. The automatic calibration device for high-voltage isolation transmitter according to any one of claims 3 to 7, characterized in that: it further comprises a digital isolation circuit, and the output and input signals of the main processor are both controlled by the Digital isolation circuit isolation. 9.一种高压隔离变器全自动校准送系统,其特征在于:包括高压隔离变送器,以及包括权利要求3、4、5、6、7、8所述的高压隔离变送器全自动校准装置。9. A high-voltage isolation transformer automatic calibration and delivery system, characterized in that it comprises a high-voltage isolation transmitter, and includes the high-voltage isolation transmitter fully automatic as claimed in claims 3, 4, 5, 6, 7, and 8 Calibration device.
CN202010617605.0A 2020-07-01 2020-07-01 A fully automatic calibration method and system for high voltage isolation transmitter Active CN113721178B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010617605.0A CN113721178B (en) 2020-07-01 2020-07-01 A fully automatic calibration method and system for high voltage isolation transmitter

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010617605.0A CN113721178B (en) 2020-07-01 2020-07-01 A fully automatic calibration method and system for high voltage isolation transmitter

Publications (2)

Publication Number Publication Date
CN113721178A true CN113721178A (en) 2021-11-30
CN113721178B CN113721178B (en) 2024-11-08

Family

ID=78672267

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010617605.0A Active CN113721178B (en) 2020-07-01 2020-07-01 A fully automatic calibration method and system for high voltage isolation transmitter

Country Status (1)

Country Link
CN (1) CN113721178B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114485737A (en) * 2021-12-31 2022-05-13 浙江中控技术股份有限公司 Transmitter with self-calibration function and current loop

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1081861A2 (en) * 1999-08-31 2001-03-07 Agilent Technologies Inc. (a Delaware Corporation) Gain calibration system and method for creating matched A/D converters
US20060094386A1 (en) * 2004-10-29 2006-05-04 Hooman Darabi Method and system for a second order input intercept point (IIP2) calibration scheme
CN102253256A (en) * 2011-04-19 2011-11-23 深圳茂硕电源科技股份有限公司 High-power power supply load meter
CN102858065A (en) * 2012-09-14 2013-01-02 无锡绿博光电科技有限公司 Universal direct-current LED driving power source
CN102929321A (en) * 2012-11-20 2013-02-13 北京广利核系统工程有限公司 Analog quantity conditioning and distributing device with high precision and all-digital calibration
CN102981083A (en) * 2012-12-05 2013-03-20 江苏中凌高科技有限公司 Self-calibration electric energy quality monitoring device
CN202841087U (en) * 2012-06-05 2013-03-27 安徽翰翔仪器设备有限公司 Inductance type metal cooker inductor
CN103454608A (en) * 2013-08-16 2013-12-18 安徽鑫龙电器股份有限公司 Debugging device of battery inspecting instrument and debugging method thereof
CN104729557A (en) * 2013-12-23 2015-06-24 罗斯蒙特公司 Analog process variable transmitter with electronic calibration
CN107179519A (en) * 2017-06-09 2017-09-19 中国电子科技集团公司第四十研究所 A kind of passage calibrating installation and method for digital oscilloscope
CN108021172A (en) * 2017-11-28 2018-05-11 深圳市航天新源科技有限公司 A kind of high bandwidth input isolation sampling and precision calibration circuit and method
CN212301840U (en) * 2020-07-01 2021-01-05 镇江英创电力电子有限公司 Full-automatic calibration device and system for high-voltage isolation transmitter

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1081861A2 (en) * 1999-08-31 2001-03-07 Agilent Technologies Inc. (a Delaware Corporation) Gain calibration system and method for creating matched A/D converters
US20060094386A1 (en) * 2004-10-29 2006-05-04 Hooman Darabi Method and system for a second order input intercept point (IIP2) calibration scheme
CN102253256A (en) * 2011-04-19 2011-11-23 深圳茂硕电源科技股份有限公司 High-power power supply load meter
CN202841087U (en) * 2012-06-05 2013-03-27 安徽翰翔仪器设备有限公司 Inductance type metal cooker inductor
CN102858065A (en) * 2012-09-14 2013-01-02 无锡绿博光电科技有限公司 Universal direct-current LED driving power source
CN102929321A (en) * 2012-11-20 2013-02-13 北京广利核系统工程有限公司 Analog quantity conditioning and distributing device with high precision and all-digital calibration
CN102981083A (en) * 2012-12-05 2013-03-20 江苏中凌高科技有限公司 Self-calibration electric energy quality monitoring device
CN103454608A (en) * 2013-08-16 2013-12-18 安徽鑫龙电器股份有限公司 Debugging device of battery inspecting instrument and debugging method thereof
CN104729557A (en) * 2013-12-23 2015-06-24 罗斯蒙特公司 Analog process variable transmitter with electronic calibration
CN107179519A (en) * 2017-06-09 2017-09-19 中国电子科技集团公司第四十研究所 A kind of passage calibrating installation and method for digital oscilloscope
CN108021172A (en) * 2017-11-28 2018-05-11 深圳市航天新源科技有限公司 A kind of high bandwidth input isolation sampling and precision calibration circuit and method
CN212301840U (en) * 2020-07-01 2021-01-05 镇江英创电力电子有限公司 Full-automatic calibration device and system for high-voltage isolation transmitter

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114485737A (en) * 2021-12-31 2022-05-13 浙江中控技术股份有限公司 Transmitter with self-calibration function and current loop

Also Published As

Publication number Publication date
CN113721178B (en) 2024-11-08

Similar Documents

Publication Publication Date Title
US10175193B2 (en) Potentiostat/galvanostat with digital interface
CN201425621Y (en) Error checking system of high-voltage electric energy metering device
CN108181544B (en) Device and method for measuring leakage current and insulation resistance of electric connector
CN101865986A (en) System and method for checking error of high-voltage electric energy measurement device
CN112285443B (en) Electric field measuring equipment provided with self-calibration device and self-calibration method
CN102620862B (en) Temperature checker
CN113267743A (en) Method and instrument for checking DC voltage transformer
CN212301840U (en) Full-automatic calibration device and system for high-voltage isolation transmitter
CN113721178A (en) Full-automatic calibration method and system for high-voltage isolation transmitter
CN114924185A (en) A miniaturized test system and method for the life of a radio frequency switch chip
CN111537774A (en) Multi-range high-precision high-voltage isolation transmitter and calibration method
CN213023307U (en) Sensor signal conversion device
CN104614106A (en) High-speed railway stress testing device
CN112034409A (en) A DC Transformer Calibrator with Master-Slave Structure
CN215813289U (en) AC locomotive sensor calibrating device
CN114721360B (en) Automatic testing device and method for aero-engine controller
CN109696649B (en) Direct-current voltage proportional quantity value traceability measurement system and method
CN214585937U (en) Welding current monitor calibrating device
CN114509714A (en) Probe calibration system and calibration method thereof
CN210005595U (en) thermal resistance four-wire system real-time measuring circuit
RU2253841C1 (en) Normalizing transformer
van den Brom et al. Calibrating sensors to measure braking chopper currents in DC traction units
CN217902012U (en) Tool for calibrating direct current sensor
CN220691090U (en) Voltage transmitting circuit
CN220207745U (en) High-precision full-automatic resistance measurement circuit

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant