CN113698544A - High-temperature-resistance 3D (three-dimensional) molding composite material and preparation method thereof - Google Patents
High-temperature-resistance 3D (three-dimensional) molding composite material and preparation method thereof Download PDFInfo
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- 239000002131 composite material Substances 0.000 title claims abstract description 43
- 238000000465 moulding Methods 0.000 title claims description 24
- 238000002360 preparation method Methods 0.000 title claims description 13
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims abstract description 49
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 claims abstract description 46
- 239000000945 filler Substances 0.000 claims abstract description 25
- 239000000049 pigment Substances 0.000 claims abstract description 25
- 239000003085 diluting agent Substances 0.000 claims abstract description 24
- 239000000178 monomer Substances 0.000 claims abstract description 24
- 239000000843 powder Substances 0.000 claims abstract description 24
- 239000006185 dispersion Substances 0.000 claims abstract description 23
- 239000004814 polyurethane Substances 0.000 claims abstract description 22
- 229920002635 polyurethane Polymers 0.000 claims abstract description 22
- 125000001931 aliphatic group Chemical group 0.000 claims abstract description 17
- 239000002994 raw material Substances 0.000 claims abstract description 7
- 239000011858 nanopowder Substances 0.000 claims abstract description 5
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims abstract description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical group O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 32
- 239000000203 mixture Substances 0.000 claims description 31
- UHESRSKEBRADOO-UHFFFAOYSA-N ethyl carbamate;prop-2-enoic acid Chemical compound OC(=O)C=C.CCOC(N)=O UHESRSKEBRADOO-UHFFFAOYSA-N 0.000 claims description 22
- 230000002745 absorbent Effects 0.000 claims description 21
- 239000002250 absorbent Substances 0.000 claims description 21
- FQUNFJULCYSSOP-UHFFFAOYSA-N bisoctrizole Chemical group N1=C2C=CC=CC2=NN1C1=CC(C(C)(C)CC(C)(C)C)=CC(CC=2C(=C(C=C(C=2)C(C)(C)CC(C)(C)C)N2N=C3C=CC=CC3=N2)O)=C1O FQUNFJULCYSSOP-UHFFFAOYSA-N 0.000 claims description 16
- 239000004408 titanium dioxide Substances 0.000 claims description 16
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 13
- MZRQZJOUYWKDNH-UHFFFAOYSA-N diphenylphosphoryl-(2,3,4-trimethylphenyl)methanone Chemical compound CC1=C(C)C(C)=CC=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 MZRQZJOUYWKDNH-UHFFFAOYSA-N 0.000 claims description 13
- -1 2-hydroxy-2-methyl-phenyl Chemical group 0.000 claims description 12
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 claims description 12
- 229920003986 novolac Polymers 0.000 claims description 12
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 12
- MCMNRKCIXSYSNV-UHFFFAOYSA-N ZrO2 Inorganic materials O=[Zr]=O MCMNRKCIXSYSNV-UHFFFAOYSA-N 0.000 claims description 10
- RVTZCBVAJQQJTK-UHFFFAOYSA-N oxygen(2-);zirconium(4+) Chemical compound [O-2].[O-2].[Zr+4] RVTZCBVAJQQJTK-UHFFFAOYSA-N 0.000 claims description 10
- 150000003568 thioethers Chemical group 0.000 claims description 10
- JDMWKQBUVLLVQR-UHFFFAOYSA-N CC1=C(C(=C(C(=O)P(C2=CC=CC=C2)=O)C=C1)C)C Chemical compound CC1=C(C(=C(C(=O)P(C2=CC=CC=C2)=O)C=C1)C)C JDMWKQBUVLLVQR-UHFFFAOYSA-N 0.000 claims description 9
- XLPJNCYCZORXHG-UHFFFAOYSA-N 1-morpholin-4-ylprop-2-en-1-one Chemical compound C=CC(=O)N1CCOCC1 XLPJNCYCZORXHG-UHFFFAOYSA-N 0.000 claims description 8
- YIJYFLXQHDOQGW-UHFFFAOYSA-N 2-[2,4,6-trioxo-3,5-bis(2-prop-2-enoyloxyethyl)-1,3,5-triazinan-1-yl]ethyl prop-2-enoate Chemical compound C=CC(=O)OCCN1C(=O)N(CCOC(=O)C=C)C(=O)N(CCOC(=O)C=C)C1=O YIJYFLXQHDOQGW-UHFFFAOYSA-N 0.000 claims description 8
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 8
- 239000000377 silicon dioxide Substances 0.000 claims description 7
- ZDQNWDNMNKSMHI-UHFFFAOYSA-N 1-[2-(2-prop-2-enoyloxypropoxy)propoxy]propan-2-yl prop-2-enoate Chemical compound C=CC(=O)OC(C)COC(C)COCC(C)OC(=O)C=C ZDQNWDNMNKSMHI-UHFFFAOYSA-N 0.000 claims description 6
