CN113720164A - Self-cleaning type cooling equipment for machining mechanical parts - Google Patents
Self-cleaning type cooling equipment for machining mechanical parts Download PDFInfo
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- CN113720164A CN113720164A CN202110853988.6A CN202110853988A CN113720164A CN 113720164 A CN113720164 A CN 113720164A CN 202110853988 A CN202110853988 A CN 202110853988A CN 113720164 A CN113720164 A CN 113720164A
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- pipe
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- bin
- washing
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- 238000001816 cooling Methods 0.000 title claims abstract description 47
- 238000004140 cleaning Methods 0.000 title claims abstract description 19
- 238000003754 machining Methods 0.000 title claims abstract description 18
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 168
- 238000001035 drying Methods 0.000 claims abstract description 50
- 238000010438 heat treatment Methods 0.000 claims abstract description 47
- 239000000498 cooling water Substances 0.000 claims abstract description 37
- 239000000463 material Substances 0.000 claims abstract description 33
- 238000001914 filtration Methods 0.000 claims abstract description 32
- 230000005540 biological transmission Effects 0.000 claims abstract description 25
- 230000017525 heat dissipation Effects 0.000 claims abstract description 14
- 238000005406 washing Methods 0.000 claims description 74
- 230000008878 coupling Effects 0.000 claims description 30
- 238000010168 coupling process Methods 0.000 claims description 30
- 238000005859 coupling reaction Methods 0.000 claims description 30
- 238000002347 injection Methods 0.000 claims description 22
- 239000007924 injection Substances 0.000 claims description 22
- 239000007921 spray Substances 0.000 claims description 22
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 12
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 12
- 241001330002 Bambuseae Species 0.000 claims description 12
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 12
- 239000011425 bamboo Substances 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 5
- 229910052802 copper Inorganic materials 0.000 claims description 5
- 239000010949 copper Substances 0.000 claims description 5
- 238000011084 recovery Methods 0.000 claims description 4
- 239000011521 glass Substances 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 238000011010 flushing procedure Methods 0.000 abstract description 15
- JEIPFZHSYJVQDO-UHFFFAOYSA-N iron(III) oxide Inorganic materials O=[Fe]O[Fe]=O JEIPFZHSYJVQDO-UHFFFAOYSA-N 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 10
- 238000010586 diagram Methods 0.000 description 8
- 238000005507 spraying Methods 0.000 description 7
- 230000000694 effects Effects 0.000 description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 238000007789 sealing Methods 0.000 description 4
- 239000008399 tap water Substances 0.000 description 4
- 235000020679 tap water Nutrition 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 238000010791 quenching Methods 0.000 description 3
- 230000000171 quenching effect Effects 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000003139 buffering effect Effects 0.000 description 1
- 238000007602 hot air drying Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000003809 water extraction Methods 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D15/00—Handling or treating discharged material; Supports or receiving chambers therefor
- F27D15/02—Cooling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/01—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with flat filtering elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25D—REFRIGERATORS; COLD ROOMS; ICE-BOXES; COOLING OR FREEZING APPARATUS NOT OTHERWISE PROVIDED FOR
- F25D17/00—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces
- F25D17/02—Arrangements for circulating cooling fluids; Arrangements for circulating gas, e.g. air, within refrigerated spaces for circulating liquids, e.g. brine
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B17/00—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
- F26B17/18—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs
- F26B17/20—Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by rotating helical blades or other rotary conveyors which may be heated moving materials in stationary chambers, e.g. troughs the axis of rotation being horizontal or slightly inclined
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D1/00—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators
- F28D1/02—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid
- F28D1/04—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits
- F28D1/047—Heat-exchange apparatus having stationary conduit assemblies for one heat-exchange medium only, the media being in contact with different sides of the conduit wall, in which the other heat-exchange medium is a large body of fluid, e.g. domestic or motor car radiators with heat-exchange conduits immersed in the body of fluid with tubular conduits the conduits being bent, e.g. in a serpentine or zig-zag
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a self-cleaning cooling device for machining mechanical parts, which comprises a water tank, a flushing bin, a drying cylinder, a flushing device, a filtering device, a heat dissipation device, a lifting device and a hot air device, wherein the flushing device comprises a first material guide frame, a second material guide frame and a water pump, the filtering device comprises a water cover and a filtering bin, the heat dissipation device comprises a drainage pipe, a backflow pipe and a heat dissipation pipe, the lifting device comprises a transmission bin, a lifting shaft and a lifting motor, the hot air device comprises a blower, a heating seat and an air supply pipe, the flushing device pumps water to flush and cool parts falling from the flushing bin, the cooling of the parts is accelerated, the surfaces of the parts are clean, the filtering device and the heat dissipation device filter and cool used cooling water, the cooling water can be recycled, the lifting device and the hot air device are matched to dry the parts in the drying cylinder, and the drying of the surfaces of the parts is accelerated, the generation of scale and rust is avoided.
