CN113700328A - Hollowing detection and repair device for ceramic tiles - Google Patents

Hollowing detection and repair device for ceramic tiles Download PDF

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Publication number
CN113700328A
CN113700328A CN202110896988.4A CN202110896988A CN113700328A CN 113700328 A CN113700328 A CN 113700328A CN 202110896988 A CN202110896988 A CN 202110896988A CN 113700328 A CN113700328 A CN 113700328A
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hollowing
ceramic tile
repair
detection
repairing
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Inventor
宋旭
陆由龙
和琪
马先达
栾晓洁
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Shaanxi Longxu Construction Engineering Co ltd
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Shaanxi Longxu Construction Engineering Co ltd
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Priority to CN202110896988.4A priority Critical patent/CN113700328A/en
Publication of CN113700328A publication Critical patent/CN113700328A/en
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/12Flooring or floor layers made of masses in situ, e.g. seamless magnesite floors, terrazzo gypsum floors
    • E04F15/14Construction of joints, e.g. dividing strips
    • E04F15/142Dividing strips or boundary strips
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • E04G23/0203Arrangements for filling cracks or cavities in building constructions
    • E04G23/0211Arrangements for filling cracks or cavities in building constructions using injection
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • E04G23/0296Repairing or restoring facades
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • G01N29/045Analysing solids by imparting shocks to the workpiece and detecting the vibrations or the acoustic waves caused by the shocks
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/023Solids
    • G01N2291/0232Glass, ceramics, concrete or stone
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N2291/00Indexing codes associated with group G01N29/00
    • G01N2291/02Indexing codes associated with the analysed material
    • G01N2291/028Material parameters
    • G01N2291/0289Internal structure, e.g. defects, grain size, texture

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Chemical & Material Sciences (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Acoustics & Sound (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)

Abstract

The invention provides a hollowing detection and repair device for a ceramic tile, which is applied to the technical field of hollowing detection and repair of the ceramic tile and comprises the following components: the device comprises a control device, a device shell, a detection structure and a repair structure; the detection structure comprises a cylinder, a knocking head, a telescopic rod, a sound wave receiver and a hollowing analyzer; repair the structure and glue head, store up thick liquid box, sliding construction, cutting head, snatch part and vibrations acoustic wave ware including the grout, detect the structure and replace the manual work and strike the ceramic tile and read the hollowing rate of ceramic tile by its sound wave, repair the structure and repair ceramic tile seam crossing and replace the manual work and do not hinder and dismantle the ceramic tile, greatly reduced the cost of ceramic tile damage.

Description

Hollowing detection and repair device for ceramic tiles
Technical Field
The invention relates to the technical field of ceramic tile hollowing detection and repair, in particular to a hollowing detection and repair device for a ceramic tile.
Background
When people build houses, the floor tiles are often used for laying the ground, the laying mode is convenient to clean and attractive, and is favored by the masses, but hollowing easily occurs in the laying process of the tiles; in actual life, the hollowing area of the ceramic tile is not fixed, and the variation of the hollowing area can influence the knocking sound vibration characteristic of the hollowing wall surface to a great extent. The ceramic tile hollowing leads to the incident that the ceramic tile drops to send out highly in the life, through retrieval and visit to the decoration engineering contractor, it has multiple drawback to discover various ceramic tile hollowing detection methods on the market, the tradition is strikeed and is differentiateed the sound, degree of automation is low, it is high to the manpower requirement, long-time strikeed and can arouse hearing fatigue, influence the accuracy of subjective judgement, inefficiency, influence the accuracy that detects, there is often the undetected false retrieval phenomenon, the reliability of general investigation to ceramic tile hollowing has been restricted. The identification of human ears sometimes has larger errors for the detection of the empty drums with smaller areas, so the traditional tapping method has the defects of large subjectivity and poor precision in the identification of the human ears, missing detection caused by the identification errors of the human ears, high possibility of false detection and no way of repairing the empty drums after the detection of the empty drums. The tiles are often disassembled and reinstalled manually during the repair of the hollowing, and the method of disassembling the tiles can damage the tiles, thus increasing the construction cost.
