CN113701508B - Kiln cleaning device for producing special ceramic components - Google Patents

Kiln cleaning device for producing special ceramic components Download PDF

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Publication number
CN113701508B
CN113701508B CN202111254886.9A CN202111254886A CN113701508B CN 113701508 B CN113701508 B CN 113701508B CN 202111254886 A CN202111254886 A CN 202111254886A CN 113701508 B CN113701508 B CN 113701508B
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plate
kiln
fixedly connected
ground rail
cleaning device
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CN202111254886.9A
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CN113701508A (en
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姚金梅
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Nantong Bochuang Fine Ceramics Co ltd
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Nantong Bochuang Fine Ceramics Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D3/00Charging; Discharging; Manipulation of charge
    • F27D3/12Travelling or movable supports or containers for the charge
    • F27D3/123Furnace cars
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27DDETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
    • F27D25/00Devices or methods for removing incrustations, e.g. slag, metal deposits, dust; Devices or methods for preventing the adherence of slag

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Muffle Furnaces And Rotary Kilns (AREA)
  • Tunnel Furnaces (AREA)

Abstract

The application belongs to the technical field of the kiln is used, discloses a special ceramic components and parts production is with kiln cleaning device, and it includes: workstation, ground rail, slide rail, latch, kiln, the end cover, the baffle, the bolt, control panel, temperature monitor, the backup pad, the scraper blade, the breach, the end, the connecting plate, middle gyro wheel, the side gyro wheel, driving motor, driving sprocket, drive chain, the pulley, the walking motor, the gear, the slot hole, the riser, the connecting axle, the cleaning roller, drive sprocket, drive chain, driving motor, the bounding wall, the pivot, the cam, elevator motor, the spout, the bottom plate, the spacing groove, the landing leg, the curb plate, place the board, branch and slider. The utility model provides a can realize firing the transport of product when being clear, have the clean function of kiln bottom simultaneously, guarantee the inside cleanliness of kiln, the backup pad still has the transport function simultaneously, can realize the separation of landing leg and ground rail to realize placing spacing of inboard product, guarantee to carry stability, improve kiln production efficiency.

Description

Kiln cleaning device for producing special ceramic components
Technical Field
The invention relates to a kiln cleaning device for producing special ceramic components, in particular to a kiln cleaning device for producing special ceramic components, and belongs to the technical field of kiln application.
Background
The kiln is a furnace for firing ceramic articles and sculptures or fusing enamel to the surface of metallic articles. The brick is generally built by bricks and stones, can be made into various specifications according to requirements, and can be operated by adopting combustible gas, oil or electricity. The electric kiln is easier to control temperature than a kiln using combustible gas and oil, but some pottery workers and sculptors consider that the temperature of the electric kiln rises too fast, the temperature in the hearth of the kiln is measured by a pyrometer or a temperature measuring cone and can be seen through a peephole, and the kiln is equipment built by refractory materials and used for firing products and is a necessary facility in ceramic forming. In the history of ceramic firing in the last ten thousands of years, abundant kiln making styles and experiences are accumulated, and the kiln technology can be divided into a kiln for ceramics, a cement kiln, a glass kiln, an enamel kiln and the like according to the types of calcined materials in the continuously improved development from overground open-air stacking firing, pit digging and burning to a round kiln with steamed bread-shaped flame rising, a semi-inverted-flame horseshoe-shaped kiln, a semi-slope dragon kiln and a duck egg-shaped kiln in the original society to the current indoor air kiln and an electric kiln, wherein the former can be divided into a continuous kiln, a semi-continuous kiln and an intermittent kiln according to the operation method.
In the patent document "CN 202020911392.8 a rapid sintering kiln for producing special ceramics", a moving mechanism installed inside a groove drives a slide block to move inside a chute, the movement of the slide block is convenient to drive the fired ceramics to move, thereby preheating the fired ceramics, cooling after high-temperature sintering, effectively improving the efficiency of ceramic sintering, a driving motor installed drives a connecting shaft to rotate, the connecting shaft rotates to drive a placing plate to rotate, the ceramics on the surface of the placing plate is convenient to be heated uniformly, thereby ensuring the firing quality of the ceramics, but lacks a cleaning function, along with the use of the kiln, dust and the like are easily generated inside the kiln, which is not beneficial to timing and cleaning after long-time use, and in order to improve the service life of the kiln, the kiln needs to be cleaned regularly, which brings inconvenience to cleaning work, affects production efficiency, and the cleaning process is relatively inconvenient, the dust and other foreign matters on the inner wall of the kiln and the bottom of the kiln are difficult to effectively clean, and the production quality of special ceramic components is reduced and even the special ceramic components are damaged when precision components such as the special ceramic components are produced. At present, no special ceramic component production kiln cleaning device which is reasonable and reliable in structure and has a cleaning function and a product stable conveying function is available.