- GTELLNMUWNJXMQ-UHFFFAOYSA-N 2-ethyl-2-(hydroxymethyl)propane-1,3-diol;prop-2-enoic acid Chemical class OC(=O)C=C.OC(=O)C=C.OC(=O)C=C.CCC(CO)(CO)CO GTELLNMUWNJXMQ-UHFFFAOYSA-N 0.000 claims description 6
- FIHBHSQYSYVZQE-UHFFFAOYSA-N 6-prop-2-enoyloxyhexyl prop-2-enoate Chemical compound C=CC(=O)OCCCCCCOC(=O)C=C FIHBHSQYSYVZQE-UHFFFAOYSA-N 0.000 claims description 6
- DAKWPKUUDNSNPN-UHFFFAOYSA-N Trimethylolpropane triacrylate Chemical compound C=CC(=O)OCC(CC)(COC(=O)C=C)COC(=O)C=C DAKWPKUUDNSNPN-UHFFFAOYSA-N 0.000 claims description 6
- FHLPGTXWCFQMIU-UHFFFAOYSA-N [4-[2-(4-prop-2-enoyloxyphenyl)propan-2-yl]phenyl] prop-2-enoate Chemical class C=1C=C(OC(=O)C=C)C=CC=1C(C)(C)C1=CC=C(OC(=O)C=C)C=C1 FHLPGTXWCFQMIU-UHFFFAOYSA-N 0.000 claims description 6
- 125000003118 aryl group Chemical group 0.000 claims description 6
- SZVJSHCCFOBDDC-UHFFFAOYSA-N ferrosoferric oxide Chemical compound O=[Fe]O[Fe]O[Fe]=O SZVJSHCCFOBDDC-UHFFFAOYSA-N 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 6
- FSDNTQSJGHSJBG-UHFFFAOYSA-N piperidine-4-carbonitrile Chemical compound N#CC1CCNCC1 FSDNTQSJGHSJBG-UHFFFAOYSA-N 0.000 claims description 6
- 239000000725 suspension Substances 0.000 claims description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 6
- 238000005303 weighing Methods 0.000 claims description 6
- 239000012956 1-hydroxycyclohexylphenyl-ketone Substances 0.000 claims description 5
- MQDJYUACMFCOFT-UHFFFAOYSA-N bis[2-(1-hydroxycyclohexyl)phenyl]methanone Chemical compound C=1C=CC=C(C(=O)C=2C(=CC=CC=2)C2(O)CCCCC2)C=1C1(O)CCCCC1 MQDJYUACMFCOFT-UHFFFAOYSA-N 0.000 claims description 5
- 229920006150 hyperbranched polyester Polymers 0.000 claims description 5
- 239000005543 nano-size silicon particle Substances 0.000 claims description 3
- 239000011165 3D composite Substances 0.000 claims 1
- 239000012778 molding material Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 8
- 239000012071 phase Substances 0.000 abstract description 7
- 239000007788 liquid Substances 0.000 abstract description 6
- 238000004132 cross linking Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 abstract description 4
- 239000000654 additive Substances 0.000 abstract description 3
- 230000000996 additive effect Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000002156 mixing Methods 0.000 abstract description 3
- 239000007790 solid phase Substances 0.000 abstract description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 abstract 1
- IYAZLDLPUNDVAG-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4-(2,4,4-trimethylpentan-2-yl)phenol Chemical compound CC(C)(C)CC(C)(C)C1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 IYAZLDLPUNDVAG-UHFFFAOYSA-N 0.000 description 4
- DUGLMATUSUVYMV-UHFFFAOYSA-N 7-oxabicyclo[2.2.1]hepta-1,3,5-triene Chemical compound C1=C(O2)C=CC2=C1 DUGLMATUSUVYMV-UHFFFAOYSA-N 0.000 description 4
- 239000004721 Polyphenylene oxide Substances 0.000 description 4
- 125000003647 acryloyl group Chemical group O=C([*])C([H])=C([H])[H] 0.000 description 4
- 229920002863 poly(1,4-phenylene oxide) polymer Polymers 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000001723 curing Methods 0.000 description 2
- 239000003365 glass fiber Substances 0.000 description 2
- 238000000016 photochemical curing Methods 0.000 description 2
- 238000006116 polymerization reaction Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/006—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers provided for in C08G18/00
- C08F283/008—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers provided for in C08G18/00 on to unsaturated polymers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B33—ADDITIVE MANUFACTURING TECHNOLOGY
- B33Y—ADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
- B33Y70/00—Materials specially adapted for additive manufacturing
- B33Y70/10—Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F283/00—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G
- C08F283/10—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule
- C08F283/105—Macromolecular compounds obtained by polymerising monomers on to polymers provided for in subclass C08G on to polymers containing more than one epoxy radical per molecule on to unsaturated polymers containing more than one epoxy radical per molecule
