CN113716453B - Intelligent automatic lifting system and method - Google Patents
Intelligent automatic lifting system and method Download PDFInfo
- Publication number
- CN113716453B CN113716453B CN202110935755.0A CN202110935755A CN113716453B CN 113716453 B CN113716453 B CN 113716453B CN 202110935755 A CN202110935755 A CN 202110935755A CN 113716453 B CN113716453 B CN 113716453B
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- Prior art keywords
- lifting
- rod
- plate
- die
- rotating shaft
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C1/00—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
- B66C1/10—Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
- B66C1/22—Rigid members, e.g. L-shaped members, with parts engaging the under surface of the loads; Crane hooks
- B66C1/28—Duplicate, e.g. pivoted, members engaging the loads from two sides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/04—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
- B66C13/08—Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/16—Applications of indicating, registering, or weighing devices
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
Abstract
The invention provides an intelligent automatic lifting system, which comprises: the lifting assemblies are in multiple groups and are symmetrically arranged on the vehicle body, and lifting ends of the lifting assemblies penetrate through the vehicle body and are positioned on the lower surface of the vehicle body; the lifting end of the lifting assembly is used for clamping and lifting the die. The invention provides an intelligent automatic lifting system and method, which are used for lifting a die and realizing the purpose that the die can be automatically fine-tuned, so that the condition of manually adjusting the die is reduced, the construction efficiency is improved, and the labor cost is reduced.
Description
Technical Field
The invention relates to the technical field of building construction, in particular to an intelligent automatic lifting system and method.
Background
At present, in the building construction process, a building mould is required to be hoisted, the main stream of hoisting is mainly carried out by using a crane to hoist the mould, and then the crane is manually commanded to assemble; although the die is large in size and the mounting precision is not required to be too fine, in the hoisting process of the crane, gaps always exist in the splicing process between the two dies, so that after the two dies are hoisted to a preset position, the dies still need to be manually adjusted, and the dies are large and the difficulty of manual adjustment is high;
therefore, a system capable of facilitating automatic lifting of the mold is lacking.
Disclosure of Invention
The invention provides an intelligent automatic lifting system and method, which are used for lifting a die and realizing the purpose that the die can be automatically fine-tuned, so that the condition of manually adjusting the die is reduced, the construction efficiency is improved, and the labor cost is reduced.
The invention provides an intelligent automatic lifting system, which comprises: the lifting assemblies are in multiple groups and are symmetrically arranged on the vehicle body, and lifting ends of the lifting assemblies penetrate through the vehicle body and are positioned on the lower surface of the vehicle body;
the lifting end of the lifting assembly is used for clamping and lifting the die.
Preferably, the vehicle body comprises travelling wheels and driving wheels, wherein the travelling wheels and the driving wheels are respectively arranged on the lower surface of the vehicle body at intervals and used for reciprocating motion of the vehicle body at the construction section.
Preferably, the lifting assembly comprises: the connecting frame is used for being fixed on the inner side wall of the car body, a movable cavity is arranged in the connecting frame, adjusting holes are formed in the upper portion and the lower portion of the movable cavity, the adjusting holes are used for carrying out reciprocating motion on a lifting rod of an L structure, and the L end of the lifting rod is located below and used for clamping and lifting a die;
the upper part of the lifting rod penetrates through the adjusting hole of the fixed frame and is used for connecting a hand wheel of a disc-shaped structure;
the upper surface of hand wheel is provided with the pilot lever, the pilot lever is used for instructing the rotation angle of hand wheel.
Preferably, the lifting assembly further comprises: a first spring sleeved on the circumferential outer wall of the lifting rod, a first limiting block and a second limiting block are further arranged on the circumferential outer wall of the lifting rod at intervals,
the first limiting block is located on the upper top surface of the fixed frame, the second limiting block is located inside the fixed frame, and the first spring is located between the inner top of the fixed frame and the second limiting block.
Preferably, a third limiting block and a fourth limiting block are arranged below the second limiting block at intervals, and the third limiting block and the fourth limiting block are opposite and are arranged on the circumferential outer wall of the lifting rod at intervals;
the third limiting block is used for being clamped on the inner bottom surface of the fixed frame, and the fourth limiting block is used for being clamped on the inner bottom surface or the outer bottom surface of the fixed frame through the adjusting hole which moves back and forth below the first fixed block.
