CN113720746B - Device and method for testing permeability of penetrating agent in fiber cloth - Google Patents
Device and method for testing permeability of penetrating agent in fiber cloth Download PDFInfo
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- 239000000835 fiber Substances 0.000 title claims abstract description 103
- 239000004744 fabric Substances 0.000 title claims abstract description 99
- 238000012360 testing method Methods 0.000 title claims abstract description 56
- 230000035699 permeability Effects 0.000 title claims abstract description 40
- 238000000034 method Methods 0.000 title claims description 17
- 239000003795 chemical substances by application Substances 0.000 title description 2
- 230000000149 penetrating effect Effects 0.000 title 1
- 238000007789 sealing Methods 0.000 claims abstract description 130
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000005520 cutting process Methods 0.000 claims abstract description 23
- 239000011347 resin Substances 0.000 claims abstract description 19
- 229920005989 resin Polymers 0.000 claims abstract description 19
- 238000010438 heat treatment Methods 0.000 claims abstract description 18
- 238000004080 punching Methods 0.000 claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 11
- 230000009471 action Effects 0.000 claims abstract description 9
- 238000003860 storage Methods 0.000 claims abstract description 4
- 239000003292 glue Substances 0.000 claims description 29
- 230000035515 penetration Effects 0.000 claims description 11
- 238000000605 extraction Methods 0.000 claims description 6
- 238000003756 stirring Methods 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 5
- 238000012806 monitoring device Methods 0.000 claims description 4
- 239000012780 transparent material Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims 1
- 238000005259 measurement Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 description 11
- 239000002131 composite material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- 238000004364 calculation method Methods 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 238000005485 electric heating Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000000805 composite resin Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/08—Investigating permeability, pore-volume, or surface area of porous materials
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N15/00—Investigating characteristics of particles; Investigating permeability, pore-volume or surface-area of porous materials
- G01N15/08—Investigating permeability, pore-volume, or surface area of porous materials
- G01N15/082—Investigating permeability by forcing a fluid through a sample
- G01N15/0826—Investigating permeability by forcing a fluid through a sample and measuring fluid flow rate, i.e. permeation rate or pressure change
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Abstract
本发明公开了一种渗透剂在纤维布中的渗透率测试装置,包括工作台,所述工作台的顶面依次固定设置有纤维布放卷机构,用于纤维布的定长放卷,实现测试材料的连续供给;打孔裁剪机构,用于放卷后的纤维布的顶面打孔及定长裁切,实现测试材料的单位长度截取;密封装置,用于打孔及裁切后的纤维布的密封夹持,其内部通过软管与抽真空机连接,实现密封装置内部真空低压环境的创设;以及渗透剂供给装置,用于渗透剂的存储、加热,其内部通过软管与密封装置的内部连通,实现渗透剂在压强差作用下向密封装置内的自动供给。本发明可实现密封装置的快捷重复使用,建立了树脂不同温度下测试渗透率的处理方案,可实现树脂纵横两个方向渗透率的准确测量。
The invention discloses a device for testing the permeability of a penetrant in a fiber cloth, comprising a workbench, and a fiber cloth unwinding mechanism is sequentially fixed on the top surface of the workbench, which is used for the fixed-length unwinding of the fiber cloth, and realizes Continuous supply of test materials; punching and cutting mechanism, used for punching and cutting the top surface of the unrolled fiber cloth to achieve unit length interception of test materials; sealing device, used for punching and cutting The sealing and clamping of the fiber cloth, the interior of which is connected to the vacuuming machine through a hose to realize the creation of a vacuum and low-pressure environment inside the sealing device; and the penetrant supply device, which is used for the storage and heating of the penetrant, and the interior of which is connected to the sealing device through a hose. The internal communication of the device realizes the automatic supply of the penetrant into the sealing device under the action of the pressure difference. The invention can realize the quick and repeated use of the sealing device, establish a treatment scheme for testing the permeability of the resin at different temperatures, and can realize the accurate measurement of the permeability of the resin in the longitudinal and transverse directions.
