CN113698533A - Ultraviolet curing resin composition, color film prepared from ultraviolet curing resin composition and application of color film in flexible OLED packaging structure - Google Patents

Ultraviolet curing resin composition, color film prepared from ultraviolet curing resin composition and application of color film in flexible OLED packaging structure Download PDF

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CN113698533A
CN113698533A CN202111011425.9A CN202111011425A CN113698533A CN 113698533 A CN113698533 A CN 113698533A CN 202111011425 A CN202111011425 A CN 202111011425A CN 113698533 A CN113698533 A CN 113698533A
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color film
resin composition
acrylic monomer
film
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刘则
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WUHAN LIYANG TECHNOLOGY CO LTD
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F222/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a carboxyl radical and containing at least one other carboxyl radical in the molecule; Salts, anhydrides, esters, amides, imides, or nitriles thereof
    • C08F222/10Esters
    • C08F222/1006Esters of polyhydric alcohols or polyhydric phenols
    • C08F222/102Esters of polyhydric alcohols or polyhydric phenols of dialcohols, e.g. ethylene glycol di(meth)acrylate or 1,4-butanediol dimethacrylate
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    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D4/00Coating compositions, e.g. paints, varnishes or lacquers, based on organic non-macromolecular compounds having at least one polymerisable carbon-to-carbon unsaturated bond ; Coating compositions, based on monomers of macromolecular compounds of groups C09D183/00 - C09D183/16
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K50/00Organic light-emitting devices
    • H10K50/80Constructional details
    • H10K50/84Passivation; Containers; Encapsulations
    • H10K50/844Encapsulations
    • H10K50/8445Encapsulations multilayered coatings having a repetitive structure, e.g. having multiple organic-inorganic bilayers

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Abstract

The invention provides an ultraviolet curing resin composition, a color film prepared from the ultraviolet curing resin composition and application of the color film in a flexible OLED packaging structure; the composition comprises the following raw materials in parts by weight: 0-10 parts of fluorine-containing acrylic monomer, 60-80 parts of bifunctional acrylate monomer, 5-10 parts of polyfunctional group acrylic monomer, 10-35 parts of pigment, 0.01-0.05 part of initiator, 0.1-0.5 part of catalyst, 0.1-1.0 part of antioxidant and 0.1-1.0 part of polymerization inhibitor. The color film prepared by the composition is of a multi-film-layer structure, and the dosage of the fluorine-containing acrylic monomer in the composition is reduced layer by layer from one side to the other side of the color film. The invention also relates to the application of the color film in OLED packaging, during packaging, the functions of the color film and the resin with flexible buffer property in the original packaging structure are kneaded, the new packaging structure can achieve the effects of resin thinning and structure simplification, the color expression of the product is improved, and meanwhile, the effects of resisting water and oxygen erosion, bending and stress relief are achieved, and the use property of the product is improved.