Preferably, the lifting rod is provided with a lifting rod, and the lifting rod is provided with a lifting mechanism;
the driving mechanism includes: the first rail, one side of the first rail is fixed on the inner wall of the fixed frame, one side of the first rail is provided with a first chute, a first sliding block is arranged on the first chute for reciprocating motion, one side of the first sliding block, which is far away from the first chute, is connected with a sliding plate, and one side of the sliding plate, which is close to the lifting rod, is connected with a second connecting plate;
the lifting rod is provided with a worm in a sliding manner, one side, close to the first rail, of the second connecting plate is provided with a motor, the driving end of the motor is connected with a first rotating shaft, and the first rotating shaft penetrates through the second connecting plate and extends to one side, close to the lifting rod, of the second connecting plate;
a first gear is arranged on the circumferential outer wall of one end, close to the lifting rod, of the first rotating shaft, and the circumferential outer wall of the first gear is meshed with the worm; the lifting device comprises a first gear, a first rotating shaft, a first connecting plate, a second connecting plate, a first fixing block, a second fixing block, a first swinging rod, a second swinging rod, a first connecting plate, a second fixing block and a lifting rod, wherein the first swinging rod is arranged at one end of the first rotating shaft, which is close to the first gear, the first swinging rod is arranged at one end of the first swinging rod, which is far away from the first rotating shaft, a first protruding column is arranged at one end of the first swinging rod, one end of the first protruding column is connected with the first connecting rod in a rotating mode, the other end of the first connecting rod is connected with the second protruding column arranged at one end of the first connecting plate in a rotating mode, the other end of the first connecting plate is connected with the third connecting plate, the third connecting plate and the first connecting plate are in an L structure, one end of the third connecting plate, which is far away from the first connecting plate, is fixedly connected with the second fixing block, and the second fixing block is arranged on the inner top surface of the fixing frame and used for limiting the lifting rod to reciprocate in the fixing frame;
the second connecting plate is provided with a first notch penetrating through the second connecting plate, and the first notch is used for being matched with the circumferential outer wall of the worm.
Preferably, the paying-off device further comprises a paying-off output mechanism for outputting paying-off materials in the material cavity, and the paying-off device comprises: the second rotating shaft is provided with a second gear at one end, the second gear and one side of the worm far away from the first gear are meshed with each other, one end of the second rotating shaft is rotatably arranged on the inner wall of the fixed frame, the other end of the second rotating shaft penetrates through a third fixed block in a rotating mode, and the third fixed block is used for erecting the second rotating shaft in the fixed frame;
one end of the second rotating shaft, which is far away from the inner top surface of the fixed frame, is connected with a cam, one surface of the cam, which is far away from the second rotating shaft, is provided with a raised third raised column, a connecting sleeve is rotatably arranged on the third raised column, the circumferential outer wall of the connecting sleeve is fixedly connected with a second connecting rod, the other end of the second connecting rod is rotatably arranged on a fourth raised column, and one end of the fourth raised column is fixedly arranged on one vertical surface of the third connecting rod;
one end of the third connecting rod is fixedly connected to the second sliding plate, a pressing plate is fixedly connected to the second sliding plate, the pressing plate is close to the third connecting rod, one end of the pressing plate, far away from the third connecting rod, is connected with an L plate of an L structure, the other end of the L plate is connected with a push rod, one end, far away from the L plate, of the push rod is connected with a first push plate, the first push plate is used for pushing and extruding a balloon, and the first push plate is used for outputting paying-off materials in a material cavity through the balloon.
The invention also provides an intelligent automatic lifting method which is suitable for an intelligent automatic lifting system and comprises the following construction steps:
acquiring die information, and matching the die information with drawing information to acquire die positioning information;
starting a paying-off mechanism according to the mold positioning information, and paying-off marking the construction section by using the paying-off mechanism;
according to the paying-off mark, the car body with the lifting component is moved to a construction section;
clamping and lifting the die to be installed by utilizing a lifting assembly;
moving the die to be installed to the position of the paying-off mark through the vehicle body, and carrying out ranging monitoring on the moving position of the die to be installed by using a total station;
if the moving position of the die to be installed is consistent with the paying-off mark, stopping moving the vehicle body; if not, the vehicle body continues to move and adjusts the die to be installed to be consistent with the paying-off mark.
Additional features and advantages of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention. The objectives and other advantages of the invention may be realized and attained by the structure particularly pointed out in the written description and drawings.
