CN113695810A - Factory prefabricated part production control system and method for Internet of things remote energy station - Google Patents
Factory prefabricated part production control system and method for Internet of things remote energy station Download PDFInfo
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- CN113695810A CN113695810A CN202111258905.5A CN202111258905A CN113695810A CN 113695810 A CN113695810 A CN 113695810A CN 202111258905 A CN202111258905 A CN 202111258905A CN 113695810 A CN113695810 A CN 113695810A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/06—Tubes
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Abstract
The invention relates to the field of production control systems of factory prefabricated parts, in particular to a factory prefabricated part production control system and a method thereof for an Internet of things remote energy station, wherein the system comprises a supporting plate, a steel pipe supporting mechanism, a flange control mechanism, a welding mechanism, a steel pipe rotating mechanism, a second electric sliding table and the like; a set of steel pipe supporting mechanism and flange control mechanism set up in backup pad upside left part, and the electronic slip table of second sets up in backup pad upside right part, and another group steel pipe supporting mechanism and flange control mechanism set up in the electronic slip table upside of second, and welding mechanism sets up respectively in two sets of steel pipe supporting mechanism, and steel pipe rotary mechanism sets up in backup pad upside rear portion. After the steel pipe and the flange plate are fixed by the steel pipe supporting mechanism and the flange control mechanism, the automatic welding of the steel pipe and the flange plate is realized, and the steel pipe and the flange plate are concentrically and symmetrically arranged with the bolt holes of the flange plates at two ends of the steel pipe.
Description
Technical Field
The invention relates to the field of production control systems of factory prefabricated parts, in particular to a factory prefabricated part production control system and a factory prefabricated part production control method for an Internet of things remote energy station.
Background
The prefab of mill is that a plurality of parts are assembled usually and are formed, and current steel pipe and ring flange weld when prefabricating, place the ring flange in the both ends of steel pipe through the manual work usually, the bolt fastening hole with steel pipe both ends ring flange is calibrated, it is that the bolt hole of two ring flanges is in concentric position, weld through the manual work, because artifical positioning flange has positioning error great, the concentric symmetry that the bolt hole of the ring flange that leads to the steel pipe both ends can not be accurate, steel pipe and ring flange are when welding, because steel pipe and ring flange do not receive external force fixed, the high temperature that produces when welding makes steel pipe and ring flange produce stress variation, lead to steel pipe and ring flange emergence position to warp.
Disclosure of Invention
In order to overcome and weld through the manual work, because artifical positioning flange has positioning error great, lead to the unable accurate concentric position that is in of bolt hole of the ring flange at steel pipe both ends, steel pipe and ring flange when welding, because steel pipe and ring flange do not receive the fixed of external force, the high temperature that produces when welding makes steel pipe and ring flange produce stress variation, lead to steel pipe and ring flange to take place the shortcoming of position deformation, the technical problem that solves is: the production control system and the production control method for the factory prefabricated member for the Internet of things remote energy station are capable of controlling accurate positioning of the flange plate and the steel pipe.
The technical scheme is as follows: a factory prefabricated part production control system for an Internet of things remote-range energy station comprises a support plate, a field control terminal, a remote control terminal, a data storage module, a network transmission module, an adjusting module, a steel pipe rotating module, a flange pushing module, a flange rotating module, a welding module, a steel pipe supporting mechanism, a flange control mechanism, a welding mechanism, a steel pipe rotating mechanism and a second electric sliding table, wherein the field control terminal is arranged on the right part of the upper side of the support plate and is connected with the remote control terminal through the network transmission module, the data storage module is electrically connected with the remote control terminal, the adjusting module, the steel pipe rotating module, the flange pushing module, the flange rotating module and the welding module are respectively electrically connected with the field control terminal, the second electric sliding table is arranged on the right part of the upper side of the support plate, and the steel pipe supporting mechanism and the flange control mechanism are respectively provided with two groups, a set of steel pipe supporting mechanism and flange control mechanism are fixed connection in backup pad upside left part respectively, another group of steel pipe supporting mechanism and flange control mechanism are fixed connection in the electronic slip table upside of second respectively, welding mechanism sets up to two sets ofly, two sets of welding mechanism are fixed connection in steel pipe supporting mechanism respectively, steel pipe rotary mechanism fixed connection is in the backup pad upside, adjusting module and steel pipe supporting mechanism, the electronic slip table of second and steel pipe rotary mechanism electrical connection, flange propelling movement module and flange rotary module respectively with flange control mechanism electrical connection, welding module and welding mechanism electrical connection, steel pipe rotary module and steel pipe rotary mechanism electrical connection.