Description
技术领域technical field
本发明涉及复合材料性能测试技术领域,具体为一种渗透剂在纤维布中的渗透率测试装置及测试方法。The invention relates to the technical field of composite material performance testing, in particular to a device and a testing method for the permeability of a penetrant in a fiber cloth.
背景技术Background technique
先进树脂基复合材料由于具有高比强度和比刚度,可设计性强,抗疲劳,耐腐蚀性能好等独特优点,已在社会生活中得到了大量应用。随着复合材料结构件用量的增加,人们对其性能的要求也日益提高;作为结构件材料发挥自身性能的关键,成型工艺方法及工艺参数受到广泛关注,其中树脂在纤维束中的渗透率就是影响复合材料结构件整体含胶量的一个至关重要的工艺参数。因此,测量树脂在纤维束中的渗透率是复合材料设计加工时必不可少的工艺参数之一。Advanced resin-based composite materials have been widely used in social life due to their unique advantages such as high specific strength and specific stiffness, strong designability, good fatigue resistance, and good corrosion resistance. With the increase in the amount of composite structural parts, people's requirements for their performance are also increasing. As the key to the performance of structural parts, the molding process method and process parameters have received extensive attention. The permeability of the resin in the fiber bundle is A crucial process parameter that affects the overall glue content of composite structures. Therefore, measuring the permeability of resin in fiber bundles is one of the essential process parameters when designing and processing composite materials.
然而,目前关于树脂在碳纤维束中的渗透率测量大都采用人工临时搭建试验台,搭建质量参差不齐,搭建过程费时费力,且需要多人协作完成;密封装置的组成部件通常采用腻子条密封,使得密封装置每次使用都需要重新清理和布置,操作繁琐且浪费资源。最重要的是,现有人工搭建的测试平台只能测量单一室温下树脂在纤维束中的渗透率,而对不同温度下树脂在纤维束中的渗透率测量则难以实现,无法全面综合地评估树脂在纤维束中的渗透性能。因此,设计一种可测量不同温度下的树脂渗透率测试装置,成为提升复合材料结构设计与制造水平亟待解决的关键问题之一。However, at present, the measurement of the permeability of resin in carbon fiber bundles mostly adopts artificial temporary construction of test benches, the quality of construction is uneven, the construction process is time-consuming and laborious, and requires the cooperation of many people; the components of the sealing device are usually sealed with putty strips. As a result, the sealing device needs to be re-cleaned and arranged every time it is used, which is cumbersome to operate and wastes resources. The most important thing is that the existing artificially built test platform can only measure the permeability of resin in fiber bundles at a single room temperature, and it is difficult to measure the permeability of resin in fiber bundles at different temperatures, and cannot be comprehensively evaluated. Penetration of resin in fiber bundles. Therefore, designing a resin permeability test device that can measure different temperatures has become one of the key issues to be solved to improve the level of composite structure design and manufacturing.
发明内容SUMMARY OF THE INVENTION
本发明提出的渗透剂在纤维布中的渗透率测试装置,在密封装置中采用凹槽与橡胶圈代替传统的腻子条密封,实现密封装置的快捷重复使用,并通过设置具有电加热功能和温度监控功能的渗透剂供给装置,改善了目前手工铺放渗透剂测试渗透率存在的效率低下的状况,同时建立了树脂不同温度下测试渗透率的处理方案,可实现树脂纵横两个方向渗透率的准确测量。The device for testing the permeability of the penetrant in the fiber cloth proposed by the invention adopts grooves and rubber rings to replace the traditional putty strip sealing in the sealing device, so as to realize the quick and repeated use of the sealing device, and has electric heating function and temperature by setting The penetrant supply device with monitoring function improves the current situation of low efficiency in testing the permeability of manual penetrant placement, and establishes a treatment plan for testing the permeability of the resin at different temperatures, which can realize the permeability of the resin in both vertical and horizontal directions. Accurate measurement.