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2227—Oxides; Hydroxides of metals of aluminium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2244—Oxides; Hydroxides of metals of zirconium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/011—Nanostructured additives
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- Chemical Kinetics & Catalysis (AREA)
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- Polymers & Plastics (AREA)
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Civil Engineering (AREA)
- Composite Materials (AREA)
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Abstract
The invention relates to the technical field of 3D forming additive manufacturing, and discloses a high-temperature-resistant 3D forming composite material which comprises the following raw materials in parts by weight: 30-50 parts of polyurethane acrylate, 10-30 parts of epoxy acrylate, 10-30 parts of hyperbranched acrylate, 30-50 parts of functional reactive diluent monomer, 1-5 parts of photoinitiator, 0-1 part of ultraviolet absorber, 0-1 part of pigment and 1-10 parts of filler, wherein the polyurethane acrylate is 30-40 parts of aliphatic polyurethane acrylate, and the epoxy acrylate is phenolic epoxy acrylate. The high-temperature-resistant composite material based on the 3D forming technology is prepared by pre-dividing polyurethane acrylate with high crosslinking density, epoxy acrylate and hyperbranched acrylate prepolymer and a high-glass-transition-temperature diluent monomer into liquid and powder according to a certain proportion, and mixing the liquid and the solid-phase nano powder into a multi-phase mixed system in a high-speed dispersion mode, wherein the temperature-resistant HDT of the material can reach 180 ℃, and the 3D forming precision is improved.
Description
Technical Field
The invention relates to the technical field of 3D forming additive manufacturing, in particular to a high-temperature-resistant 3D forming composite material and a preparation method thereof.
Background
The 3D molding is also known in academia as additive manufacturing, wherein the photocuring molding is a process of curing under the action of a light source (ultraviolet light and laser), belongs to chemical curing, and is a result of photoinitiated chemical reaction, the photocuring material is based on single-phase photosensitive resin, the polymerization and crosslinking processes of the cured material are performed through unsaturated double bonds, and HDT is hardly higher than 120 ℃ in temperature resistance.
The composite material is a mixture and can be mainly divided into two categories of structural composite materials and functional composite materials, wherein the hybrid composite material is formed by mixing two or more than two reinforcing phase materials in a matrix phase material, compared with a common single reinforcing phase composite material, the impact strength, the strength toughness, the temperature resistance and the like of the composite material are obviously improved, and in order to improve the high temperature resistance of the composite material prepared by a 3D forming technology, the application aims to provide the high temperature resistance 3D forming composite material and the preparation method thereof.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a high-temperature-resistant 3D forming composite material and a preparation method thereof, which have the advantage of high temperature resistance and solve the problems that the polymerization and crosslinking processes of the traditional cured material are carried out through unsaturated double bonds, and HDT is hardly higher than 120 ℃ in temperature resistance.
(II) technical scheme
In order to realize the purpose of high temperature resistance, the invention provides the following technical scheme: a high-temperature-resistant 3D molding composite material comprises the following raw materials in parts by weight: 30-50 parts of polyurethane acrylate, 10-30 parts of epoxy acrylate, 10-30 parts of hyperbranched acrylate, 30-50 parts of functional reactive diluent monomer, 1-5 parts of photoinitiator, 0-1 part of ultraviolet absorbent, 0-1 part of pigment and 1-10 parts of filler.
