CN113706275A - Material code double-input cooperative operation method of cut pieces and clothes cut piece distribution system - Google Patents

Material code double-input cooperative operation method of cut pieces and clothes cut piece distribution system Download PDF

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CN113706275A
CN113706275A CN202111262376.6A CN202111262376A CN113706275A CN 113706275 A CN113706275 A CN 113706275A CN 202111262376 A CN202111262376 A CN 202111262376A CN 113706275 A CN113706275 A CN 113706275A
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piece
code
cut
container
feed hopper
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CN113706275B (en
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房建生
汪小萍
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Suzhou Beta Intelligent Manufacturing Co ltd
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Suzhou Beta Intelligent Manufacturing Co ltd
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    • G06Q30/0601—Electronic shopping [e-shopping]
    • G06Q30/0633—Lists, e.g. purchase orders, compilation or processing
    • G06Q30/0635—Processing of requisition or of purchase orders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34—Sorting according to other particular properties
    • B07C5/3412—Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/361—Processing or control devices therefor, e.g. escort memory
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36—Sorting apparatus characterised by the means used for distribution
    • B07C5/38—Collecting or arranging articles in groups
    • G—PHYSICS
    • G06—COMPUTING; CALCULATING OR COUNTING
    • G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00—Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/04—Manufacturing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063—Using robots
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract

The invention discloses a material code double-input cooperative operation method of cut pieces and a clothes cut piece distribution system, wherein the double-input cooperative operation method comprises the following steps: once the controller receives the cutting piece code information input by the code scanning of the code scanner, the information stored in the feeding information storage space is updated to the latest input cutting piece code information; if the shading detection signal result of the photoelectric sensor is not shaded completely, the shading detection signal converted into at least one photoelectric sensor is shaded, the controller judges that a material cut piece enters the feed hopper, and the identity information of the material cut piece in the current feed hopper is determined as cut piece code information stored in the feed information storage space when the material cut piece is judged to enter the feed hopper. The double-input cooperative operation method and the material cutting piece distribution system provided by the invention ensure the accuracy of the correspondence between the cutting pieces in the feed hopper and the input cutting piece code information.

Description

Material code double-input cooperative operation method of cut pieces and clothes cut piece distribution system
Technical Field
The invention relates to the field of flexible manufacturing, in particular to a material code double-input cooperative operation method of cut pieces and a clothing cut piece distribution system.
Background
The flexible manufacturing model is a production model distinguished from the traditional large-scale mass production, in which the supply chain system responds to the production distribution of a single demand, and the production instruction is completely triggered by the independent consumer, and the value chain is represented by the completely oriented activity of 'human-marketing-property-product-supply' with specific production-marketing one-to-one corresponding characteristics, namely 'production-supply-marketing-human-property-product-supply'.
The flexible manufacturing business model of the clothing industry is usually to receive the order of the customer's customized requirements, which make each product to be produced different, and in the case of the football game uniform order, it is necessary to print a team logo, a team sponsor, different names and numbers at different places of each uniform, and in addition, different sizes are available for different players.
In the prior art, a thermal sublimation process is utilized, printed contents printed on cut pieces on a paper surface are transferred onto cloth, then the cloth subjected to the thermal sublimation process is cut along the edges of the cut pieces to obtain a piece of fabric cut piece, and finally a plurality of cut pieces corresponding to one piece of ready-made clothes are sewn to obtain a ready-made clothes product. In the process of obtaining the cut pieces, a designer needs to make a printing drawing, which takes a long time, and the printing drawing is made manually, and may be mistaken, which brings a lot of labor cost.
In addition, what sort cut-parts at present specifically is: the cut pieces to be sorted are flatly spread on the table top or the ground, so that the placing positions of the cut pieces can be conveniently found, and a plurality of cut pieces of the same ready-made clothes are stacked together.
Such sorting methods have at least the following drawbacks:
1) a larger plane is needed to flatly spread the cut pieces, and the position of the target cut piece to be placed needs to be found for a longer time;
2) the overlapping of the cut pieces requires great care and is easily scattered after being stacked to a certain height;
3) the cut pieces of a plurality of ready-made clothes in one order are difficult to distinguish whether the cut pieces are completely sorted or not, and are easy to omit;
4) if the cut pieces in one order are sorted and then the order is sorted, the cut pieces of a plurality of orders can not be placed at the same time;
5) after one order is finished, cutting pieces are arranged and integrity is checked, and a lot of working hours are consumed;
6) for the cut pieces which do not print numbers but have different information of each person, the method has no intuition, increases the difficulty of searching the combined cut pieces with other cut pieces of the same ready-made clothes, and is easy to be confused;
7) the manual sorting mode is adopted, only a small number of cut pieces of ready-made clothes can be sorted one by taking orders as boundaries, so that products of different orders need to be printed separately, sublimed separately and cut separately, and the production scale of batch printing-sublimed-cutting is limited;
8) due to the content of the defect 7), the cloth waste rate is large, and the cloth cost is increased;
9) the manual sorting efficiency is low, and the time cost and the labor cost are high;
10) the manual sorting has no error correction mechanism, so that the sorting error is difficult to find, and the sorting error is difficult to correct after the sorting error is found.
In addition, when the information of the cut pieces is manually input and placed, and when the machine fails and is restarted, the cut pieces and the corresponding associated information in sorting are easily subjected to dislocation matching, for example, when the cut pieces clamped by the manipulator are sorted, the cut pieces are scanned in the system corresponding to the information of other cut pieces, so that the sorted positions are misplaced, if the cut pieces cannot be found in time, a series of subsequent problems can be caused, and therefore, how to reduce or even avoid the mismatching of the current cut pieces and the corresponding associated information in the system is very important.