The invention provides a hollowing detection and repair device for tiles, which can intelligently detect the distribution condition of hollowing of the tiles, repair the hollowing at the joints of the tiles and disassemble and install unqualified tiles.
Disclosure of Invention
The invention aims to solve the problems of hollowing detection and repair of ceramic tiles and provides a hollowing detection and repair device for ceramic tiles.
The invention adopts the following technical means for solving the technical problems: the hollowing condition in the ceramic tile is analyzed by adopting mechanical knocking and a sound wave receiver, so that the error and inaccuracy caused by manually knocking the ceramic tile to listen sound are avoided; the repairing device is adopted to repair hollowing at the joint of the ceramic tile, so that the labor cost is saved, and the qualification rate of hollowing repair is improved; the adoption snatchs the part and the dismantlement of unqualified ceramic tile of vibrations acoustic wave ware, has reduced the artifical destruction of dismantling the ceramic tile, and the ceramic tile reuse of dismantling has reduced the cost expense.
The invention provides a hollowing detection and repair device for a ceramic tile, which comprises: the device comprises a control device, a device shell, a detection structure and a repair structure; the control equipment is arranged in the device shell and is connected with a detection structure and a repair structure, the detection structure is connected to the bottom of the device shell, and the repair structure is fixed to the bottom of the device shell;
the detection structure comprises an air cylinder, a knocking head, a telescopic rod, a sound wave receiver and an hollowing analyzer, wherein one end of the air cylinder, which is connected with the telescopic rod, is arranged inside a device shell, the knocking head is made of rubber materials, the knocking head is detachably arranged at the other end of the telescopic rod, the sound wave receiver is arranged inside the device shell, and the hollowing analyzer is connected with the sound wave receiver and is arranged inside the device shell;
the repairing structure comprises a grouting glue head, a grout storage box, a sliding structure, a cutting head, a grabbing component and a vibration acoustic wave device, wherein the grouting glue head is arranged on the sliding structure and faces the ground, the cutting head and the grouting glue head are arranged on the sliding structure in parallel, the sliding structure is connected with the grout storage box and is arranged on the lower portion of the shell of the device, the grabbing component is connected with the vibration acoustic wave device and is arranged at the bottom of the shell of the device, and the vibration acoustic wave device is arranged inside the shell of the device.
Further, the hollowing detection and repair device for the ceramic tiles, wherein the detection part is arranged on an adjustable structure, the adjustable structure comprises a transverse connecting rod, an upright connecting rod and a central limiting block, the upright connecting rod is connected to the central limiting block, the transverse connecting rod is connected to the upright connecting rod, and the transverse connecting rod is of a telescopic adjusting structure.
Further, the hollowing detection and repair device for the ceramic tiles is characterized in that a switch and a flow controller are arranged on the grouting rubber head, a signal output end and a signal receiving end are arranged on the flow controller, the signal output end is connected with the switch, and the signal receiving end is connected with the sliding structure.
Further, hollowing of ceramic tile detect patching device, sliding structure includes module, slider and servo motor, the module is arranged in and is stored up the thick liquid box bottom, the slider is arranged in on the module and has the hole of placing the grout head on the slider, servo motor connects the one end of module.
Further, the hollowing detection and repair device of the ceramic tile is characterized in that the hollowing analyzer comprises the sound wave imager, an electric signal output end and an electric input end, the sound wave imager is connected with the sound wave receiving instrument through the electric signal input end, and the electric signal output end is connected with the control device.
Further, the hollowing detection and repair device for the ceramic tiles is characterized in that the vibration sound wave device comprises a vibration generator, a frequency regulator and a sound wave transmission end, the frequency regulator is arranged on the vibration generator, and the sound wave transmission end is connected with the vibration generator.