Preferably, the urethane acrylate is one or more of aliphatic urethane acrylate and aromatic urethane acrylate, the epoxy acrylate is one or more of bisphenol A epoxy acrylate, novolac epoxy acrylate and modified epoxy acrylate, the functional reactive diluent monomer is one or more of ethoxylated bisphenol A diacrylate, ethoxylated trimethylolpropane triacrylate, cyclotrimethylolpropane formal acrylate, 1, 6-hexanediol diacrylate, trimethylolpropane triacrylate, tripropylene glycol diacrylate, dipropylene glycol diacrylate, acryloylmorpholine and tris (2-hydroxyethyl) isocyanurate triacrylate, and the photoinitiator is 2,4,6 (trimethylbenzoyl) diphenylphosphine oxide, 2, 6 (trimethylbenzoyl) diphenylphosphine oxide, The ultraviolet absorber is one or more of 2, 2' -methylenebis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethylbutyl) phenol) and 2-hydroxy-4-n-octoxybenzophenone, the pigment is one or more of titanium dioxide and iron oxide black, the filler is one or more of nano silicon micropowder, nano aluminum trioxide powder and nano zirconium dioxide powder, and the hyperbranched acrylic ester is thioether polyester acrylate.
Preferably, the urethane acrylate is aliphatic urethane acrylate, and the epoxy acrylate is novolac epoxy acrylate.
Preferably, the functional reactive diluent monomer comprises 10-20 parts of acryloyl morpholine and 20-30 parts of tris (2-hydroxyethyl) isocyanurate triacrylate.
Preferably, the photoinitiator is 2,4,6 (trimethylbenzoyl) diphenylphosphine oxide.
Preferably, the ultraviolet absorber is 2, 2' -methylenebis (6- (2H-benzotriazol-2-yl) -4- (1, 1, 3, 3-tetramethylbutyl) phenol).
Preferably, the pigment is titanium dioxide.
Preferably, the filler is nano silicon micropowder or nano zirconium dioxide powder.
The invention provides a preparation method of a high-temperature-resistant 3D molding composite material, which comprises the following steps:
s1, weighing polyurethane acrylate, epoxy acrylate, hyperbranched acrylate, a functional reactive diluent monomer, a photoinitiator and an ultraviolet absorbent in proportion, and stirring and pre-dispersing on an independent suspension stirrer at 400 rpm/min;
s2, heating the pre-dispersion prepared in the step to 60-65 ℃ in a water bath, keeping the temperature constant, adding the pigment and the nano powder filler into the pre-dispersion in batches according to a proportion under the high-speed dispersion state of 3000 plus 5000rpm/min, and stirring and dispersing at a high speed for 30-60min to prepare the high-temperature-resistant 3D forming composite material.
(III) advantageous effects
Compared with the prior art, the invention provides a high-temperature-resistant 3D molding composite material and a preparation method thereof, and the high-temperature-resistant 3D molding composite material has the following beneficial effects:
the high-temperature-resistant 3D forming composite material and the preparation method thereof are characterized in that a prepolymer of polyurethane acrylate, epoxy acrylate and hyperbranched acrylate with high crosslinking density and a high-glass transition temperature diluent monomer are pre-divided into liquid and powder according to a certain proportion, and then the liquid and the solid-phase nano powder are mixed into a multi-phase mixed system in a high-speed dispersion mode to prepare the high-temperature-resistant composite material based on the 3D forming technology, wherein the temperature-resistant HDT of the material can reach 180 ℃, and the 3D forming precision is improved.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows: a high-temperature-resistant 3D molding composite material comprises the following raw materials in parts by weight: 30 parts of polyurethane acrylate, 10 parts of epoxy acrylate, 10 parts of hyperbranched acrylate, 50 parts of functional reactive diluent monomer, 5 parts of photoinitiator, 1 part of ultraviolet absorbent, 1 part of pigment and 5 parts of filler.