Description

Ultraviolet curing resin composition, color film prepared from ultraviolet curing resin composition and application of color film in flexible OLED packaging structure
Technical Field
The invention belongs to the field of materials, and relates to an OLED packaging structure and a material, in particular to an ultraviolet curing resin composition, a color film prepared from the ultraviolet curing resin composition and application of the color film in an OLED packaging protective layer.
Background
In the existing flexible OLED mobile phone product, in order to have certain flexibility and water oxygen barrier property, an inorganic/organic/inorganic alternate lamination packaging structure is often adopted, wherein an organic film layer is prepared from an ultraviolet light cured resin composition, the film layer has the water oxygen barrier property and stress relieving effect for protecting an OLED device, and the processing technology is to coat the resin composition on an inorganic film layer of the OLED product by a printing mode, and compound monomers in the composition undergo a polymerization reaction to form a film by irradiation of an ultraviolet light source or thermal radiation.
Furthermore, in order to improve the color representation of the product and reduce power consumption, a color filter layer and a Color Film (CF) are stacked on the packaging structure, which is beneficial to the color improvement and the energy consumption improvement of the product, the color film material is mainly a photocurable acrylate composition containing dye or pigment components, the processing technology is that the photocurable acrylate composition is coated on the packaging structure in a photoetching or printing mode, and the spectrum emitted by the OLED display is purified after passing through the color filter layer, so that a better display effect is realized.
By adopting the design, the film layers are complex in multiple processes, and the organic film layer in the packaging structure has larger thickness in order to achieve the expected water oxygen barrier property and stress relieving effect, so that the thinning of the whole structure is not facilitated.
Disclosure of Invention
The invention provides an ultraviolet curing resin composition, a color film prepared from the ultraviolet curing resin composition and an application of the color film in a flexible OLED packaging structure.
The invention adopts the technical scheme that the ultraviolet curing resin composition comprises the following raw materials in parts by weight: 0-10 parts of fluorine-containing acrylic monomer, 60-80 parts of bifunctional acrylate monomer, 5-10 parts of polyfunctional group acrylic monomer, 10-35 parts of pigment, 0.01-0.05 part of initiator, 0.1-0.5 part of catalyst, 0.1-1.0 part of antioxidant and 0.1-1.0 part of polymerization inhibitor.
Further, the fluorine-containing acrylic monomer is hexafluorobutyl methacrylate or 2,2, 2-trifluoroethyl methacrylate.
Further, the difunctional acrylate monomer is 1, 3-butanediol diacrylate or 1, 4-butanediol diacrylate.
Further, the multifunctional acrylic monomer is a trifunctional acrylic monomer or a tetrafunctional acrylic monomer.
Further, the multifunctional acrylic monomer is a four-functional acrylic monomer, and specifically, during preparation, glycerol, adipic acid and excessive acrylic acid are added into a container, a solvent is added for mixing, the mixture is heated to boiling reaction for 18-24 hours, and the excessive acrylic acid is removed through distillation, so that the acrylic acid is obtained.
Further, the initiator is hydroxycyclohexyl phenyl ketone, the catalyst is cuprous tert-butyl alcohol, the antioxidant is hydroquinone, and the polymerization inhibitor is p-tert-butyl catechol. The amount of the initiator is usually 0.1 to 1%, and can be adjusted according to the requirement of the hardening reaction rate.
The invention also relates to a color film prepared by the ultraviolet curing resin composition, wherein the color film is of a multi-film-layer structure, and the dosage of the fluorine-containing acrylic monomer in the ultraviolet curing resin composition is reduced layer by layer from one film layer to the other film layer of the color film. More preferably, the amount of fluoroacrylic monomer used may be decreased from layer to zero addition. The color film is prepared by adopting the resin composition containing the fluorine-containing acrylic monomer, the water oxygen barrier capability of the color film resin is improved, and meanwhile, the polyfunctional group acrylic monomer can be used for realizing faster hardening and shortening the curing time.
Further, the thickness of the color film is 8-20 μm; the multi-layer structure comprises 2-4 layers. And the thickness of each film can be adjusted according to performance requirements.
Further, in the preparation of a color film, the ultraviolet curing resin composition is formed into a film and patterned by an ink jet printing, coating or photoetching process. During curing, ultraviolet irradiation curing is preferred, and irradiation conditions can be adjusted according to the process requirements, so that better flexibility and stress release requirements are realized, and further, a protective film is better played in an OLED display structure, and the product characteristics are improved.
The invention also relates to a flexible OLED packaging structure prepared by adopting the color film, wherein the flexible OLED packaging structure is an OLED/inorganic film layer/Resin/CF/inorganic film layer, and the Resin thickness is 0.1-5 mu m; CF is a color film, and the usage amount of fluorine-containing acrylic monomers in the film layer on the side far away from the OLED is less. The inorganic film layer can be SiO2、SiNxAnd (5) preparing the film layer.
The invention has the following beneficial effects:
the ultraviolet curing resin composition provided by the invention can enable the material to have certain water and oxygen barrier property and flexibility by controlling a certain amount of fluorine-containing acrylic monomer raw material. However, when the fluorine-containing acrylic monomer is used for preparing a Color Film (CF) layer, if the fluorine-containing acrylic monomer raw material is added more, the combination difficulty of the color film and an inorganic film layer is increased, and the compatibility is poor.
