CN113714769A - Material distribution device, assembling equipment and automatic assembling workstation - Google Patents
Material distribution device, assembling equipment and automatic assembling workstation Download PDFInfo
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- CN113714769A CN113714769A CN202111170017.8A CN202111170017A CN113714769A CN 113714769 A CN113714769 A CN 113714769A CN 202111170017 A CN202111170017 A CN 202111170017A CN 113714769 A CN113714769 A CN 113714769A
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- 239000000463 material Substances 0.000 title claims abstract description 75
- 238000009826 distribution Methods 0.000 title abstract description 17
- 230000007246 mechanism Effects 0.000 claims abstract description 175
- 230000003993 interaction Effects 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 31
- 238000001514 detection method Methods 0.000 claims description 19
- 238000007599 discharging Methods 0.000 claims description 15
- 238000007689 inspection Methods 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims description 10
- 230000006698 induction Effects 0.000 claims description 4
- 238000009434 installation Methods 0.000 claims description 3
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/04—Load carriers other than helical or spiral channels or conduits
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
- B65G47/1421—Vibratory movement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/88—Separating or stopping elements, e.g. fingers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/915—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rotary movements only
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- Multimedia (AREA)
- Automatic Assembly (AREA)
Abstract
The application provides a material distribution device, assembling equipment and an automatic assembling workstation, and relates to the technical field of automatic equipment. The automatic assembly workstation comprises: fixing the frame; the control system is configured on the fixed rack and comprises an electric control system and an interaction unit connected with the electric control system; and the assembling equipment is configured and fixed on the rack and is electrically connected with the electric control system. Drop feed mechanism provides the assembly part for feeding mechanism, and feeding mechanism distributes the assembly part to orderly the carrying of assembly part for feed mechanism, and feed mechanism distributes the assembly part again, and the assembly part accessible on the feed mechanism snatchs the mechanism and snatchs to loading tool department to carry out the adaptation rather than the product piece of being connected, this process has replaced artifical equipment, is favorable to providing work efficiency, reduction in production cost simultaneously.
Description
Technical Field
The application relates to the technical field of automatic equipment, in particular to a distributing device, assembling equipment and an automatic assembling workstation.
Background
With the development of society, automobiles become common transportation tools, the assembly of parts in the automobile production process is an important process, and the quality of the automobiles is directly influenced by the assembly of the parts.
In the prior art, the assembly detection of the assembly part assembly of the automobile in production is manual assembly and manual visual inspection at present, the efficiency is low, the cost is high, the quality hidden troubles such as neglected assembly and the like occur, and the sustainable development of enterprises is difficult to realize.
Disclosure of Invention
An object of the application is to provide a distributing device, equipment and automatic assembly's workstation, aims at solving current car assembly part equipment and is the technical problem of manual work.
In order to achieve the purpose, the following technical scheme is adopted in the application:
the application provides a distributing device includes:
the discharging mechanism is provided with an accommodating cavity for accommodating the assembly parts and an outlet communicated with the accommodating cavity;
the feeding mechanism is provided with a conveying assembly and a detection assembly, the conveying assembly is provided with a first conveying station for conveying the assembly parts, and the detection assembly is arranged corresponding to the first conveying station;
the material distributing mechanism is arranged on one side of the feeding mechanism, which is far away from the discharging mechanism, and is provided with a second conveying station for conveying the assembly parts so as to distribute the assembly parts in the feeding mechanism;
the conveying direction of the second conveying station is perpendicular to the conveying direction of the first conveying station.
Among the above-mentioned technical scheme, drop feed mechanism provides the assembly part for feeding mechanism, and feeding mechanism delivers the assembly part for feed mechanism in order, and feed mechanism distributes the assembly part again, and this process has avoided artifical direct participation, is favorable to improving the packaging efficiency of assembly part.
Further, the conveying assembly comprises a conveying member and a straight vibrating mechanism, the conveying member is provided with a guide groove for conveying the assembly parts, and the straight vibrating mechanism is arranged on one side of the conveying member to drive the assembly parts in the guide groove to move.