Disclosure of Invention
In order to solve prior art's not enough, this application adopts the backup pad to carry out the cleaning in the kiln, can realize the cleanness on kiln inner wall surface through setting up the riser when clean, and foreign matter such as dust that drops can carry out cleaning through the gyro wheel that is located the bottom, can realize sweeping of dust simultaneously, guarantees the inside cleanliness of kiln.
More in order to solve the problem among the prior art: the vertical plates can realize the separation effect on two sides of the supporting plate, the conveying effect of special ceramic components can be realized on the other side of the supporting plate, the product conveying function can be realized while cleaning is carried out, the influence on the product production time due to the cleaning of the kiln is avoided, and the production efficiency of the kiln is improved.
Further in order to solve the problems in the prior art: when carrying out special ceramic components and parts and carrying, can place the storage through placing the board, after production is accomplished, can carry out the spacing of product through the cooperation of bounding wall and curb plate, avoid appearing the problem that drops in the transportation process, can realize placing the further spacing of board through the cooperation of spout and slider by the setting of cam, guarantee the stability when special ceramic components and parts carry.
In order to solve not enough among the prior art, the application provides a special type is kiln cleaning device for ceramic components and parts production, includes: the device comprises a workbench, a kiln, a supporting plate, a vertical plate, a coaming and a bottom plate; the top of the workbench is fixedly connected with a kiln, a supporting plate is arranged in the kiln, two ends of the top of the supporting plate are respectively and fixedly connected with a vertical plate and a surrounding plate, and a bottom plate is arranged in the surrounding plate; the top of the workbench is fixedly connected with a ground rail, the surface of the ground rail is attached to a support plate, the side end of the support plate is fixedly connected with a scraper and a connecting plate respectively, the connecting plate is rotatably connected with a middle roller, two ends of the middle roller are fixedly connected with side rollers, a vertical plate which is vertically distributed is arranged on one side of the support plate, and a long hole is formed in the other side of the support plate; the edge of the vertical plate is rotatably connected with a plurality of connecting shafts, two ends of each connecting shaft are fixedly connected with the cleaning roller and the transmission chain wheel respectively, the enclosing plate is of a U-shaped structure, and two long holes are formed in the enclosing plate.
Further, the ground rail is located inside the kiln, symmetrically distributed slide rails are arranged on two sides of the ground rail, clamping teeth are arranged on edges of two ends of the ground rail, pulleys are arranged inside the slide rails, the pulleys are respectively connected with the bottom end of the supporting plate in a rotating mode, walking motors are fixedly connected to the top of the supporting plate, the walking motors are two in number and located on two sides of the supporting plate respectively, output ends of the walking motors are fixedly connected with the gears, and the gears are connected with the clamping teeth in a meshed mode.
Further, the kiln is the U-shaped structure, kiln both ends lateral wall all rotates with the end cover to be connected, the end cover side passes through the hinge and is articulated with the kiln, the end cover is located ground rail top, the end cover lateral wall and two baffle fixed connection, two the baffle all is the U-shaped structure, the bolt activity grafting of the inside and L-shaped structure of baffle, the bolt bottom extends to inside the slide rail, the kiln outer wall respectively with control panel and temperature monitor fixed connection.
Furthermore, a hooked scraper is arranged on one side of the supporting plate, a notch is formed in the middle of the bottom end of the scraper, end heads are formed on two sides of the bottom end of the scraper and extend into the slide rail, the scraper is attached to the surface of the ground rail and connected with the surface of the ground rail, two connecting plates are arranged at two ends of the scraper respectively, a middle roller at the outer end of each connecting plate is distributed in parallel with the scraper, the middle roller is attached to the surface of the ground rail and connected with the side rollers at two ends of the middle roller, and the side rollers are connected with the inside of the slide rail in an embedded mode.
Furthermore, the top of the supporting plate is fixedly connected with a driving motor, the number of the driving motors is two and the driving motors are respectively located on two sides of the supporting plate, the driving motor and the middle idler wheel are respectively located on two sides of the vertical plate, the output end of the driving motor is fixedly connected with a driving chain wheel, the driving chain wheels are in transmission connection through a driving chain, one of the driving chain wheels is coaxially fixed with the side idler wheel, and the side idler wheel and the driving chain wheel are respectively located on two sides of the connecting plate.
Further, the riser is connected with the inside gomphosis of kiln, riser one side edge evenly is equipped with a plurality of cleaning roller, a plurality of cleaning roller all extends to the riser outside and contacts with the kiln inner wall, every cleaning roller all corresponds with drive sprocket, a plurality of drive sprocket all connects through the drive chain transmission, is located the bottom drive sprocket and drive motor fixed connection, drive motor and backup pad top surface middle part fixed connection.