The flexible OLED product packaging structure provided by the invention has the color expression performance of a color film and the performance of reducing power consumption, has better hydrophobic barrier performance and flexibility, can thin an organic film layer in an original inorganic/organic/inorganic alternative laminated structure, is simpler in packaging structure and process, does not influence the packaging performance of the original packaging structure, even improves the packaging performance, and is more beneficial to flexible bending.
Drawings
Fig. 1 is a schematic diagram of an original flexible OLED package structure.
Fig. 2 is a schematic view of a package structure provided in embodiment 6 of the present invention.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to examples, but those skilled in the art will appreciate that the following examples are only illustrative of the present invention and should not be construed as limiting the scope of the present invention.
Synthesizing a polyfunctional group acrylic monomer:
adding 10g of glycerol, 30 g of adipic acid and a large amount of excessive acrylic acid (100 g) into a three-opening reaction vessel, adding 200mL of benzene as a solvent, heating to 85 ℃, boiling the benzene solvent, reacting for 20 hours, and distilling to remove the excessive acrylic acid to obtain a tetrafunctional acrylic monomer, wherein the tetrafunctional esterification rate is 85%.
Example 1
The ultraviolet curing resin composition No. 1 is prepared from the following raw materials: 10g of fluorine-containing acrylic monomer (hexafluorobutyl methacrylate), 80g of bifunctional acrylate monomer (1, 3-butanediol diacrylate), 10g of polyfunctional acrylic monomer, 10g of pigment (rhodamine), 0.05g of initiator (hydroxycyclohexyl phenyl ketone), 0.2g of catalyst (cuprous tert-butyl alcohol), 0.2g of antioxidant (hydroquinone) and 0.1g of polymerization inhibitor (p-tert-butyl catechol).
Example 2:
the ultraviolet curing resin composition No. 2 is prepared from the following raw materials: 6g of fluorine-containing acrylic monomer (hexafluorobutyl methacrylate), 80g of bifunctional acrylate monomer (1, 3-butanediol diacrylate), 10g of polyfunctional acrylic monomer, 10g of pigment (rhodamine), 0.05g of initiator (hydroxycyclohexyl phenyl ketone), 0.2g of catalyst (cuprous tert-butyl alcohol), 0.2g of antioxidant (hydroquinone) and 0.1g of polymerization inhibitor (p-tert-butyl catechol).
Example 3:
the ultraviolet curing resin composition No. 3 is prepared from the following raw materials: 2g of fluorine-containing acrylic monomer (hexafluorobutyl methacrylate), 80g of bifunctional acrylate monomer (1, 3-butanediol diacrylate), 10g of polyfunctional acrylic monomer, 10g of pigment (rhodamine), 0.05g of initiator (hydroxycyclohexyl phenyl ketone), 0.2g of catalyst (cuprous tert-butyl alcohol), 0.2g of antioxidant (hydroquinone) and 0.1g of polymerization inhibitor (p-tert-butyl catechol).
Of course, the multifunctional acrylic monomer, the fluorine-containing acrylic monomer, the difunctional acrylate monomer, the pigment, the initiator, the catalyst, the antioxidant and the polymerization inhibitor are not limited to the selection and determination of the specific components and the amounts thereof in the above examples, and the specific components and amounts thereof may be adjusted according to actual needs. For example, the fluorine-containing acrylic monomer can also be 2,2, 2-trifluoroethyl methacrylate, and the bifunctional acrylate monomer can also be 1, 4-butanediol diacrylate and the like.
Example 4:
preparation of a color film No. 1:
respectively adopting the ultraviolet curing resin compositions 1# to 2#, sequentially coating the compositions 1#4 mu m and 2#4 mu m on the organic resin in the existing packaging layer with the thickness of 2 mu m by adopting a spin coating process, and respectively irradiating the organic resin with the wavelength of 254nm of 120mj/cm2The film layer is completely cured, the total thickness of the cured color film resin film is 8 mu m, and the total thickness of the organic film resin film is kept at 10 mu m.
Example 5:
preparation of a color film No. 2:
respectively adopting the above ultraviolet curable resin compositions No. 1-No. 3, sequentially coating compositions No. 1#4 μm, No. 2 μm and No. 3#2 μm on organic resin in the existing packaging layer with the thickness of 2 μm by spin coating process, and respectively irradiating light with wavelength of 254nm and 120mj/cm2The film layer is completely cured, the total thickness of the cured color film resin film is 8 mu m, and the total thickness of the organic film resin film is kept at 10 mu m.
Example 6:
the color film is used for a flexible OLED product packaging structure which is OLED/SiO2/Resin/CF/SiO2Wherein the thickness of the Resin can be between 0.1 and 5 mu m, and preferably 2 mu m; CF is a color film, and the usage amount of fluorine-containing acrylic monomers in the film layer on the side far away from the OLED is less. The structure is shown in fig. 2.
A traditional flexible OLED product packaging structure is shown in FIG. 1, and the packaging structure is OLED/SiO2/Resin/SiO2Wherein the thickness of the Resin is between 8 and 10 mu m, and a CF layer is additionally arranged on the side of the packaging structure far away from the OLED, and the thickness of the CF layer is 1 to 3 mu m.
In order to simulate the practicability and the advancement of the color film layer in the OLED product, a bending experiment is carried out to investigate the matching between the inorganic film and the organic filmThe preparation method comprises coating the laminated color film resin on a PET substrate, and depositing SiO with thickness of 1 μm on the laminated color film resin by CVD process2An inorganic layer. Comparative experiments with the conventional mass production using an organic photocurable resin (e.g., an acrylic resin) are shown in table 1 below.
Figure BDA0003238586650000041
TABLE 1
It can be seen that the color film CF is directly inserted into the package structure, there is no obvious difference in the water vapor permeability, flexibility and adhesion between the examples and comparative examples, and if the proportion of the fluorine-containing acrylic monomer in the composition is further adjusted and the number of the stacked layers is optimized, the optimal surface tension and the characteristics of the inorganic film layer on the upper layer can be matched, and the balance of the optimal flexible package characteristics can be realized.