Disclosure of Invention
In order to solve the problems of the prior art, the invention provides a material code double-input cooperative operation method of cut pieces and a clothing cut piece distribution system, and the general concept of the invention is as follows:
in one aspect, the invention provides a clothes piece distribution dual-input cooperative operation method, which is applied to a material piece distribution system, wherein the distribution system is used for distributing a plurality of pieces of the same clothes to the same container at different times, and is configured with a controller, a code scanner and a feed hopper, and the controller is electrically connected with the code scanner;
the code scanner is used for inputting the cutting codes printed on the distributed clothes cutting sheets to the controller;
the feed hopper is used for placing the cut pieces which are distributed currently, at least two photoelectric sensors are arranged in the feed hopper, and the photoelectric sensors are used for detecting the condition that the cut pieces of clothes enter the feed hopper;
the controller is electrically connected with a photoelectric sensor in the feed hopper so as to determine the corresponding relation between the cutting code input by the code scanner and the cutting pieces in the feed hopper;
the controller is provided with a feeding information storage space for storing waiting data, and the feeding information storage space stores at most one cutting piece code of the clothes in an equal distribution state; the double-input cooperative operation method comprises the following steps:
once the controller receives the cutting piece code information input by the code scanning of the code scanner, the controller updates the information stored in the feed information storage space to the latest input cutting piece code information; just the controller passes through photoelectric sensor's in the feeder hopper shading detected signal and judges whether have clothing cut-parts to go into the fill in real time in the feeder hopper, include: if the initial shading detection signal results of all the photoelectric sensors are not shaded, and the shading detection signal of at least one photoelectric sensor is converted from not shaded to be shaded, the controller judges that clothes cut pieces enter the feed hopper, and determines the identity information of the clothes cut pieces in the current feed hopper as the cut piece code information stored in the feed information storage space when the clothes cut pieces enter the feed hopper.
Furthermore, the feed hopper has four two opposite sides, and photoelectric sensors are two in number and are respectively arranged in the area close to the bottom surface of the feed hopper on the two adjacent sides.
Further, the controller is also used for judging whether there is clothing cut-parts in the feeder hopper to go out the fill through photoelectric sensor's in the feeder hopper shading detected signal, includes:
if the shading detection signal of at least one photoelectric sensor is converted into non-shading by shading, and the current shading detection signal results of the two photoelectric sensors are both non-shading, the controller judges that clothes cut pieces leave the feed hopper, otherwise, the controller judges that no clothes cut pieces leave the feed hopper.
Further, the distribution system is also provided with a distribution server, and the controller is electrically connected with the distribution server to send the judgment result that the clothing cutting piece enters or leaves the feed hopper to the distribution server;
and if the judgment results received by the distribution server twice continuously are that the clothes cut pieces leave the feed hopper, triggering an alarm device.
Further, the distribution system is also provided with an actuating mechanism and a plurality of containers, the distribution server is electrically connected with the actuating mechanism, the distribution server generates a distribution instruction and sends the distribution instruction to the actuating mechanism after receiving a judgment result that the clothing piece sent by the controller enters the feed hopper, and the actuating mechanism responds to the distribution instruction to distribute the clothing piece in the feed hopper into the associated containers.
Further, the distribution server, when receiving the judgment result that the clothes cutting piece enters the feed hopper sent by the controller, further executes the following steps:
judging whether the clothes to which the clothes pieces in the feed hopper belong are allocated with containers or not, if not, allocating a container in an unallocated state to the clothes, associating the container identification number of the container with the clothes piece code, and if so, directly associating the container identification number of the allocated container with the clothes piece code;
the dispensing instructions generated by the dispensing server include a container identification number; the actuator is configured with operation setting information corresponding to a container identification number in advance.
Further, the dispensing server issues the dispensing instructions to an actuator on a case-by-case basis, the dispensing instructions including the container identification number of only one associated container.
Further, if the execution mechanism sends self-error-reporting information to the distribution server, the feeding information storage space is emptied, and meanwhile, all distribution instructions received by the execution mechanism are emptied.
Further, if any photoelectric sensor in the feeding hopper is disconnected with the controller, the feeding information storage space is emptied.
Further, if any photoelectric sensor in the feeding hopper is disconnected with the controller, the feeding information storage space is emptied, and all distribution instructions received by the execution mechanism are emptied at the same time.
In another aspect, the present invention further provides a clothing piece distribution system based on the dual-input cooperative operation method, for distributing a plurality of pieces of clothing to a same container at different times, wherein the material piece distribution system comprises:
the code scanner is used for scanning and inputting the cutting piece codes printed on the distributed clothes cutting pieces;
the device comprises a feed hopper, a control unit and a control unit, wherein the feed hopper is used for accommodating distributed clothes cut pieces, two photoelectric sensors are arranged in the feed hopper, and the photoelectric sensors are used for detecting the condition that the clothes cut pieces enter the feed hopper;
a plurality of containers for accommodating the distributed pieces of clothing, different containers having different distribution positions, the containers being configured with container identification numbers corresponding to the distribution positions thereof;
the actuating mechanism is provided with a clamping jaw for clamping clothes cut pieces, and action setting information corresponding to the container identification number is configured in advance so as to move to a corresponding container according to the container identification number;
the controller is electrically connected with the code scanner and the photoelectric sensor in the feed hopper;
a distribution server electrically connected with the execution mechanism and the controller;
the database is connected with the distribution server and is used for storing the association relationship between the film cutting codes and the container identification numbers;
the material piece distribution system performs the step of distributing the clothing pieces to the designated containers, and comprises the following steps after the controller determines the identity information of the clothing pieces in the current feed hopper:
the controller sends the cutting piece codes of the clothes cutting pieces in the current feed hopper to the distribution server;
the distribution server inquires the database about the container identification number associated with the cut-part code, if no associated container identification number exists, a container in an unallocated state is distributed to the clothes to which the cut-part code belongs, and the container identification number of the container is associated with the cut-part code; and sending a dispensing instruction to an actuator, the dispensing instruction including a container identification number associated with a cut piece code;
actuating mechanism matches the action setting information that the container identification number corresponds, actuating mechanism removes earlier to feeder hopper department according to action setting information, and the centre gripping clothing cut-parts in the feeder hopper, and drive clothing cut-parts remove to associated container department, loosen the clamping jaw again, so that clothing cut-parts get into the container.