Description
Technical Field
The invention relates to the technical field of mechanical part machining auxiliary equipment, in particular to self-cleaning cooling equipment for machining mechanical parts.
Background
The mechanical parts are basic elements forming the machine and are non-detachable single parts forming the machine and the machine, the standard parts are one of important categories of the mechanical parts, the standard parts refer to common parts which are completely standardized in all aspects such as structure, size, drawing, marks and the like and are produced by professional factories, such as threaded parts, keys, pins, rolling bearings and the like, the mechanical parts comprise standardized fastening parts, connecting parts, transmission parts, sealing parts, hydraulic elements, pneumatic elements, bearings, springs and the like in a broad sense, and the standard parts in a narrow sense only comprise standardized fastening parts.
The standard parts in the mechanical parts are generally produced in batches, the machined and molded standard parts generally need to be put into a furnace body for heat treatment, the heat-treated parts have high temperature, in the prior art, the parts are generally filled with water in a box body, and then the parts are immersed in cooling water for quenching and cooling, but the parts are accumulated in a cooling box due to more heat-treated parts at each time, the temperature of the cooling water is increased due to the heat of the parts, and the cooling effect is poor.
Secondly, in the process of cooling the part, dust on the surface of the part or debris generated in the quenching process of the part can be deposited on the surface of the part, so that more dirt exists on the surface of the part after cooling and quenching, and the part needs to be cleaned by additional cleaning equipment.
Thirdly, the part is cooled or cleaned, and the drying process is not carried out, so that the moisture on the surface of the part cannot be volatilized in time, scale is generated on the surface of the part, and the surface of the part can generate rust.
Disclosure of Invention
In order to solve the problems, the invention provides self-cleaning cooling equipment for machining mechanical parts, which is realized by the following technical scheme.
A self-cleaning cooling device for machining mechanical parts comprises a water tank, a washing bin, a drying cylinder, a washing device, a filtering device, a heat dissipation device, a lifting device and a hot air device;
the water tank is used for containing cooling water, the washing bin and the drying cylinder are fixedly connected above the water tank through support rods which are symmetrical front and back, the drying cylinder is positioned on the right side of the washing bin, and the bottom of the washing bin is connected with the lower part of the left side of the drying cylinder through a blanking pipe;
the washing bin is used for accepting the part, washing unit is arranged in carrying the washing bin with the cooling water in the water tank and washes and cools off the part, filter equipment sets up the left side in washing bin, and filter equipment is used for filtering the cooling water after washing, heat abstractor connects between filter equipment and water tank, hoisting device is arranged in drying the section of thick bamboo with the part from upwards carrying down, hot-blast apparatus is arranged in producing hot-blast and will hot-blast carrying drying the part in the drying section of thick bamboo.
Further, the water tank is cuboid cavity structure, and the rigid coupling has the observation window of transparent glass material on the preceding curb plate of water tank, and the right side board upper portion and the water piping connection of water tank, be equipped with the valve on the water piping, the discharge opening has been seted up on the right side upper portion of a stoving section of thick bamboo, the stoving section of thick bamboo outer wall rigid coupling of discharge opening below has the slide of unloading, and the solid of revolution middle part of a stoving section of thick bamboo still gathers there is the gas vent.
Furthermore, the washing bin is rectangular, the top of the washing bin is open, and the washing device comprises a first guide frame, a second guide frame and a water pump; the first guide frame and the second guide frame are respectively and fixedly connected to the inner walls of the left side plate and the right side plate of the washing bin, two first guide frames and two second guide frames are respectively arranged, the first guide frames and the second guide frames are arranged in a staggered manner, the upper panels of the first guide frames and the second guide frames are obliquely arranged, through hole plates are fixedly embedded in the upper panels of the first guide frames and the second guide frames, drain pipes are longitudinally and uniformly fixedly connected to the left sides of the first guide frames and the second guide frames, the head of each drain pipe extends out of the left side plate of the washing bin, first water spray pipes are longitudinally and uniformly fixedly connected to the right side plate of the first guide frame, the right end of each first water spray pipe extends out of the right side plate of the washing bin, a first water injection pipe is integrally and fixedly connected to each first water spray pipe, a plurality of branch pipes are fixedly connected to the lower end of each first water spray pipe in the first guide frame, and the head of each branch pipe extends out of the bottom plate of the first guide frames, each the bottom rigid coupling of branch pipe has first shower nozzle, the vertical even rigid coupling in position that corresponds first guide frame top panel on the right side board in washing storehouse has the second spray pipe, and the left end rigid coupling of each second spray pipe has the second shower nozzle, and the integrative rigid coupling of the right-hand member of each second spray pipe has the second water injection pipe, the water pump rigid coupling is at the posterior lateral plate outer wall of water tank, and the import and the export of water pump are the rigid coupling respectively have inlet tube and outlet pipe, the head of inlet tube and the posterior lateral plate sub-unit connection of water tank, the head of outlet pipe is connected with first tee bend, two other interfaces of first tee bend are connected with first communicating pipe respectively, and the head of each first communicating pipe is connected with the second tee bend, and two other interfaces of each second tee bend are connected with the rear end of the first water injection pipe and the second water injection pipe that correspond through second communicating pipe.