为解决上述技术问题,本发明采用的一个技术方案是:提供一种渗透剂在纤维布中的渗透率测试装置,包括工作台,所述工作台的顶面依次固定设置有In order to solve the above-mentioned technical problems, a technical solution adopted in the present invention is to provide a device for testing the permeability of a penetrant in a fiber cloth, including a workbench, and the top surface of the workbench is sequentially fixed with
纤维布放卷机构,用于纤维布的定长放卷,实现测试材料的连续供给;The fiber cloth unwinding mechanism is used for the fixed length unwinding of the fiber cloth to realize the continuous supply of test materials;
打孔裁剪机构,用于放卷后的纤维布的顶面打孔及定长裁切,实现测试材料的单位长度截取;The punching and cutting mechanism is used for punching and cutting the top surface of the unrolled fiber cloth to realize the unit length interception of the test material;
密封装置,用于打孔及裁切后的纤维布的密封夹持,其内部通过软管与抽真空机连接,实现密封装置内部真空低压环境的创设;以及The sealing device is used for the sealing and clamping of the punched and cut fiber cloth, and the interior of the sealing device is connected with a vacuum machine through a hose, so as to realize the creation of a vacuum and low-pressure environment inside the sealing device; and
渗透剂供给装置,用于渗透剂的存储、加热,其内部通过软管与密封装置的内部连通,实现渗透剂在压强差作用下向密封装置内的自动供给。The penetrant supply device is used for storage and heating of the penetrant, and its interior is communicated with the interior of the sealing device through a hose, so as to realize the automatic supply of the penetrant into the sealing device under the action of pressure difference.
进一步的,所述纤维布放卷机构包括转动设置于工作台顶面上的卷辊、位于卷辊输出侧的对辊组、与对辊组的转轴端部传动连接的驱动电机,缠绕于卷辊上的纤维布的端部夹持于对辊组内。Further, the fiber cloth unwinding mechanism includes a winding roller arranged on the top surface of the worktable, a pair of rollers located on the output side of the winding roller, and a drive motor connected to the end of the rotating shaft of the pair of rollers. The ends of the fiber cloth on the rollers are clamped in the pair of rollers.
进一步的,所述密封装置包括固定于工作台顶面上的底板、固定连接于底板顶面四角的支撑杆、滑动连接于支撑杆上并位于底板正上方的密封框架、滑动连接于支撑杆上并位于密封框架正上方的顶板,所述密封框架与底板之间、顶板与密封框架之间均为可拆卸地密封连接。Further, the sealing device includes a base plate fixed on the top surface of the workbench, a support rod fixedly connected to the four corners of the top surface of the base plate, a sealing frame slidably connected to the support rod and located just above the base plate, and slidably connected to the support rod. And the top plate directly above the sealing frame, the sealing frame and the bottom plate and the top plate and the sealing frame are all detachably sealed connection.
进一步的,所述密封框架的框边顶面和框边底面上均固定设置有密封圈,所述底板的顶面和顶板的底面上均开设有与密封圈相对应的密封嵌槽。Further, a sealing ring is fixed on the top surface of the frame edge and the bottom surface of the frame edge of the sealing frame, and a sealing groove corresponding to the sealing ring is formed on the top surface of the bottom plate and the bottom surface of the top plate.
进一步的,所述密封框架的边框侧面均匀开设有若干个抽气孔,每个抽气孔均通过软管与抽真空机连接。Further, a plurality of air extraction holes are evenly opened on the side of the frame of the sealing frame, and each air extraction hole is connected to the vacuum machine through a hose.
进一步的,所述顶板采用透明材料制成,其顶面中心开设有通孔。Further, the top plate is made of transparent material, and a through hole is opened in the center of the top surface.