Among the above-mentioned technical scheme, can carry on spacingly to the assembly part through the guide slot, the mechanism makes the assembly part remove for the guide slot through directly shaking again, guarantees the orderly removal of assembly part in transport assembly, to a certain extent, can improve its work efficiency.
Further, the detection assembly comprises a first detection piece and a second detection piece, the first detection piece is arranged at the outlet of the guide groove close to the discharging mechanism, and the second detection piece is arranged at one side of the guide groove close to the material distributing mechanism.
In the technical scheme, the first detection piece is arranged at the outlet and used for controlling the supply of the assembly parts of the discharging mechanism, and the second detection piece is arranged at one side close to the distributing mechanism and can be used for controlling the feeding mechanism to feed the assembly parts to the distributing mechanism.
Furthermore, the material distributing mechanism comprises a driving part, a material distributing part connected with the driving part and sensing parts, and the sensing parts are respectively arranged on the material distributing part to sense assembling parts on the material distributing part.
In the technical scheme, the assembly parts on the feeding mechanism can be conveniently separated to the separating parts through the driving parts, and favorable conditions are provided for the subsequent loading of the assembly parts on the product parts.
Furthermore, the material distribution mechanism comprises a blocking mechanism, a material pressing piece and an induction piece, wherein the material pressing piece and the induction piece are connected with the blocking mechanism, the material pressing piece and the assembly piece are arranged correspondingly, so that when the blocking mechanism is attached to the feeding mechanism, the material pressing piece is spaced from the assembly piece, and when the blocking mechanism is separated from the feeding mechanism, the material pressing piece is pressed on the assembly piece.
In the technical scheme, the normal feeding of the feeding mechanism can be realized through the matching of the resisting mechanism and the material pressing piece, and favorable conditions are provided for the subsequent assembly piece loading on the product piece.
The present application further provides an assembly apparatus, comprising:
the grabbing mechanism is provided with a grabbing part matched with the assembly part;
a loading jig having an installation station for fixing the product, and;
a feed divider as claimed in any preceding claim, wherein the fitting on the feed assembly of the feed divider is arranged on the product piece by the gripping portion.
Among the above-mentioned technical scheme, the assembly part accessible on the feed divider snatchs the mechanism and snatchs to loading tool department to carry out the adaptation rather than the product piece of being connected, this process has replaced artifical equipment, is favorable to providing work efficiency, reduction in production cost simultaneously.
Further, the loading jig comprises a loading piece and a pressing piece connected with the loading piece, and the product piece is fixedly connected to the loading piece through the pressing piece.
Among the above-mentioned technical scheme, can guarantee product spare fixed connection on the loading piece through compressing tightly the piece, be favorable to product spare and assembly part to carry out the adaptation, provide production efficiency.
Further, the loading jig further comprises a driving mechanism connected with the loading piece, and the driving mechanism is used for driving the loading piece to move in a direction close to or far away from the grabbing mechanism.
Among the above-mentioned technical scheme, when needing to carry out the adaptation with product spare and assembly part, accessible actuating mechanism makes the loading tool move to the direction of being close to and snatching the mechanism, and when needing to take out the product spare that assembles, accessible actuating mechanism makes the loading tool move to the direction of keeping away from and snatching the mechanism, realizes automatic process.
Further, the grabbing mechanism comprises a robot and an inspection mechanism connected with the robot, and the inspection mechanism is used for inspecting the product pieces.
Among the above-mentioned technical scheme, through set up inspection mechanism on the robot, can be used to carry out the inspection to the product spare in loading, when the discovery has the product spare of neglected loading, can report to the police and handle, reduce bad product and flow into market, increase customer's satisfaction.
The present application further provides an automatically assembled workstation, comprising:
fixing the frame;
the control system is configured on the fixed rack and comprises an electric control system and an interaction unit connected with the electric control system;
the assembly equipment is configured to be connected with the fixed frame, and the assembly equipment is electrically connected with the electronic control system.