According to a further technical scheme, the steel pipe supporting mechanism comprises a bottom plate, steel pipe rotating frames and two-way electric push rods, wherein two sliding grooves are formed in the upper side of the bottom plate, two groups of steel pipe rotating frames are arranged on each steel pipe rotating frame, the two groups of steel pipe rotating frames are respectively connected with the two sliding grooves in the upper side of the bottom plate in a sliding mode, the two-way electric push rods are fixedly connected to the upper side of the bottom plate, the push rods at the front end and the rear end of each two-way electric push rod are respectively and fixedly connected with the two groups of steel pipe rotating frames, the two-way electric push rods are electrically connected with an adjusting module, each steel pipe rotating frame comprises a right vertical plate and a left vertical plate, connecting plate, axis of rotation and supporting wheel, right riser and left riser difference sliding connection are inboard in two spouts of bottom plate upside, and the both ends of connecting plate fixed connection respectively is inboard in right riser and left riser lower part, and the axis of rotation rotates to be connected in right riser and left riser upper end, and the supporting wheel is provided with two, and two supporting wheels are fixed connection in the axis of rotation respectively.
A further technical proposal is that the flange control mechanism comprises a fixed plate, a sliding frame, a transverse plate, a shaft lever, a fixed wheel, a fixed rod, a positioner, a first servo motor, a straight gear, a vertical support plate, a first electric push rod and an electromagnet, wherein the upper side of the fixed plate is provided with a chute, the lower end of the sliding frame is connected with the chute on the upper side of the fixed plate in a sliding way, the lower side of the transverse plate is fixedly connected with the upper end of the sliding frame, the left end of the shaft lever is rotatably connected with the sliding frame, the fixed wheel is rotatably connected with the middle position of the shaft lever, the circumferential surface of the fixed wheel is provided with a toothed ring, the fixed rod is provided with a plurality of fixed rods, the fixed rods are respectively and fixedly connected with the right side of the fixed wheel at uniform intervals, the electromagnet is fixedly connected with the right side of the fixed wheel, the left side of the positioner is fixedly connected with the right end of the shaft lever, the first servo motor is fixedly connected with the front end of the transverse plate, the straight gear is fixedly connected with a power output shaft of the first servo motor, straight-teeth gear and tight pulley meshing, the lower extreme fixed connection of erecting the extension board in the upside of fixed plate, first electric putter fixed connection in the upper end of erecting the extension board, first electric putter's catch bar fixed connection in the left side of diaphragm, first electric putter and electro-magnet and flange propelling movement module electrical connection, first servo motor and flange rotation module electrical connection.
According to a further technical scheme, the positioning device further comprises a positioning device which is arranged to be of a conical structure and used for concentrically positioning the steel pipe and the flange plate.
According to a further technical scheme, the welding mechanism comprises a vertical supporting rod, a first electric sliding table and a welder, the lower end of the vertical supporting rod is fixedly connected to the upper side of the bottom plate, the first electric sliding table is connected to the upper end of the vertical supporting rod in a sliding mode, the welder is fixedly connected to the first electric sliding table, and the first electric sliding table and the welder are respectively electrically connected with the welding module.