Further, the distribution server is in communication connection with an order server of the flexible manufacturing system, and the order server can acquire cut piece data of an order in flexible manufacturing;
the incidence relation between the cutting piece code stored in the database and the container identification number is obtained through the following steps:
a1, the distribution server inquires whether a single piece unique identification code associated with the cut piece code exists in a database according to the cut piece code of the currently distributed cut piece, and if not, A2-A6 is executed; if so, perform A7;
a2, sending a data request to the order server, wherein the data request comprises the cut piece code information;
a3, storing the cut piece data of all cut pieces in the order associated with the cut piece code sent by the order server in response to the data request in a database, wherein the cut piece data comprises the order number associated with the cut piece code, the single piece unique identification code of one or more ready-made clothes associated with the order number, the single piece unique identification code associated with the cut piece code, a plurality of cut piece codes associated with the single piece unique identification code and the cut piece type corresponding to each cut piece code;
a4, selecting a container in an unallocated state, associating the container identification number of the container with the single piece unique identification code associated with the cut piece code and/or the cut piece codes of all cut pieces corresponding to the single piece unique identification code, and updating the allocation state of the container from the unallocated state to the allocated state;
a5, storing the association information in the step A4 and the updated distribution state of the container in a database;
a6, outputting a container identification number associated with the cutting piece code of the currently allocated cutting piece or the single piece unique identification code corresponding to the cutting piece;
a7, inquiring the database whether the single-piece unique identification code associated with the clip code has an associated container identification number, and if not, executing A4-A6; if so, A6 is executed.
Further, the panels of an article of clothing include a variety of the following panel types: the front piece, the back piece, the neckline, the left sleeve, the left cuff, the right cuff, the left front piece of the trousers, the left back piece of the trousers, the right front piece of the trousers and the right back piece of the trousers;
the next assigned clothing piece belongs to the same clothing piece or different clothing pieces with the clothing piece currently assigned.
Further, based on the dual-input cooperative operation method, after the feeding information storage space is emptied and all distribution instructions received by the execution mechanism are emptied, the code scanning operation is carried out on the clothes cut pieces which do not enter the container at present again, and the code-scanned clothes cut pieces are placed into the feeding hopper.
Further, based on the dual-input cooperative operation method, the distribution server triggers an alarm device and simultaneously clears the storage space of the feeding information, and clears all distribution instructions received by the execution mechanism;
and the code scanning operation is carried out again on the clothes cut pieces which do not enter the container at present, and the code-scanned clothes cut pieces are put into a feed hopper.
The technical scheme provided by the invention has the following beneficial effects:
a. the error correction function is realized, and the accuracy of correspondence between the cut pieces in the feed hopper and the input cut piece code information is ensured;
b. a temporary storage space is added, and the information input speed of an operator is accelerated;
c. the storage condition in the feed hopper can be fed back all the time.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic view of a first perspective view of a garment panel dispensing system according to an exemplary disclosed embodiment of the present invention;
FIG. 2 is a schematic view of a second perspective view of a garment panel dispensing system according to an exemplary disclosed embodiment;
FIG. 3 is a schematic view of an actuator in a garment panel dispensing system according to an exemplary disclosed embodiment of the invention;
fig. 4 is a schematic flow chart illustrating the process of obtaining the association relationship between the cut piece code and the container identification number in the material cut piece distribution system according to an exemplary embodiment of the disclosure.
Wherein the reference numerals are respectively: 1-mechanical arm, 2-container and 3-feeding hopper.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the invention described herein are capable of operation in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, apparatus, article, or device that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or device.
In one embodiment of the present invention, a dual input cooperative operation method of a material cutting distribution system is provided, the distribution system is used for distributing a plurality of cutting pieces of the same clothing to the same container at different times, see fig. 1 and fig. 2, the distribution system is configured with a controller, a code scanner and a feed hopper 3, wherein the controller is electrically connected with the code scanner, the code scanner can scan and input the cutting piece codes printed on the distributed clothing cutting pieces to the controller, the feed hopper is used for placing the currently distributed cutting pieces, at least two photoelectric sensors are arranged in the feed hopper, the photoelectric sensors are used for detecting the condition that the clothing cutting pieces enter the feed hopper, the controller is electrically connected with the photoelectric sensors in the feed hopper to determine the corresponding relation between the cutting piece codes input by the code scanner and the cutting pieces in the feed hopper, the controller is provided with a feed information storage space for storing waiting data, the feeding information storage space stores the cut piece codes of at most one of the clothes cut pieces in the equal distribution state.
The double-input cooperative operation method comprises the following steps: once the controller receives the cutting piece code information input by the code scanning of the code scanner, the controller updates the information stored in the feed information storage space to the latest input cutting piece code information; and the controller judges whether clothes cut pieces enter the hopper in real time through the shading detection signal of the photoelectric sensor in the hopper, and the specific judgment mode is as follows:
clothes cutting piece entering judgment mode: if the initial shading detection signal results of all the photoelectric sensors are not shaded, and the shading detection signal of at least one photoelectric sensor is converted from not shaded to be shaded, the controller judges that clothes cut pieces enter the feed hopper, and determines the identity information of the clothes cut pieces in the current feed hopper as the cut piece code information stored in the feed information storage space when the clothes cut pieces enter the feed hopper.
Clothes cutting piece out of bucket judgment mode: if the shading detection signal of at least one photoelectric sensor is converted into non-shading by shading, and the current shading detection signal results of the two photoelectric sensors are both non-shading, the controller judges that clothes cut pieces leave the feed hopper, otherwise, the controller judges that no clothes cut pieces leave the feed hopper.