Wherein, the urethane acrylate is one or a mixture of aliphatic urethane acrylate and aromatic urethane acrylate, the epoxy acrylate is one or a mixture of bisphenol A epoxy acrylate, novolac epoxy acrylate and modified epoxy acrylate, the functional active diluent monomer is one or a mixture of ethoxylated bisphenol A diacrylate, ethoxylated trimethylolpropane triacrylate, cyclotrimethylolpropane formal acrylate, 1, 6-hexanediol diacrylate, trimethylolpropane triacrylate, tripropylene glycol diacrylate, dipropylene glycol diacrylate, acryloylmorpholine and tris (2-hydroxyethyl) isocyanurate triacrylate, and the photoinitiator is 2,4,6 (trimethylbenzoyl) diphenylphosphine oxide, bis 2,4,6 (trimethylbenzoyl) phenylphosphine oxide, bis (2, 4,6 (trimethylbenzoyl) phenylphosphine oxide, poly (p-phenylene oxide), poly (p-phenylene oxide, p-p, p-p, p-p, p-p, p-p, p-p, p-p, p-p, p, One or more compositions of 1-hydroxycyclohexyl phenyl ketone and 2-hydroxy-2-methyl-phenyl acetone-1, the ultraviolet absorbent is one of 2, 2' -methylene bis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethyl butyl) phenol) and 2-hydroxy-4-n-octoxy benzophenone, the pigment is one or more compositions of titanium dioxide and iron oxide black, the filler is one or more compositions of nano silica micropowder, nano alumina powder and nano zirconium dioxide powder, and the hyperbranched acrylic ester is thioether hyperbranched polyester acrylate.
Specifically, the ultraviolet absorbent is 2, 2' -methylenebis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethylbutyl) phenol), the pigment is titanium dioxide, and the filler is nano glass fiber powder.
A preparation method of a high temperature-resistant 3D molding composite material comprises the following steps:
s1, weighing 30 parts of aliphatic polyurethane acrylate, 10 parts of novolac epoxy acrylate, 10 parts of thioether hyperbranched acrylate, 20 parts of functional active diluent monomer acryloyl, 30 parts of aliphatic polyurethane acrylate, 5 parts of photoinitiator 2,4,6 (trimethylbenzoyl) diphenylphosphine oxide, and 1 part of ultraviolet absorbent 2, 2' -methylenebis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethylbutyl) phenol according to a proportion, and stirring and pre-dispersing on an independent suspension stirrer at 400 rpm/min;
s2, heating the pre-dispersion prepared in the step to 60-65 ℃ in a water bath, keeping the temperature constant, adding 1 part of pigment titanium dioxide and 5 parts of filler nano glass fiber powder into the pre-dispersion in batches according to a proportion under the high-speed dispersion state of 3000 plus 5000rpm/min, stirring at a high speed for dispersion for 30-60min to prepare the high-temperature-resistant 3D forming composite material, and then printing and forming on an LCD type 3D printer.
Example two: a high-temperature-resistant 3D molding composite material comprises the following raw materials in parts by weight: 30 parts of polyurethane acrylate, 10 parts of epoxy acrylate, 10 parts of hyperbranched acrylate, 50 parts of functional reactive diluent monomer, 5 parts of photoinitiator, 1 part of ultraviolet absorbent, 1 part of pigment and 5 parts of filler.
Wherein, the urethane acrylate is one or a mixture of aliphatic urethane acrylate and aromatic urethane acrylate, the epoxy acrylate is one or a mixture of bisphenol A epoxy acrylate, novolac epoxy acrylate and modified epoxy acrylate, the functional active diluent monomer is one or a mixture of ethoxylated bisphenol A diacrylate, ethoxylated trimethylolpropane triacrylate, cyclotrimethylolpropane formal acrylate, 1, 6-hexanediol diacrylate, trimethylolpropane triacrylate, tripropylene glycol diacrylate, dipropylene glycol diacrylate, acryloylmorpholine and tris (2-hydroxyethyl) isocyanurate triacrylate, and the photoinitiator is 2,4,6 (trimethylbenzoyl) diphenylphosphine oxide, bis 2,4,6 (trimethylbenzoyl) phenylphosphine oxide, bis (2, 4,6 (trimethylbenzoyl) phenylphosphine oxide, poly (p-phenylene oxide), poly (p-phenylene oxide, p-p, p-p, p-p, p-p, p-p, p-p, p-p, p-p, p, One or more compositions of 1-hydroxycyclohexyl phenyl ketone and 2-hydroxy-2-methyl-phenyl acetone-1, the ultraviolet absorbent is one of 2, 2' -methylene bis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethyl butyl) phenol) and 2-hydroxy-4-n-octoxy benzophenone, the pigment is one or more compositions of titanium dioxide and iron oxide black, the filler is one or more compositions of nano silica micropowder, nano alumina powder and nano zirconium dioxide powder, and the hyperbranched acrylic ester is thioether hyperbranched polyester acrylate.