Further, filter equipment includes the water cover and crosses the filter bin, the water cover rigid coupling is at the left side board outer wall in washing storehouse, and the water cover closes each drain pipe cover in it, cross the filter bin rigid coupling and lie in the below of water cover at the left side board outer wall in washing storehouse, cross the pipe in the water intercommunication that the roof in filter bin and the bottom of water cover vertically evenly set up, the rigid coupling has the filter screen of slope between the bottom plate in filter bin and the left side board outer wall in washing storehouse, cross the bottom in filter bin and be connected through heat abstractor on the left side board upper portion of water tank, the both sides bottom is passed through the recovery tube and is connected with the roof of water tank around the section of thick bamboo of drying.
Further, the access hole has been seted up to the left side board bottom of crossing the filter bin, it has the access door that corresponds with the access hole to cross sliding connection in the left side board of filter bin, the seal groove that corresponds with the access door has been seted up to both sides and ground around the access hole.
Further, heat abstractor includes that the drain pipe of rigid coupling on filtering the storehouse bottom plate, rigid coupling are at the back flow and the cooling tube of rigid coupling between drain pipe and back flow on the left side board upper portion of water tank, the cooling tube is red copper material, and the cooling tube butterfly arranges between drain pipe and back flow.
Further, the lifting device comprises a transmission bin, a lifting shaft and a lifting motor; the utility model discloses a hot air drying device, including a water tank, a lifting shaft, a spiral lifting blade, a driven bevel gear, a right side board outer wall rigid coupling, a motor, a lifting motor rigid coupling, a lifting motor, a drive bevel gear, a hot air device, a water tank, a transmission bin, a lifting shaft, a spiral lifting blade, a fan, a driven bevel gear, a motor, a hot air device, a fan, a motor, a fan, a motor, a hot air device, a water tank.
Further, hot air device includes air-blower, heating seat and blast pipe, the air-blower rigid coupling is in the roof upper surface left side of water tank, the heating seat rigid coupling is at the roof upper surface of water tank and is located between air-blower and the drive gear storehouse, the blast pipe rigid coupling is in the left side board of drive gear storehouse, and the export rigid coupling of air-blower has a tuber pipe, vertical even rigid coupling has the heating pipe in the heating seat, and the heating chamber has been seted up to the position that corresponds each heating pipe in the heating seat, each around the heating pipe rigid coupling there is the heater strip of helical shape in the heating chamber, the left end of each heating pipe through first connecting pipe with go out the tuber pipe and be connected, the right-hand member of each heating pipe passes through the second connecting pipe and is connected with the blast pipe.
The invention has the following beneficial effects:
1. carry out accepting of part through washing the storehouse, the part descends in washing the storehouse, wash and cool off the part through the cooling water extraction of washing unit in with the water tank at this in-process, adopt flowing water to wash and cool off the part, can avoid the part heat to lead to the cooling water temperature to rise and the problem that cooling effect is not good, and at refrigerated in-process, can carry out synchronous washing to the part, make the part after the cooling cleaner, the part constantly falls and obtains washing and cooling in washing the storehouse, can make the process that part cooling and washing continuously go on, compare in the flourishing water cooling of traditional water tank, this equipment can be in order to realize that the pipelining of part lasts cooling and washing, the efficiency is improved.
2. Through the arrangement of the filtering device and the heat dissipation device, the flushed cooling water flows back to the water tank for continuous use after being cooled and cooled, and the consumption of the cooling water is effectively reduced.
3. During the part after washing and cooling entered into a drying cylinder, made it carry from the bottom up in a drying cylinder through hoisting device, at this in-process, hot-blast entering drying cylinder of hot air device production was dried the part for the part is dry as early as possible, avoids the production of incrustation scale and iron rust.
Drawings
In order to more clearly illustrate the technical solution of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained based on these drawings without inventive labor.
FIG. 1: the invention relates to an axonometric view of a self-cleaning cooling device for machining mechanical parts;
FIG. 2: the invention relates to a structural schematic diagram of a self-cleaning cooling device for machining mechanical parts at another angle;
FIG. 3: the invention discloses a schematic internal structure diagram of a washing bin;
FIG. 4: the invention relates to a local section view of a position of a washing bin;
FIG. 5: the invention discloses a structural schematic diagram of a first material guide frame;
FIG. 6: the structure schematic diagram of the second material guiding frame is shown;
FIG. 7: the invention is a schematic connection diagram of a water outlet pipe, a first water injection pipe and a second water injection pipe;
FIG. 8: the internal structure of the filter bin is schematic;
FIG. 9: the invention discloses a structural schematic diagram of a heat dissipation device;
FIG. 10: the invention relates to a partial section view of a drying cylinder;
FIG. 11: the invention relates to a schematic diagram of the internal structure of a transmission bin;
FIG. 12: the invention discloses a schematic internal structure diagram of a heating seat.