进一步的,所述顶板的顶面设置有位于通孔外侧的刻度线,顶面的底面设置有位于通孔外侧的环形腻子条。Further, the top surface of the top plate is provided with a scale line located outside the through hole, and the bottom surface of the top surface is provided with an annular putty strip located outside the through hole.
进一步的,所述渗透剂供给装置包括胶槽、设置于胶槽内壁底面上的电磁加热线圈、设置与胶槽内部的搅拌装置,所述胶槽的侧面底部固定设置有两通阀,所述两通阀通过软管与顶板上的通孔连通。Further, the penetrant supply device includes a glue tank, an electromagnetic heating coil arranged on the bottom surface of the inner wall of the glue tank, and a stirring device arranged inside the glue tank, and a two-way valve is fixed at the bottom of the side of the glue tank. The two-way valve communicates with the through hole in the top plate through a hose.
进一步的,所述胶槽内还设置有温度监控装置。Further, a temperature monitoring device is also arranged in the glue tank.
同时还提供了一种基于所述渗透率测试装置的不同温度下树脂在纤维布中的渗透率测试方法,主要包括以下步骤:At the same time, a method for testing the permeability of resin in fiber cloth at different temperatures based on the permeability testing device is provided, which mainly includes the following steps:
S10:通过纤维布放卷机构连续展放纤维布至预设长度,而后纤维布放卷机构暂停工作;S10: Continuously unwind the fiber cloth to the preset length through the fiber cloth unwinding mechanism, and then the fiber cloth unwinding mechanism suspends the work;
S20:在纤维布连续放卷的过程中,通过打孔裁剪机构在纤维布的中部位置完成顶部打孔,并在真空放卷机构暂停后完成纤维布的裁切;S20: During the continuous unwinding of the fiber cloth, the top hole is punched in the middle position of the fiber cloth by the punching and cutting mechanism, and the cutting of the fiber cloth is completed after the vacuum unwinding mechanism is suspended;
S30:调整密封装置的密封框架至最低位置并与底板密封连接,固定密封框架;将打孔并裁切完成的纤维布放置于密封框架的顶部,并调整纤维布的放置位置;在顶板底面通孔处粘贴腻子条,调整顶板的位置至与密封框架的顶面密封连接;此时,腻子条与纤维布顶部的开孔密封连接,且纤维布的四周边缘被夹持在顶板与密封框架之间;S30: Adjust the sealing frame of the sealing device to the lowest position and sealingly connect it with the bottom plate, and fix the sealing frame; place the punched and cut fiber cloth on the top of the sealing frame, and adjust the placement position of the fiber cloth; A putty strip is pasted at the hole, and the position of the top plate is adjusted to be sealed with the top surface of the sealing frame; at this time, the putty strip is sealed with the opening on the top of the fiber cloth, and the surrounding edges of the fiber cloth are clamped between the top plate and the sealing frame. between;
S40:启动抽真空机,使密封装置内部的气压达到预设的试验压力值,而后关闭抽真空机,测试密封装置能否保压;S40: Start the vacuum pump to make the air pressure inside the sealing device reach the preset test pressure value, and then close the vacuum pump to test whether the sealing device can maintain pressure;
S50:通过渗透剂供给装置将储存于胶槽内的渗透剂加热并搅拌均匀至预设的试验温度;S50: The penetrant stored in the glue tank is heated and stirred evenly to the preset test temperature by the penetrant supply device;
S60:打开渗透剂供给装置上的两通阀,使渗透剂供给装置的内部与密封装置的内部导通,则胶槽内的渗透剂在压力差的作用下流入密封装置并在纤维布内逐渐渗透;S60: Open the two-way valve on the penetrant supply device to make the inside of the penetrant supply device communicate with the inside of the sealing device, then the penetrant in the glue tank flows into the sealing device under the action of the pressure difference and gradually flows in the fiber cloth. penetration;
S70:通过顶板观察渗透剂在指定压强下对待测的纤维布的渗透情况,由顶板上的刻度尺读取得到渗透剂流动前沿的位置并记录相应的数值,进而通过公式计算出该渗透剂在一定温度和一定压力值下在该待测物体内的渗透率;S70: Observe the penetration of the penetrant to the fiber cloth to be tested under the specified pressure through the top plate, read the position of the flow front of the penetrant from the scale on the top plate and record the corresponding value, and then calculate the penetrant by the formula. The permeability in the object to be tested under a certain temperature and a certain pressure value;
S80:重新设定渗透剂的加热温度或密封装置内的负压值,重复执行步骤S10至步骤S70完成多组试验数据的获取。S80: Reset the heating temperature of the penetrant or the negative pressure value in the sealing device, and repeat steps S10 to S70 to complete the acquisition of multiple sets of test data.
