Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
As shown in fig. 1 to 4, the present invention provides an encoder including a circuit board 1 and a magnetic member 3 movable relative to the circuit board 1, the circuit board 1 including: at least one light sensing module 6 for sensing the change of the optical signal of the encoder to generate an optical coding signal to obtain the relative position of the encoder at the current moment; wherein, circuit board 1 still includes: the at least two first magnetic induction modules 4 are used for inducing the change of the magnetic signal of the magnetic component 3 to generate a first magnetic encoding signal so as to obtain a first running direction of the encoder, and determining a first circle value of the magnetic signal of the encoder at the current moment through the level change of the first magnetic induction modules; at least one second magnetic induction module 5, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a second magnetic encoding signal, so as to obtain a first absolute position of the encoder at the current time; or, at least two third magnetic induction modules, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a third magnetic encoding signal, so as to obtain a second turn value of the magnetic signal at the current time of the encoder; at least one fourth magnetic induction module, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a fourth magnetic encoding signal, and obtain a second absolute position and a second operation direction of the encoder at the current time through the third magnetic encoding signal and the fourth magnetic encoding signal; or, at least two fifth magnetic induction modules, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a fifth magnetic encoding signal, so as to obtain a third operation direction of the encoder, and determine a third turn value of the magnetic signal of the encoder at the current time through a level change of the fifth magnetic induction modules; at least one sixth magnetic induction module, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a sixth magnetic encoding signal, and obtain a third absolute position of the encoder at the current time through the fifth magnetic encoding signal and the sixth magnetic encoding signal; the circuit board 1 further comprises a signal processing unit connected with the first magnetic induction module, the second magnetic induction module, the third magnetic induction module, the fourth magnetic induction module, the fifth magnetic induction module, the sixth magnetic induction module and the light induction module 6, wherein the signal processing unit determines position information of the encoder at the current moment according to the relative position of the encoder at the current moment, the first running direction, the first circle value and the first absolute position, or the second running direction, the second circle value and the second absolute position, or the third running direction, the third circle value and the third absolute position.
The invention provides an encoder, comprising a circuit board 1 and a magnetic component 3 which can move relative to the circuit board 1, wherein the circuit board 1 comprises: at least one light sensing module 6 for sensing the change of the optical signal of the encoder to generate an optical coding signal to obtain the relative position of the encoder at the current moment; wherein, circuit board 1 still includes: the at least two first magnetic induction modules 4 are used for inducing the change of the magnetic signal of the magnetic component 3 to generate a first magnetic encoding signal so as to obtain a first running direction of the encoder, and determining a first circle value of the magnetic signal of the encoder at the current moment through the level change of the first magnetic induction modules; at least one second magnetic induction module 5, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a second magnetic encoding signal, so as to obtain a first absolute position of the encoder at the current time; or, at least two third magnetic induction modules, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a third magnetic encoding signal, so as to obtain a second turn value of the magnetic signal at the current time of the encoder; at least one fourth magnetic induction module, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a fourth magnetic encoding signal, and obtain a second absolute position and a second operation direction of the encoder at the current time through the third magnetic encoding signal and the fourth magnetic encoding signal; or, at least two fifth magnetic induction modules, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a fifth magnetic encoding signal, so as to obtain a third operation direction of the encoder, and determine a third turn value of the magnetic signal of the encoder at the current time through a level change of the fifth magnetic induction modules; at least one sixth magnetic induction module, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a sixth magnetic encoding signal, and obtain a third absolute position of the encoder at the current time through the fifth magnetic encoding signal and the sixth magnetic encoding signal; the circuit board 1 further comprises a signal processing unit connected with the first magnetic induction module, the second magnetic induction module, the third magnetic induction module, the fourth magnetic induction module, the fifth magnetic induction module, the sixth magnetic induction module and the light induction module 6, wherein the signal processing unit determines position information of the encoder at the current moment according to the relative position of the encoder at the current moment, the first running direction, the first circle value and the first absolute position, or the second running direction, the second circle value and the second absolute position, or the third running direction, the third circle value and the third absolute position. The encoder provided by the invention has the advantages of high precision of a photoelectric encoder, and also has the advantages of shock resistance, corrosion resistance, pollution resistance, reliable performance and the like of a magnetoelectric encoder, meets the requirements of high precision and high stability of the encoder, and solves the problem that the photoelectric encoder or the magnetoelectric encoder in the prior art cannot meet the requirements of high precision and interference resistance at the same time.
Wherein, the circuit board 1 is a PCB circuit board.
In one embodiment of the present invention shown in fig. 1, the encoder is configured to be mounted on a rotating electrical machine, and includes a circuit board 1, a bracket 8, and a first magnetic sensing module 4, a second magnetic sensing module 5, a light sensing module 6, and the like, which are disposed on the circuit board 1, the rotating electrical machine includes an optical component 2 (i.e., a code wheel), a magnetic component 3 (i.e., a magnetic steel or a magnetic ring), and a code wheel holder 7, the optical component 2 and the magnetic component 3 are mounted on a rotating shaft of the rotating electrical machine through the code wheel holder 7 to rotate along with the rotating shaft, the circuit board 1 is mounted on the rotating electrical machine through the bracket 8, the first magnetic sensing module 4, the second magnetic sensing module 5, and the light sensing module 6 are disposed on the circuit board 1, the first magnetic sensing module 4 and the second magnetic sensing module 5 are disposed opposite to the magnetic component 3, and the light sensing module 6 is disposed opposite to the optical component 2.