Further, the bounding wall is located the backup pad middle part, the bounding wall bottom runs through and is rotated with pivot one end and be connected, the pivot other end rotates with the backup pad top surface and is connected, backup pad and elevator motor fixed connection, elevator motor output and pivot fixed connection, the quantity of pivot is two, two the pivot is located the bounding wall both sides respectively, every the pivot both ends all with cam fixed connection.
Further, four limiting grooves are formed in the bottom surface of the bottom plate, the four limiting grooves correspond to the cam, the limiting grooves are connected with the cam in an embedded mode, the bottom of the bottom plate is fixedly connected with the supporting legs all around, the supporting legs correspond to the long holes, the length of each supporting leg is larger than the thickness of the supporting plate, a side plate is fixedly connected to one side of the bottom plate, the side plate is fixedly connected with a plurality of parallel-distributed placing plates and is adjacent to the placing plates, the placing plates are fixedly connected through supporting rods, and the bottom plate is fixedly connected with the placing plates through supporting rods.
Furthermore, the bottom plate and the placing plate are the same in area, the bottom plate and the placing plate are located inside the enclosing plate, the opening of the enclosing plate corresponds to the side plate, the side end of one of the placing plate is fixedly connected with the four sliding blocks, the inner wall of the enclosing plate is provided with a sliding groove, the sliding groove is of an F-shaped structure, and the inside of the sliding groove is connected with the sliding blocks in a sliding mode.
Further, the width of bounding wall is less than ground rail width, the ground rail is the same with the width of kiln, the width of ground rail is greater than the width of backup pad, be equipped with the interval so that gear and drive sprocket's rotation between backup pad and the kiln.
The application has the advantages that: a kiln cleaning device for producing special ceramic components, which has reasonable and reliable structure and has cleaning function and stable product conveying function, adopts a support plate to clean the inside of a kiln, can effectively clean the inner wall of the kiln through an arranged vertical plate, has the cleaning function of the bottom of the kiln, can clean foreign matters such as dust and the like after cleaning, ensures the cleanness of the inside of the kiln, has the conveying function, can convey fired products while cleaning, and is separated through the vertical plate to avoid the influence of the dust on the products, can jack up a bottom plate and a placing plate during conveying, can realize the separation of supporting legs and a ground rail, can limit the products in the placing plate, avoids the falling problem during conveying, ensures the stability during conveying of the special ceramic components, and can effectively clean the inside of the kiln along with the taking out of the products, the delay of the production time of the product due to cleaning work is avoided, and the production efficiency of the kiln is improved.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, serve to provide a further understanding of the application and to enable other features, objects, and advantages of the application to be more apparent. The drawings and their description illustrate the embodiments of the invention and do not limit it. In the drawings:
fig. 1 is a schematic structural diagram of a kiln cleaning device for producing a special ceramic component according to an embodiment of the application;
FIG. 2 is a schematic view of a first perspective structure of the embodiment shown in FIG. 1;
FIG. 3 is a schematic top view of the embodiment of FIG. 2;
FIG. 4 is a schematic view of the support plate in the embodiment of FIG. 2;
FIG. 5 is a schematic perspective view of the embodiment of FIG. 2;
FIG. 6 is a schematic perspective view of the embodiment of FIG. 2 at the location of the web;
FIG. 7 is a schematic side view of the embodiment of FIG. 2 at the scrub roller;
FIG. 8 is a schematic side view of the embodiment of FIG. 2 showing the structure of the drive sprocket;
FIG. 9 is a side view of the embodiment of FIG. 2 at the shroud;
FIG. 10 is a schematic perspective view of the embodiment of FIG. 2 showing the bottom plate and the placement plate;
FIG. 11 is a schematic perspective view of the embodiment of FIG. 2 with the shroud in place;
FIG. 12 is a schematic perspective view of the embodiment of FIG. 2 showing the position of the squeegee.
The meaning of the reference symbols in the figures:
100. a kiln cleaning device for producing special ceramic components; 101. a work table; 1011. a ground rail; 1012. a slide rail; 1013. clamping teeth; 102. a kiln; 1021. an end cap; 1022. a guide plate; 1023. a bolt; 1024. a control panel; 1025. a temperature monitor; 103. a support plate; 1031. a squeegee; 1032. a notch; 1033. a tip; 1034. a connecting plate; 1035. a middle roller; 1036. side rollers; 1037. a drive motor; 1038. a drive sprocket; 1039. a drive chain; 1039a, a pulley; 1039b, a walking motor; 1039c, gears; 1039d, elongated hole; 104. a vertical plate; 1041. a connecting shaft; 1042. a cleaning roller; 1043. a drive sprocket; 1044. a drive chain; 1045. a drive motor; 105. enclosing plates; 1051. a rotating shaft; 1052. a cam; 1053. a lifting motor; 1054. a chute; 106. a base plate; 1061. a limiting groove; 1062. a support leg; 1063. a side plate; 1064. placing the plate; 1065. a strut; 1066. a slide block.