Compared with the prior art, the beneficial effect of this application scheme is: drop feed mechanism provides the assembly part for feeding mechanism, and feeding mechanism distributes the assembly part to orderly the carrying of assembly part for feed mechanism, and feed mechanism distributes the assembly part again, and the assembly part accessible on the feed mechanism snatchs the mechanism and snatchs to loading tool department to carry out the adaptation rather than the product piece of being connected, this process has replaced artifical equipment, is favorable to providing work efficiency, reduction in production cost simultaneously.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for a user of ordinary skill in the art, other related drawings can be obtained according to the drawings without inventive efforts.
Fig. 1 is an overall structural schematic diagram of a material distribution device, an assembling device and an automatic assembling workstation disclosed in an embodiment of the present application.
Fig. 2 is a schematic structural diagram of a material distribution device, an assembling device and an automatic assembling workstation disclosed in an embodiment of the present application.
Fig. 3 is a partially enlarged schematic view of a material separating device, an assembling device and an automatic assembling workstation disclosed in the embodiments of the present application.
Fig. 4 is another schematic structural diagram of a material separating device, an assembling device and an automatic assembling workstation disclosed in the embodiments of the present application.
Fig. 5 is a schematic structural diagram of a distributing device, an assembling device and an assembling device of an automatic assembling workstation, which are disclosed in the embodiments of the present application.
Fig. 6 is a schematic structural diagram of a loading jig of a material distribution device, an assembling device and an automatic assembling workstation disclosed in the embodiment of the present application.
Reference numerals
100. A material distributing device; 101. a discharging mechanism; 1011. a trapezoidal groove; 1012. an accommodating chamber; 102. a feeding mechanism; 1021. a direct vibration mechanism; 1022. a conveying member; 1023. a first detecting member; 1024. a second detecting member; 103. a material distributing mechanism; 1031. a buffer stopper; 1032. a sensing member; 1033. a resisting mechanism; 1034. a clamping cylinder; 1035. pressing the material; 1036. distributing parts; 1037. a drive member; 1038. a stop member; 1039. a support member; 1040. a base plate; 200. assembling equipment; 201. a grabbing mechanism; 2011. an inspection mechanism; 2012. a robot; 202. loading a jig; 2021. a loading member; 2022. a pressing cylinder; 2023. a vacuum generating device; 2024. a drive mechanism; 2025. a synchronizing wheel; 2026. a servo motor; 2027. a connecting member; 2028. an induction device; 300. fixing the frame; 301. an electronic control system; 302. an interaction unit; 400. a product piece; 500. and (7) assembling the components.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, generally described and illustrated in the figures herein, can be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, presented in the accompanying drawings, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments obtained by a user of ordinary skill in the art without any inventive work based on the embodiments in the present application are within the scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the present invention are conventionally placed in use, and are used only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical" and the like do not imply that the components are required to be absolutely horizontal or pendant, but rather may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present application, it is further noted that, unless expressly stated or limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case to a user of ordinary skill in the art.
Examples
As shown in fig. 1, fig. 1 is a schematic structural diagram of a dispensing device 100, an assembling apparatus 200 and an automatic assembling workstation disclosed in the embodiments of the present application; the application provides an automatic workstation of assembly includes: the assembling device 200, the fixed frame 300 and the control system, the assembling device 200 includes the material distributing device 100, the grabbing mechanism 201 and the loading jig 202, the material distributing device 100, the assembling device 200 and the control system are all configured on the fixed frame 300, the material distributing device 100 is used for arranging and composing the assembly pieces 500, the assembling device 200 is used for clamping and assembling the assembly pieces 500 arranged by the material distributing device 100 on the product pieces 400, the control system is used for controlling the normal operation of the whole workstation, wherein the product pieces 400 include but are not limited to automobile resin ornament pieces, and the assembly pieces 500 include but are not limited to buckles.