The specific embodiment of the encoder of the present invention is as follows:
example one
In the present embodiment, the present invention provides an encoder including a circuit board 1 and a magnetic member 3 movable relative to the circuit board 1, the circuit board 1 including: at least one light sensing module 6 for sensing the change of the optical signal of the encoder to generate an optical coding signal to obtain the relative position of the encoder at the current moment; wherein, circuit board 1 still includes: the at least two first magnetic induction modules 4 are used for inducing the change of the magnetic signal of the magnetic component 3 to generate a first magnetic encoding signal so as to obtain a first running direction of the encoder, and determining a first circle value of the magnetic signal of the encoder at the current moment through the level change of the first magnetic induction modules; at least one second magnetic induction module 5, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a second magnetic encoding signal, so as to obtain a first absolute position of the encoder at the current time; the circuit board 1 further comprises a signal processing unit connected with the first magnetic induction module, the second magnetic induction module and the optical induction module 6, and the signal processing unit determines position information of the encoder at the current moment according to the relative position of the encoder at the current moment, the first running direction, the first circle value and the first absolute position.
Example two
The present embodiment differs from the first embodiment in the way of obtaining the current-time running direction, the turn number value and the absolute position of the encoder, and in the present embodiment, the present invention provides an encoder comprising a circuit board 1 and a magnetic component 3 movable relative to the circuit board 1, the circuit board 1 comprising: at least one light sensing module 6 for sensing the change of the optical signal of the encoder to generate an optical coding signal to obtain the relative position of the encoder at the current moment; wherein, circuit board 1 still includes: at least two third magnetic induction modules, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a third magnetic encoding signal, so as to obtain a second circled value of the magnetic signal at the current time of the encoder; at least one fourth magnetic induction module, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a fourth magnetic encoding signal, and obtain a second absolute position and a second operation direction of the encoder at the current time through the third magnetic encoding signal and the fourth magnetic encoding signal; the circuit board 1 further comprises a signal processing unit which is connected with the third magnetic induction module, the fourth magnetic induction module and the optical induction module 6, and the signal processing unit determines position information of the encoder at the current moment according to the relative position of the encoder at the current moment, the second running direction, the second circle value and the second absolute position.
EXAMPLE III
The present embodiment differs from the first and second embodiments in the way of obtaining the current-time running direction, the number of turns, and the absolute position of the encoder, and in the present embodiment, the present invention provides an encoder comprising a circuit board 1 and a magnetic member 3 movable relative to the circuit board 1, the circuit board 1 comprising: at least one light sensing module 6 for sensing the change of the optical signal of the encoder to generate an optical coding signal to obtain the relative position of the encoder at the current moment; wherein, circuit board 1 still includes: at least two fifth magnetic induction modules, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a fifth magnetic encoding signal, so as to obtain a third operation direction of the encoder, and determine a third turn value of the magnetic signal of the encoder at the current time according to a level change of the fifth magnetic induction modules; at least one sixth magnetic induction module, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a sixth magnetic encoding signal, and obtain a third absolute position of the encoder at the current time through the fifth magnetic encoding signal and the sixth magnetic encoding signal; the circuit board 1 further comprises a signal processing unit connected with the fifth magnetic induction module, the sixth magnetic induction module and the optical induction module 6, and the signal processing unit determines position information of the encoder at the current moment according to the relative position, the third running direction, the third turn number value and the third absolute position of the encoder at the current moment.
Example four
In this embodiment, at least two first magnetic induction modules 4, or at least two third magnetic induction modules, or at least two fifth magnetic induction modules output at least one first square wave signal set, and in one mechanical cycle, the first square wave signal set includes N cycles of first square wave signals and N cycles of second square wave signals, where N is greater than or equal to 1, and N is an integer.
Therefore, in a mechanical cycle, the first square wave signals and the second square wave signals output by the two first magnetic induction modules 4 or the at least two third magnetic induction modules or the at least two fifth magnetic induction modules correspond to the circle value of the magnetic signal of the encoder at the current moment and the running direction of the encoder one by one, and therefore the circle value of the magnetic signal of the encoder at the current moment and the running direction of the encoder can be directly obtained by calculating the first square wave signals and the second square wave signals of the two first magnetic induction modules 4 or the at least two third magnetic induction modules or the at least two fifth magnetic induction modules.
When the encoder is installed in the rotating electrical machine, in one mechanical cycle, the first square wave signal group comprises N cycles of first square wave signals and N cycles of second square wave signals, which means that: every time the magnetic component 3 rotates one circle (namely 360 degrees) along with the rotor of the rotating motor, the two first magnetic induction modules 4 or the at least two third magnetic induction modules or the at least two fifth magnetic induction modules output N periods of first square wave signals and N periods of second square wave signals.
When the encoder is installed in the drum motor, in one mechanical cycle, the first square wave signal group comprises N cycles of first square wave signals and N cycles of second square wave signals, which means that: every time the magnetic component 3 rotates one circle (360 degrees) along with the rotor of the roller motor, the two first magnetic induction modules 4 or the at least two third magnetic induction modules or the at least two fifth magnetic induction modules output N periods of first square wave signals and N periods of second square wave signals.