Detailed Description
In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.
Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.
Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, a fixed connection, a removable connection, or a unitary construction, may be a mechanical connection, or an electrical connection, either directly or indirectly through intervening media, or may provide internal communication between two devices, elements, or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.
Referring to fig. 1 to 12, a kiln cleaning device 100 for producing a special ceramic component includes: a workbench 101, a kiln 102, a support plate 103, a vertical plate 104, a surrounding plate 105 and a bottom plate 106.
Referring to fig. 1 to 11, as a specific scheme, the top of the workbench 101 is fixedly connected with a kiln 102, a supporting plate 103 is arranged inside the kiln 102, two ends of the top of the supporting plate 103 are respectively fixedly connected with a vertical plate 104 and a surrounding plate 105, and a bottom plate 106 is arranged inside the surrounding plate 105.
Referring to fig. 1 to 7 and 12, as a preferred scheme, the top of the worktable 101 is fixedly connected to the ground rail 1011, the surface of the ground rail 1011 is attached to the supporting plate 103, the side ends of the supporting plate 103 are fixedly connected to the scraper 1031 and the connecting plate 1034, the connecting plate 1034 is rotatably connected to the middle roller 1035, both ends of the middle roller 1035 are fixedly connected to the side rollers 1036, one side of the supporting plate 103 is provided with the vertical plates 104 vertically distributed, the other side of the supporting plate 103 is provided with the long holes 1039d, the scraper 1031 is used for scraping off dust on the surface of the ground rail 1011, so that the notch 1032 of the scraper 1031 is attached to the surface of the ground rail, meanwhile, the end 1033 formed at the two ends of the notch 1032 is positioned inside the sliding rail 1012, dust inside the sliding rail 1012 is scraped through the end 1033, and then the residual dust is swept through the middle roller 1035 and the side roller 1036, wherein the middle roller 1035 is used for cleaning dust on the surface of the ground rail 1011, and the side roller 1036 is used for sweeping dust inside the sliding rail 1012; the edge of the vertical plate 104 is rotatably connected with a plurality of connecting shafts 1041, two ends of each connecting shaft 1041 are respectively fixedly connected with the cleaning rollers 1042 and the transmission chain wheels 1043, the surrounding plate 105 is of a U-shaped structure, two long holes 1039d are formed in the surrounding plate 105, the vertical plate 104 is used for installing the cleaning rollers 1042, when the transmission chain wheels 1043 are driven to rotate by the transmission motor 1045, the transmission chains 1044 realize the transmission of the transmission chain wheels 1043 and drive the cleaning rollers 1042 to rotate simultaneously, the cleaning of dust on the inner wall of the kiln 102 is realized, and the fallen dust is cleaned by the scraping plate 1031, the middle roller 1035 and the side roller 1036.
Referring to fig. 1 to 5 and 7 to 9, as an expansion scheme, the ground rail 1011 is located inside the kiln 102, the two sides of the ground rail 1011 are both provided with symmetrically distributed slide rails 1012, the edges of the two ends of the ground rail 1011 are provided with clamping teeth 1013, the two slide rails 1012 are both provided with pulleys 1039a, the pulleys 1039a are respectively rotatably connected with the periphery of the bottom end of the supporting plate 103, the top of the supporting plate 103 is fixedly connected with two traveling motors 1039b, the two traveling motors 1039b are respectively located on the two sides of the supporting plate 103, the output end of the traveling motor 1039b is fixedly connected with the gear 1039c, the gear 1039c is engaged with the clamping teeth 1013 to connect the ground rail 1011 for movement of the supporting plate 103, so that the pulleys 1039a at the bottom of the supporting plate 103 move inside the slide rails 1012 and realize stable position limitation, thereby ensuring the movement stability of the supporting plate 103, the two sides of the ground rail 1011 are provided with the clamping teeth 1013, so as to realize movement of the supporting plate 103, when the gear 1039c is driven by the traveling motor 1039b, the gear 1039c is engaged with the latch 1013 to drive the support plate 103, and the latch 1013 at both sides of the ground rail 1011 is a slope structure to prevent dust from accumulating thereon, so that the dust falls into the slide rail 1012 to further clean.