For example, the positions of the material separating device 100, the assembling device 200, and the control system on the fixed frame 300 are not particularly limited, the material separating device 100 only needs to be arranged at a position favorable for a worker to throw the assembly 500, and the control system only needs to be arranged at a position favorable for the worker to operate.
It can be understood that the material distributing device 100 is provided with at least one, the grabbing mechanism 201 is provided with at least one, and the loading jig 202 is provided with at least one, of course, in an embodiment of the present application, the material distributing device 100 is provided with two, two of the material distributing device 100 are distributed on the front and back sides of the fixing support, the loading jig 202 is provided with three, and three of the loading jig 202 are distributed on the front and back sides of the fixing support.
As shown in fig. 2, fig. 2 is a schematic structural diagram of a material separating device 100, an assembling apparatus 200 and an automatic assembling workstation of the material separating device 100 according to the embodiment of the present application; the discharging mechanism 101 comprises a containing cavity 1012 for containing the assembly 500 and an outlet communicated with the containing cavity 1012; illustratively, the discharging mechanism 101 is fixedly connected to one side of the fixed frame 300, the material distribution device 100 is distributed along the vertical direction of the fixed frame, the material distribution device 100 is used for the dropping of the assembly 500, and can arrange the assembly 500 dropped into the accommodating cavity 1012 thereof to allow one assembly 500 to be output from the outlet, wherein the discharging mechanism 101 includes, but is not limited to, a circular vibrating disk.
It will be appreciated that the interior of the drop off mechanism 101 is provided with a trapezoidal slot 1011 to enable the assembly 500 placed in the receiving cavity 1012 of the drop off mechanism 101 to move along the trapezoidal slot 1011 and be output from the outlet, wherein in order to enable the outlet to output only one assembly 500 at a time, the receiving cavity 1012 is also provided with a rejecting mechanism which can be used for rejecting an assembly 500 which is incorrectly placed or overlapped in the trapezoidal slot 1011.
As shown in fig. 2, the feeding mechanism 102 in the present application has a conveying assembly and a detecting assembly, the conveying assembly has a first conveying station for conveying the assembly member 500, and the detecting assembly is disposed corresponding to the first conveying station.
Illustratively, the feeding mechanism 102 is disposed at the left side of the discharging mechanism 101, the conveying direction of the first conveying station is configured to be the horizontal direction of the fixing frame, and the conveying assembly can only convey one row of the assembly members 500 along the conveying direction of the first conveying station, so as to ensure the orderly assembly of the assembly members 500.
In a preferred embodiment, the detection assemblies are connected to the conveying assembly, and the detection assemblies are distributed along the first conveying station and used for detecting whether the assembly 500 is conveyed at the first conveying station, so as to control the operation of the discharging mechanism 101 and the material distributing mechanism 103.
As shown in fig. 2, the conveying assembly includes a conveying member 1022 and a straightening mechanism 1021, the conveying member 1022 has a guide slot for conveying the assembly 500, and the straightening mechanism 1021 is disposed at one side of the conveying member 1022 to drive the assembly 500 in the guide slot to move.
Illustratively, the straightening and vibrating mechanism 1021 is arranged at the bottom of the conveying member 1022, and the length direction of the straightening and vibrating mechanism 1021 is the vertical direction of the fixed bracket; the length direction of the conveying member 1022 is configured to be the horizontal direction of the fixed bracket, the length of the conveying member 1022 can be set according to actual conditions, and the guide groove of the conveying member 1022 can be used for clamping the assembly member 500, so that the assembly member 500 cannot be separated from the conveying member 1022 in the vibration process of the straightening and vibrating mechanism 1021, and the conveying member 1022 can be used for conveying only one row of assembly members 500.
Among the above-mentioned technical scheme, can carry on spacingly to assembly part 500 through the guide slot, the rethread directly shakes mechanism 1021 makes assembly part 500 remove for the guide slot, guarantees the orderly removal of assembly part 500 in conveying assembly, to a certain extent, can improve its work efficiency.