When the encoder is installed in a linear motor, in a mechanical cycle, the first square wave signal group comprises N cycles of first square wave signals and N cycles of second square wave signals, which means that: every time the circuit board 1 moves one stroke along with the rotor of the linear motor, the two first magnetic induction modules 4 or the at least two third magnetic induction modules or the at least two fifth magnetic induction modules output N periods of first square wave signals and N periods of second square wave signals.
EXAMPLE five
In this embodiment, the phase difference between the first square wave signal and the second square wave signal of each first square wave signal group at the same time is 90 degrees.
EXAMPLE six
In this embodiment, the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal includes at least one first sine and cosine signal group, and in one mechanical cycle, the first sine and cosine signal group includes one cycle of the first sine signal and one cycle of the first cosine signal.
Therefore, in a mechanical cycle, the first sine and cosine signals output by the second magnetic induction module 5, the fourth magnetic induction module or the sixth magnetic induction module correspond to the absolute position of the encoder at the current moment one by one, and therefore the absolute position of the encoder at the current moment can be directly obtained by calculating the sine and cosine signals of the second magnetic induction module 5, the fourth magnetic induction module or the sixth magnetic induction module.
When the encoder is installed in the rotating electrical machine, in one mechanical cycle, the first sine and cosine signal group comprises a first sine signal of one cycle and a first cosine signal of one cycle, which means that: when the magnetic component 3 rotates one turn (i.e. 360 degrees) along with the rotor of the rotating electrical machine, the second magnetic induction module 5, the fourth magnetic induction module, or the sixth magnetic induction module outputs a first sine signal of one period and a first cosine signal of one period.
When the encoder is installed in the drum motor, in a mechanical cycle, the first sine and cosine signal group comprises a first sine signal of one cycle and a first cosine signal of one cycle, which means that: when the magnetic component 3 rotates one turn (i.e. 360 degrees) along with the rotor of the drum motor, the second magnetic induction module 5, the fourth magnetic induction module, or the sixth magnetic induction module outputs a first sine signal of one period and a first cosine signal of one period.
When the encoder is installed in a linear motor, in a mechanical cycle, the first sine and cosine signal group comprises a first sine signal of one cycle and a first cosine signal of one cycle, and the following steps are performed: every time the circuit board 1 moves one stroke along with the rotor of the linear motor, the second magnetic induction module 5, the fourth magnetic induction module or the sixth magnetic induction module outputs a first sine signal of one period and a first cosine signal of one period.
EXAMPLE seven
The present embodiment is further limited to one of the first to third embodiments, and the present embodiment differs from the sixth embodiment in that specific waveforms of the second magnetic encoding signal, the fourth magnetic encoding signal, or the sixth magnetic encoding signal are different, in the present embodiment, the second magnetic encoding signal, the fourth magnetic encoding signal, or the sixth magnetic encoding signal includes at least one second sine-cosine signal group, and in one mechanical cycle, the second sine-cosine signal group includes two cycles of the second sine signal and two cycles of the second cosine signal.
Therefore, in a mechanical cycle, the second sine and cosine signals output by the second magnetic induction module 5, the fourth magnetic induction module or the sixth magnetic induction module correspond to the absolute position of the encoder at the current moment one by one, and therefore the absolute position of the encoder at the current moment can be directly obtained by calculating the sine and cosine signals of the second magnetic induction module 5, the fourth magnetic induction module or the sixth magnetic induction module.
When the encoder is installed in the rotating electrical machine, in one mechanical cycle, the second sine and cosine signal group includes two cycles of second sine signals and two cycles of second cosine signals, which means that: every time the magnetic component 3 rotates one circle (360 degrees) along with the rotor of the rotating electrical machine, the second magnetic induction module 5, the fourth magnetic induction module or the sixth magnetic induction module outputs two periods of second sine signals and two periods of second cosine signals.
When the encoder is installed in the drum motor, in one mechanical cycle, the second sine and cosine signal set comprises two cycles of second sine signals and two cycles of second cosine signals, which means that: when the magnetic component 3 rotates one turn (i.e. 360 degrees) along with the rotor of the drum motor, the second magnetic induction module 5, the fourth magnetic induction module, or the sixth magnetic induction module outputs two periods of second sine signals and two periods of second cosine signals.
When the encoder is installed in the linear motor, in one mechanical cycle, the second sine and cosine signal group comprises two cycles of second sine signals and two cycles of second cosine signals, which means that: every time the circuit board 1 moves one stroke along with the rotor of the linear motor, the second magnetic induction module 5, the fourth magnetic induction module or the sixth magnetic induction module outputs two periods of second sine signals and two periods of second cosine signals.
Example eight
The present embodiment is further limited to one of the first to third embodiments, and the present embodiment differs from the sixth and seventh embodiments in that specific waveforms of the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal are different, in the present embodiment, the second magnetic encoding signal includes at least one third sine-cosine signal group, and in one mechanical cycle, the third sine-cosine signal group includes M cycles of third sine signals and M cycles of third cosine signals, where M ≧ 3, and M is an integer.
Therefore, in a mechanical cycle, the first sine and cosine signals output by the second magnetic induction module 5, the fourth magnetic induction module or the sixth magnetic induction module correspond to the absolute position of the encoder at the current moment one by one, and therefore the absolute position of the encoder at the current moment can be directly obtained by calculating the sine and cosine signals of the second magnetic induction module 5, the fourth magnetic induction module or the sixth magnetic induction module.