Specifically, the ultraviolet absorbent is 2, 2' -methylenebis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethylbutyl) phenol), the pigment is titanium dioxide, and the filler is nano aluminum oxide powder.
A preparation method of a high temperature-resistant 3D molding composite material comprises the following steps:
s1, weighing 30 parts of aliphatic polyurethane acrylate, 10 parts of novolac epoxy acrylate, 10 parts of thioether hyperbranched acrylate, 20 parts of functional active diluent monomer acryloyl, 30 parts of aliphatic polyurethane acrylate, 5 parts of photoinitiator 2,4,6 (trimethylbenzoyl) diphenylphosphine oxide, and 1 part of ultraviolet absorbent 2, 2' -methylenebis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethylbutyl) phenol according to a proportion, and stirring and pre-dispersing on an independent suspension stirrer at 400 rpm/min;
s2, heating the pre-dispersion prepared in the step to 60-65 ℃ in a water bath, keeping the temperature constant, adding 1 part of pigment titanium dioxide and 5 parts of filler nano-alumina powder into the pre-dispersion in batches according to a proportion under the high-speed dispersion state of 3000 plus 5000rpm/min, stirring at a high speed for dispersion for 30-60min to prepare the high-temperature-resistant 3D forming composite material, and then printing and forming on an LCD type 3D printer.
Example three: a high-temperature-resistant 3D molding composite material comprises the following raw materials in parts by weight: 30 parts of polyurethane acrylate, 10 parts of epoxy acrylate, 10 parts of hyperbranched acrylate, 50 parts of functional reactive diluent monomer, 5 parts of photoinitiator, 1 part of ultraviolet absorbent, 1 part of pigment and 5 parts of filler.
Wherein, the urethane acrylate is one or a mixture of aliphatic urethane acrylate and aromatic urethane acrylate, the epoxy acrylate is one or a mixture of bisphenol A epoxy acrylate, novolac epoxy acrylate and modified epoxy acrylate, the functional active diluent monomer is one or a mixture of ethoxylated bisphenol A diacrylate, ethoxylated trimethylolpropane triacrylate, cyclotrimethylolpropane formal acrylate, 1, 6-hexanediol diacrylate, trimethylolpropane triacrylate, tripropylene glycol diacrylate, dipropylene glycol diacrylate, acryloylmorpholine and tris (2-hydroxyethyl) isocyanurate triacrylate, and the photoinitiator is 2,4,6 (trimethylbenzoyl) diphenylphosphine oxide, bis 2,4,6 (trimethylbenzoyl) phenylphosphine oxide, bis (2, 4,6 (trimethylbenzoyl) phenylphosphine oxide, poly (p-phenylene oxide), poly (p-phenylene oxide, p-p, p-p, p-p, p-p, p-p, p-p, p-p, p-p, p, One or more compositions of 1-hydroxycyclohexyl phenyl ketone and 2-hydroxy-2-methyl-phenyl acetone-1, the ultraviolet absorbent is one of 2, 2' -methylene bis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethyl butyl) phenol) and 2-hydroxy-4-n-octoxy benzophenone, the pigment is one or more compositions of titanium dioxide and iron oxide black, the filler is one or more compositions of nano silica micropowder, nano alumina powder and nano zirconium dioxide powder, and the hyperbranched acrylic ester is thioether hyperbranched polyester acrylate.
Specifically, the ultraviolet absorbent is 2, 2' -methylenebis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethylbutyl) phenol), the pigment is titanium dioxide, and the filler is nano zirconium dioxide powder.
A preparation method of a high temperature-resistant 3D molding composite material comprises the following steps:
s1, weighing 30 parts of aliphatic polyurethane acrylate, 10 parts of novolac epoxy acrylate, 10 parts of thioether hyperbranched acrylate, 20 parts of functional active diluent monomer acryloyl, 30 parts of aliphatic polyurethane acrylate, 5 parts of photoinitiator 2,4,6 (trimethylbenzoyl) diphenylphosphine oxide, and 1 part of ultraviolet absorbent 2, 2' -methylenebis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethylbutyl) phenol according to a proportion, and stirring and pre-dispersing on an independent suspension stirrer at 400 rpm/min;
s2, heating the pre-dispersion prepared in the step to 60-65 ℃ in a water bath, keeping the temperature constant, adding 1 part of pigment titanium dioxide and 5 parts of filler nano zirconium dioxide powder into the pre-dispersion in batches according to a proportion under the high-speed dispersion state of 3000 plus 5000rpm/min, stirring and dispersing at a high speed for 30-60min to prepare the high-temperature-resistant 3D forming composite material, and then printing and forming on an LCD type 3D printer.