The technical scheme of the invention is further described in detail through the drawings and the embodiments.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate the invention and together with the embodiments of the invention, serve to explain the invention. In the drawings:
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a left side view of the present invention;
FIG. 3 is a schematic view of the bottom view of the present invention;
FIG. 4 is a schematic view of a lift assembly according to the present invention;
FIG. 5 is a schematic view of the operating state of the lift assembly of the present invention;
FIG. 6 is a schematic diagram of a driving mechanism according to the present invention;
FIG. 7 is a schematic diagram of a pay-off output mechanism according to the present invention;
FIG. 8 is a schematic diagram of a second gear connection according to the present invention;
FIG. 9 is a schematic view of a second rail connecting structure according to the present invention;
FIG. 10 is a schematic view of a third rail connecting structure according to the present invention;
FIG. 11 is a schematic view of a spacing post according to the present invention;
wherein, the device comprises a 1-vehicle body, a 2-travelling wheel, a 3-driving wheel, a 4-lifting component, a 5-connecting frame, a 6-mould, a 7-hand wheel, an 8-indicating rod, a 9-first limiting block, a 10-fixed frame, an 11-first spring, a 12-second limiting block, a 13-adjusting hole, a 14-third limiting block, a 15-fourth limiting block and a 16-lifting rod,
17-first sliding grooves, 18-first tracks, 19-first sliding blocks, 20-sliding plates, 21-first notches, 22-worms, 23-first protruding columns, 24-first swinging rods, 25-first gears, 26-first connecting rods, 27-second protruding columns, 28-first connecting plates, 29-second connecting plates, 30-third connecting plates, 31-second fixed blocks, 32-first rotating shafts,
33-cam, 34-connecting sleeve, 35-third protruding column, 36-second connecting rod, 37-fourth protruding column, 38-third connecting rod, 39-pressing plate, 40-second notch, 41-first push plate, 42-push rod, 43-second sliding block, 44-third sliding plate, 45-L plate, 46-third fixed block, 47-second rotating shaft, 48-second gear, 49-second slide way, 50-second slide way, 51-second spring, 52-second push plate, 53-balloon, 54-first pipeline, 55-second slide rail, 57-material cavity, 58-second pipeline, 59-third slide rail, 60-strut, 61-third slide way, 62-limit column.
Detailed Description
The preferred embodiments of the present invention will be described below with reference to the accompanying drawings, it being understood that the preferred embodiments described herein are for illustration and explanation of the present invention only, and are not intended to limit the present invention.
According to FIGS. 1-11, an embodiment of the present invention provides an intelligent automatic lifting system, comprising: the lifting assemblies 4 are arranged on the vehicle body 1 in a plurality of groups and are symmetrically arranged, and lifting ends of the lifting assemblies 4 penetrate through the vehicle body 1 and are positioned on the lower surface of the vehicle body 1; the lifting end of the lifting assembly 4 is used for clamping and lifting the die 6.
The invention is used for hoisting the die 6 and realizing the purpose that the die 6 can be automatically fine-tuned, thereby reducing the condition of manually adjusting the die 6, improving the construction efficiency and reducing the labor cost. When the device is used, firstly, the vehicle body 1 is hoisted to the construction section, then the die carrier corresponding to the construction section is hoisted to the vehicle body 1, clamping and lifting of the die 6 are realized through the lifting assembly 4, and then the vehicle body 1 is utilized to displace the die 6, so that the die 6 can be used for adjusting the distance between the construction section, and the operation intensity of manual adjustment is reduced.
In one embodiment, as shown in fig. 11, a bearing surface is further disposed above the vehicle body 1, and a plurality of limiting posts 62 are disposed on the bearing surface at intervals, where each of the limiting posts 62 is used for limiting the mold 6 placed or moved on the bearing surface, so as to reduce the occurrence of running of the mold 6 during use.
Taking construction of a ballast gallery of a Liuzhou sand pond as an example, during construction, firstly marking the running position of a vehicle body according to a construction drawing, then hoisting the vehicle body to the running position, starting a crane to hoist a die 6 to a bearing surface above a vehicle body 1 when the running state of the vehicle body is regulated to be normal, wherein the die 1 is formed by welding square steel, so that insertion gaps exist between the square steel, and the insertion gaps are inserted into raised limit posts 62 on the bearing surface; thereby realizing the purpose that the limit post 62 can conveniently limit the position of the die 6 above the bearing surface; the condition of reducing the play of the mould 6 during use is ensured. When the adjustment is needed, the travelling wheel 2 on the vehicle body is started, and the travelling wheel is utilized to realize the reciprocating movement of the vehicle body 1 at the construction section, so that the purpose of reciprocating movement of the die 6 at the construction section is realized; compared with the traditional manual transportation or movement, the construction efficiency of the invention is obviously higher, and the labor cost is saved; comparing the construction efficiency of the single mould 6, the mould setting time is 15-30 minutes, and the traditional manual mould setting time is 5-6 hours; compared with the integral pipe gallery construction efficiency, the time for carrying out pipe gallery construction by using the pipe gallery construction method disclosed by the invention is as follows: finishing the construction section of the 200 meter mark for 5-6 days; whereas a conventional 200 meter standard construction section requires at least 20-30 days. In the traditional manual construction process, the number of workers is more, and the later-period repair and reworking problems are more, so that the construction efficiency is far lower than that of the construction efficiency of the invention.