When the encoder is installed in the rotating electrical machine, in one mechanical cycle, the third sine and cosine signal group includes M periods of third sine signals and M periods of third cosine signals, which means that: every time the magnetic component 3 rotates one circle (360 degrees) along with the rotor of the rotating electrical machine, the second magnetic induction module 5, the fourth magnetic induction module or the sixth magnetic induction module outputs M periods of third sine signals and M periods of third cosine signals.
When the encoder is installed in the drum motor, in one mechanical cycle, the third sine and cosine signal group includes M periods of third sine signals and M periods of third cosine signals, which means that: when the magnetic component 3 rotates one turn (i.e. 360 degrees) along with the rotor of the drum motor, the second magnetic induction module 5, the fourth magnetic induction module, or the sixth magnetic induction module outputs M periods of third sine signals and M periods of third cosine signals.
When the encoder is installed in the linear motor, in one mechanical cycle, the third sine and cosine signal group comprises M periods of third sine signals and M periods of third cosine signals, which means that: every time the circuit board 1 moves one stroke along with the rotor of the linear motor, the second magnetic induction module 5, the fourth magnetic induction module or the sixth magnetic induction module outputs third sine signals with M periods and third cosine signals with M periods.
Example nine
This embodiment is a further limitation on one of the first to third embodiments, and the present embodiment differs from the sixth to eighth embodiments in that a specific waveform of the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal is different, and in this embodiment, the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal includes at least one cycle of digital signals.
Example ten
The present embodiment is further limited to one of the first to third embodiments, and the present embodiment differs from the sixth to ninth embodiments in that a specific waveform of the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal is different, and in the present embodiment, the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal includes at least one PWM signal that varies periodically with an angular position.
EXAMPLE eleven
The present embodiment is a further limitation to one of the first to third embodiments, and the present embodiment differs from the sixth to tenth embodiments in that a specific waveform of the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal is different, and in the present embodiment, the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal includes a triangular wave signal of at least one period.
Example twelve
The present embodiment is a further limitation to one of the first to third embodiments, and the present embodiment differs from the sixth to eleventh embodiments in that specific waveforms of the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal are different, and in the present embodiment, the second magnetic encoding signal or the fourth magnetic encoding signal or the sixth magnetic encoding signal includes trapezoidal wave signals with at least four periods.
EXAMPLE thirteen
The present embodiment is further limited to any one of the first to third embodiments, in the present embodiment, the optical encoding signal includes at least one second square wave signal group, where the second square wave signal group includes H periods of third square wave signals and H periods of fourth square wave signals, where H ≧ 1, and H is an integer.
In this way, the third and fourth wave signals output by the optical sensing module 6 correspond to the relative position one by one in one mechanical cycle, and therefore, the relative position of the circuit board 1 with respect to the optical component 2 can be directly obtained by calculating the third and fourth wave signals of the optical sensing module 6.
When the encoder is installed in the rotary electric machine, in one mechanical cycle, the second square wave signal group includes H cycles of the third wave signal and H cycles of the fourth wave signal, which means that: every time the optical component 2 rotates one circle (i.e. 360 degrees) along with the rotor of the rotating motor, the light sensing module 6 outputs H periods of third wave signals and H periods of fourth wave signals.
When the encoder is installed in the drum motor, in one mechanical cycle, the second square wave signal group comprises H cycles of third wave signals and H cycles of fourth wave signals, which means that: every time the optical component 2 rotates one circle (360 degrees) along with the rotor of the roller motor, the light sensing module 6 outputs H periods of third wave signals and H periods of fourth wave signals.
When the encoder is installed in the linear motor, in one mechanical cycle, the second square wave signal group comprises H cycles of third wave signals and H cycles of fourth wave signals, and the following steps are performed: every time the circuit board 1 moves one stroke along with the rotor of the linear motor, the light sensing module 6 outputs H periods of third wave signals and H periods of fourth wave signals.
Example fourteen
The present embodiment is further limited to any one of the first to third embodiments, and the difference between the present embodiment and the thirteenth embodiment lies in the difference of the specific waveform of the optical coded signal, in the present embodiment, the optical coded signal includes at least one fourth sin-cos signal group, and in one mechanical cycle, the fourth sin-cos signal group includes K cycles of sine signals and K cycles of cosine signals, where K ≧ 1, and K is an integer.
Thus, in a mechanical cycle, the fourth sine and cosine signals output by the light sensing module 6 correspond to the relative position one by one, so that the relative position of the circuit board 1 relative to the optical component 2 can be directly obtained by calculating the sine and cosine signals of the light sensing module 6.
When the encoder is installed in the rotating electrical machine, in one mechanical cycle, the fourth sine and cosine signal group includes K cycles of fourth sine signals and K cycles of fourth cosine signals, which means that: when the optical component 2 rotates one turn (i.e., 360 degrees) along with the rotor of the rotating electrical machine, the light sensing module 6 outputs K periods of fourth sine signals and K periods of fourth cosine signals.
When the encoder is installed in the drum motor, in one mechanical cycle, the fourth sine and cosine signal set comprises K cycles of fourth sine signals and K cycles of fourth cosine signals, which means that: when the optical component 2 rotates one turn (i.e. 360 degrees) along with the rotor of the drum motor, the light sensing module 6 outputs K periods of fourth sine signals and K periods of fourth cosine signals.