Example four: a high-temperature-resistant 3D molding composite material comprises the following raw materials in parts by weight: 30 parts of polyurethane acrylate, 10 parts of epoxy acrylate, 10 parts of hyperbranched acrylate, 50 parts of functional reactive diluent monomer, 5 parts of photoinitiator, 1 part of ultraviolet absorbent, 1 part of pigment and 10 parts of filler.
Wherein, the urethane acrylate is one or a mixture of aliphatic urethane acrylate and aromatic urethane acrylate, the epoxy acrylate is one or a mixture of bisphenol A epoxy acrylate, novolac epoxy acrylate and modified epoxy acrylate, the functional active diluent monomer is one or a mixture of ethoxylated bisphenol A diacrylate, ethoxylated trimethylolpropane triacrylate, cyclotrimethylolpropane formal acrylate, 1, 6-hexanediol diacrylate, trimethylolpropane triacrylate, tripropylene glycol diacrylate, dipropylene glycol diacrylate, acryloylmorpholine and tris (2-hydroxyethyl) isocyanurate triacrylate, and the photoinitiator is 2,4,6 (trimethylbenzoyl) diphenylphosphine oxide, bis 2,4,6 (trimethylbenzoyl) phenylphosphine oxide, bis (2, 4,6 (trimethylbenzoyl) phenylphosphine oxide, poly (p-phenylene oxide), poly (p-phenylene oxide, p-p, p-p, p-p, p-p, p-p, p-p, p-p, p-p, p, One or more compositions of 1-hydroxycyclohexyl phenyl ketone and 2-hydroxy-2-methyl-phenyl acetone-1, the ultraviolet absorbent is one of 2, 2' -methylene bis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethyl butyl) phenol) and 2-hydroxy-4-n-octoxy benzophenone, the pigment is one or more compositions of titanium dioxide and iron oxide black, the filler is one or more compositions of nano silica micropowder, nano alumina powder and nano zirconium dioxide powder, and the hyperbranched acrylic ester is thioether hyperbranched polyester acrylate.
Specifically, the ultraviolet absorbent is 2, 2' -methylenebis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethylbutyl) phenol), the pigment is titanium dioxide, and the filler is nano silica micropowder.
A preparation method of a high temperature-resistant 3D molding composite material comprises the following steps:
s1, weighing 30 parts of aliphatic polyurethane acrylate, 10 parts of novolac epoxy acrylate, 10 parts of thioether hyperbranched acrylate, 20 parts of functional active diluent monomer acryloyl, 30 parts of aliphatic polyurethane acrylate, 5 parts of photoinitiator 2,4,6 (trimethylbenzoyl) diphenylphosphine oxide, and 1 part of ultraviolet absorbent 2, 2' -methylenebis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethylbutyl) phenol according to a proportion, and stirring and pre-dispersing on an independent suspension stirrer at 400 rpm/min;
s2, heating the pre-dispersion prepared in the step to 60-65 ℃ in a water bath, keeping the temperature constant, adding 1 part of pigment titanium dioxide and 5 parts of filler nano-silica powder into the pre-dispersion in batches according to a proportion under the high-speed dispersion state of 3000 plus 5000rpm/min, stirring and dispersing at a high speed for 30-60min to prepare the high-temperature-resistant 3D forming composite material, and then printing and forming on an LCD type 3D printer.
And (4) judging the standard: examples 1-4 heat deflection temperature under load test data vs. the following table:
among them, the temperature resistance HDT of example 4 can reach 180 ℃, and the temperature resistance is higher than that of examples 1-3, so that example 4 is the most preferable example.
The invention has the beneficial effects that: the high-temperature-resistant composite material based on the 3D forming technology is prepared by pre-dividing polyurethane acrylate with high crosslinking density, epoxy acrylate and hyperbranched acrylate prepolymer and a high-glass-transition-temperature diluent monomer into liquid and powder according to a certain proportion, and mixing the liquid and the solid-phase nano powder into a multi-phase mixed system in a high-speed dispersion mode, wherein the temperature-resistant HDT of the material can reach 180 ℃, and the 3D forming precision is improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The high-temperature-resistance 3D molding composite material is characterized by comprising the following raw materials in parts by weight: 30-50 parts of polyurethane acrylate, 10-30 parts of epoxy acrylate, 10-30 parts of hyperbranched acrylate, 30-50 parts of functional reactive diluent monomer, 1-5 parts of photoinitiator, 0-1 part of ultraviolet absorbent, 0-1 part of pigment and 1-10 parts of filler.