In one embodiment of the present application, the detecting assembly includes a first detecting member 1023 and a second detecting member 1024, the first detecting member 1023 is disposed at the exit of the guiding slot near the discharging mechanism 101, and the second detecting member 1024 is disposed at the side of the guiding slot near the distributing mechanism 103.
Illustratively, the first detecting member 1023 and the second detecting member 1024 each include, but are not limited to, a sensor, such as a fiber optic sensor, and the detecting component can be used for sensing whether the assembly 500 is on the conveying member 1022; the first detecting member 1023 and the second detecting member 1024 are disposed on the conveying member 1022 at intervals, and the detecting assembly is electrically connected to the control system to control the operations of the material discharging mechanism 101, the material separating mechanism 103 and the feeding mechanism 102.
In the above technical solution, the first detecting member 1023 is disposed at the outlet for controlling the supply of the assembly 500 of the material discharge mechanism 101, and the second detecting member 1024 is disposed at a side close to the material distribution mechanism 103 for controlling the feeding mechanism 102 to supply the assembly 500 to the material distribution mechanism 103.
As shown in fig. 2, the material separating mechanism 103 in the present application is disposed on a side of the feeding mechanism 102 facing away from the discharging mechanism 101, and the material separating mechanism 103 has a second conveying station for conveying the assembly 500 so as to separate the assembly 500 in the feeding mechanism 102; the conveying direction of the second conveying station is perpendicular to the conveying direction of the first conveying station.
For example, the material separating mechanism 103 is disposed at the right side of the feeding mechanism 102, and the material separating mechanism 103 is disposed corresponding to the conveying member 1022 and is used for separating the assembly 500 on the conveying member 1022, wherein the conveying direction of the second conveying station of the material separating mechanism 103 may be along the front of the conveying member 1022, or along the rear of the conveying member 1022, and the like.
In the above technical solution, the material discharge mechanism 101 provides the assembly members 500 for the feeding mechanism 102, the feeding mechanism 102 sequentially conveys the assembly members 500 to the material distribution mechanism 103, and the material distribution mechanism 103 distributes the assembly members 500, so that the process avoids direct manual participation, and is beneficial to improving the assembly efficiency of the assembly members 500.
As shown in fig. 3, fig. 3 is a partially enlarged schematic view of a material separating device, an assembling device and an automatic assembling workstation disclosed in the embodiment of the present application, the material separating mechanism 103 comprises a driving member 1037, a material separating member 1036 connected to the driving member 1037, and a sensing member 1032, the sensing members 1032 are respectively disposed on the separating members 1036 to sense the assembly 500 on the separating members 1036, wherein the distributing member 1036 may be provided in a block shape, and two distributing grooves are provided at intervals on a side of the distributing member 1036 close to the conveying member 1022, and an opening is provided on a side of the distributing groove facing the conveying member 1022, so that after the assembly member 500 in the transporting member 1022 is moved into the distributing chute, by the action of the driving member 1037, the material separating member 1036 can move along the direction perpendicular to the conveying direction of the conveying member 1022, thereby facilitating the gripping mechanism 201 to grip the assembly 500 from the distribution chute.
Illustratively, two sensing members 1032 are provided, wherein one sensing member 1032 is located at the front end of the conveying member 1022, the other sensing member 1032 is located at the rear end of the conveying member 1022, and the sensing member 1032 is used for sensing the position of the loading member 2021 conveyed by the separating member 1036, so as to provide a signal to the grabbing mechanism 201 to grab the assembly 500.
Of course, in order to better realize the operation of the driving member 1037, the material separating mechanism 103 further includes a buffering stopper 1031, the buffering stopper 1031 can be fixed relative to the driving member 10371038, the buffering stopper 1031 is used for finely adjusting the stroke of the driving member 1037, and the driving direction of the buffering stopper 1031 is the moving direction of the material separating member 1036.
In the above solution, the driving member 1037 facilitates the assembly member 500 on the feeding mechanism 102 to be separated to the separating member 1036, so as to provide an advantageous condition for the subsequent loading of the assembly member 500 onto the product member 400.