When the encoder is installed in the linear motor, in one mechanical cycle, the fourth sine and cosine signal group comprises K cycles of fourth sine signals and K cycles of fourth cosine signals, which means that: every time the circuit board 1 moves one stroke along with the rotor of the linear motor, the light sensing module 6 outputs K periods of fourth sine signals and K periods of fourth cosine signals.
Example fifteen
In this embodiment, the phase difference between the third square wave signal and the fourth square wave signal of each second square wave signal group at the same time is 90 degrees.
Example sixteen
The present embodiment is further limited to any one of the first to fifteenth embodiments, in the present embodiment, the encoder includes a code wheel provided with a code channel, and the optical sensing module 6 is configured to sense a change of an optical signal of the code wheel to generate an optical coded signal, where the code channel is annular and includes a plurality of grating lines formed by a reflective metal sheet.
Example seventeen
The present embodiment is further limited to any one of the first to fifteenth embodiments, and the present embodiment is different from the sixteenth embodiment in that the optical component for reflecting or transmitting the optical signal is different in type, in the present embodiment, the encoder includes a ring grating provided with a code track, and the optical sensing module 6 is configured to sense a change of an optical signal of the ring grating to generate the optical encoded signal.
EXAMPLE eighteen
The present embodiment is further limited to the first to the fifteenth embodiments, and the present embodiment is different from the sixteenth and the seventeenth embodiments in that the optical component for reflecting or transmitting the optical signal is different from the sixteenth and the seventeenth embodiments, in the present embodiment, the encoder includes a drum grating provided with a code track, and the light sensing module 6 is configured to sense a change of an optical signal of the drum grating to generate the optical encoded signal.
Example nineteen
This embodiment is further defined by any one of embodiments one to fifteen, and differs from embodiments sixteen to eighteen in the kind of optical component that reflects or transmits the optical signal, in this embodiment, the encoder includes a code wheel provided with a code track and a ring grating provided with a code track, and the optical sensing module 6 is configured to sense a change in optical signals of the code wheel and the ring grating to generate the optical coded signal.
Example twenty
The present embodiment is further limited to any one of the first to fifteenth embodiments, and the present embodiment differs from the sixteenth to nineteenth embodiments in the difference of the kind of optical components that reflect or transmit the optical signal, in the present embodiment, the encoder includes a code wheel provided with a code track, an annular grating provided with a code track, and a drum grating provided with a code track, and the optical sensing module 6 is configured to sense the change of the optical signal of the code wheel, the annular grating, and the drum grating to generate the optical encoded signal.
Example twenty one
This embodiment is further limited to any one of embodiments one to fifteen, and differs from embodiments sixteen to twenty in the kind of optical component that reflects or transmits the optical signal, in this embodiment, the encoder includes a code wheel provided with a code channel and a drum grating provided with a code channel, and the optical sensing module 6 is configured to sense a change in an optical signal of the code wheel and the drum grating to generate the optical encoded signal.
Example twenty two
The present embodiment is further limited to any one of the first to fifteenth embodiments, and the present embodiment differs from the sixteenth to twenty-first embodiments in that the optical component for reflecting or transmitting the optical signal is different in type, in the present embodiment, the encoder includes an annular grating provided with a code channel and a drum grating provided with a code channel, and the optical sensing module 6 is configured to sense a change of the optical signal of the annular grating and the drum grating to generate the optical coded signal.
Example twenty three
The present embodiment is further limited to any one of the first to fifteenth embodiments, and the present embodiment differs from the sixteenth to twenty-second embodiments in that the optical component that reflects or transmits the optical signal is different in type, in the present embodiment, the encoder includes a grating scale provided with a code channel, and the optical sensing module 6 is configured to sense a change of an optical signal of the grating scale to generate the optical encoded signal.
Example twenty-four
In this embodiment, the light emitted from the light sensing module 6 is reflected by the code channel and then received again by the light sensing module 6.
Example twenty-five
This embodiment is further limited to any one of the fourteenth to the twenty-fourth embodiments, and the difference between this embodiment and the twenty-fourth embodiment is that the optical component feeds back light information in a different manner, in this embodiment, the encoder further includes a light source for emitting light, and the light emitted by the light source is reflected or transmitted by the code channel and then received by the light-sensing module 6.
Example twenty-six
The present embodiment is a further limitation to one of the first to third embodiments, in the present embodiment, the encoder includes a magnetic steel, the first magnetic induction module 4, the third magnetic induction module, or the fifth magnetic induction module is configured to induce a magnetic field change of the magnetic steel to generate a first magnetic encoding signal, a third magnetic encoding signal, or a fifth magnetic encoding signal, and the second magnetic induction module 5, the fourth magnetic induction module, or the sixth magnetic induction module is configured to induce a magnetic field change of the magnetic steel to generate a second magnetic encoding signal, a fourth magnetic encoding signal, or a sixth magnetic encoding signal.
As shown in fig. 2, the magnetic steel is a disc-shaped structure for being disposed at a central position of an end portion of the rotating main shaft, wherein the magnetic steel includes a semicircular N magnetic pole and a semicircular S magnetic pole.