In one embodiment, the vehicle body 1 comprises a travelling wheel 2 and a driving wheel 3, wherein the travelling wheel 2 and the driving wheel 3 are respectively arranged on the lower surface of the vehicle body 1 at intervals and used for reciprocating motion of the vehicle body 1 in a construction section.
In this embodiment, the travelling wheel 2 and the driving wheel 3 are used for moving the vehicle body 1 at the construction section, so as to achieve the purpose of moving the vehicle body 1 with the mold 6.
In one embodiment, the lifting assembly 4 comprises: the connecting frame 5 is used for being fixed on the inner side wall of the vehicle body 1, a movable cavity is arranged in the connecting frame 5, adjusting holes 13 are formed in the upper portion and the lower portion of the movable cavity, the adjusting holes 13 are used for carrying out reciprocating motion on a lifting rod 16 of an L structure, and the L end of the lifting rod 16 is located below and used for clamping and lifting a die 6; the upper part of the lifting rod 16 penetrates through the adjusting hole 13 of the fixed frame 10 and is used for connecting the hand wheel 7 with the disc-shaped structure; the upper surface of the hand wheel 7 is provided with an indicating rod 8, and the indicating rod 8 is used for indicating the rotation angle of the hand wheel 7.
The lifting assembly 4 further comprises: the first spring 11, first spring 11 cover is established the circumference outer wall of lift bar 16, the circumference outer wall of lift bar 16 still is provided with first stopper 9 and second stopper 12 at the interval, first stopper 9 is located the last top surface of fixed frame 10, second stopper 12 is located the inside of fixed frame 10, first spring 11 is located the interior top of fixed frame 10 with between the second stopper 12.
A third limiting block 14 and a fourth limiting block 15 are arranged below the second limiting block 12 at intervals, and the third limiting block 14 and the fourth limiting block 15 are opposite and are arranged on the circumferential outer wall of the lifting rod 16 at intervals; the third limiting block 14 is configured to be clamped to the inner bottom surface of the fixed frame 10, and the fourth limiting block 15 is configured to be clamped to the inner bottom surface or the outer bottom surface of the fixed frame 10 through the adjusting hole 13 under the first fixed block in a reciprocating manner.
In this embodiment, when work is required, the hand wheel 7 is first pressed so that the hand wheel 7 moves downward; the hand wheel 7 further rotates in the downward process, so that the lifting rod 16 is downward rotated, and the fourth limiting block 15 extends out of the adjusting hole 13; then the hand wheel 7 is rotated again, so that the L end of the lifting rod 16 is clamped on the die 6; at the moment, the hand wheel 7 is loosened, so that the purpose of clamping the die 6 is achieved; when the vehicle body 1 is moved, the purpose of displacing the die 6 is achieved; thereby realizing the purpose of lifting and adjusting the displacement of the die carrier.
In one embodiment, the lifting rod 16 is further provided with a driving mechanism, and the driving mechanism is used for driving the lifting rod 16 to clamp or lift;
the driving mechanism includes: the first rail 18, one side of the first rail 18 is fixed on the inner wall of the fixed frame 10, one surface of the first rail 18 is provided with a first sliding groove 17, a first sliding block 19 is arranged on the first sliding groove 17 for reciprocating motion, one surface of the first sliding block 19 far away from the first sliding groove 17 is connected with a sliding plate 20, and one side of the sliding plate 20 close to the lifting rod 16 is connected with a second connecting plate 29;
the lifting rod 16 is provided with a worm 22 in a sliding manner, one side, close to the first rail 18, of the second connecting plate 29 is provided with a motor, the driving end of the motor is connected with a first rotating shaft 32, and the first rotating shaft 32 penetrates through the second connecting plate 29 and extends to one side, close to the lifting rod 16, of the second connecting plate 29;
a first gear 25 is arranged on the circumferential outer wall of one end, close to the lifting rod 16, of the first rotating shaft 32, and the circumferential outer wall of the first gear 25 is meshed with the worm 22; the first rotating shaft 32 is further provided with a first swing rod 24 near one end of the first gear 25, one end of the first swing rod 24 far away from the first rotating shaft 32 is provided with a first protruding column 23, one end of the first connecting rod 26 is rotatably connected to the first protruding column 23, the other end of the first connecting rod 26 is rotatably connected to a second protruding column 27 arranged at one end of the first connecting plate 28, the other end of the first connecting plate 28 is connected with a third connecting plate 30, the third connecting plate 30 and the first connecting plate 28 are in an L structure, one end of the third connecting plate 30 far away from the first connecting plate 28 is fixedly connected with a second fixing block 31, and the second fixing block 31 is arranged on the inner top surface of the fixing frame 10 and is used for limiting the lifting rod 16 to reciprocate in the fixing frame 10;
the second connecting plate 29 is provided with a first notch 21 penetrating therethrough, and the first notch 21 is used for matching with the circumferential outer wall of the worm 22.