As shown in fig. 4, fig. 4 is another schematic structural diagram of a material separating device, an assembling apparatus, and an automatic assembling workstation, which is disclosed in the embodiment of the present application, the material separating device includes a retaining mechanism 1033, a pressing member 1035 connected to the retaining mechanism 1033, and a sensing member 1032, the pressing member 1035 and the assembling member are correspondingly disposed, so that when the retaining mechanism 1033 is attached to the feeding mechanism, the pressing member 1035 is spaced from the assembling member, when the retaining mechanism 1033 is detached from the feeding mechanism, the pressing member 1035 is pressed against the assembling member, and the sensing member 1032 is used for sensing the assembling member 500.
Illustratively, the resisting mechanism 1033 includes a clamping cylinder 1034 and a resisting member 1038 connected to the clamping cylinder 1034, the pressing member 1035 is communicated with the clamping cylinder 1034 by a return spring, and the pressing member 1035 is correspondingly arranged with the second assembling member 500 at the left end of the conveying member 1022, when the conveying member 1022 starts conveying the assembling member 500, the resisting member 1038 is abutted to the left end of the conveying member 1022 through the clamping cylinder 1034, and the pressing member 1035 is located above the assembling member to ensure that the assembling member 500 can normally move on the conveying member 1022, when the sensing member 1032 at the left end of the conveying member 1022 senses the assembling member 500, the sensing member 1032 transmits a sensing signal to the control system, and the control system controls the clamping cylinder to act, when the resisting member 1038 is disengaged from the conveying member 1022 through the clamping cylinder 1034, the grabbing mechanism 201 can grab the first assembly member 500 at the left end of the conveying member 1022, and perform the action of the resisting member 1038 contacting the left end of the conveying member 1022 again, so as to reciprocate.
It can be understood that, in order to facilitate the workers to clean the assembly 500 on the transporting member 1022 and replace the assembly 500 with a different color, the supporting member 1039 is fixedly connected to the bottom of the resisting mechanism 1033, the supporting member 1039 is detachably connected to the bottom plate 1040, and the drop-in mechanism 101 and the feeding mechanism 102 are both connected to the bottom plate 1040.
In the above technical solution, through the cooperation of the resisting mechanism 1033 and the pressing member 1035, normal feeding of the feeding mechanism can be realized, and favorable conditions are provided for loading of subsequent assembly parts on product parts.
As shown in fig. 5, fig. 5 is a schematic structural diagram of a dispensing device 100, an assembling apparatus 200, and an assembling apparatus 200 of an automatic assembling workstation disclosed in an embodiment of the present application; the present application also provides an assembly device 200 comprising: the assembly part matching device comprises a grabbing mechanism 201, a loading jig 202 and the material distribution device 100, wherein the grabbing mechanism 201, the loading jig 202 and the material distribution device 100 can be arranged at intervals, the grabbing mechanism 201 is used for grabbing an assembly part 500 output by the material distribution device 100 to the loading jig 202 and matching the assembly part with a product part 400 on the loading jig 202, and therefore the whole matching process is completed.
As shown in fig. 1, the gripping mechanism 201 in the present application has a gripping portion adapted to the fitting 500; illustratively, the grabbing mechanism 201 is fixedly connected to the fixed support, and the grabbing mechanism 201 has multiple degrees of freedom, so that the grabbing mechanism 201 can move or rotate in any direction as required.
It can be understood that the grabbing mechanism 201 can move according to the set simulated track, so that the assembly part 500 grabbed by the grabbing mechanism 201 can be accurately loaded on the product part 400.
As shown in fig. 6, fig. 6 is a schematic structural diagram of a material distributing device 100, an assembling apparatus 200 and a loading fixture 202 of an automatic assembling workstation disclosed in the embodiment of the present application; in this application load tool 202, have the installation station of fixed product piece 400, exemplarily, load tool 202 is provided with at least one, just load tool 202 can for the fixed bolster removes, load tool 202 also direct fixed connection in on the fixed bolster, when load tool 202 is provided with at least two, load tool 202 for the connected mode of fixed bolster can be fixed, can slide, can also be the combination of two kinds of modes, can lay according to actual conditions.