The reference numbers are as follows:
1-a water tank, 11-an observation window, 12-a tap water pipe and 13-a valve;
2-a washing bin, 21-a support rod and 22-a blanking pipe;
3-drying cylinder, 31-discharge opening, 32-discharge slideway, 33-exhaust opening;
41-a first material guiding frame, 42-a second material guiding frame, 43-a water pump, 44-a through hole plate, 45-a water discharging pipe, 46-a first water spraying pipe, 47-a first water injecting pipe, 48-a branch pipe, 49-a first spray head, 410-a second water spraying pipe, 411-a second spray head, 412-a second water injecting pipe, 413-a water inlet pipe, 414-a water outlet pipe, 415-a first tee joint, 416-a first communicating pipe, 417-a second tee joint and 418-a second communicating pipe;
5-filtering device, 51-water cover, 52-filtering bin, 53-downpipe, 54-filtering net, 55-recovery pipe, 56-access hole, 57-access door, 58-sealing groove;
6-heat dissipation device, 61-bleeder tube, 62-return tube, 63-heat dissipation tube;
71-a transmission bin, 72-a lifting shaft, 73-a lifting motor, 74-a cavity, 75-a spiral lifting blade, 76-an air outlet, 77-a driven bevel gear, 78-a hood, 79-an output shaft and 710-a driving bevel gear;
81-blower, 82-heating seat, 83-blast pipe, 84-air outlet pipe, 85-heating pipe, 86-heating chamber, 87-heating wire, 88-first connecting pipe and 89-second connecting pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in the figures 1-12 of the drawings,
example 1
A self-cleaning cooling device for machining mechanical parts comprises a water tank 1, a washing bin 2, a drying cylinder 3, a washing device, a filtering device 5, a heat dissipation device 6, a lifting device and a hot air device;
the water tank 1 is used for containing cooling water, the washing bin 2 and the drying cylinder 3 are fixedly connected above the water tank 1 through support rods 21 which are symmetrical in the front-back direction, the drying cylinder 3 is positioned on the right side of the washing bin 2, and the bottom of the washing bin 2 is connected with the lower portion of the left side of the drying cylinder 3 through a blanking pipe 22;
Preferably, the water tank 1 is of a cuboid cavity structure, the observation window 11 made of transparent glass is fixedly connected to a front side plate of the water tank 1, the upper portion of a right side plate of the water tank 1 is connected with a tap water pipe 12, a valve 13 is arranged on the tap water pipe 12, a discharge opening 31 is formed in the upper portion of the right side of the drying cylinder 3, a discharge slide 32 is fixedly connected to the outer wall of the drying cylinder 3 below the discharge opening 31, and exhaust ports 33 are densely distributed in the middle of a revolving body of the drying cylinder 3.
In this embodiment:
when the device is used, the top opening of the flushing bin 2 is aligned with the outlet of the part heat treatment furnace, heat-treated parts fall into the flushing bin 2 and descend in the flushing bin 2, in the process, the flushing device extracts cooling water in the water tank 1 and flushes the parts falling down in the flushing bin 2, the parts are cooled and the surfaces of the parts are clean through flushing of the cooling water, the parts are flushed and cooled by adopting flowing water, the problem that the cooling water temperature is increased due to the heat of the parts and the cooling effect is not good can be avoided, in the cooling process, the parts can be synchronously flushed, the cooled parts are clean, the parts continuously fall in the flushing bin 2 and are flushed and cooled, the processes of cooling and flushing the parts can be continuously carried out, compared with the traditional water-containing cooling of the water tank 1, the device can realize the streamlined continuous cooling and cleaning of the parts, the efficiency is improved.
The flushed cooling water carries dirt to enter the filtering device 5 for filtering, and the filtered cooling water is cooled through the heat dissipation device 6, so that the clean cooling water with the reduced temperature flows back to the water tank 1 for continuous use, the consumption of the cooling water can be effectively reduced, and the water resource is saved.
During the part after washing and cooling entered into drying cylinder 3 through blanking pipe 22, moved down from the below in drying cylinder 3 through hoisting device drive part, at this in-process, hot-blast synchronous entering drying cylinder 3 that hot air set produced to dry the part, can effectively avoid the surface of part to produce incrustation scale and iron rust, the vapor that produces during the stoving is discharged through gas vent 33, and the part after the stoving is collected through discharge opening 31 and slide 32 of unloading.
The water quantity in the water tank 1 can be detected in real time through the arrangement of the observation window 11, when the water quantity is consumed, the valve 13 can be opened, and the water is supplemented to the water tank 1 through the tap water pipe 12.