与现有技术相比较,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
(1)本发明通过采用可拆卸式的密封装置结构,且拼装部件之间采用凹槽与橡胶圈代替传统的腻子条密封,实现密封装置的快捷重复使用,操作更加便捷,且有效节省了腻子条的使用量,降低试验成本;采用刻有刻度的透明顶板,可更加方便直观地观察树脂在待测对象内的流动情况及实时渗透位置,便于更加准确地计算渗透率;(1) The present invention adopts a detachable sealing device structure, and adopts grooves and rubber rings to replace the traditional putty strip sealing between the assembled parts, so as to realize the quick and repeated use of the sealing device, the operation is more convenient, and the putty is effectively saved. The amount of strips used can reduce the test cost; the transparent top plate with engraved scale can more conveniently and intuitively observe the flow of resin in the object to be tested and the real-time penetration position, which is convenient for more accurate calculation of the permeability;
(2)本发明通过设置具有电加热功能和温度监控功能的渗透剂供给装置,改善了目前手工铺放渗透剂测试渗透率存在的效率低下的状况,同时建立了树脂不同温度下测试渗透率的处理方案,可实现树脂纵横两个方向渗透率的准确测量,能够更加准确全面评估渗透剂的渗透性能。(2) The present invention improves the current situation of inefficiency in manually laying the penetrant to test the permeability by setting a penetrant supply device with an electric heating function and a temperature monitoring function, and simultaneously establishes a system for testing the permeability under different temperatures of the resin. The treatment plan can realize the accurate measurement of the permeability of the resin in both longitudinal and transverse directions, and can more accurately and comprehensively evaluate the permeability of the penetrant.
附图说明Description of drawings
图1为本发明在未测试使用状态的立体结构示意图;Fig. 1 is a three-dimensional schematic diagram of the present invention in an untested use state;
图2为本发明在测试使用的立体结构示意图;Fig. 2 is the three-dimensional structure schematic diagram that the present invention uses in testing;
图3为本发明所述胶槽的立体结构结构示意图;FIG. 3 is a schematic diagram of the three-dimensional structure of the glue tank according to the present invention;
图4为本发明所述密封装置所用位置调节件的立体结构示意图。FIG. 4 is a schematic three-dimensional structure diagram of a position adjusting member used in the sealing device according to the present invention.
图中:1工作台、2纤维布放卷机构、3打孔裁剪机构、4密封装置、41底板、42支撑杆、43密封框架、44顶板、5渗透剂供给装置、51胶槽、52电磁加热线圈、53两通阀、54搅拌装置、6位置调节件、61销、62弹性带、63支撑板。In the figure: 1 worktable, 2 fiber cloth unwinding mechanism, 3 punching and cutting mechanism, 4 sealing device, 41 bottom plate, 42 support rod, 43 sealing frame, 44 top plate, 5 penetrant supply device, 51 glue tank, 52 electromagnetic Heating coil, 53 two-way valve, 54 stirring device, 6 position adjusting piece, 61 pin, 62 elastic band, 63 supporting plate.