Referring to fig. 1 to 3, by adopting such a scheme, the kiln 102 is a U-shaped structure, side walls at two ends of the kiln 102 are rotatably connected with an end cover 1021, a side end of the end cover 1021 is hinged to the kiln 102 through a hinge, the end cover 1021 is positioned at the top of a ground rail 1011, the side wall of the end cover 1021 is fixedly connected with two guide plates 1022, the two guide plates 1022 are all U-shaped structures, the inner part of each guide plate 1022 is movably inserted into a plug 1023 of an L-shaped structure, the bottom end of the plug 1023 extends into a sliding rail 1012, the outer wall of the kiln 102 is respectively fixedly connected with a control panel 1024 and a temperature monitor 1025, the end cover 1021 is used for closing the kiln 102, one side of the end cover 1021 horizontally rotates with the kiln 102, the limit of the end cover 1021 is realized through the guide plates 1022 and the plug 1023, meanwhile, the plug 1023 realizes the closing of the sliding rail 1012, and heat loss is avoided.
Referring to fig. 2, 4, 6 and 12, as an expansion scheme, a hooked scraper 1031 is disposed at one side of the support plate 103, a notch 1032 is disposed at the middle of the bottom end of the scraper 1031, end heads 1033 are formed at two sides of the bottom end of the scraper 1031, the two end heads 1033 extend into the slide rail 1012, the scraper 1031 is in contact with the surface of the ground rail 1011, two connecting plates 1034 are disposed at two ends of the scraper 1031, a middle roller 1035 at the outer end of each connecting plate 1034 is parallel to the scraper 1031, the middle roller 1035 is in contact with the surface of the ground rail 1011, side rollers 1036 at two ends of the middle roller 1035 are in contact with the interior of the slide rail 1012, and the middle roller 1035 and the side rollers 1036 are in contact with the ground rail 1011 completely, so as to clean dust on the surface of the ground rail 1011 and the interior of the slide rail 1012.
Referring to fig. 3 and fig. 6 to 7, in such a scheme, the top of the supporting plate 103 is fixedly connected to two driving motors 1037, the two driving motors 1037 are respectively located at two sides of the supporting plate 103, the two driving motors 1037 and the middle roller 1035 are respectively located at two sides of the vertical plate 104, the output end of the driving motor 1037 is fixedly connected to the driving sprocket 1038, the driving sprockets 1038 are in transmission connection with each other through a driving chain 1039, one of the driving sprockets 1038 is coaxially fixed to the side roller 1036, and the side roller 1036 and the driving sprocket 1038 are respectively located at two sides of the connecting plate 1034.
Referring to fig. 2 to 4 and fig. 7 to 8, as a specific scheme, the vertical plate 104 is embedded and connected with the inside of the kiln 102, a plurality of cleaning rollers 1042 are uniformly arranged on an edge of one side of the vertical plate 104, the cleaning rollers 1042 all extend to the outside of the vertical plate 104 and contact with the inner wall of the kiln 102, each cleaning roller 1042 corresponds to a transmission chain wheel 1043, the transmission chain wheels 1043 are all in transmission connection through a transmission chain 1044, the transmission chain wheel 1043 located at the bottom is fixedly connected with a transmission motor 1045, the transmission motor 1045 is fixedly connected with the middle of the top surface of the supporting plate 103, the vertical plate 104 realizes the installation of the cleaning rollers 1042, the cleaning rollers 1042 are staggered with the temperature monitor 1025 embedded at the top of the kiln 102, and the movement of the vertical plate 104 is not affected.
Referring to fig. 2 to 4 and 9 to 11, as a specific solution, the enclosing plate 105 is located in the middle of the supporting plate 103, the bottom of the enclosing plate 105 is connected to one end of a rotating shaft 1051, the other end of the rotating shaft 1051 is connected to the top surface of the supporting plate 103, the supporting plate 103 is connected to a lifting motor 1053, the output end of the lifting motor 1053 is connected to the rotating shaft 1051, the number of the rotating shafts 1051 is two, the two rotating shafts 1051 are located on two sides of the enclosing plate 105 respectively, two ends of each rotating shaft 1051 are connected to a cam 1052, the enclosing plate 105 is used for limiting the bottom plate 106 and the placing plates 1064, when the supporting plate 103 moves, the long holes 1039d formed therein are engaged with the legs 1062, so that the bottom plate 106 moves to the top of the supporting plate 103, at this time, the placing plates 1064 are located inside the enclosing plate 105, and the side plates 1063 are provided at the openings of the enclosing plate 105, thereby realizing the product limiting function between the placing plates 1064 through the enclosing plate 105 and the side plates 1063, the risk of dropping can be avoided.