In the actual construction process, if the elasticity of the spring is too strong, the hand wheel 7 is pressed when a worker operates by hand, or if the elasticity of the spring is not strong, the lifting rod 16 is blocked by the die 6 to be adjusted; therefore, in order to reduce the occurrence of the above-described situation, in this embodiment, the reciprocating movement of the lift lever 16 is achieved by the driving mechanism, so that the lift lever 16 can automatically perform up-and-down movement as needed;
when the lifting rod works specifically, firstly, a motor connected with the first rotating shaft 32 is started, the first rotating shaft 32 rotates and then drives the first gear 25 to rotate, the first gear 25 rotates and then engages the worm 22 to rotate, and the purpose of reciprocating movement of the lifting rod 16 is achieved after the worm 22 moves;
further, in order to facilitate the stability of the worm 22 during the movement, the outer wall of the worm 22 is sleeved in the first notch 21 of the second connecting plate 29; when the worm 22 reciprocates, the second connecting plate 29 is further carried to move, so that the first slide block 19 on the slide plate 20 reciprocates in the first slide groove 17 of the first track 18;
and when the first swing rod 24 swings, the first link 26 is further carried to move, and the other end of the first link 26 is rotatably connected to the second protruding post 27 on the first link plate 28, so that stability of the first gear 25 in the working process is realized, the situations that the first gear 25 and the worm 22 deviate from a working section in the working process are reduced, and stability of the lifting rod 16 in the working process is improved.
In one embodiment, further comprising a payoff output mechanism for outputting payoff in the cavity, comprising: a second rotating shaft 47, wherein one end of the second rotating shaft 47 is provided with a second gear, and the second gear and one side of the worm 22 far away from the first gear 25 are meshed with each other;
the second rotating shaft 47 is erected on the surface of the sliding plate 20 far away from the first sliding block through a third fixed block 46,
one end of the second rotating shaft 47 far away from the first gear 25 is connected with a cam 33, a raised third raised post 35 is arranged on one surface of the cam 33 far away from the second rotating shaft 47, and the third raised post 35 and the second rotating shaft 47 are arranged at intervals; the third protruding column 35 is rotatably provided with a connecting sleeve 34, the circumferential outer wall of the connecting sleeve 34 is fixedly connected with a second connecting rod 36, the other end of the second connecting rod 36 is rotatably arranged on a fourth protruding column 37, and one end of the fourth protruding column 37 is fixedly arranged on one vertical surface of the third connecting rod 38;
one end of the third connecting rod 38 is fixedly connected to the third sliding plate 44, the third sliding plate 44 is fixedly connected with a pressing plate 39, the pressing plate 39 is close to the third connecting rod 38, one end of the pressing plate 39, far away from the third connecting rod 38, is connected with an L plate 45 with an L structure, the other end of the L plate 45 is connected with a push rod 42, one end of the push rod 42, far away from the L plate 45, is connected with a first push plate 41, and the first push plate 41 is used for pushing and extruding a balloon and outputting paying-off materials in a material cavity by the balloon.