具体实施方式Detailed ways
下面结合附图对本发明的较佳实施例进行详细阐述,以使本发明的优点和特征能更易于被本领域技术人员理解,从而对本发明的保护范围做出更为清楚明确的界定。The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, and the protection scope of the present invention can be more clearly defined.
以下以树脂为渗透剂、真空袋结构的碳纤维布为试验材料详细阐述本发明的技术方案。The technical solution of the present invention is described in detail below with resin as the penetrant and carbon fiber cloth with a vacuum bag structure as the test material.
请参阅图1和图2,一种渗透剂在纤维布中的渗透率测试装置,包括工作台1,工作台1为金属型材焊接而成的通用的框架式工作台结构。Please refer to Fig. 1 and Fig. 2 , a device for testing the permeability of penetrant in fiber cloth, including a
工作台1的顶面左端固定设置有纤维布放卷机构2,用于纤维布的定长放卷,实现测试材料的连续供给。纤维布放卷机构2采用通用的布料放卷机构,包括转动设置于工作台1顶面上的卷辊、位于卷辊输出侧的对辊组(图中未示出)、与对辊组的转轴端部传动连接的驱动电机(图中未示出),缠绕于卷辊上的纤维布的端部夹持于对辊组内。其中,待测试的纤维布卷绕在卷辊上;对辊组设置于卷辊的右侧,含有上、下两个辊轴,且两个辊轴之间的垂直间距可调,纤维布被夹持在两个辊轴之间,两个辊轴对辊转动时,纤维布被连续从卷辊上展开并送出;驱动电机采用步进电动机或伺服电机,通过同步带传动机构驱动对辊组转动,便于精确控制对辊组的转动圈数,从而可精确控制纤维布被对辊组牵引展放的长度。The left end of the top surface of the
工作台1的顶面固定安装有位于纤维布放卷机构2右侧的打孔裁剪机构3,用于放卷后的纤维布的顶面打孔及定长裁切,实现测试材料的单位长度截取。其中,打孔裁剪机构3采用现有的裁剪机构,包括龙门支架、固定在龙门支架顶部中间位置的打孔机构(图中未示出)和固定在龙门支架侧方的裁剪闸刀(图中未示出)。在纤维布连续放卷的过程中,当放卷长度为预设的单元长度的一半时,打孔机构启动工作,将真空袋结构的纤维布的上层纤维打孔,以作为实现后续渗透剂的输入的通道口;当放卷长度达到预设的单元长度时,纤维布放卷机构2暂停作业,裁剪闸刀在其动力单元的驱动下快速动作,完成纤维布的裁切工作,从而制得规格一致的待测试的纤维布单元。The top surface of the
工作台1的顶面固定安装有打孔裁剪机构3位于右侧的密封装置4,用于打孔及裁切后的纤维布的密封夹持。密封装置4包括固定于工作台1顶面上的底板41、固定连接于底板41顶面四角的支撑杆42、滑动连接于支撑杆42上并位于底板41正上方的密封框架43、滑动连接于支撑杆42上并位于密封框架43正上方的顶板44。其中,密封框架43和顶板44的四角侧面上均各固定设置一个位置调节件6,使得密封框架43和顶板44在支撑架42上的位置可调节。如图4所示,位置调节件6采用弹簧销结构,包括套设在支撑架42上的支撑板63、活动插接于支撑板63侧壁内的销61,、连接支撑板63和销61的弹性带62。支撑杆42的圆柱面上沿垂直方向开设有多个均匀分布的插槽(图中未示出),当销61被向外拔出时,弹性带62被拉伸蓄能,支撑板63可沿支撑杆42上下滑动,从而可调节密封框架43/顶板44在支撑杆42上的位置;当销61被释放后,其在弹性带62自身恢复力的作用下重新插入支撑杆42的插槽内,密封框架43/顶板44调整位置后的固定。显然地,也可采用其它定位机构实现本实施例中位置调节件的位置调节和定位功能。The top surface of the
密封框架43与底板41之间、顶板44与密封框架43之间均为可拆卸地密封连接。本实施例中,密封框架43的框边顶面和框边底面上均固定设置有橡胶材料的密封圈(图中未示出),底板41的顶面和顶板44的底面上均开设有与密封圈相对应的密封嵌槽(图中未示出)。当密封框架43下移至最低位置时,其底面上的密封圈嵌入底板41顶面的密封嵌槽内,实现密封框架43与底板41之间的自动密封连接;当顶板44下降至密封框架43的顶面位置时,密封框架43顶面上的密封圈嵌入顶板44底面的密封嵌槽内,实现密封框架43与顶板44之间的自动密封连接,则底板41、密封框架43和顶板44构成密闭空间。同时,顶板44与密封框架43嵌合密封的过程中,纤维布的首尾两端也被压入密封嵌槽内,实现纤维布在密封装置内的固定和密封。The sealing
密封框架43的边框侧面均匀开设有若干个抽气孔,每个抽气孔均通过软管与抽真空机连接。通过抽真空机可将密封装置4内的空气抽离,使其内部的密闭空间达到预设的压力值,实现密封装置4内部真空低压环境的创设。顶板44采用透明材料制成,其顶面中心开设有与纤维布顶部所开通口等大的通孔,顶板44的顶面设置有位于通孔外侧的纵、横两条刻度线,透过透明的顶板44可直观地观察密封装置4内部的实时状况,便于记录渗透剂在纤维布上的渗透进程,从而提高后期计算结构的准确性;通过刻度线可直观地读取渗透剂在纤维布上最终的渗透结果。The side of the frame of the sealing