In order to make the photoelectric sensor detect more accurately, the feeder hopper has four two double-phase opposite sides, and two photoelectric sensors set up the region that is close to the feeder hopper bottom surface respectively on two adjacent sides to ensure to detect the cut-parts of putting into the fill. All be equipped with cut-parts code information on every clothing cut-out, the operator utilizes the bar code scanner scanning with the cut-parts that will distribute the two-dimensional code acquires cut-parts code information back, just can put into the feeder hopper, triggers photoelectric sensor. The next garment panel to be dispensed may belong to the same garment or to a different garment than the garment panel currently being dispensed, without affecting the application of the method. The content of the corresponding clothes can be the same or different for the distributed clothes cut pieces, the content of the clothes includes but is not limited to the cut piece types, printing content and sizes of the various clothes cut pieces, the cut piece types of the single clothes cut piece include but are not limited to front piece, back piece, neckline, left sleeve opening, right sleeve opening, left armhole, right armhole, left front piece of the trousers, left back piece of the trousers, right front piece of the trousers and right back piece of the trousers, and the cut piece of the single clothes includes various cut piece types. The single clothes are also respectively provided with different ready-to-wear codes which are related to the cut piece codes of all the cut pieces contained in the clothes.
For example, one piece of ready-to-wear clothes, whose ready-to-wear code is Y0001, includes five pieces of front panel, back panel, neckline, left sleeve and right sleeve, whose cut-to-wear codes correspond to 100866, 100867, 100868, 100865 and 100861, and another piece of ready-to-wear clothes, whose ready-to-wear code is Y0002, includes five pieces of front panel, back panel, neckline, left arm cage and right arm cage, whose cut-to-wear codes correspond to 100871, 100877, 100873, 100872 and 100875;
in one embodiment of the invention, the distribution system is further configured with a distribution server, an actuator and a plurality of containers, wherein the actuator is a manipulator 1, the distribution server is electrically connected with the manipulator, and the controller is electrically connected with the distribution server to send the judgment result that the clothes cutting piece enters or leaves the feed hopper to the distribution server.
When receiving the judgment result that the clothes cut pieces sent by the controller enter the feed hopper, the distribution server needs to distribute placed containers for the clothes cut pieces, and the distribution server specifically comprises the following steps:
judging whether the clothing to which the clothing pieces in the feed hopper belong is allocated with a container or not, if not, allocating a container in an unallocated state to the clothing, associating the container identification number of the container with the clothing piece code, and if so, directly associating the container identification number of the allocated container with the clothing piece code. For example, according to the query of the distribution server, the panel codes 100866, 100867, 100868, 100865, and 100861 all correspond to the container id R1234, and the panel codes 100871, 100877, 100873, 100872, and 100875 all correspond to the container id R4321.
The distribution server receives the judgment result that the clothes cut pieces sent by the controller enter the feed hopper, distributes the cut pieces in the feed hopper into containers, generates a distribution instruction and sends the distribution instruction to the manipulator, and the distribution instruction generated by the distribution server comprises a container identification number. Since the manipulator is pre-configured with action setting information corresponding to the container identification number, the manipulator is able to allocate pieces of clothing in the feed hopper into the associated container in response to the allocation instruction. And if any photoelectric sensor in the feeding hopper is disconnected with the controller, emptying the feeding information storage space and simultaneously emptying all distribution instructions received by the manipulator.
It should be noted that the distribution server issues the distribution instructions to the manipulator, one by one, which include the container identification number of only one associated container, each distribution instruction being able to complete the distribution of only one cut piece. And if the manipulator sends self-error-reporting information to the distribution server, emptying the storage space of the feeding information and simultaneously emptying all distribution instructions received by the manipulator.
When the containers are distributed to the cut pieces, if different containers in the non-distributed state are matched and associated with the cut pieces, different subsequent distribution speeds are caused, so that the embodiment provides an optimal distribution mode, and the step of distributing the containers by the distribution server comprises the following steps:
c1, the distribution server acquires the number n of the cut pieces of the ready-made clothes related to the cut pieces of the clothes to be distributed currently, wherein the number of the cut pieces of different ready-made clothes is the same or different, and n is a positive integer; and acquiring the container identification numbers of all containers in the unallocated state, wherein each container identification number corresponds to a known first time-consuming parameter t1And a second time-consuming parameter t2The first time-consuming parameter is the time required by the manipulator to grab the cut pieces and place the cut pieces into the container, and the second time-consuming parameter is the time required by the manipulator to collect the container to a specified collection position;
wherein the first time consumption parameter t1The method comprises the following steps:
recording the single actual time consumption of grabbing the cut piece and putting the cut piece into the container by the manipulator each time, and taking the average value of the previous i actual time consumptions as a first time consumption parameter t corresponding to the container1Where i is a positive integer, e.g. taking the average of the previous 100 elapsed timesAs the first time-consuming parameter t corresponding to the container1If the number of the data consumed is less than 100 times at first, the data of the previous times are averaged.
Specifically, the manipulator is configured to grasp the cut pieces each time starting from an initialization position and returning to the initialization position after placing the cut pieces in the container; the single actual time-consuming time for the manipulator to grasp a cut piece and place it into the container at a time is obtained by:
the manipulator records the starting time from an initialization position under the condition of receiving a distribution instruction of the distribution server, and records the ending time of returning to the initialization position after the cut pieces are placed in the container; the dispensing server or robot takes the time difference between the start time and the end time as the single actual elapsed time for the robot to grasp the cut piece and place it into the container.
The second time consumption parameter t2The method comprises the following steps:
recording the single actual time consumption of each time when the manipulator grabs the container and puts the container to the specified collection position, and taking the average value of the previous j actual time consumptions as a second time consumption parameter t corresponding to the container2Wherein j is a positive integer, for example, taking the average value of the previous 50 times as the second time-consuming parameter t corresponding to the container2If the number of the data consumed is less than 100 times at first, the data of the previous times are averaged.
Specifically, the manipulator is configured to pick up the container from an initialization position each time, and return to the initialization position after placing the container to a specified collection position; the single actual elapsed time each time the robot picks a container and places it at a given collection location is obtained by:
the manipulator records the starting time from an initialization position under the condition that a collection instruction of the distribution server is received, and records the ending time for returning to the initialization position after the container is placed at a specified collection position; the dispensing server or robot takes the time difference between the start time to the end time as the single actual elapsed time for the robot to grasp a container and place it at the designated collection location.