The third sliding plate 44 is provided with a second through notch 40, one end of the push rod 42 connected with the L-shaped plate 45 is positioned on one surface of the third sliding plate 44, the push rod 42 penetrates through the third sliding plate 44 through the second notch 40 and is used for connecting and driving the first push plate 41 on the other surface of the third sliding plate 44;
the inner wall of the fixed frame 10 is provided with a third sliding rail 59, the third sliding rail 59 is provided with a third sliding groove 61, and the third sliding groove 61 is matched with the second sliding block 43 on the second sliding plate 44 and is used for enabling the second sliding plate 44 to reciprocate; the circumferential outer wall of the cam 33 contacts with a surface of the L plate 45 away from the third slide plate 44, and is used for pressing down or lifting up the L plate 45;
the cam 33 is provided with a fan-shaped structure, the small diameter end of the fan-shaped structure is used for being connected with the second rotating shaft 47, and one side of the second rotating shaft 47 is provided with a third protruding column 35 protruding outwards;
a plurality of struts 60 are arranged on one surface of the third sliding rail 59 away from the third sliding groove 61 at intervals, and the other end of each strut 60 is connected with the inner wall of the fixed frame 10;
the inner wall of the fixed frame 10 is further provided with a second sliding rail 55, a second push plate 50 and a third push plate 52 are slidably arranged in a second sliding groove 49 of the second sliding rail 55, a second spring 51 is connected between the second push plate 50 and the third push plate 52, one side, away from the second spring 51, of the second push plate 50 is used for contacting the first push plate 41, one side, away from the second spring 51, of the third push plate is used for contacting the balloon 53, the other end of the balloon 53 is connected with a first pipeline 54, one end, away from the balloon 53, of the first pipeline 54 is connected with a material cavity 57, the material cavity hanger 57 is arranged on the outer side wall of the fixed frame 10, and a second pipeline 58 is arranged below the material cavity 57, and the second pipeline 58 is used for outputting paying-off materials in the material cavity 57.
In this embodiment, when lifting element is in the work, lifting element's actuating mechanism will take unwrapping wire material output mechanism to work, further realizes that unwrapping wire material output mechanism can the spaced unwrapping wire material of carrying out to realize that unwrapping wire material can be smooth carry out unwrapping wire in the construction section with the point position form, thereby realized machine unwrapping wire and machine removal, further machine correction mould's purpose. Specifically, the worm rotates with the second gear, the second gear rotates with the second rotating shaft, the second rotating shaft rotates with the cam, the cam rotates to realize rotation of a third protruding column arranged on the circumferential outer wall of the cam, and the cam rotates to enable the circumferential outer wall of the cam to be in contact with the surface of the L plate, so that the cam can intermittently press the L plate when moving; further, the L plate can be pushed down with the first push plate when being pushed down;
the third protruding column can ensure that the cam can keep a stable state to rotate when rotating; when the cam rotates, the third protruding column can be used for carrying the second connecting rod to swing, and when the second connecting rod swings, the third sliding plate can be pulled by the third connecting rod to reciprocate on the third sliding rail, so that the second sliding block can reciprocate in the third sliding groove; therefore, the first pushing plate moves in the second sliding groove in a reciprocating mode with the second pushing plate and the third pushing plate, the balloon can be extruded in the reciprocating mode, the first pipeline can be pressurized after the balloon is extruded, and the purpose that materials in the material cavity are pushed in the pressurizing process of the first pipeline is achieved; therefore, the purpose of paying-off material output can be achieved in the process of correcting the die.
In this embodiment, another driving mode may be used, in which the cam may be connected to the first shaft, so that the first shaft can rotate with the cam when driven, and the configuration of the second gear is further reduced.
In order to reduce the condition that the misoperation leads to paying off material output, the output of second pipeline still is provided with the valve, the valve is opened and can be realized paying off material can carry out the purpose of output as required.
The invention also provides an intelligent automatic lifting method which is suitable for an intelligent automatic lifting system and comprises the following construction steps:
acquiring die information, and matching the die information with drawing information to acquire die positioning information;
starting a paying-off mechanism according to the mold positioning information, and paying-off marking the construction section by using the paying-off mechanism;
moving the vehicle body 1 with the lifting assembly 4 to the construction section according to the pay-off mark;
clamping and lifting the die 6 to be installed by using the lifting assembly 4;
moving the die 6 to be installed to the position of the paying-off mark through the vehicle body 1, and carrying out ranging monitoring on the moving position of the die 6 to be installed by using a total station;
if the moving position of the die 6 to be installed is consistent with the paying-off mark, stopping the movement of the vehicle body 1; if not, the vehicle body 1 continues to move and adjusts the die 6 to be mounted to be consistent with the pay-off mark.
The invention is used for hoisting the die 6 and realizing the purpose that the die 6 can be automatically fine-tuned, thereby reducing the condition of manually adjusting the die 6, improving the construction efficiency and reducing the labor cost. When the device is used, firstly, the vehicle body 1 is hoisted to the construction section, then the die carrier corresponding to the construction section is hoisted to the vehicle body 1, clamping and lifting of the die 6 are realized through the lifting assembly 4, and then the vehicle body 1 is utilized to displace the die 6, so that the die 6 can be used for adjusting the distance between the construction section, and the operation intensity of manual adjustment is reduced.