顶板44的底面设置有位于通孔外侧的环形腻子条(图中未示出),则在顶板44与密封框架43嵌合的过程中,环形腻子条与不仅可以实现纤维布在密封装置内的固定和密封,同时可以完成顶板44上的通孔与纤维布上通口之间的密封导通,从而构建了渗透剂由密封装置4外部进入纤维布内部的通道。The bottom surface of the
渗透剂供给装置5,用于渗透剂的存储、加热,其内部通过软管与密封装置4的内部连通,实现渗透剂在压强差作用下向密封装置4内的自动供给。如图3所示,渗透剂供给装置5包括胶槽51、设置于胶槽51内壁底面上的电磁加热线圈52、设置与胶槽51内部的搅拌装置54。其中,胶槽51用于存储渗透剂(如树脂),通过电磁加热线圈52可对胶槽51内的渗透剂进行加热,以满足试验要求;搅拌装置54设置于电磁加热线圈52的中心处,主要是为了保证加热的均匀,因而可采用任何形式的适合结构,优选电动搅拌机构。The
胶槽51的侧面底部固定设置有两通阀53,两通阀53通过软管与顶板44上的通孔连通,则当两通阀53关闭时,密封装置4处于封闭状态,可实现保压测试;当密封装置4密封性良好时,打开两通阀53后,胶槽51内加热后的液态树脂在压力差的作用下流入密封装置4并进入纤维布的内部,进而开始渗透过程。A two-
进一步的,胶槽51内还设置有温度监控装置(图中未示出),可实时监测胶槽51内的渗透剂的温度,从而自动调节电磁加热线圈52的加热功率和加热时间,以保持渗透剂的温度。同时,通过温度监控装置可设定不同的加热温度,以满足不同温度试验的需要。Further, a temperature monitoring device (not shown in the figure) is also provided in the
基于所述渗透率测试装置的渗透剂在纤维布中的渗透率测试方法,主要包括以下步骤:The method for testing the permeability of the penetrant in the fiber cloth based on the permeability testing device mainly includes the following steps:
S10:通过纤维布放卷机构连续展放纤维布至预设长度,而后纤维布放卷机构暂停工作;预设长度,可根据实际测试需要而定,其长度参数通过控制程序转化为驱动电机对应的驱动脉冲数,实现自动调节适应;S10: Continuously unwind the fiber cloth to the preset length through the fiber cloth unwinding mechanism, and then the fiber cloth unwinding mechanism stops working; the preset length can be determined according to the actual test needs, and the length parameter is converted into the corresponding driving motor through the control program The number of driving pulses to achieve automatic adjustment and adaptation;
S20:在纤维布连续放卷的过程中,通过打孔裁剪机构在纤维布的中部位置完成顶部打孔,并在真空放卷机构暂停后完成纤维布的裁切;S20: During the continuous unwinding of the fiber cloth, the top hole is punched in the middle position of the fiber cloth by the punching and cutting mechanism, and the cutting of the fiber cloth is completed after the vacuum unwinding mechanism is suspended;
S30:调整密封装置的密封框架至最低位置并与底板密封连接,固定密封框架;将打孔并裁切完成的纤维布放置于密封框架的顶部,并调整纤维布的放置位置;在顶板底面通孔处粘贴腻子条,调整顶板的位置至与密封框架的顶面密封连接;此时,腻子条与纤维布顶部的开孔密封连接,且纤维布的四周边缘被夹持在顶板与密封框架之间;S30: Adjust the sealing frame of the sealing device to the lowest position and sealingly connect it with the bottom plate, and fix the sealing frame; place the punched and cut fiber cloth on the top of the sealing frame, and adjust the placement position of the fiber cloth; A putty strip is pasted at the hole, and the position of the top plate is adjusted to be sealed with the top surface of the sealing frame; at this time, the putty strip is sealed with the opening on the top of the fiber cloth, and the surrounding edges of the fiber cloth are clamped between the top plate and the sealing frame. between;