Among the above-mentioned technical scheme, assembly member 500 on feed divider 100 can snatch to loading tool 202 department through snatching mechanism 201 to carry out the adaptation rather than the product piece 400 of being connected, this process has replaced artifical equipment, is favorable to providing work efficiency, reduction in production cost simultaneously.
As shown in fig. 6, the loading fixture 202 includes a loading element 2021 and a pressing element connected to the loading element 2021, and the product element 400 is fixedly connected to the loading element 2021 through the pressing element.
Illustratively, the pressing member includes a pressing cylinder 2022 connected to one side of the loading member 2021 and a vacuum device connected to one side of the loading member 2021, the pressing cylinder 2022 is used for pressing the product piece 400 on the loading member 2021, the vacuum device includes a vacuum generating device 2023 and a suction cup connected to the vacuum generating device 2023, and the suction cup is disposed on the loading member 2021.
Specifically, the vacuum generating device 2023 has a first plug connector, the loading element 2021 is provided with a second plug connector, the first plug connector is adapted to the second plug connector, and the suction cup is communicated with the second plug connector, so that when the vacuum generating device 2023 works, vacuum negative pressure is provided to the suction cup, and the suction cup can firmly suck the product element 400.
It can be understood that the loading unit 2021 is further provided with a sensing device 2028, the sensing device 2028 is used for sensing whether the product unit 400 is placed on the loading unit 2021, and when the sensing device 2028 senses the product unit 400, the pressing unit can be controlled by a control system to operate, so as to implement intelligent operation.
Among the above-mentioned technical scheme, can guarantee through compressing tightly that product piece 400 fixed connection is on loading element 2021, be favorable to product piece 400 and assembly part 500 to carry out the adaptation, provide production efficiency.
As shown in fig. 6, the loading fixture 202 further includes a driving mechanism 2024 connected to the loading unit 2021, and the driving mechanism 2024 is configured to drive the loading unit 2021 to move in a direction approaching or moving away from the grabbing mechanism 201.
Illustratively, the driving mechanism 2024 comprises a servo motor 2026 and a connecting piece 2027, the connecting piece 2027 comprises a screw rod connected with the servo motor 2026, and the screw rod can be connected with the servo motor 2026 by means of a synchronous wheel 2025 and a synchronous belt; of course, the connection between the servo motor 2026 and the screw rod may be in other manners, for example, the servo motor 2026 is directly connected to the connection element 2027, and the like, which all fall within the scope of the present application.
In the above technical solution, when the product piece 400 and the assembly member 500 need to be fitted, the driving mechanism 2024 can be used to move the loading jig 202 in the direction close to the grabbing mechanism 201, and when the assembled product piece 400 needs to be taken out, the driving mechanism 2024 can be used to move the loading jig 202 in the direction away from the grabbing mechanism 201, thereby realizing an automated process.
Further, a slide rail is slidably connected to a side of the loading element 2021 away from the product element 400, a blocking element is disposed on the loading element 2021, and an inductive switch is disposed on the slide rail, so that when the inductive switch is matched with the blocking element, the driving mechanism 2024 stops working.
Illustratively, the inductive switch has an inductive station, and the inductive station can be used for the penetration of the barrier member, that is, when the barrier member moves to the inductive station along with the slide rail, the control system controls the driving mechanism 2024 to stop driving.
Among the above-mentioned technical scheme, through setting up inductive switch and keeping apart the piece, the controllable device load 2021 is for the migration distance of slide rail, guarantees to load tool 202 and snatchs the reasonable control of the distance between the mechanism 201.
In this embodiment, the gripping mechanism 201 includes a robot 2012 and an inspection mechanism 2011 connected to the robot 2012, where the inspection mechanism 2011 is configured to inspect the product pieces 400.