Example 2
The difference from embodiment 1 is that the following is also included:
the washing bin 2 is rectangular, the top of the washing bin 2 is open, and the washing device comprises a first guide frame 41, a second guide frame 42 and a water pump 43; the first material guiding frame 41 and the second material guiding frame 42 are respectively fixedly connected to the inner walls of the left side plate and the right side plate of the washing bin 2, two first material guiding frames 41 and two second material guiding frames 42 are respectively arranged, the first material guiding frames 41 and the second material guiding frames 42 are arranged in a staggered manner, the upper panels of the first material guiding frames 41 and the second material guiding frames 42 are obliquely arranged, the upper panels of the first material guiding frames 41 and the second material guiding frames 42 are fixedly connected with a through hole plate 44 in an embedded manner, the left sides of the first material guiding frames 41 and the second material guiding frames 42 are fixedly connected with drain pipes 45 longitudinally and uniformly, the heads of the drain pipes 45 extend out of the left side plate of the washing bin 2, the right side plate of the first material guiding frame 41 is fixedly connected with first water spraying pipes 46 longitudinally, the right ends of the first water spraying pipes 46 extend out of the right side plate of the washing bin 2, the right ends of the first water spraying pipes 46 are fixedly connected with first water spraying pipes 47 integrally, and a plurality of branch pipes are fixedly connected below the first water spraying pipes 46 in the first material guiding frames 41, the head of the branch pipe 48 extends out of the bottom plate of the first material guiding frame 41, the bottom of each branch pipe 48 is fixedly connected with a first spray head 49, the right side plate of the washing bin 2 is longitudinally and uniformly fixedly connected with second spray pipes 410 corresponding to the position of the upper panel of the first material guiding frame 41, the left end of each second spray pipe 410 is fixedly connected with a second spray head 411, the right end of each second spray pipe 410 is integrally and fixedly connected with a second water injection pipe 412, the water pump 43 is fixedly connected on the outer wall of the rear side plate of the water tank 1, the inlet and the outlet of the water pump 43 are respectively and fixedly connected with a water inlet pipe 413 and a water outlet pipe 414, the head of the water inlet pipe 413 is connected with the lower part of the rear side plate of the water tank 1, the head of the water outlet pipe 414 is connected with a first tee 415, the other two interfaces of the first tee 415 are respectively connected with a first communicating pipe 416, the head of each first communicating pipe 416 is connected with a second tee 417, and the other two interfaces of each second communicating pipe 417 are connected with the rear ends of the corresponding first water injection pipe 47 and the second water injection pipe 412 through a second communicating pipe 418.
In this embodiment:
when the part falls from the top of flushing bin 2, accept the part through staggered arrangement's first guide frame 41 and second guide frame 42 to potential energy when effectively buffering the part and falling avoids the part to pound badly, and can prolong the time that the part falls in flushing bin 2, makes the part indirectly by the extension of washing and refrigerated time, improves and washes and refrigerated effect.
When the water pump 43 is operated, the cooling water in the water tank 1 is pumped through the water inlet pipe 413 and is delivered to each first communication pipe 416 through the water outlet pipe 414 and the first tee joint 415, the first communication pipe 416 delivers the cooling water to the first water injection pipe 47 and the second water injection pipe 412 through the second tee joint 417 and the second communication pipe 418, the cooling water in the first water injection pipe 47 is sprayed out from the first spray head 49 through the first spray pipe 46 and the branch pipe 48, so as to wash and cool the parts sliding down on the upper panel of the second guide frame 42, and the cooling water in the second water injection pipe 412 is sprayed out through the second spray pipe 410 and the second spray head 411, so as to wash and cool the parts sliding down on the upper panel of the first guide frame 41.
The flushed cooling water carries dirt, enters the first material guiding frame 41 and the second material guiding frame 42 through the through hole plate 44 respectively, enters the filtering device 5 through the water discharging pipe 45 for filtering, is cooled through the heat dissipation device 6, and then flows back to the water tank 1.
Example 3
The difference from embodiment 2 is that the following contents are also included:
the filtering device 5 comprises a water cover 51 and a filtering bin 52, the water cover 51 is fixedly connected to the outer wall of the left side plate of the washing bin 2, the water cover 51 covers the drainage pipes 45, the filtering bin 52 is fixedly connected to the outer wall of the left side plate of the washing bin 2 and is located below the water cover 51, the top plate of the filtering bin 52 is communicated with the bottom of the water cover 51 through a water falling pipe 53 which is longitudinally and uniformly arranged, an inclined filtering net 54 is fixedly connected between the bottom plate of the filtering bin 52 and the outer wall of the left side plate of the washing bin 2, the bottom of the filtering bin 52 is connected with the upper portion of the left side plate of the water tank 1 through a heat dissipation device 6, and the bottoms of the front side and the back side of the drying cylinder 3 are connected with the top plate of the water tank 1 through a recovery pipe 55.