Referring to fig. 2 and 10, as an expansion scheme, four limiting grooves 1061 are formed in the bottom surface of the bottom plate 106, the four limiting grooves 1061 correspond to the cam 1052, the inside of the limiting grooves 1061 is connected to the cam 1052 in an embedded manner, the periphery of the bottom plate 106 is fixedly connected to the supporting legs 1062, the supporting legs 1062 correspond to the long holes 1039d, the length of the supporting legs 1062 is greater than the thickness of the supporting plate 103, a side plate 1063 is fixedly connected to one side of the bottom plate 106, the side plate 1063 is fixedly connected to a plurality of placing plates 1064 distributed in parallel, the adjacent placing plates 1064 are fixedly connected to each other through supporting rods 1065, the bottom plate 106 is fixedly connected to the placing plates 1064 through the supporting rods 1065, the limiting grooves 1061 can be embedded to the cam 1052, the problem that the bottom plate 106 is shifted when the cam 1052 rotates is avoided, and a stable lifting effect of the bottom plate 106 can be achieved.
Referring to fig. 2 to 4 and fig. 9 to 11, as a specific scheme, the areas of the bottom plate 106 and the placing plate 1064 are the same, the bottom plate 106 and the placing plate 1064 are both located inside the enclosing plate 105, the opening of the enclosing plate 105 corresponds to the side plate 1063, the side end of one placing plate 1064 is fixedly connected to four sliders 1066, a chute 1054 is formed in the inner wall of the enclosing plate 105, the chute 1054 is in an F-shaped structure, the inside of the chute 1054 is slidably connected to the slider 1066, and the slider 1066 can move inside the chute 1054 when the enclosing plate 105 moves along with the supporting plate 103, when the bottom plate 106 is completely located inside the enclosing plate 105, the slider 1066 corresponds to the chute 1054 in the vertical direction, and when the bottom plate 106 is pushed by the cam 1052, the slider 1066 moves to the top end of the chute 1054, so as to further limit the bottom plate 106 and the placing plate 1064.
Referring to fig. 1 to 9, as a specific solution, the width of the enclosing plate 105 is smaller than the width of the ground rail 1011, the width of the ground rail 1011 is the same as the width of the kiln 102, the width of the ground rail 1011 is larger than the width of the supporting plate 103, a space is provided between the supporting plate 103 and the kiln 102 to facilitate the rotation of the gear 1039c and the driving sprocket 1038, the enclosing plate 105 is used for limiting the position of the bottom plate 106 and the placing plate 1064, when the rotating shaft 1051 is driven to rotate by the lifting motor 1053, the tip of the cam 1052 is moved to the top and positioned inside the limiting groove 1061, the bottom plate 106 is pushed to ascend to realize the separation between the supporting leg 1062 and the ground rail 1011, then the end cap 1021 on the other side is opened, and the product on the placing plate 1064 is taken out by the movement of the supporting plate 103; when the product is placed, the end cover 1021 on one side is opened, the supporting plate 103 drives the bottom plate 106 and the placing plate 1064 to move to the inside of the kiln 102, the cam 1052 is rotated to enable the tip of the cam 1052 to face downwards, the bottom plate 106 is separated from the cam 1052, the supporting plate 103 is withdrawn through the reverse rotation of the walking motor 1039b, and at the moment, the bottom plate 106 is placed on the ground rail 1011 through the supporting leg 1062, so that the firing production of the product is realized.
The technical scheme of this application, whole kiln cleaning device 100 is used in production of special ceramic components adopts ground rail 1011 to realize the stable removal of backup pad 103, simultaneously the cleaning roller 1042 on the accessible riser 104 carries out the cleanness of kiln 102 inner wall, can realize the effective clearance of foreign matter such as attached dust, riser 104 has the separation effect simultaneously, can avoid riser 104 opposite side dust to appear and adhere to the problem, when backup pad 103 removes, the effective cleanness of ground rail 1011 surface dust can be realized in the rotation through the gyro wheel, can strike off more dust and foreign matter through scraper 1031 earlier when removing, the realization of rethread gyro wheel is swept away, realize the cleanness of foreign matter such as dust along with the removal of backup pad 103, can realize the clearance of slide rail 1012 department dust between the ground rail 1011 simultaneously, guarantee clean effect, improve the interior production environment quality of kiln 102.