C2, calculating the total time consumption parameter t of each container in the undistributed state according to the following formula3：
Figure 855938DEST_PATH_IMAGE001
；
Wherein, the first time consumption parameter t corresponding to the container1And a second time-consuming parameter t2Can be updated following the number of distribution and collection times, the total time consumption parameter t3The sum of the time required for the manipulator to grasp all the cut pieces of the corresponding clothes and place them in the container and the time required for collecting the container to the designated collecting position is represented.
C3, total time consumption parameter t3The container with the smallest value is used as a target distribution container, and the state of the container is updated from the undistributed state to the distributed state.
If there are a plurality of containers in an undistributed state3The value is minimum, and the following three ways are adopted for further distribution:
first, if the total time consumption parameter t of a plurality of containers in an undistributed state is calculated in step C23If the value is minimum, the distribution server obtains the total time consumption parameter t3And respectively selecting the containers which are the smallest in value and are in the undistributed state and the feed hopper as the target distribution containers. If there are still at least two options, i.e. if the total time-consuming parameter t3And if the distance between more than two containers in the plurality of containers with the minimum value and in the non-distribution state and the feed hopper is the maximum, the distribution server acquires the distance information between the more than two containers with the maximum distance and the specified collection position respectively, and selects the container which is farthest away from the specified collection position as the target distribution container.
Second, if the total time consumption parameter t of a plurality of containers in an undistributed state is calculated in step C23If the value is minimum, the distribution server obtains the total time consumption parameter t3And the distance information between the containers with the minimum value and in the undistributed state and the specified collection position respectively, and selecting the container closest to the specified collection position as the target distribution container.
Third, if the total time consumption parameter t of a plurality of containers in an undistributed state is calculated in step C23If the value is minimum, the distribution server randomly selects a total time consumption parameter t3One of the containers having the smallest value and in an undispensed state is the target dispensing container.
After step C3, the following steps are also performed:
c4, the distribution server sends a distribution instruction to a manipulator, wherein the distribution instruction comprises a container identification number of the target distribution container, and the manipulator is configured with action setting information corresponding to the container identification number in advance;
c5, placing the distributed cut pieces into the target distribution container by the manipulator according to the distribution instruction, and recording the single actual time consumed for the manipulator to grab and place the cut pieces into the container;
c6, updating the first time consumption parameter t corresponding to the target dispensing container according to the single actual time consumption recorded in the step S5 when the manipulator grabs the cutting piece and puts the cutting piece into the container1And waits for the first assigned panel of the next piece of clothing, and repeatedly performs the steps S1-S6.
It should be noted that, when steps C1-C6 are repeatedly executed, the newly recorded one-time actual elapsed time and the previous i-1-time one-time actual elapsed time constitute i-time averaging, and the latest first elapsed time parameter t is obtained1For example, take i =100, and the first time-consuming parameter t currently used by the container16.40s and the latest recorded single actual time consumption of the container is 8.40s, the updated first time consumption parameter t of the container can be obtained1It was 6.42s, and the calculation was (6.40X 99+ 8.40)/100.
However, the present invention is not limited to the above updating method, and since the latest single actual time consumption of the container can be predicted more on the premise of eliminating the abnormal situation, the following setting may be made when the latest single actual time consumption of the container is reachedSingle actual elapsed time and first elapsed time parameter t being used1The difference is less than 0.5s, which can be simplified to the single actual time consumption and the first time consumption parameter t being used1Averaging to obtain an updated first time-consuming parameter t1E.g. 6.6s for a single actual elapsed time, while the first elapsed time parameter t being used16.4s, the updated first time-consuming parameter t of the container can be obtained1It was 6.5 s.
In one embodiment of the present invention, a material cutting distribution system based on the dual input collaborative operation method is provided, which is used for distributing a plurality of cutting pieces of the same piece of clothes to the same container at different times, see fig. 1 and 2, and comprises a code scanner, a feed hopper 3, a plurality of containers 2, a manipulator 1, a controller, a distribution server and a database. The scanning device comprises a code scanner, a feed hopper, two photoelectric sensors, a manipulator and a controller, wherein the code scanner is used for scanning code input of cut pieces printed on the distributed clothes cut pieces, the feed hopper is used for accommodating the distributed clothes cut pieces, the two photoelectric sensors are arranged in the feed hopper and used for detecting the condition that the clothes cut pieces enter the feed hopper, the containers are used for accommodating the distributed clothes cut pieces, different containers have different distribution positions, the containers are configured with container identification numbers corresponding to the distribution positions of the containers, see fig. 3, the manipulator is provided with clamping jaws for clamping the clothes cut pieces, and the manipulator is pre-configured with action setting information corresponding to the container identification numbers so as to move to the corresponding containers according to the container identification numbers; the controller is electrically connected with the code scanner and the photoelectric sensor in the feed hopper; the distribution server is electrically connected with the manipulator and the controller; the database is connected with the distribution server and is used for storing the association relation between the film cutting codes and the container identification numbers.
The distribution system performs the step of distributing the pieces of clothing to the designated receptacles, including performing the following steps after the controller determines the identity information of the pieces of clothing currently inside the feed hopper:
the controller sends the cutting piece codes of the clothes cutting pieces in the current feed hopper to the distribution server;
the distribution server inquires the database about the container identification number associated with the cut-part code, if no associated container identification number exists, a container in an unallocated state is distributed to the clothes to which the cut-part code belongs, and the container identification number of the container is associated with the cut-part code; and sending an allocation instruction to the manipulator, the allocation instruction including a container identification number associated with the cut piece code;
the manipulator matches the action setting information that the container identification number corresponds, the manipulator sets up information according to the action and removes feeder hopper department earlier to the centre gripping clothing cut-parts in the feeder hopper, and drive the clothing cut-parts remove to associated container department, loosen the clamping jaw again, so that clothing cut-parts get into the container.