2. The high temperature resistant 3D molding composite material as claimed in claim 1, wherein the urethane acrylate is one or more mixture of aliphatic urethane acrylate and aromatic urethane acrylate, the epoxy acrylate is one or more mixture of bisphenol A epoxy acrylate, novolac epoxy acrylate and modified epoxy acrylate, the functional reactive diluent monomer is one or more combination of ethoxylated bisphenol A diacrylate, ethoxylated trimethylolpropane triacrylate, cyclotrimethylolpropane formal acrylate, 1, 6-hexanediol diacrylate, trimethylolpropane triacrylate, tripropylene glycol diacrylate, dipropylene glycol diacrylate, acryloyl morpholine and tris (2-hydroxyethyl) isocyanurate triacrylate, the photoinitiator is one or a plurality of compositions of 2,4,6 (trimethylbenzoyl) diphenylphosphine oxide, bis 2,4,6 (trimethylbenzoyl) phenylphosphine oxide, 1-hydroxycyclohexyl phenyl ketone and 2-hydroxy-2-methyl-phenyl acetone-1, the ultraviolet absorbent is one or a plurality of compositions of 2, 2' -methylene bis (6- (2H-benzotriazole-2-yl) -4- (1, 1, 3, 3-tetramethyl butyl) phenol) and 2-hydroxy-4-n-octoxy benzophenone, the pigment is one or a plurality of compositions of titanium dioxide and iron oxide black, the filler is one or a plurality of compositions of nano silicon micropowder, nano aluminum trioxide powder and nano zirconium dioxide powder, the hyperbranched acrylic ester is thioether hyperbranched polyester acrylic ester.
3. The high temperature resistant 3D molding composite material according to claim 2, wherein the urethane acrylate is aliphatic urethane acrylate, and the epoxy acrylate is novolac epoxy acrylate.
4. The high temperature resistant 3D molding composite material of claim 2, wherein the functional reactive diluent monomer comprises 10-20 parts of acryloyl morpholine and 20-30 parts of tris (2-hydroxyethyl) isocyanurate triacrylate.
5. The high temperature resistant 3D composite molding material of claim 2, wherein the photoinitiator is 2,4,6 (trimethylbenzoyl) diphenylphosphine oxide.
6. The high temperature resistant 3D molding composite material according to claim 2, characterized in that the ultraviolet absorber is 2, 2' -methylenebis (6- (2H-benzotriazol-2-yl) -4- (1, 1, 3, 3-tetramethylbutyl) phenol).
7. The high temperature resistant 3D molding composite material according to claim 2, characterized in that the pigment is titanium dioxide.
8. The high temperature resistant 3D molding composite material according to claim 2, characterized in that the filler is nanometer silica micropowder or nanometer zirconium dioxide powder.
9. The preparation method of the high temperature-resistant 3D molding composite material according to claim 1, characterized by comprising the following steps:
s1, weighing polyurethane acrylate, epoxy acrylate, hyperbranched acrylate, a functional reactive diluent monomer, a photoinitiator and an ultraviolet absorbent in proportion, and stirring and pre-dispersing on an independent suspension stirrer at 400 rpm/min;
s2, heating the pre-dispersion prepared in the step to 60-65 ℃ in a water bath, keeping the temperature constant, adding the pigment and the nano powder filler into the pre-dispersion in batches according to a proportion under the high-speed dispersion state of 3000 plus 5000rpm/min, and stirring and dispersing at a high speed for 30-60min to prepare the high-temperature-resistant 3D forming composite material.
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CN112552461A (en) * | 2020-11-24 | 2021-03-26 | 深圳光华伟业股份有限公司 | Photocuring-molded high-temperature-resistant photosensitive resin and preparation method and application thereof |
CN113321797A (en) * | 2021-07-20 | 2021-08-31 | 威海飞牛高分子科技有限公司 | Dendritic or hyperbranched modified photocuring 3D printing material |
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CN113321797A (en) * | 2021-07-20 | 2021-08-31 | 威海飞牛高分子科技有限公司 | Dendritic or hyperbranched modified photocuring 3D printing material |
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