Illustratively, the inspection mechanism 2011 is in communication connection with the control system and transmits data in real time, the robot 2012 includes but is not limited to a six-axis robot 2012, the inspection mechanism 2011 includes but is not limited to an industrial camera, and the station camera is used for shooting the product 400 to realize the qualification inspection of the product 400.
Among the above-mentioned technical scheme, through set up inspection mechanism 2011 on robot 2012, can be used to carry out the inspection to product 400 in the loading, when finding that there is the product 400 of neglected loading, can report to the police and handle, reduce bad product and flow into market, increase customer's satisfaction.
As shown in fig. 1, the present application also provides an automated assembly workstation comprising:
a stationary frame 300; illustratively, the fixed machine frame 300 has a control door panel and a delivery opening for placing the product pieces 400 on the loading member 2021 or for taking out the product pieces 400 with the assembly members 500.
A control system disposed on the fixed frame 300, the control system including an electronic control system 301 and an interaction unit 302 connected to the electronic control system 301;
as the assembling apparatus 200 is described above, the assembling apparatus 200 is disposed on the fixed frame 300, and the assembling apparatus 200 is electrically connected to the electronic control system 301.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Claims (10)
1. A dispensing device, comprising:
the discharging mechanism is provided with an accommodating cavity for accommodating the assembly parts and an outlet communicated with the accommodating cavity;
the feeding mechanism is provided with a conveying assembly and a detection assembly, the conveying assembly is provided with a first conveying station for conveying the assembly parts, and the detection assembly is arranged corresponding to the first conveying station;
the material distributing mechanism is arranged on one side of the feeding mechanism, which is far away from the discharging mechanism, and is provided with a second conveying station for conveying the assembly parts so as to distribute the assembly parts in the feeding mechanism;
the conveying direction of the second conveying station is perpendicular to the conveying direction of the first conveying station.
2. The dispenser of claim 1, wherein the conveyor assembly includes a conveyor member having a channel for conveying the fittings and a straightening mechanism disposed on a side of the conveyor member to drive movement of the fittings within the channel.
3. The feed divider of claim 2, wherein the detection assembly comprises a first detection piece and a second detection piece, the first detection piece is arranged at the outlet of the guide groove close to the discharge mechanism, and the second detection piece is arranged at one side of the guide groove close to the feed divider.
4. The material distributing device as claimed in claim 1, wherein the material distributing mechanism includes a driving member, a material distributing member connected to the driving member, and sensing members respectively disposed on the material distributing member for sensing the assembling members on the material distributing member.
5. The material distributing device according to claim 1, wherein the material distributing mechanism comprises a blocking mechanism, a material pressing member connected with the blocking mechanism, and an induction member, the material pressing member and the assembly member are arranged correspondingly, so that when the blocking mechanism is attached to the feeding mechanism, the material pressing member is spaced from the assembly member, and when the blocking mechanism is separated from the feeding mechanism, the material pressing member is pressed against the assembly member.
6. An assembly apparatus, comprising:
the grabbing mechanism is provided with a grabbing part matched with the assembly part;
a loading jig having an installation station for fixing the product, and;
the feed divider of any of claims 1-5, wherein fittings on a feed assembly of the feed divider are configured on the product pieces by the gripping portions.
7. The assembly apparatus according to claim 6, wherein the loading fixture comprises a loading member and a pressing member connected to the loading member, and the product member is fixedly connected to the loading member through the pressing member.
8. The assembly apparatus according to claim 7, wherein the loading jig further comprises a driving mechanism connected to the loading member, the driving mechanism being configured to drive the loading member to move in a direction approaching or moving away from the grasping mechanism.
9. The assembly apparatus of claim 6, wherein the gripping mechanism includes a robot and an inspection mechanism coupled to the robot for inspecting the product pieces.
10. An automated assembly workstation, comprising:
fixing the frame;
the control system is configured on the fixed rack and comprises an electric control system and an interaction unit connected with the electric control system;
the assembly device of any of claims 6-9, configured with the stationary gantry, and electrically connected with the electronic control system.
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