The distribution system has at least the following two self-checking error reporting modes:
the first self-checking error reporting mode is that if the manipulator sends the self-error reporting information to the distribution server, or any photoelectric sensor in the feeding hopper is disconnected with the controller, then the feeding information storage space and all distribution instructions received by the manipulator are simultaneously emptied, then the code scanning operation needs to be carried out again on clothes cut pieces which do not enter the container at present, and the clothes cut pieces after the code scanning are put into the feeding hopper, and then the operation of taking materials is repeatedly carried out.
And in the second self-checking error reporting mode, if the distribution server receives the judgment result that the clothes cut-parts leave the feed hopper twice continuously, the alarm device is triggered. If the distribution server triggers the alarm device, the feeding information storage space and all distribution instructions received by the manipulator are emptied, then the code scanning operation needs to be carried out on the clothes cut pieces which do not enter the container at present again, the clothes cut pieces subjected to code scanning are placed into the feeding hopper, and then the material taking operation is carried out repeatedly.
It should be noted that when emptying the feeding information storage space and all the distribution instructions received by the manipulator, if there are cut pieces in the feeding hopper, there are cut pieces held by the manipulator, or the cut pieces are not yet put into the feeding hopper after being just scanned, after being repaired, the cut pieces need to be taken out and scanned again, and then put into the feeding hopper.
In an embodiment of the present invention, the distribution server is communicatively connected to an order server of the flexible manufacturing system, the order server is capable of acquiring cut piece data of an order in flexible manufacturing, referring to fig. 4, the association relationship between the cut piece code stored in the database and the container identification number is acquired through the following steps:
a1, the distribution server inquires whether a single piece unique identification code associated with the cut piece code exists in a database according to the cut piece code of the currently distributed cut piece, and if not, A2-A6 is executed; if so, perform A7;
a2, sending a data request to the order server, wherein the data request comprises the cut piece code information;
a3, storing the cut piece data of all cut pieces in the order associated with the cut piece code sent by the order server in response to the data request in a database, wherein the cut piece data comprises the order number associated with the cut piece code, the single piece unique identification code of one or more ready-made clothes associated with the order number, the single piece unique identification code associated with the cut piece code, a plurality of cut piece codes associated with the single piece unique identification code and the cut piece type corresponding to each cut piece code;
a4, selecting a container in an unallocated state, associating the container identification number of the container with the single piece unique identification code associated with the cut piece code and/or the cut piece codes of all cut pieces corresponding to the single piece unique identification code, and updating the allocation state of the container from the unallocated state to the allocated state;
a5, storing the association information in the step A4 and the updated distribution state of the container in a database;
a6, outputting a container identification number associated with the cutting piece code of the currently allocated cutting piece or the single piece unique identification code corresponding to the cutting piece;
a7, inquiring the database whether the single-piece unique identification code associated with the clip code has an associated container identification number, and if not, executing A4-A6; if so, A6 is executed.
Before step a3, the order server obtains the cut piece data of all the cut pieces under the order associated with the cut piece code according to the cut piece code information in the data request, and sends the cut piece data to the distribution server, wherein the cut piece data associated with the cut piece code is further used for constructing a data index for the cut piece data in advance through the following steps:
b1, making a balanced binary tree aiming at the clip codes, and mounting a linked list at each node of the binary tree;
b2, assigning a unique ID value to each cut piece in sequence, wherein the ID value is a positive integer, and using the unique ID value to 10xTaking the rest to obtain the cutting piece code of x digits of the corresponding cutting piece, wherein the cutting piece code is the last x digits of the cutting piece ID when the decimal system is used for representing the cutting piece ID and the cutting piece code;
b3, according to B2, enabling each clip code to sequentially correspond to a binary tree node generated by B1, and positioning the nodes of the clip codes on the binary tree;
and B4, adding a new chain table node on the chain table at the positioned node, and storing the cut piece data associated with the cut piece code or the address of the cut piece data to the new chain table node.
It should be noted that before step B1, the user needs to determine the value of x according to the number of cut pieces running in the production process, specifically in combination with the production capacity, for example, 3000 pieces of clothing are produced per day, estimated as 10 pieces per piece of clothing, and in combination with the order processing cycle, for example, the order delivery is completed within 20 days in the slowest case before, x needs to satisfy 106More than 60 ten thousand, preferably, about 20 ten thousand safety margins are reserved to determine the total cutting piece magnitude, if the total cutting piece magnitude is tens of thousands, x is equal to 5, if the total cutting piece magnitude is hundreds of thousands, x is equal to 6, if the total cutting piece magnitude is millions, x is equal to 7, and the like. Taking x as an example of 6, after the unique ID value of a cut segment is greater than or equal to 100 ten thousand, the binary tree does not add nodes, the depth of which is 20 (because the number of summary points of the binary tree with the depth of 20 is greater than 100 ten thousand), so that enough nodes correspond to the cut segment code, and only 20 comparisons are needed at most to find the nodes of the binary tree corresponding to the cut segment code. When an ID of a panel running in the production line is 131072, it is paired with 106And (3) taking the remainder to obtain the corresponding cut-part code 131072, and defaulting the related informationThe last link node of the link table stored at the corresponding node is greater than 100 ten thousand when the ID value of a cut piece running in the production process is 1131072, at this time, the cut piece is at least the second batch of cut pieces, the previous cut piece with the ID value of 131072 is processed, the subsequent processing cannot be influenced if the ID value is the same as the previous cut piece of the order, and the last link node of the link table is 10 pairs6Taking the remainder, obtaining the corresponding segment code 131072, and positioning a tree node on the binary tree which is the same as the unique ID value 131072 of the segment, thereby obtaining the related information of the tail node of the mounted linked list, wherein it should be noted that, when processing a new batch of segments, that is, the segment codes of the two segments before and after each 100 ten thousand added segments are the same (for example, the unique ID values of the segments are 131072, 1131072, 2131072, etc., and the corresponding segment codes are 131072), that is, the positioned binary tree nodes are the same, the binary tree is matched with the linked list, and the order of the linked list nodes implies a time order, for example, each time there is new segment data, a linked list node is added backwards to the linked list at the corresponding binary tree node for storing the new segment data associated with the segment code or the address of the segment data. Because the mode of not traversing the linked list nodes is adopted, the value is directly taken in the linked list every time, and the index searching difficulty of the cut piece data can not be increased practically even if the unique ID of the cut piece reaches hundreds of millions or no matter how large.