Example twenty-seven
The present embodiment is further limited to one of the first to third embodiments, and the present embodiment differs from the twenty-sixth embodiment in that the magnetic component generates the magnetic signal, in which the encoder includes a magnetic ring, the first magnetic induction module 4, the third magnetic induction module, or the fifth magnetic induction module is configured to induce a change in a magnetic field of the magnetic ring to generate a first magnetic encoding signal, a third magnetic encoding signal, or a fifth magnetic encoding signal, and the second magnetic induction module 5, the fourth magnetic induction module, or the sixth magnetic induction module is configured to induce a change in a magnetic field of the magnetic ring to generate a second magnetic encoding signal, a fourth magnetic encoding signal, or a sixth magnetic encoding signal.
Example twenty-eight
The present embodiment is further limited to one of the first to third embodiments, and the present embodiment differs from twenty-sixth and twenty-seventh embodiments in that the magnetic component for generating the magnetic signal is different in type, in the present embodiment, the encoder includes a magnetic drum, the first magnetic induction module 4, the third magnetic induction module, or the fifth magnetic induction module is configured to sense a magnetic field change of the magnetic drum to generate a first magnetic encoding signal, a third magnetic encoding signal, or a fifth magnetic encoding signal, and the second magnetic induction module 5, the fourth magnetic induction module, or the sixth magnetic induction module is configured to sense a magnetic field change of the magnetic drum to generate a second magnetic encoding signal, a fourth magnetic encoding signal, or a sixth magnetic encoding signal.
Example twenty-nine
The present embodiment is further limited to one of the first to third embodiments, and the present embodiment differs from the twenty-sixth to twenty-eighteen embodiments in that the magnetic component for generating the magnetic signal is different in type, in the present embodiment, the encoder includes a magnetic steel and a magnetic ring, the first magnetic induction module 4, the third magnetic induction module, or the fifth magnetic induction module is configured to induce a magnetic field change of the magnetic steel and the magnetic ring to generate a first magnetic encoding signal, a third magnetic encoding signal, or a fifth magnetic encoding signal, and the second magnetic induction module 5, the fourth magnetic induction module, or the sixth magnetic induction module is configured to induce a magnetic field change of the magnetic steel and the magnetic ring to generate a second magnetic encoding signal, a fourth magnetic encoding signal, or a sixth magnetic encoding signal.
Example thirty
The present embodiment is further limited to one of the first to third embodiments, and the present embodiment differs from the twenty-sixth to twenty-ninth embodiments in that the magnetic component for generating the magnetic signal is different in type, in the present embodiment, the encoder includes a magnetic steel and a magnetic drum, the first magnetic induction module 4, the third magnetic induction module, or the fifth magnetic induction module is configured to induce a magnetic field change of the magnetic steel and the magnetic drum to generate a first magnetic encoding signal, a third magnetic encoding signal, or a fifth magnetic encoding signal, and the second magnetic induction module 5, the fourth magnetic induction module, or the sixth magnetic induction module is configured to induce a magnetic field change of the magnetic steel and the magnetic drum to generate a second magnetic encoding signal, a fourth magnetic encoding signal, or a sixth magnetic encoding signal.
Example thirty one
The present embodiment is further limited to one of the first to third embodiments, and the present embodiment differs from the twenty-sixth to thirty embodiments in that the magnetic component for generating the magnetic signal is different in kind, in the present embodiment, the encoder includes a magnetic ring and a magnetic drum, the first magnetic induction module 4, the third magnetic induction module, or the fifth magnetic induction module is configured to induce a change in a magnetic field of the magnetic ring and the magnetic drum to generate a first magnetic encoding signal, a third magnetic encoding signal, or a fifth magnetic encoding signal, and the second magnetic induction module 5, the fourth magnetic induction module, or the sixth magnetic induction module is configured to induce a change in a magnetic field of the magnetic ring and the magnetic drum to generate a second magnetic encoding signal, a fourth magnetic encoding signal, or a sixth magnetic encoding signal.
Example thirty-two
The present embodiment is further limited to any one of the first to third embodiments, and the present embodiment differs from the twenty-sixth to thirty-first embodiments in that the magnetic components generating the magnetic signals are different, in the present embodiment, the encoder includes a magnetic steel, a magnetic ring and a magnetic drum, the first magnetic induction module 4, the third magnetic induction module or the fifth magnetic induction module is configured to induce a magnetic field change of the magnetic steel, the magnetic ring and the magnetic drum to generate a first magnetic encoding signal, a third magnetic encoding signal or a fifth magnetic encoding signal, and the second magnetic induction module 5, the fourth magnetic induction module or the sixth magnetic induction module is configured to induce a magnetic field change of the magnetic steel, the magnetic ring and the magnetic drum to generate a second magnetic encoding signal, a fourth magnetic encoding signal or a sixth magnetic encoding signal.
Example thirty-three
The present embodiment is further limited to one of the first to third embodiments, and the present embodiment differs from the twenty-sixth to thirty-two embodiments in that the magnetic component generates the magnetic signal, in which the encoder includes a magnetic scale, the first magnetic induction module 4, the third magnetic induction module, or the fifth magnetic induction module is configured to induce a magnetic field change of the magnetic scale to generate a first magnetic encoding signal, a third magnetic encoding signal, or a fifth magnetic encoding signal, and the second magnetic induction module 5, the fourth magnetic induction module, or the sixth magnetic induction module is configured to induce a magnetic field change of the magnetic scale to generate a second magnetic encoding signal, a fourth magnetic encoding signal, or a sixth magnetic encoding signal.