According to the invention, the lifting assembly is utilized to lift and hoist the die, and the vehicle body is further started to work, so that the purpose that the vehicle body moves at the construction section with the die to be installed is realized; and in the construction process, the purpose of real-time alignment of the die point positions of the construction section is realized by matching with paying-off and monitoring of the total station. In the moving process, the paying-off material cavity attached to the lifting assembly can output paying-off materials according to requirements, so that paying-off can be performed on a construction section in an adaptive manner in the construction process, and the situation that workers perform manual paying-off independently is reduced. The upper part of the car body 1 is also provided with a bearing surface, a plurality of limit posts 62 are arranged on the bearing surface at intervals, and each limit post 62 is respectively used for limiting the die 6 placed or moved on the bearing surface, so that the condition that the die 6 runs in the using process is reduced.
It will be apparent to those skilled in the art that various modifications and variations can be made to the present invention without departing from the spirit or scope of the invention. Thus, it is intended that the present invention also include such modifications and alterations insofar as they come within the scope of the appended claims or the equivalents thereof.
Claims (6)
1. An intelligent automatic lifting system, comprising: the lifting assemblies are in multiple groups and are symmetrically arranged on the vehicle body, and lifting ends of the lifting assemblies penetrate through the vehicle body and are positioned on the lower surface of the vehicle body;
the lifting end of the lifting assembly is used for clamping and lifting the die;
the lifting rod is used for lifting the lifting rod, and the lifting rod is clamped or lifted by the lifting rod;
the driving mechanism includes: the first rail, one side of the first rail is fixed on the inner wall of the fixed frame, one side of the first rail is provided with a first chute, a first sliding block is arranged on the first chute for reciprocating motion, one side of the first sliding block, which is far away from the first chute, is connected with a sliding plate, and one side of the sliding plate, which is close to the lifting rod, is connected with a second connecting plate;
the lifting rod is provided with a worm in a sliding manner, one side, close to the first rail, of the second connecting plate is provided with a motor, the driving end of the motor is connected with a first rotating shaft, and the first rotating shaft penetrates through the second connecting plate and extends to one side, close to the lifting rod, of the second connecting plate;
a first gear is arranged on the circumferential outer wall of one end, close to the lifting rod, of the first rotating shaft, and the circumferential outer wall of the first gear is meshed with the worm; the lifting device comprises a first gear, a first rotating shaft, a first connecting plate, a second connecting plate, a first fixing block, a second fixing block, a first swinging rod, a second swinging rod, a first connecting plate, a second fixing block and a lifting rod, wherein the first swinging rod is arranged at one end of the first rotating shaft, which is close to the first gear, the first swinging rod is arranged at one end of the first swinging rod, which is far away from the first rotating shaft, a first protruding column is arranged at one end of the first swinging rod, one end of the first protruding column is connected with the first connecting rod in a rotating mode, the other end of the first connecting rod is connected with the second protruding column arranged at one end of the first connecting plate in a rotating mode, the other end of the first connecting plate is connected with the third connecting plate, the third connecting plate and the first connecting plate are in an L structure, one end of the third connecting plate, which is far away from the first connecting plate, is fixedly connected with the second fixing block, and the second fixing block is arranged on the inner top surface of the fixing frame and used for limiting the lifting rod to reciprocate in the fixing frame;
the second connecting plate is provided with a first notch penetrating through the second connecting plate, and the first notch is used for being matched with the circumferential outer wall of the worm;
still include unwrapping wire material output mechanism, unwrapping wire material output mechanism is arranged in exporting the unwrapping wire material in the material chamber, include: the second rotating shaft is provided with a second gear at one end, the second gear and one side of the worm far away from the first gear are meshed with each other, one end of the second rotating shaft is rotatably arranged on the inner wall of the fixed frame, the other end of the second rotating shaft penetrates through a third fixed block in a rotating mode, and the third fixed block is used for erecting the second rotating shaft in the fixed frame;
one end of the second rotating shaft, which is far away from the inner top surface of the fixed frame, is connected with a cam, one surface of the cam, which is far away from the second rotating shaft, is provided with a raised third raised column, a connecting sleeve is rotatably arranged on the third raised column, the circumferential outer wall of the connecting sleeve is fixedly connected with a second connecting rod, the other end of the second connecting rod is rotatably arranged on a fourth raised column, and one end of the fourth raised column is fixedly arranged on one vertical surface of the third connecting rod;
one end of the third connecting rod is fixedly connected to the second sliding plate, a pressing plate is fixedly connected to the second sliding plate, the pressing plate is close to the third connecting rod, one end of the pressing plate, far away from the third connecting rod, is connected with an L plate of an L structure, the other end of the L plate is connected with a push rod, one end, far away from the L plate, of the push rod is connected with a first push plate, the first push plate is used for pushing and extruding a balloon, and the first push plate is used for outputting paying-off materials in a material cavity through the balloon.