Through the index setting of the pre-established binary tree-linked list, the speed of indexing the data information associated with the cut-parts codes can be greatly increased; due to the adoption of the extraction of the globally unique ID (pair 10)xThe rest is taken) film cutting codes are x digits without increasing digits, the image incidental characteristic information of the correspondingly generated two-dimensional codes is reduced, the requirement on printing precision can be reduced on the premise that the area of the two-dimensional codes is fixed, and the recognition speed is accelerated; similarly, on the premise that the printing process precision is fixed, the area of the two-dimensional code can be reduced, and materials are saved.
In order to visually display the current overall cut piece distribution and container loading conditions, the cut piece distribution system further comprises a display device and a processor electrically connected with the display device, wherein the display device is used for displaying a display interface comprising a plurality of virtual containers, the area of each virtual container is divided into progress blocks, each virtual container corresponds to a real container at a corresponding distribution position in the cut piece distribution system, and the processor can acquire target real container information of the currently distributed cut pieces of clothes distributed by the actual distribution system so as to match the virtual containers corresponding to the target real containers; when the processor receives a message that one currently allocated clothing piece is put into the target real container, the processor controls one progress block of the display device in the corresponding virtual container area to be filled with color or pattern. The arrangement of the virtual containers on the display interface corresponds to the arrangement of the real containers at the distribution positions, so that a user can quickly identify the real containers corresponding to the virtual containers, and the user can adjust the distribution sequence of the cut pieces according to the filling state of the progress blocks in the virtual container area, so that the cut pieces of certain single clothes are quickly distributed.
When the actual distribution system distributes the distributed cut pieces to the target real object container, the virtual container corresponding to the target real object container is in a flashing state, until the distributed cut pieces are placed in the target real object container, a progress block is newly added on the virtual container to display, the progress block is different from the adjacent progress block in color, and meanwhile, the virtual container is converted into a normally-on state from the flashing state. The staff can predict the cut pieces in the feed hopper to be taken out of the bin through the flashing state of the virtual container, and can know the position to which the cut pieces are to be moved in advance.
The embodiment of the material cutting piece distribution system provided by the above embodiment and the dual-input cooperative operation method provided by the above embodiment belong to the same concept, and the specific implementation process is described in detail in the embodiment of the dual-input cooperative operation method, that is, all the features in the embodiment of the dual-input cooperative operation method can be introduced into the embodiment of the material cutting piece distribution system by way of reference.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The foregoing is directed to embodiments of the present application and it is noted that numerous modifications and adaptations may be made by those skilled in the art without departing from the principles of the present application and are intended to be within the scope of the present application.

Claims (15)

1. The material code double-input cooperative operation method of the cut pieces is characterized by being applied to a material cut piece distribution system, wherein the distribution system is configured to distribute a plurality of cut pieces of the same piece of clothes to the same container at different times, the distribution system comprises a controller, a code scanner and a feed hopper, and the controller is electrically connected with the code scanner;
the code scanner is configured to scan code input to the controller the cut code printed on the allocated material cut;
the feed hopper is configured to place the cut pieces which are distributed currently, at least two photoelectric sensors are arranged in the feed hopper, and the photoelectric sensors are used for detecting the condition that the cut pieces of materials enter the feed hopper;
the controller is electrically connected with a photoelectric sensor in the feed hopper so as to determine the corresponding relation between the cutting code input by the code scanner and the cutting pieces in the feed hopper;
the controller is provided with a feeding information storage space for storing waiting data, and the feeding information storage space stores at most one cutting piece code of a material cutting piece in an equal distribution state; the double-input cooperative operation method comprises the following steps:
once the controller receives the cutting piece code information input by the code scanning of the code scanner, the controller updates the information stored in the feed information storage space to the latest input cutting piece code information; just the controller passes through photoelectric sensor's in the feeder hopper shading detected signal and judges whether have the material cut-parts to go into the fill in real time in the feeder hopper, include: if the shading detection signal result by all photoelectric sensors is not shaded, the shading detection signal converted into at least one photoelectric sensor is converted into shaded by not shading, then the controller judges that a material cut piece enters the feed hopper, and determines the identity information of the material cut piece in the current feed hopper as the cut piece code information stored in the feed information storage space when the material cut piece enters the feed hopper.
2. The dual-input cooperative operation method as claimed in claim 1, wherein the feed hopper has four sides facing each other two by two, and the photosensors are two in number and are respectively provided at regions close to the bottom surface of the feed hopper on the adjacent two sides.
3. The dual-input cooperative work method according to claim 1, wherein the controller is further configured to determine whether there are cut pieces of clothes in the feed hopper to exit from the hopper according to a shading detection signal of a photosensor in the feed hopper, and the method comprises:
if the shading detection signal of at least one photoelectric sensor is converted into non-shading by shading, and the current shading detection signal results of the two photoelectric sensors are both non-shading, the controller judges that clothes cut pieces leave the feed hopper, otherwise, the controller judges that no clothes cut pieces leave the feed hopper.
4. The dual-input cooperative working method according to claim 3, wherein the distribution system is further configured with a distribution server, and the controller is electrically connected to the distribution server to transmit the determination result of the clothes piece entering or leaving the feed hopper to the distribution server;
and if the judgment results received by the distribution server twice continuously are that the clothes cut pieces leave the feed hopper, triggering an alarm device.
5. The dual-input cooperative work method according to claim 4, wherein the distribution system is further configured with an actuator and a plurality of containers, the distribution server is electrically connected with the actuator, the distribution server generates a distribution instruction and sends the distribution instruction to the actuator after receiving the judgment result that the clothing piece enters the feed hopper, and the actuator distributes the clothing piece in the feed hopper to the associated container in response to the distribution instruction.