S40:启动抽真空机,使密封装置内部的气压达到预设的试验压力值,而后关闭抽真空机,测试密封装置能否保压;S40: Start the vacuum pump to make the air pressure inside the sealing device reach the preset test pressure value, and then close the vacuum pump to test whether the sealing device can maintain pressure;
S50:通过渗透剂供给装置将储存于胶槽内的渗透剂加热并搅拌均匀至预设的试验温度;S50: The penetrant stored in the glue tank is heated and stirred evenly to the preset test temperature by the penetrant supply device;
S60:打开渗透剂供给装置上的两通阀,使渗透剂供给装置的内部与密封装置的内部导通,则胶槽内的渗透剂在压力差的作用下流入密封装置并在纤维布内逐渐渗透;S60: Open the two-way valve on the penetrant supply device to make the inside of the penetrant supply device communicate with the inside of the sealing device, then the penetrant in the glue tank flows into the sealing device under the action of the pressure difference and gradually flows in the fiber cloth. penetration;
S70:通过顶板观察渗透剂在指定压强下对待测的纤维布的渗透情况,由顶板上的刻度尺读取得到渗透剂流动前沿的位置并记录相应的数值,进而通过公式(如达西定律的速度公式)计算出该渗透剂在一定温度和一定压力值下在该待测物体内的渗透率;S70: Observe the penetration of the penetrant to the fiber cloth to be tested under the specified pressure through the top plate, read the position of the flow front of the penetrant from the scale on the top plate and record the corresponding value, and then pass the formula (such as Darcy's law of velocity formula) to calculate the permeability of the penetrant in the object to be tested under a certain temperature and a certain pressure value;
S80:重新设定渗透剂的加热温度或密封装置内的负压值,重复执行步骤S10至步骤S70完成多组试验数据的获取。S80: Reset the heating temperature of the penetrant or the negative pressure value in the sealing device, and repeat steps S10 to S70 to complete the acquisition of multiple sets of test data.
以上所述仅为本发明的实施例,并非因此限制本发明的专利范围,凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above descriptions are only the embodiments of the present invention, and are not intended to limit the scope of the present invention. Any equivalent structure or equivalent process transformation made by using the contents of the description and drawings of the present invention, or directly or indirectly applied to other related technologies Fields are similarly included in the scope of patent protection of the present invention.
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