Preferably, the bottom of the left side plate of the filter bin 52 is provided with an access opening 56, the left side plate of the filter bin 52 is slidably connected with an access door 57 corresponding to the access opening 56, and the front side, the rear side and the ground of the access opening 56 are provided with sealing grooves 58 corresponding to the access door 57.
In this embodiment:
the cooling water and dirt mixture in the water discharge pipe 45 enters the water cover 51, enters the filter bin 52 through the water falling pipe 53, the dirt in the water is filtered through the filter screen 54, and the clean cooling water enters the heat dissipation device 6 for cooling.
The dirt that filters down pushes up in the top of filter screen 54, when the dirt pushes up the volume more, can extract access door 57, then clears up the dirt in the position of access hole 56, after the clearance is accomplished, insert access door 57 again down can, can set up corresponding joint strip in seal groove 58 to improve access door 57's sealing performance.
Example 4
The difference from embodiment 3 is that the following is also included:
the heat dissipating device 6 includes a drain pipe 61 fixedly connected to the bottom plate of the filtering chamber 52, a return pipe 62 fixedly connected to the upper portion of the left side plate of the water tank 1, and a heat dissipating pipe 63 fixedly connected between the drain pipe 61 and the return pipe 62, wherein the heat dissipating pipe 63 is made of red copper, and the heat dissipating pipe 63 is butterfly-shaped arranged between the drain pipe 61 and the return pipe 62.
In this embodiment:
the clean cooling water after being filtered by filter screen 54 flows into each cooling tube 63 through bleeder tube 61, each cooling tube 63 that the butterfly was arranged can effectively improve cooling water and external heat radiating area, thereby make its inside heat volatilize fast, red copper material has good heat conductivility, cooling tube 63 is made for red copper material, can improve its radiating effect, cooling water after the heat dissipation cooling circulates the use in water tank 1 through the back flow pipe 62, can greatly reduced cooling water's consumption, thereby save the water resource.
The cleaned parts enter the drying drum 3 through the blanking pipe 22, the cooling water remained on the parts drops in the drying drum 3, and the cooling water can flow back to the water tank 1 through the recycling pipe 55 for use.
Example 5
The difference from embodiment 4 is that the following is also included:
the lifting device comprises a transmission bin 71, a lifting shaft 72 and a lifting motor 73; the transmission bin 71 is fixedly connected on the upper surface of the top plate of the water tank 1 and is positioned right below the drying cylinder 3, the lifting shaft 72 is rotatably connected in the top plate of the drying cylinder 3, the bottom plate of the drying cylinder 3 and the top plate of the transmission bin 71, a cavity 74 penetrating to the bottom of the lifting shaft 72 is arranged in the lifting shaft 72, a spiral lifting blade 75 is fixedly connected on the lifting shaft 72 in the drying cylinder 3, and the lifting shaft 72 in the drying cylinder 3 is provided with air outlet holes 76, the air outlet holes 76 and the spiral lifting blades 75 are arranged alternatively, the lifting shaft 72 in the transmission bin 71 is fixedly connected with a driven bevel gear 77, the outer wall of the right side plate of the transmission bin 71 is fixedly connected with a hood 78, the lifting motor 73 is fixedly connected in the hood 78, the lifting motor 73 is provided with an output shaft 79 which is horizontally leftwards, the output shaft 79 is rotatably connected in the right side plate of the transmission bin 71, the head of the lifting shaft 72 is fixedly connected with a driving bevel gear 710 meshed with the driven bevel gear 77, and the left side plate of the transmission bin 71 is connected with a hot air device.
In this embodiment:
the lifting motor 73 drives the output shaft 79 and the drive bevel gear 710 to rotate during operation, the driven bevel gear 77 meshed with the drive bevel gear 710 rotates, the lifting shaft 72 and the spiral lifting blade 75 fixedly connected with the lifting shaft rotate, the spiral lifting blade 75 conveys parts from bottom to top, hot air generated by the hot air device enters the transmission bin 71, enters the cavity 74 in the lifting shaft 72 and is discharged from the air outlet 76, the parts on the spiral conveying blade are dried, and the dried parts are discharged from the discharge port 31 and the discharge slideway 32.
Example 6
The difference from embodiment 5 is that the following is also included:
the hot air device comprises an air blower 81, a heating seat 82 and an air supply pipe 83, wherein the air blower 81 is fixedly connected to the left side of the upper surface of the top plate of the water tank 1, the heating seat 82 is fixedly connected to the upper surface of the top plate of the water tank 1 and is positioned between the air blower 81 and the transmission bin 71, the air supply pipe 83 is fixedly connected to the left side plate of the transmission bin 71, an air outlet pipe 84 is fixedly connected to the outlet of the air blower 81, heating pipes 85 are longitudinally and uniformly fixedly connected to the heating seat 82, heating cavities 86 are formed in the heating seat 82 corresponding to the positions of the heating pipes 85, spiral heating wires 87 are fixedly connected to the heating pipes 85 in the heating cavities 86 around the heating pipes 85, the left ends of the heating pipes 85 are connected with the air outlet pipe 84 through first connecting pipes 88, and the right ends of the heating pipes 85 are connected with the air supply pipe 83 through second connecting pipes 89.