6. The dual-input cooperative work method according to claim 5, wherein the distribution server further performs the following steps when receiving the determination result that the clothing piece enters the feed hopper, the determination result being sent by the controller:
judging whether the clothes to which the clothes pieces in the feed hopper belong are allocated with containers or not, if not, allocating a container in an unallocated state to the clothes, associating the container identification number of the container with the clothes piece code, and if so, directly associating the container identification number of the allocated container with the clothes piece code;
the dispensing instructions generated by the dispensing server include a container identification number; the actuator is configured with operation setting information corresponding to a container identification number in advance.
7. The dual-input cooperative work method according to claim 5, wherein the assignment server issues the assignment instruction to an execution mechanism item by item, the assignment instruction including a container identification number of only one associated container.
8. The dual-input cooperative work method according to claim 5, wherein if the execution mechanism sends a self-error message to the distribution server, the feed information storage space is cleared, and simultaneously all distribution instructions received by the execution mechanism are cleared.
9. The dual-input cooperative operation method according to claim 1, wherein the feed information storage space is emptied if any of the photosensors in the feed hopper is disconnected from the controller.
10. The dual-input cooperative operation method according to claim 5, wherein if any one of the photoelectric sensors in the feed hopper is disconnected from the controller, the feed information storage space is emptied, and simultaneously all the allocation commands received by the execution mechanism are emptied.
11. A garment panel dispensing system based on the dual input collaborative method of claim 5 for dispensing multiple panels of the same garment to the same container at different times, the garment panel dispensing system comprising:
the code scanner is used for scanning and inputting the cutting piece codes printed on the distributed clothes cutting pieces;
the device comprises a feed hopper, a control unit and a control unit, wherein the feed hopper is used for accommodating distributed clothes cut pieces, two photoelectric sensors are arranged in the feed hopper, and the photoelectric sensors are used for detecting the condition that the clothes cut pieces enter the feed hopper;
a plurality of containers for accommodating the distributed pieces of clothing, different containers having different distribution positions, the containers being configured with container identification numbers corresponding to the distribution positions thereof;
the actuating mechanism is provided with a clamping jaw for clamping clothes cut pieces, and action setting information corresponding to the container identification number is configured in advance so as to move to a corresponding container according to the container identification number;
the controller is electrically connected with the code scanner and the photoelectric sensor in the feed hopper;
a distribution server electrically connected with the execution mechanism and the controller;
the database is connected with the distribution server and is used for storing the association relationship between the film cutting codes and the container identification numbers;
the distribution system performs the step of distributing the pieces of clothing to the designated receptacles, including after the controller determines the identity information of the pieces of clothing currently inside the feed hopper, the steps of:
the controller sends the cutting piece codes of the clothes cutting pieces in the current feed hopper to the distribution server;
the distribution server inquires the database about the container identification number associated with the cut-part code, if no associated container identification number exists, a container in an unallocated state is distributed to the clothes to which the cut-part code belongs, and the container identification number of the container is associated with the cut-part code; and sending a dispensing instruction to an actuator, the dispensing instruction including a container identification number associated with a cut piece code;
actuating mechanism matches the action setting information that the container identification number corresponds, actuating mechanism removes earlier to feeder hopper department according to action setting information, and the centre gripping clothing cut-parts in the feeder hopper, and drive clothing cut-parts remove to associated container department, loosen the clamping jaw again, so that clothing cut-parts get into the container.
12. The garment panel distribution system of claim 11 wherein the distribution server is communicatively coupled to an order server of the flexible manufacturing system, the order server capable of obtaining panel data for an order in flexible manufacturing;
the incidence relation between the cutting piece code stored in the database and the container identification number is obtained through the following steps:
a1, the distribution server inquires whether a single piece unique identification code associated with the cut piece code exists in a database according to the cut piece code of the currently distributed cut piece, and if not, A2-A6 is executed; if so, perform A7;
a2, sending a data request to the order server, wherein the data request comprises the cut piece code information;
a3, storing the cut piece data of all cut pieces in the order associated with the cut piece code sent by the order server in response to the data request in a database, wherein the cut piece data comprises the order number associated with the cut piece code, the single piece unique identification code of one or more ready-made clothes associated with the order number, the single piece unique identification code associated with the cut piece code, a plurality of cut piece codes associated with the single piece unique identification code and the cut piece type corresponding to each cut piece code;
a4, selecting a container in an unallocated state, associating the container identification number of the container with the single piece unique identification code associated with the cut piece code and/or the cut piece codes of all cut pieces corresponding to the single piece unique identification code, and updating the allocation state of the container from the unallocated state to the allocated state;
a5, storing the association information in the step A4 and the updated distribution state of the container in a database;
a6, outputting a container identification number associated with the cutting piece code of the currently allocated cutting piece or the single piece unique identification code corresponding to the cutting piece;
a7, inquiring the database whether the single-piece unique identification code associated with the clip code has an associated container identification number, and if not, executing A4-A6; if so, A6 is executed.
13. The garment panel dispensing system of claim 11 wherein the panels of an article of clothing include a plurality of the following panel types: the front piece, the back piece, the neckline, the left sleeve, the left cuff, the right cuff, the left front piece of the trousers, the left back piece of the trousers, the right front piece of the trousers and the right back piece of the trousers;
the next assigned clothing piece belongs to the same clothing piece or different clothing pieces with the clothing piece currently assigned.
14. The clothing piece distribution system according to claim 11, wherein, based on the dual-input cooperative operation method of claim 8 or 10, after emptying the feeding information storage space and simultaneously emptying all distribution instructions received by the execution mechanism, the code scanning operation is performed again on clothing pieces which do not enter the container currently, and the scanned clothing pieces are put into the feeding hopper.
15. The clothing piece distribution system according to claim 11, wherein based on the dual-input cooperative operation method of claim 4, the distribution server activates an alarm device and simultaneously clears the feeding information storage space, and clears all distribution instructions received by the execution mechanism;
and the code scanning operation is carried out again on the clothes cut pieces which do not enter the container at present, and the code-scanned clothes cut pieces are put into a feed hopper.
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