2. An intelligent automatic lifting system according to claim 1, wherein the vehicle body comprises a travelling wheel and a driving wheel, wherein the travelling wheel and the driving wheel are respectively arranged on the lower surface of the vehicle body at intervals and are used for reciprocating movement of the vehicle body at a construction section.
3. An intelligent automatic lifting system according to claim 1, wherein said lifting assembly comprises: the connecting frame is used for being fixed on the inner side wall of the car body, a movable cavity is arranged in the connecting frame, adjusting holes are formed in the upper portion and the lower portion of the movable cavity, the adjusting holes are used for carrying out reciprocating motion on a lifting rod of an L structure, and the L end of the lifting rod is located below and used for clamping and lifting a die; also comprises a fixed frame with an adjusting hole,
the upper part of the lifting rod penetrates through the adjusting hole of the fixed frame and is used for connecting a hand wheel of a disc-shaped structure;
the upper surface of hand wheel is provided with the pilot lever, the pilot lever is used for instructing the rotation angle of hand wheel.
4. An intelligent automatic lifting system according to claim 3, wherein said lifting assembly further comprises: a first spring sleeved on the circumferential outer wall of the lifting rod, a first limiting block and a second limiting block are further arranged on the circumferential outer wall of the lifting rod at intervals,
the first limiting block is located on the upper top surface of the fixed frame, the second limiting block is located inside the fixed frame, and the first spring is located between the inner top of the fixed frame and the second limiting block.
5. The intelligent automatic lifting system according to claim 4, wherein a third limiting block and a fourth limiting block are arranged below the second limiting block at intervals, and the third limiting block and the fourth limiting block are opposite and are arranged on the circumferential outer wall of the lifting rod at intervals;
the third limiting block is used for being clamped on the inner bottom surface of the fixed frame, and the fourth limiting block is clamped on the inner bottom surface or the outer bottom surface of the fixed frame in a reciprocating mode.
6. An intelligent automatic lifting method, which is suitable for an intelligent automatic lifting system according to any one of claims 1-5, and is characterized by comprising the following construction steps:
acquiring die information, and matching the die information with drawing information to acquire die positioning information;
starting a paying-off material output mechanism according to the mold positioning information, and paying-off marking the construction section by using the paying-off material output mechanism;
according to the paying-off mark, the car body with the lifting component is moved to a construction section;
clamping and lifting the die to be installed by utilizing a lifting assembly;
moving the die to be installed to the position of the paying-off mark through the vehicle body, and carrying out ranging monitoring on the moving position of the die to be installed by using a total station;
if the moving position of the die to be installed is consistent with the paying-off mark, stopping moving the vehicle body; if not, the vehicle body continues to move and adjusts the die to be installed to be consistent with the paying-off mark.
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| CN202110935755.0A CN113716453B (en) | 2021-08-16 | 2021-08-16 | Intelligent automatic lifting system and method |
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| CN113716453B true CN113716453B (en) | 2023-07-25 |
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| US5037151A (en) * | 1989-01-28 | 1991-08-06 | Sankyu Inc. | Lifting sling |
| CN102627227A (en) * | 2012-03-20 | 2012-08-08 | 方忠民 | Method and device for movement of suspended object in three-dimensional space |
| CN105836608A (en) * | 2016-06-15 | 2016-08-10 | 安徽江淮汽车股份有限公司 | Novel automatic vehicle body sling |
| GB2552707A (en) * | 2016-08-04 | 2018-02-07 | Conquip Eng Group | Lifting system |
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| CN110872054A (en) * | 2019-11-27 | 2020-03-10 | 上海市机电设计研究院有限公司 | Vehicle body transfer system suitable for multi-vehicle type production |
| CN112727089A (en) * | 2020-12-29 | 2021-04-30 | 海门市帕源路桥建设有限公司 | Automatic calibrating machine for bottom plate low wall formwork |
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2021
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5037151A (en) * | 1989-01-28 | 1991-08-06 | Sankyu Inc. | Lifting sling |
| CN102627227A (en) * | 2012-03-20 | 2012-08-08 | 方忠民 | Method and device for movement of suspended object in three-dimensional space |
| CN105836608A (en) * | 2016-06-15 | 2016-08-10 | 安徽江淮汽车股份有限公司 | Novel automatic vehicle body sling |
| GB2552707A (en) * | 2016-08-04 | 2018-02-07 | Conquip Eng Group | Lifting system |
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| CN113716453A (en) | 2021-11-30 |
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