Claims (10)

1. The ultraviolet curing resin composition is characterized by comprising the following raw materials in parts by weight: 0-10 parts of fluorine-containing acrylic monomer, 60-80 parts of bifunctional acrylate monomer, 5-10 parts of polyfunctional group acrylic monomer, 10-35 parts of pigment, 0.01-0.05 part of initiator, 0.1-0.5 part of catalyst, 0.1-1.0 part of antioxidant and 0.1-1.0 part of polymerization inhibitor.
2. The ultraviolet-curable resin composition according to claim 1, characterized in that: the fluorine-containing acrylic monomer is hexafluorobutyl methacrylate or 2,2, 2-trifluoroethyl methacrylate.
3. The ultraviolet-curable resin composition according to claim 1, characterized in that: the bifunctional acrylate monomer is 1, 3-butanediol diacrylate or 1, 4-butanediol diacrylate.
4. The ultraviolet-curable resin composition according to claim 1, characterized in that: the multifunctional group acrylic monomer is a trifunctional acrylic monomer or a tetrafunctional group acrylic monomer.
5. The ultraviolet-curable resin composition according to claim 1, characterized in that: the multifunctional group acrylic monomer is a four-functional group acrylic monomer, and is prepared by adding glycerol, adipic acid and excessive acrylic acid into a container, adding a solvent, mixing, heating to a boiling state for reaction for 18-24 hours, and distilling to remove the excessive acrylic acid.
6. The ultraviolet-curable resin composition according to claim 1, characterized in that: the initiator is hydroxy cyclohexyl phenyl ketone, the catalyst is cuprous tert-butyl alcohol, the antioxidant is hydroquinone, and the polymerization inhibitor is p-tert-butyl catechol.
7. A color film prepared from the ultraviolet curable resin composition of any one of claims 1 to 6, wherein: the color film is of a multi-film structure, and the using amount of the fluorine-containing acrylic monomer in the ultraviolet curing resin composition is reduced layer by layer from one side film layer to the other side of the color film.
8. The color film of claim 7, wherein: the thickness of the color film is 8-20 μm; the multi-layer structure comprises 2-4 layers.
9. The color film of claim 7, wherein: when the color film is prepared, the ultraviolet curing resin composition is formed into a film and patterned through ink jet printing, coating or photoetching processes.
10. The flexible OLED packaging structure prepared by adopting the color film of any one of claims 7 to 9 is characterized in that: the flexible OLED packaging structure is an OLED/inorganic film layer/Resin/CF/inorganic film layer, wherein the Resin thickness is 0.1-5 mu m; CF is a color film, and the usage amount of fluorine-containing acrylic monomers in the film layer on the side far away from the OLED is less.
CN202111011425.9A 2021-08-31 2021-08-31 Ultraviolet curing resin composition, color film prepared from ultraviolet curing resin composition and application of color film in flexible OLED packaging structure Pending CN113698533A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114267805A (en) * 2021-12-14 2022-04-01 武汉华星光电半导体显示技术有限公司 OLED display panel and OLED display device

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1992021492A1 (en) * 1991-05-31 1992-12-10 Advanced Glass Treatment Systems Moisture resistant glass article
CN101750887A (en) * 2008-12-19 2010-06-23 京东方科技集团股份有限公司 Photosensitive resin composite
US20100247940A1 (en) * 2006-10-31 2010-09-30 Hitachi Chemical Co., Ltd. Optical resin composition, optical resin material using the same, optical filter for image display device, and image display device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1992021492A1 (en) * 1991-05-31 1992-12-10 Advanced Glass Treatment Systems Moisture resistant glass article
US20100247940A1 (en) * 2006-10-31 2010-09-30 Hitachi Chemical Co., Ltd. Optical resin composition, optical resin material using the same, optical filter for image display device, and image display device
CN101750887A (en) * 2008-12-19 2010-06-23 京东方科技集团股份有限公司 Photosensitive resin composite

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114267805A (en) * 2021-12-14 2022-04-01 武汉华星光电半导体显示技术有限公司 OLED display panel and OLED display device
CN114267805B (en) * 2021-12-14 2023-10-10 武汉华星光电半导体显示技术有限公司 OLED display panel and OLED display device

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Application publication date: 20211126