Further, the hollowing detection and repair device for the ceramic tiles, the grabbing component comprises a sucker, a supporting rod and a pressurizer, the supporting rod is of a hollow structure, one end of the sucker is connected with the supporting rod, the other end of the pressurizer is connected with the supporting rod, and the middle of the supporting rod is connected with the vibration acoustic wave device.
Further, the hollowing detection and repair device for the ceramic tiles is characterized in that a concave handle and a button are arranged on the device shell, the concave handle is arranged at the center of the upper portion of the device shell, the button is distributed on one side of the concave handle, and the button is connected with control equipment inside the device shell.
Further, the hollowing detection and repair device for the ceramic tiles is characterized in that a warning lamp is further arranged on the shell of the device and connected with a control device.
A method for detecting hollowing of a tile, the detection method being performed by a hollowing detection and repair device for a tile, the detection method comprising:
s1: the detection means detect the tile hollowing rate and transmit the data to the control device.
S2: the control device issues an instruction to operate the repair member according to the empty drum rate.
S3: the repair component operates according to the control device instructions.
In S2, the commands sent by the different control devices of the tile hollowing rate are different;
the hollowing rate is below three percent, the performance of the ceramic tile is not influenced, and the ceramic tile is qualified;
the hollowing rate is three percent or more, the ceramic tile is easy to fall off, and the ceramic tile is unqualified to install.
The invention provides a hollowing detection and repair device for a ceramic tile, which has the following beneficial effects: the hollowing condition in the ceramic tile is analyzed by adopting mechanical knocking and a sound wave receiver, so that the error and inaccuracy caused by manually knocking the ceramic tile to listen sound are avoided; the repairing device is adopted to repair hollowing at the joint of the ceramic tile, so that the labor cost is saved, and the qualification rate of hollowing repair is improved; the adoption snatchs the part and the dismantlement of unqualified ceramic tile of vibrations acoustic wave ware, has reduced the artifical destruction of dismantling the ceramic tile, and the ceramic tile reuse of dismantling has reduced the cost expense.
Drawings
FIG. 1 is a cross-sectional view showing the overall structure of an embodiment of the hollowing detecting and repairing apparatus for ceramic tiles of the present invention;
FIG. 2 is a partial block diagram of another embodiment of the hollowing detecting and repairing apparatus of the ceramic tile of the present invention;
FIG. 3 is a partial block diagram of another embodiment of the hollowing detecting and repairing apparatus of the ceramic tile of the present invention;
FIG. 4 is a partial block diagram of another embodiment of the hollowing detecting and repairing apparatus of the ceramic tile of the present invention;
the implementation, functional features and advantages of the present invention will be further described with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the structure of the apparatus for detecting and repairing hollowing of ceramic tiles according to an embodiment of the present invention is shown schematically.
In one embodiment, a device for detecting and repairing hollowing of ceramic tiles comprises: the control device, the apparatus housing 1, the detection structure 5 and the repair structure 3; the control equipment is arranged in the device shell 1 and is connected with a detection structure 5 and a repair structure 3, the detection structure 5 is connected with the bottom of the device shell 1, and the repair structure 3 is fixed at the bottom of the device shell 1;
the detection structure 5 comprises an air cylinder, a knocking head 501, an expansion link 502, a sound wave receiver 503 and an empty drum analyzer 504, wherein one end of the air cylinder, which is connected with the expansion link 502, is arranged inside the device shell 1, the knocking head 501 is made of rubber materials, the knocking head 501 is detachably arranged at the other end of the expansion link 502, the sound wave receiver 503 is arranged inside the device shell 1, and the empty drum analyzer 504 is connected with the sound wave receiver 503 and is arranged inside the device shell 1;
the repairing structure 3 comprises a grouting glue head 302, a grout storage box, a sliding structure, a cutting head 303, a grabbing component and a vibration acoustic wave device, wherein the grouting glue head 302 is arranged on the sliding structure, the direction of the grouting glue head 302 faces the ground, the cutting head 303 and the grouting glue head 302 are arranged on the sliding structure in parallel, the sliding structure is connected with the grout storage box and is arranged at the lower part of the device shell 1, the grabbing component is connected with the vibration acoustic wave device and is arranged at the bottom of the device shell 1, and the vibration acoustic wave device is arranged inside the device shell 1.