In this embodiment:
the blower 81 is operated to draw air from the outside, a filter may be disposed at an inlet of the blower 81 to filter the drawn air, so as to remove dust from the drawn air, the drawn air enters the respective heating pipes 85 through the air outlet pipe 84 and the first connecting pipe 88, the heating wire 87 may heat the air flowing in the heating pipes 85, and the hot air enters the driving chamber 71 through the second connecting pipe 89 and the air supply pipe 83, passes through the cavity 74 in the lifting shaft 72, and is discharged from the air outlet 76 to dry the parts.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. The utility model provides a machine parts machining is with self-cleaning formula cooling arrangement which characterized in that: comprises a water tank (1), a washing bin (2), a drying cylinder (3), a washing device, a filtering device (5), a heat dissipation device (6), a lifting device and a hot air device;
the water tank (1) is used for containing cooling water, the washing bin (2) and the drying cylinder (3) are fixedly connected above the water tank (1) through support rods (21) which are symmetrical in the front and back, the drying cylinder (3) is positioned on the right side of the washing bin (2), and the bottom of the washing bin (2) is connected with the lower portion of the left side of the drying cylinder (3) through a blanking pipe (22);
washing storehouse (2) are arranged in accepting the part, washing unit is arranged in carrying washing storehouse (2) with the cooling water in water tank (1) and washes and cool off the part, filter equipment (5) set up the left side in washing storehouse (2), and filter equipment (5) are arranged in filtering the cooling water after the washing, heat abstractor (6) are connected between filter equipment (5) and water tank (1), hoisting device is arranged in with the part from the lower upwards transport in drying cylinder (3), hot air device is arranged in producing hot-blast and carries drying cylinder (3) with hot-blast to the part and dries.
2. The self-cleaning cooling apparatus for machining a mechanical part according to claim 1, wherein: water tank (1) is cuboid cavity structure, and the rigid coupling has observation window (11) of transparent glass material on the preceding curb plate of water tank (1), and the right side board upper portion of water tank (1) is connected with water pipe (12), be equipped with valve (13) on water pipe (12), discharge opening (31) have been seted up on the right side upper portion of a stoving section of thick bamboo (3), a stoving section of thick bamboo (3) outer wall rigid coupling of discharge opening (31) below has slide (32) of unloading, and the solid of revolution middle part of a stoving section of thick bamboo (3) still gathers has gas vent (33).
3. The self-cleaning cooling apparatus for machining a mechanical part according to claim 2, wherein: the washing bin (2) is rectangular, the top of the washing bin (2) is open, and the washing device comprises a first guide frame (41), a second guide frame (42) and a water pump (43); the first guide frame (41) and the second guide frame (42) are fixedly connected to the inner walls of the left side plate and the right side plate of the washing bin (2) respectively, the first guide frame (41) and the second guide frame (42) are respectively provided with two guide frames, the first guide frame (41) and the second guide frame (42) are arranged in a staggered mode, the upper panels of the first guide frame (41) and the second guide frame (42) are obliquely arranged, the upper panels of the first guide frame (41) and the second guide frame (42) are fixedly connected with a through hole plate (44) in an embedded mode, the left sides of the first guide frame (41) and the second guide frame (42) are fixedly connected with drain pipes (45) longitudinally and uniformly, the heads of the drain pipes (45) extend out of the left side plate of the washing bin (2), the right side plate of the first guide frame (41) is fixedly connected with first water spray pipes (46) longitudinally and uniformly, and the right end of the first water spray pipes (46) extends out of the right side plate of the washing bin (2), a first water injection pipe (47) is fixedly connected to the right end of each first water injection pipe (46) integrally, a plurality of branch pipes (48) are fixedly connected to the lower portion of the first water injection pipe (46) in the first material guide frame (41), the head portions of the branch pipes (48) extend out of the bottom plate of the first material guide frame (41), a first spray head (49) is fixedly connected to the bottom portion of each branch pipe (48), a second water injection pipe (410) is fixedly connected to the right side plate of the washing bin (2) longitudinally and uniformly at a position corresponding to the upper panel of the first material guide frame (41), a second spray head (411) is fixedly connected to the left end of each second water injection pipe (410), a second water injection pipe (412) is fixedly connected to the right end of each second water injection pipe (410) integrally, a water pump (43) is fixedly connected to the outer wall of the rear side plate of the water tank (1), a water inlet and an outlet of the water pump (43) are fixedly connected to a water inlet pipe (413) and a water outlet pipe (414) respectively, and the head portion of the water inlet pipe (413) is connected to the lower rear portion of the lower portion of the water tank (1), the head of the water outlet pipe (414) is connected with a first tee joint (415), the other two interfaces of the first tee joint (415) are respectively connected with a first communicating pipe (416), the head of each first communicating pipe (416) is connected with a second tee joint (417), and the other two interfaces of each second tee joint (417) are connected with the rear ends of the corresponding first water injection pipe (47) and the second water injection pipe (412) through a second communicating pipe (418).