Example thirty-four
In this embodiment, the first magnetic induction module 4, the second magnetic induction module 5, the third magnetic induction module, the fourth magnetic induction module, the fifth magnetic induction module, or the sixth magnetic induction module includes a hall switch.
Example thirty-five
The present embodiment is further limited to one of the first to third embodiments, and the present embodiment is different from the thirty-fourth embodiment in specific kinds of the first magnetic induction module 4, the second magnetic induction module 5, the third magnetic induction module, the fourth magnetic induction module, the fifth magnetic induction module, or the sixth magnetic induction module, in which in the present embodiment, the first magnetic induction module 4, the second magnetic induction module 5, the third magnetic induction module, the fourth magnetic induction module, the fifth magnetic induction module, or the sixth magnetic induction module includes a magnetic induction chip, and the magnetic induction chip includes at least one of TMR, GMR, and AMR.
Example thirty-six
The present embodiment is further limited to one of the first to third embodiments, and the present embodiment is different from thirty-four and thirty-five embodiments in specific kinds of the first magnetic induction module 4, the second magnetic induction module 5, the third magnetic induction module, the fourth magnetic induction module, the fifth magnetic induction module, or the sixth magnetic induction module, in which the first magnetic induction module 4, the second magnetic induction module 5, the third magnetic induction module, the fourth magnetic induction module, the fifth magnetic induction module, or the sixth magnetic induction module includes a hall switch and a magnetic induction chip, and the magnetic induction chip includes at least one of TMR, GMR, and AMR.
Example thirty-seven
In this embodiment, the optical encoding signal further includes at least one Z pulse signal, and the signal processing unit receives and processes the Z pulse signal to obtain the optical signal convolution value of the encoder at the current time.
Example thirty-eight
In this embodiment, the number of the first magnetic induction modules 4, the third magnetic induction modules, or the fifth magnetic induction modules is two, and an included angle between center lines of the two first magnetic induction modules 4, the third magnetic induction modules, or the fifth magnetic induction modules is a mechanical angle of 90 degrees;
specifically, for example, as shown in fig. 5, on a plane P perpendicular to the rotation axis L of the magnetic component 3, the center line of the first magnetic induction module 4 is a connecting line OO1 between a projection point O1 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P, the center line of the second first magnetic induction module 4 is a connecting line OO2 between a projection point O2 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P, and an included angle between the center line of the first magnetic induction module 4 and the center line of the first magnetic induction module 4 is an included angle α between OO1 and OO 2.
Example thirty-nine
The present embodiment is a further limitation to one of the first to third embodiments, and the present embodiment is different from the thirty-eight embodiment in that the relative positions of the two first magnetic induction modules, the third magnetic induction modules, or the fifth magnetic induction modules are different, in the present embodiment, the number of the first magnetic induction modules 4, the third magnetic induction modules, or the fifth magnetic induction modules is two, and an included angle between center lines of the two first magnetic induction modules 4, the third magnetic induction modules, or the fifth magnetic induction modules is 270 degrees mechanical angle.
Specifically, for example, as shown in fig. 6, on a plane P perpendicular to the rotation axis L of the magnetic component 3, the center line of the first magnetic induction module 4 is a connecting line OO3 between a projection point O3 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P, the center line of the second first magnetic induction module 4 is a connecting line OO4 between a projection point O4 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P, and an included angle β between the center line of the first magnetic induction module 4 and the center line of the first magnetic induction module 4 is an included angle β between OO3 and OO 4.
Example forty
The present embodiment is further limited to one of the first to third embodiments, and the present embodiment is different from the thirty-eighth embodiment in that the number of the first magnetic induction modules 4, the third magnetic induction modules, or the fifth magnetic induction modules is different, in the present embodiment, the number of the first magnetic induction modules 4, the third magnetic induction modules, or the fifth magnetic induction modules is H, where H is equal to or greater than 3, H is an integer, the H first magnetic induction modules 4, the third magnetic induction modules, or the fifth magnetic induction modules are arranged around a rotation axis of the encoder at equal intervals, and an included angle between center lines of any two adjacent first magnetic induction modules 4, third magnetic induction modules, or fifth magnetic induction modules is a mechanical angle of 180 degrees/H.
Specifically, for example, as shown in fig. 7, on a plane P perpendicular to the rotation axis L of the magnetic component 3, a center line of a first magnetic induction module 4 of any two adjacent first magnetic induction modules 4 is a connecting line OO5 between a projection point O5 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P; the center line of the second first magnetic induction module 4 in any two adjacent first magnetic induction modules 4 is a connecting line OO6 between a projection point O6 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P; the included angle between the center lines of any two adjacent first magnetic induction modules 4 is the included angle γ between OO5 and OO 6.
Example forty one
The present embodiment is further limited to one of the first to third embodiments, and the present embodiment is different from the fourth embodiment in that the relative positions of the H first magnetic induction modules 4, the third magnetic induction modules, or the fifth magnetic induction modules are different, in the present embodiment, the number of the first magnetic induction modules 4, the third magnetic induction modules, or the fifth magnetic induction modules is H, where H is equal to or greater than 3, H is an integer, the H first magnetic induction modules 4, the third magnetic induction modules, or the fifth magnetic induction modules are arranged around the rotation axis of the encoder at equal intervals, and an included angle between center lines of any two adjacent first magnetic induction modules 4, third magnetic induction modules, or fifth magnetic induction modules is a mechanical angle of 360 degrees/H.