In the present embodiment, the apparatus housing 1 is used for protecting the control device and other electronic components, the detection structure 5 detects the empty drum condition in the tile and transmits the empty drum condition to the control device, the control device receives the data information transmitted by the detection structure 5 and analyzes the empty drum condition, and the repair structure 3 is used for repairing the empty drum at the joint of the tile according to different conditions.
In specific implementation, when the hollowing detection and repair device for the ceramic tile works, the air cylinder pushes the telescopic rod 502 to knock the head 501 to knock the ground, so that sound wave propagation information inside the ceramic tile is received by the sound wave receiver 503, the hollowing analyzer 504 analyzes hollowing conditions inside the ceramic tile according to the sound wave information received by the sound wave receiver 503 and transmits the hollowing conditions inside the ceramic tile to the control equipment, the control equipment drives the repair device to adopt a corresponding method according to the hollowing conditions, when the hollowing conditions inside the ceramic tile received by the control equipment are hollowing at joints of the ceramic tile, the control equipment drives the repair component to repair the hollowing at the joints of the ceramic tile, the grouting rubber head 302 is connected with the grout storage box through a rubber pipe, a stirring device is arranged inside the grout storage box to stir the concrete grout, so that the concrete grout inside the grout storage box is prevented from solidifying, the sliding block 301 drives the grouting rubber head 302 to move to reach a specified point for grouting operation, the hollowing at the joints of the tiles is repaired and the cutting head 303 cuts the concrete slurry that is not poured into the joints.
In another embodiment, the control device receives that the internal hollowing rate of the ceramic tile is more than three percent, controls the vibration sound wave generator to generate vibration sound waves with the same frequency as the joint frequency of the ceramic tile and the concrete, so that the ceramic tile is separated from the concrete on the ground, the grabbing part is jointed on the surface of the ceramic tile, the hollowing detection and repair device for manually lifting the ceramic tile lifts the hollowing ceramic tile, and the ceramic tile is manually laid again.
In an embodiment, the detection component is disposed on an adjustable structure 4, the adjustable structure 4 includes a horizontal connection rod 401, a vertical connection rod 402 and a central limit block 403, the vertical connection rod 402 is connected to the central limit block 403, the horizontal connection rod 401 is connected to the vertical connection rod 402, and the horizontal connection rod 401 is a telescopic adjustable structure.
In this embodiment, the vertical connecting rod 402 is connected to the central limiting block 403, the horizontal connecting rod 401 is connected to the vertical connecting rod 402, and the horizontal connecting rod 401 is a telescopic adjusting structure, so as to form an adjustable structure 4, and the position of the detecting component can be adjusted.
When concrete implementation, the big or small width of ceramic tile is inconsistent when daily construction, and to the ceramic tile of unidimensional not, the position of detection also need adjust, adjustable structure 4 adjusts different detection point positions when being used for adjusting the ceramic tile of face different sizes, and horizontal width is adjusted to horizontal connecting rod 401, erects connecting rod 402 and adjusts vertical length.
In an embodiment, in the hollowing detection and repair device for ceramic tiles, the grouting rubber head 302 is provided with a switch and a flow controller, the flow controller is provided with a signal output end and a signal receiving end, the signal output end is connected with the switch, and the signal receiving end is connected with the sliding structure.
In this embodiment, the flow controller has a signal output terminal and a signal receiving terminal, the signal output terminal is connected to the switch, and the signal receiving terminal is connected to the sliding structure.