Meanwhile, the conveying process is realized, the other side of the supporting plate 103 can realize conveying of the bottom plate 106 and the placing plate 1064, the limiting of the placing plate 1064 can be realized through the enclosing plate 105 during conveying, the jacking of the bottom plate 106 is realized through the rotation of the cam 1052, the separation of the supporting legs 1062 at the bottom of the bottom plate 106 and the ground rail 1011 can be realized, meanwhile, the enclosing plate 105 and the side plates 1063 can realize the limiting effect on the periphery of the placing plate 1064, the problem of falling of products during conveying is avoided, the stable limiting of the placing plate 1064 is realized through the matching of the sliding blocks 1066 and the sliding grooves 1054, the stability in the conveying process is ensured, the cleaning function is realized when the products are moved out of the kiln 102, the time loss caused by cleaning of the kiln 102 is reduced, and the production quality of the kiln 102 is effectively improved.
The foregoing is merely exemplary of the present application and is not intended to limit the present application, which may be modified or varied by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (8)

1. The utility model provides a special ceramic components and parts production is with kiln cleaning device which characterized in that:
the kiln cleaning device (100) for producing the special ceramic components comprises: the device comprises a workbench (101), a kiln (102), a supporting plate (103), a vertical plate (104), a coaming (105) and a bottom plate (106);
the top of the workbench (101) is fixedly connected with a kiln (102), a supporting plate (103) is arranged inside the kiln (102), two ends of the top of the supporting plate (103) are respectively and fixedly connected with a vertical plate (104) and a surrounding plate (105), and a bottom plate (106) is arranged inside the surrounding plate (105);
the top of the workbench (101) is fixedly connected with a ground rail (1011), the surface of the ground rail (1011) is attached to a support plate (103), the side end of the support plate (103) is fixedly connected with a scraper (1031) and a connecting plate (1034) respectively, the connecting plate (1034) is rotatably connected with a middle roller (1035), two ends of the middle roller (1035) are fixedly connected with side rollers (1036), vertical plates (104) which are vertically distributed are arranged on one side of the support plate (103), and a long hole (1039 d) is formed in the other side of the support plate (103); the edge of the vertical plate (104) is rotatably connected with a plurality of connecting shafts (1041), two ends of each connecting shaft (1041) are respectively and fixedly connected with the cleaning roller (1042) and the transmission chain wheel (1043), the enclosing plate (105) is of a U-shaped structure, and two long holes (1039 d) are formed in the enclosing plate (105);
the enclosing plate (105) is located in the middle of the supporting plate (103), the bottom of the enclosing plate (105) is connected with one end of a rotating shaft (1051) in a penetrating and rotating mode, the other end of the rotating shaft (1051) is connected with the top surface of the supporting plate (103) in a rotating mode, the supporting plate (103) is fixedly connected with a lifting motor (1053), the output end of the lifting motor (1053) is fixedly connected with the rotating shaft (1051), the number of the rotating shafts (1051) is two, the two rotating shafts (1051) are located on two sides of the enclosing plate (105) respectively, and two ends of each rotating shaft (1051) are fixedly connected with the cam (1052);
four limiting grooves (1061) are formed in the bottom surface of the bottom plate (106), the four limiting grooves (1061) correspond to the cam (1052), the limiting grooves (1061) are embedded and connected with the cam (1052), the periphery of the bottom plate (106) is fixedly connected with the supporting legs (1062), the supporting legs (1062) correspond to the long holes (1039 d), the length of each supporting leg (1062) is larger than the thickness of the supporting plate (103), a side plate (1063) is fixedly connected to one side of the bottom plate (106), the side plate (1063) is fixedly connected with a plurality of parallel-distributed placing plates (1064), the adjacent placing plates (1064) are fixedly connected through supporting rods (1065), and the bottom plate (106) is fixedly connected with the placing plates (1064) through the supporting rods (1065).
2. The special ceramic component production kiln cleaning device as claimed in claim 1, wherein: ground rail (1011) are located kiln (102) inside, sliding rail (1012) of symmetric distribution have all been seted up to ground rail (1011) both sides, latch (1013) have been seted up at ground rail (1011) both ends edge, two inside pulley (1039 a) that all is equipped with of sliding rail (1012), pulley (1039 a) rotates all around with backup pad (103) bottom respectively and is connected, backup pad (103) top fixedly connected with walking motor (1039 b), the quantity of walking motor (1039 b) is two and is located backup pad (103) both sides respectively, walking motor (1039 b) output and gear (1039 c) fixed connection, gear (1039 c) are connected with latch (1013) meshing.
3. The special ceramic component production kiln cleaning device as claimed in claim 1, wherein: kiln (102) is the U-shaped structure, kiln (102) both ends lateral wall all rotates with end cover (1021) to be connected, end cover (1021) side is articulated through hinge and kiln (102), end cover (1021) are located ground rail (1011) top, end cover (1021) lateral wall and two baffle (1022) fixed connection, two baffle (1022) all are the U-shaped structure, inside bolt (1023) activity grafting with L shape structure of baffle (1022), bolt (1023) bottom extends to inside slide rail (1012), kiln (102) outer wall respectively with control panel (1024) and temperature monitor (1025) fixed connection.