Specifically, for example, as shown in fig. 8, on a plane P perpendicular to the rotation axis L of the magnetic component 3, a center line of a first magnetic induction module 4 of any two adjacent first magnetic induction modules 4 is a connecting line OO7 between a projection point O7 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P; the center line of the second first magnetic induction module 4 in any two adjacent first magnetic induction modules 4 is a connecting line OO8 between a projection point O8 of the center of the first magnetic induction module 4 on the plane P and a projection point O of the rotation axis L of the magnetic component 3 on the plane P; the included angle between the center lines of any two adjacent first magnetic induction modules 4 is the included angle θ between OO7 and OO 8.
Example forty two
This embodiment is further limited to any one of the sixteenth to twenty-second embodiments, in which the code channel is a cursor code channel.
Example forty-three
This embodiment is further limited to any one of the sixteenth to twenty-second embodiments, and the difference between this embodiment and the forty-second embodiment is the difference between the types of code channels, and in this embodiment, the code channels are gray code channels.
Example forty-four
This embodiment is further limited to any one of the sixteenth to twenty-second embodiments, and the difference between this embodiment and the forty-second and forty-third embodiments is the difference in the type of code channel, and in this embodiment, the code channel is an M-sequence code channel.
Example forty-five
This embodiment is further limited to any one of the sixteenth to twenty-second embodiments, and the difference between this embodiment and the forty-second to forty-fourth embodiments is the difference in the type of the code channel, and in this embodiment, the code channel is a single-turn code channel.
The invention provides a motor which comprises an encoder.
The invention also provides automatic equipment which comprises the motor.
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects:
the invention provides an encoder, comprising a circuit board 1 and a magnetic component 3 which can move relative to the circuit board 1, wherein the circuit board 1 comprises: at least one light sensing module 6 for sensing the change of the optical signal of the encoder to generate an optical coding signal to obtain the relative position of the encoder at the current moment; wherein, circuit board 1 still includes: the at least two first magnetic induction modules 4 are used for inducing the change of the magnetic signal of the magnetic component 3 to generate a first magnetic encoding signal so as to obtain a first running direction of the encoder, and determining a first circle value of the magnetic signal of the encoder at the current moment through the level change of the first magnetic induction modules; at least one second magnetic induction module 5, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a second magnetic encoding signal, so as to obtain a first absolute position of the encoder at the current time; or, at least two third magnetic induction modules, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a third magnetic encoding signal, so as to obtain a second turn value of the magnetic signal at the current time of the encoder; at least one fourth magnetic induction module, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a fourth magnetic encoding signal, and obtain a second absolute position and a second operation direction of the encoder at the current time through the third magnetic encoding signal and the fourth magnetic encoding signal; or, at least two fifth magnetic induction modules, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a fifth magnetic encoding signal, so as to obtain a third operation direction of the encoder, and determine a third turn value of the magnetic signal of the encoder at the current time through a level change of the fifth magnetic induction modules; at least one sixth magnetic induction module, configured to induce a change in the magnetic signal of the magnetic component 3 to generate a sixth magnetic encoding signal, and obtain a third absolute position of the encoder at the current time through the fifth magnetic encoding signal and the sixth magnetic encoding signal; the circuit board 1 further comprises a signal processing unit connected with the first magnetic induction module, the second magnetic induction module, the third magnetic induction module, the fourth magnetic induction module, the fifth magnetic induction module, the sixth magnetic induction module and the light induction module 6, wherein the signal processing unit determines position information of the encoder at the current moment according to the relative position of the encoder at the current moment, the first running direction, the first circle value and the first absolute position, or the second running direction, the second circle value and the second absolute position, or the third running direction, the third circle value and the third absolute position. The encoder provided by the invention has the advantages of high precision of a photoelectric encoder, and also has the advantages of shock resistance, corrosion resistance, pollution resistance, reliable performance and the like of a magnetoelectric encoder, meets the requirements of high precision and high stability of the encoder, and solves the problem that the photoelectric encoder or the magnetoelectric encoder in the prior art cannot meet the requirements of high precision and interference resistance at the same time.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. As used herein, the singular forms "a", "an" and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The relative arrangement of the components and steps, the numerical expressions, and numerical values set forth in these embodiments do not limit the scope of the present application unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, further discussion thereof is not required in subsequent figures.
In the description of the present application, it is to be understood that the orientation or positional relationship indicated by the directional terms such as "front, rear, upper, lower, left, right", "lateral, vertical, horizontal" and "top, bottom", etc., are generally based on the orientation or positional relationship shown in the drawings, and are used for convenience of description and simplicity of description only, and in the case of not making a reverse description, these directional terms do not indicate and imply that the device or element being referred to must have a particular orientation or be constructed and operated in a particular orientation, and therefore, should not be considered as limiting the scope of the present application; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
It should be noted that the terms "first", "second", and the like are used to define the components, and are only used for convenience of distinguishing the corresponding components, and the terms have no special meanings unless otherwise stated, and therefore, the scope of protection of the present application is not to be construed as being limited.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.