When the concrete implementation is carried out, the flow controller controls the switch on the grouting rubber head 302 to control the flow of the grouting rubber head 302, when the sliding structure reaches the designated position, a signal is sent to the signal receiving end on the flow controller to turn on the switch, the grouting rubber head 302 fills concrete slurry into the joint of the ceramic tiles, and after the designated flow flows out, the signal output end turns off the switch.
In one embodiment, the sliding structure of the hollowing detection and repair device for ceramic tiles comprises a module, a sliding block 301 and a servo motor, wherein the module is arranged at the bottom of the grout storage box, the sliding block 301 is arranged on the module, a hole for placing the grout head 302 is formed in the sliding block 301, and the servo motor is connected with one end of the module.
In this embodiment, the module is arranged in and is stored up thick liquid box bottom, and slider 301 is arranged in on the module and slider 301 has the cavity of placing grout and glue head 302, and servo motor connects the one end of module, and slider 301 moves on the module, the position of motor control motion.
When the ceramic tile joint needs repairing, a servo motor in the sliding structure receives a signal of a hollowing position of the control device, the driving module drives the sliding block 301 to a specified position, and the grouting rubber head 302 starts repairing after reaching the specified position.
In one embodiment, the hollowing analyzer 504 includes the acoustic wave imager, an electrical signal output terminal, and an electrical input terminal, the acoustic wave imager is connected to the acoustic wave receiver 503 through the electrical signal input terminal, and the electrical signal output terminal is connected to the control device.
In this embodiment, the acoustic wave imager is connected to the acoustic wave receiver 503 through an electrical signal input terminal, and the electrical signal output terminal is connected to the control device.
In specific implementation, the acoustic wave imager converts the acoustic wave received by the acoustic wave receiver 503 into an image and sends the image to the control device, and the control device can accurately know each position where the ceramic tile hollows and the size of the hollows.
In one embodiment, the hollowing detection and repair device for the ceramic tile comprises a vibration generator, a frequency regulator and an acoustic wave transmission end, wherein the frequency regulator is arranged on the vibration generator, and the acoustic wave transmission end is connected with the vibration generator.
In this embodiment, the frequency adjuster is disposed on the vibration generator, the sound wave transmission end is connected to the vibration generator, and the frequency adjuster adjusts the vibration frequency generated by the vibration generator.
In the concrete implementation, when the vibration sound wave device runs, the vibration generator emits vibration sound waves, the frequency regulator regulates the vibration frequency, and the vibration sound waves are transmitted to the surface of the ceramic tile through the sound wave transmission end.
In one embodiment, the grabbing component of the hollowing detecting and repairing device for ceramic tiles comprises a suction cup 304, a support rod 305 and a pressurizer, wherein the support rod 305 is of a hollow structure, the suction cup 304 is connected with one end of the support rod 305, the pressurizer is connected with the other end of the support rod 305, and a vibration acoustic wave device is connected to the middle of the support rod 305.
In this embodiment, the supporting rod 305 is a hollow structure, the suction cup 304 is connected to one end of the supporting rod 305, the pressure device is connected to the other end of the supporting rod 305, and the vibration acoustic wave device is connected to the middle of the supporting rod 305.
When the concrete implementation, when the inside hollowing of ceramic tile seriously need be laid again, the pressurizer passes through bracing piece 305 and takes out the air between sucking disc 304 and ground, and increase pressure, the vibrations frequency sound wave that vibrations acoustic wave ware will send is transmitted inside the ceramic tile by bracing piece 305, vibrations acoustic wave ware sends specific vibration frequency, when this vibration frequency transmits on the ceramic tile, the inside concrete of ceramic tile produces resonance, the concrete of pasting on the ceramic tile breaks away from, the ceramic tile can be followed the hollowing of ceramic tile and detected the patching device and be mentioned, lay again, reach the mesh that does not harm the ceramic tile.