4. The special ceramic component production kiln cleaning device as claimed in claim 1, wherein: support plate (103) one side is equipped with hooked scraper blade (1031), breach (1032) have been seted up in scraper blade (1031) bottom middle part, scraper blade (1031) bottom both sides are formed with end (1033), two inside end (1033) extend to slide rail (1012), scraper blade (1031) and rail (1011) surface laminating are connected, scraper blade (1031) both ends are equipped with two connecting plates (1034) respectively, middle gyro wheel (1035) and scraper blade (1031) parallel distribution of connecting plate (1034) outer end, middle gyro wheel (1035) and rail (1011) surface laminating are connected, the side gyro wheel (1036) at middle gyro wheel (1035) both ends is connected with the inside gomphosis of slide rail (1012).
5. The special ceramic component production kiln cleaning device as claimed in claim 4, wherein: the top of the supporting plate (103) is fixedly connected with a driving motor (1037), the number of the driving motors (1037) is two and the two driving motors are respectively located on two sides of the supporting plate (103), the two driving motors (1037) and a middle roller (1035) are respectively located on two sides of a vertical plate (104), the output end of each driving motor (1037) is fixedly connected with a driving chain wheel (1038), the driving chain wheels (1038) are in transmission connection with each other through a driving chain (1039), one of the driving chain wheels (1038) is coaxially fixed with a side roller (1036), and the side roller (1036) and the driving chain wheel (1038) are respectively located on two sides of a connecting plate (1034).
6. The special ceramic component production kiln cleaning device as claimed in claim 1, wherein: the vertical plate (104) is connected with the inside of the kiln (102) in an embedded mode, a plurality of cleaning rollers (1042) are uniformly arranged on the edge of one side of the vertical plate (104), the cleaning rollers (1042) extend to the outer side of the vertical plate (104) and are in contact with the inner wall of the kiln (102), each cleaning roller (1042) corresponds to a transmission chain wheel (1043), the transmission chain wheels (1043) are in transmission connection through transmission chains (1044), the transmission chain wheel (1043) located at the bottom is fixedly connected with a transmission motor (1045), and the transmission motor (1045) is fixedly connected with the middle of the top face of the supporting plate (103).
7. The special ceramic component production kiln cleaning device as claimed in claim 6, wherein: the area of the bottom plate (106) is the same as that of the placing plate (1064), the bottom plate (106) and the placing plate (1064) are located inside the enclosing plate (105), a side plate (1063) is correspondingly arranged at an opening of the enclosing plate (105), the side end of one of the placing plates (1064) is fixedly connected with four sliders (1066), a sliding groove (1054) is formed in the inner wall of the enclosing plate (105), the sliding groove (1054) is of an F-shaped structure, and the inside of the sliding groove (1054) is connected with the sliders (1066) in a sliding mode.
8. The special ceramic component production kiln cleaning device as claimed in claim 7, wherein: the width of the surrounding plate (105) is smaller than that of the ground rail (1011), the ground rail (1011) is as wide as the kiln (102), the width of the ground rail (1011) is larger than that of the support plate (103), and a space is arranged between the support plate (103) and the kiln (102) so as to facilitate the rotation of the gear (1039 c) and the driving chain wheel (1038).
CN202111254886.9A 2021-10-27 2021-10-27 Kiln cleaning device for producing special ceramic components Active CN113701508B (en)

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DE1288558B (en) * 1966-07-26 1969-02-06 Koppers Gmbh Heinrich Device for cleaning the sealing surfaces of the doors and door frames of coking chamber ovens
FR2948124B1 (en) * 2009-07-16 2012-05-11 Alain Greff METHOD FOR CLEANING COKERIE AND ROBOT OVEN DOORS FOR CARRYING OUT SAID METHOD
CN107677127A (en) * 2017-09-27 2018-02-09 高楷然 A kind of ceramic wine bottle kiln of high finished product rate
CN210676082U (en) * 2019-08-06 2020-06-05 黄冈市华泰窑炉工业有限公司 Hanging kiln track cleaning device
CN111854447A (en) * 2020-07-29 2020-10-30 马琦 Accumulated dust cleaning device for industrial kiln
CN213530055U (en) * 2020-10-12 2021-06-25 哈尔滨全福明电站设备有限公司 Inside cleaning device that electric power boiler used
CN112393591A (en) * 2020-11-16 2021-02-23 芜湖市华峰砂轮有限公司 Ceramic firing furnace
CN214172908U (en) * 2020-12-30 2021-09-10 山东博霖环保科技发展有限公司 Self-cleaning mesh belt kiln for denitration catalyst

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