4. A self-cleaning cooling apparatus for machining of mechanical parts as claimed in claim 3, wherein: filter equipment (5) are including water cover (51) and filtration storehouse (52), water cover (51) rigid coupling is at the left side board outer wall in washing storehouse (2), and water cover (51) closes each drain pipe (45) cover in it, filter storehouse (52) rigid coupling in the left side board outer wall in washing storehouse (2) and be located the below of water cover (51), filter the roof in storehouse (52) and the pipe of falling into the water (53) intercommunication that the bottom of water cover (51) vertically evenly set up, the rigid coupling has inclined filter screen (54) between the bottom plate in filtration storehouse (52) and the left side board outer wall in washing storehouse (2), the bottom in filtration storehouse (52) is passed through heat abstractor (6) with the left side board upper portion of water tank (1) and is connected, drying cylinder (3) around both sides bottom pass through recovery tube (55) and be connected with the roof of water tank (1).
5. The self-cleaning cooling device for machining mechanical parts according to claim 4, wherein: the access hole (56) has been seted up to the left side board bottom of filtering storehouse (52), sliding connection has access door (57) that correspond with access hole (56) in the left side board of filtering storehouse (52), seal groove (58) that correspond with access door (57) have been seted up on both sides and ground around access hole (56).
6. The self-cleaning cooling device for machining mechanical parts according to claim 4, wherein: heat abstractor (6) include bleeder tube (61), the rigid coupling of rigid coupling on filter bin (52) bottom plate back flow pipe (62) and rigid coupling cooling tube (63) between bleeder tube (61) and back flow pipe (62) on the left side board upper portion of water tank (1), cooling tube (63) are the red copper material, and cooling tube (63) butterfly arrangement is between bleeder tube (61) and back flow pipe (62).
7. The self-cleaning cooling device for machining of mechanical parts as claimed in claim 6, wherein: the lifting device comprises a transmission bin (71), a lifting shaft (72) and a lifting motor (73); the transmission bin (71) is fixedly connected to the upper surface of the top plate of the water tank (1) and is positioned under the drying drum (3), the lifting shaft (72) is rotatably connected to the top plate of the drying drum (3), the bottom plate of the drying drum (3) and the top plate of the transmission bin (71), a cavity (74) penetrating through the bottom of the lifting shaft (72) is arranged in the lifting shaft (72), spiral lifting blades (75) are fixedly connected to the lifting shaft (72) in the drying drum (3), air outlet holes (76) are formed in the lifting shaft (72) in the drying drum (3), the air outlet holes (76) and the spiral lifting blades (75) are arranged alternately, driven bevel gears (77) are fixedly connected to the lifting shaft (72) in the transmission bin (71), a hood (78) is fixedly connected to the outer wall of the right side plate of the transmission bin (71), the lifting motor (73) is fixedly connected to the hood (78), and a horizontal leftward output shaft (79) is arranged on the lifting motor (73), the output shaft (79) is rotatably connected in the right side plate of the transmission bin (71), the head of the lifting shaft (72) is fixedly connected with a driving bevel gear (710) meshed with the driven bevel gear (77), and the left side plate of the transmission bin (71) is connected with a hot air device.
8. The self-cleaning cooling apparatus for machining a mechanical part according to claim 7, wherein: the hot air device comprises a blower (81), a heating seat (82) and an air supply pipe (83), the air blower (81) is fixedly connected to the left side of the upper surface of the top plate of the water tank (1), the heating seat (82) is fixedly connected to the upper surface of the top plate of the water tank (1) and is positioned between the air blower (81) and the transmission bin (71), the blast pipe (83) is fixedly connected in the left side plate of the transmission bin (71), the outlet of the blower (81) is fixedly connected with an air outlet pipe (84), heating pipe (85) are vertically and evenly fixedly connected in the heating seat (82), heating cavities (86) are formed in the heating seat (82) corresponding to the positions of the heating pipes (85), heating wires (87) in spiral shapes are fixedly connected in the heating cavities (86) around the heating pipes (85), the left end of each heating pipe (85) is connected with an air outlet pipe (84) through a first connecting pipe (88), and the right end of each heating pipe (85) is connected with an air supply pipe (83) through a second connecting pipe (89).
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| CN202110853988.6A CN113720164A (en) | 2021-07-28 | 2021-07-28 | Self-cleaning type cooling equipment for machining mechanical parts |
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| CN202110853988.6A CN113720164A (en) | 2021-07-28 | 2021-07-28 | Self-cleaning type cooling equipment for machining mechanical parts |
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| CN114472301A (en) * | 2021-12-22 | 2022-05-13 | 潘浩 | Water cooling equipment for molding alloy parts for orthopedics department |
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