In one embodiment, the hollowing detection and repair device for the ceramic tiles is characterized in that the device shell 1 is provided with a concave handle 6 and a button 7, the concave handle 6 is arranged at the center of the upper part of the device shell 1, the button 7 is distributed on one side of the concave handle 6, and the button 7 is connected with a control device inside the device shell 1.
In the embodiment, the concave handle 6 is arranged at the center of the upper part of the device shell 1, the button 7 is distributed on one side of the concave handle 6, the button 7 is connected with a control device inside the device shell 1, the handle 6 is convenient to lift by manual use, and the button 7 controls the start and stop of the device.
When concrete implementation, when the artifical hollowing that uses this ceramic tile detects patching device, the manual work is mentioned handle 6 and is placed the hollowing of ceramic tile and detect patching device on the ceramic tile, and the hollowing of ceramic tile detects patching device and begins to detect the repair, and when the inside hollowing of ceramic tile seriously need lay again, snatch part work when accomplishing, the manual work can mention the ceramic tile through handle 6, guarantees that the ceramic tile is difficult for being damaged and reuse.
In one embodiment, the hollowing detection and repair device for the ceramic tiles is characterized in that a warning lamp 8 is further arranged on the device shell 1, and the warning lamp 8 is connected with a control device.
In this embodiment, the alarm lamp 8 is connected with the control device, and the alarm lamp 8 can send out the light of different colours according to the difference that the control device sent out the signal, reminds the workman device at different operating condition.
In specific implementation, the alarm lamp 8 emits green light, and the detected ceramic tile is qualified; the warning lamp 8 emits a yellow light, and the tile is under repair; the alarm lamp 8 sends a red light, and the detected ceramic tile is unqualified, and the device is lifted away and reinstalled.
A method for detecting hollowing of a tile, the detection method being performed by a hollowing detection and repair device for a tile, the detection method comprising:
s1: the detection means detect the tile hollowing rate and transmit the data to the control device.
S2: the control device issues an instruction to operate the repair member according to the empty drum rate.
S3: the repair component operates according to the control device instructions.
In S2, the commands sent by the different control devices of the tile hollowing rate are different;
the hollowing rate is below three percent, the performance of the ceramic tile is not influenced, and the ceramic tile is qualified;
the hollowing rate is three percent or more, the ceramic tile is easy to fall off, and the ceramic tile is unqualified to install.
In summary, when the hollowing detection and repair device of the ceramic tile operates, the knocking head 501 of the detection component knocks the ground to send out sound waves to propagate the inside of the ceramic tile, the sound wave receiver 503 receives the sound waves, the hollowing analyzer 504 analyzes the hollowing condition in the ceramic tile, the hollowing position and size are sent to the control device, the control device makes a corresponding solution instruction, the hollowing rate of the ceramic tile is equal to the hollowing rate of the joint of the ceramic tile plus the hollowing rate of the inside of the ceramic tile, and the hollowing condition and the solution of the ceramic tile are as follows: the hollowing rate of the ceramic tile is less than three percent, the control equipment controls the bright green light, and the hollowing rate of the ceramic tile reaches the standard; the hollowing rate of the ceramic tile is more than three percent, the hollowing rate of the ceramic tile is less than three percent, the control equipment controls the repairing part to repair the hollowing of the joint of the ceramic tile, and the alarm lamp 8 lights a yellow light; the hollowing rate is greater than three percent in the ceramic tile, and controlgear control snatchs the part and shakes the acoustic wave ware with ceramic tile and concrete separation to control alarm lamp 8 and send red signal, remind the manual work to mention device and ceramic tile, and install this ceramic tile again. When the hollowing detection and repair device for the ceramic tile works, the air cylinder pushes the knocking head 501 of the telescopic rod 502 to knock the ground, so that sound wave transmission information inside the ceramic tile is received by the sound wave receiving instrument 503, the hollowing analysis instrument 504 analyzes the hollowing condition inside the ceramic tile according to the sound wave information received by the sound wave receiving instrument 503 and transmits the hollowing condition inside the ceramic tile to the control equipment, the control equipment drives the repair device to adopt a corresponding method according to the hollowing condition, when the hollowing condition inside the ceramic tile received by the control equipment is hollowing at the joint of the ceramic tile, the control equipment drives the repair part to repair the hollowing at the joint of the ceramic tile, the grouting rubber head 302 is connected with the grout storage box through a rubber pipe, a stirring device is arranged inside the grout storage box to stir the concrete grout, so as to prevent the concrete grout inside the grout storage box from solidifying, the sliding structure drives the grouting rubber head 302 to move to reach a specified point to perform grouting operation and repair the hollowing at the joint of the ceramic tile, the cutting head 303 cuts concrete slurry that is not poured into the joint.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (10)

1. A hollowing detection and repair device for ceramic tiles is characterized by comprising: the device comprises a control device, a device shell, a detection structure and a repair structure; the control equipment is arranged in the device shell and is connected with a detection structure and a repair structure, the detection structure is connected to the bottom of the device shell, and the repair structure is fixed to the bottom of the device shell;
the detection structure comprises an air cylinder, a knocking head, a telescopic rod, a sound wave receiver and an hollowing analyzer, wherein one end of the air cylinder, which is connected with the telescopic rod, is arranged inside a device shell, the knocking head is made of rubber materials, the knocking head is detachably arranged at the other end of the telescopic rod, the sound wave receiver is arranged inside the device shell, and the hollowing analyzer is connected with the sound wave receiver and is arranged inside the device shell;
the repairing structure comprises a grouting glue head, a grout storage box, a sliding structure, a cutting head, a grabbing component and a vibration acoustic wave device, wherein the grouting glue head is arranged on the sliding structure and faces the ground, the cutting head and the grouting glue head are arranged on the sliding structure in parallel, the sliding structure is connected with the grout storage box and is arranged on the lower portion of the shell of the device, the grabbing component is connected with the vibration acoustic wave device and is arranged at the bottom of the shell of the device, and the vibration acoustic wave device is arranged inside the shell of the device.
2. The hollowing detecting and repairing device for ceramic tiles according to claim 1, wherein the detecting part is arranged on an adjustable structure, the adjustable structure comprises a transverse connecting rod, a vertical connecting rod and a central limiting block, the vertical connecting rod is connected to the central limiting block, the transverse connecting rod is connected to the vertical connecting rod, and the transverse connecting rod is of a telescopic adjusting structure.
3. The hollowing detecting and repairing device for ceramic tiles according to claim 1, wherein the grouting glue head is provided with a switch and a flow controller, the flow controller is provided with a signal output end and a signal receiving end, the signal output end is connected with the switch, and the signal receiving end is connected with the sliding structure.
4. The hollowing detecting and repairing device for ceramic tiles according to claim 1, wherein the sliding structure comprises a module, a sliding block and a servo motor, the module is arranged at the bottom of the grout storage box, the sliding block is arranged on the module, a hole for placing a grouting glue head is formed in the sliding block, and the servo motor is connected with one end of the module.
5. The apparatus for detecting and repairing hollowing of ceramic tile according to claim 1, wherein said hollowing analyzer comprises said sonic imager, an electrical signal output terminal and an electrical input terminal, said sonic imager is connected to a sonic receiver through said electrical signal input terminal, said electrical signal output terminal is connected to a control device.
6. The hollowing detecting and repairing device for ceramic tiles according to claim 1, wherein the vibration sound wave generator includes a vibration generator, a frequency regulator and a sound wave transmitting terminal, the frequency regulator is provided on the vibration generator, and the sound wave transmitting terminal is connected to the vibration generator.
7. The hollowing detecting and repairing device for ceramic tiles according to claim 1, wherein the grabbing component comprises a sucker, a support rod and a pressurizer, the support rod is of a hollow structure, the sucker is connected with one end of the support rod, the pressurizer is connected with the other end of the support rod, and a vibration sound wave device is connected to the middle of the support rod.
8. The apparatus for detecting and repairing hollowing of ceramic tiles according to claim 1, wherein the apparatus housing is provided with a concave handle and a button, the concave handle is provided at the center of the upper portion of the apparatus housing, the button is provided at one side of the concave handle, and the button is connected to a control device inside the apparatus housing.
9. The apparatus for detecting and repairing hollowing of ceramic tiles according to claim 1, wherein a warning lamp is further provided on the apparatus housing, and the warning lamp is connected to a control device.
10. A method for detecting hollowing of ceramic tiles, the method being carried out using a device for detecting and repairing hollowing of ceramic tiles according to any one of claims 1 to 9, the method comprising:
s1: the detection means detect the tile hollowing rate and transmit the data to the control device.
S2: the control device issues an instruction to operate the repair member according to the empty drum rate.
S3: the repair component operates according to the control device instructions.
In S2, the commands sent by the different control devices of the tile hollowing rate are different;
the hollowing rate is below three percent, the performance of the ceramic tile is not influenced, and the ceramic tile is qualified;
the hollowing rate is three percent or more, the ceramic tile is easy to fall off, and the ceramic tile is unqualified to install.
CN202110896988.4A 2021-08-05 2021-08-05 Hollowing detection and repair device for ceramic tiles Pending CN113700328A (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6027174A (en) * 1998-01-26 2000-02-22 John C. Gerbasi Method and apparatus for removing ceramic tile
CN201972387U (en) * 2011-03-21 2011-09-14 曾一贤 Vibration sucker
CN102944612A (en) * 2012-10-28 2013-02-27 颜丙臣 Electromagnetic-driven frequency conversion string floor cavity detector
CN106760418A (en) * 2017-03-15 2017-05-31 青岛理工大学 A kind of ceramic tile demolition reduction system based on ultrasonic activation
CN207749792U (en) * 2017-08-04 2018-08-21 苏州金胜发建筑维修工程有限公司 Hollowing ceramic tile is done over again machine
CN111021772A (en) * 2019-12-26 2020-04-17 定州康拓科技有限公司 Automatic detection and repair method for floor laying hollowing in building
CN111042564A (en) * 2019-12-26 2020-04-21 定州康拓科技有限公司 Method and device for quickly detecting and repairing floor tile hollowing area in building
CN113062624A (en) * 2021-03-30 2021-07-02 中国一冶集团有限公司 Method and tool for repairing hollowing of ceramic tile

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6027174A (en) * 1998-01-26 2000-02-22 John C. Gerbasi Method and apparatus for removing ceramic tile
CN201972387U (en) * 2011-03-21 2011-09-14 曾一贤 Vibration sucker
CN102944612A (en) * 2012-10-28 2013-02-27 颜丙臣 Electromagnetic-driven frequency conversion string floor cavity detector
CN106760418A (en) * 2017-03-15 2017-05-31 青岛理工大学 A kind of ceramic tile demolition reduction system based on ultrasonic activation
CN207749792U (en) * 2017-08-04 2018-08-21 苏州金胜发建筑维修工程有限公司 Hollowing ceramic tile is done over again machine
CN111021772A (en) * 2019-12-26 2020-04-17 定州康拓科技有限公司 Automatic detection and repair method for floor laying hollowing in building
CN111042564A (en) * 2019-12-26 2020-04-21 定州康拓科技有限公司 Method and device for quickly detecting and repairing floor tile hollowing area in building
CN113062624A (en) * 2021-03-30 2021-07-02 中国一冶集团有限公司 Method and tool for repairing hollowing of ceramic tile

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