According to a further technical scheme, the steel pipe rotating mechanism comprises a vertical support, a sliding plate, a second electric push rod, an upper telescopic frame, a vertical sliding plate, a lower telescopic frame, springs, a spline sleeve, a spline shaft, a rubber wheel, a second servo motor and a third electric push rod, wherein the lower end of the vertical support is fixedly connected to the rear part of a supporting plate, a sliding groove is formed in the front side of the vertical support, the rear end of the sliding plate is slidably connected to the sliding groove of the vertical support, the lower end of the second electric push rod is fixedly connected to the upper side of the vertical support, a push rod of the second electric push rod is fixedly connected to the lower side of the sliding plate, the middle position of the rear side of the upper telescopic frame is fixedly connected to the front end of the sliding plate, two vertical sliding plates are arranged, the sliding grooves of the two vertical sliding plates are respectively slidably connected to the two ends of the upper telescopic frame, the two ends of the lower telescopic frame are fixedly connected to the middle positions of the two vertical sliding plates, the two springs are respectively arranged at the two ends of the upper telescopic frame and the lower telescopic frame, spline housing and integral key shaft splined connection, spline housing and integral key shaft rotate respectively to be connected in the lower extreme of two perpendicular slides, the rubber wheel is provided with two, two rubber wheels are fixed connection respectively in spline housing and integral key shaft, second servo motor fixed connection is in perpendicular slide, second servo motor's power output shaft and the right-hand member fixed connection of integral key shaft, third electric putter fixed connection is in the upside of last expansion bracket, third electric putter's catch bar fixed connection is in the upper end of erecting the slide, third electric putter and adjusting module electrical connection, second servo motor and steel pipe rotation module electrical connection.
According to a further technical scheme, the telescopic device further comprises an upper telescopic frame and a lower telescopic frame, wherein the upper telescopic frame and the lower telescopic frame are arranged to be telescopic, and a high-precision slide way is arranged inside the upper telescopic frame and the lower telescopic frame.
A production control method for factory prefabricated parts for an Internet of things remote energy station comprises the following steps:
s1, adjusting, namely manually operating a field control terminal according to the length of the steel pipe, controlling the supporting position of the second electric sliding table on the steel pipe through an adjusting module, controlling a third electric push rod to adjust the fixed pressing position of the rubber wheel on the steel pipe through the adjusting module, and controlling a bidirectional electric push rod to adjust the distance between the steel pipe rotating frames through the adjusting module so as to adapt to the supporting of the steel pipes with different diameters;
s2, feeding, namely placing the steel pipe on the upper side of the steel pipe supporting mechanism through an automatic feeding device, and placing the flange plates on the two flange control mechanisms respectively through an automatic flange feeding device;
s3: fixing, namely controlling the second electric push rod to contract through the steel pipe rotating module, fixing the steel pipe through the two rubber wheels, controlling the electromagnet through the flange pushing module to fix the flange plate on the fixed rod, and controlling the first electric push rod to push the flange plate to two ends of the steel pipe through the flange pushing module;
s4: welding, wherein the second servo motor and the first servo motor are respectively controlled to rotate through the control of the steel pipe rotating module and the flange rotating module through the field control terminal, the steel pipe and the flange are driven to synchronously rotate, and the welding module controls the welding mechanism to weld the contact positions of the steel pipe and the flange;
s5, welding, wherein a welding module is controlled by a field control terminal, a welding module controls a welding mechanism to perform spot welding on the contact position of a steel pipe and a flange plate, a second servo motor and a first servo motor are controlled to rotate respectively by a steel pipe rotating module and a flange rotating module to drive the flange plate and the steel pipe to rotate by 90 degrees, the welding module controls the welding mechanism to continue to perform spot welding on the flange plate and the steel pipe, the steel pipe rotating module and the flange rotating module control the flange control mechanism and the steel pipe rotating mechanism to rotate the flange plate and the steel pipe after the flange plate and the steel pipe are welded and fixed in sequence, and the welding module controls the welding mechanism to weld the flange plate and the steel pipe;
and S6, remote control, wherein the welding data of the steel pipe and the flange plate and the welding prefabrication working amount are connected with the remote control terminal through network transmission through a field control terminal, and the data storage module records and stores the welding data of the steel pipe and the flange plate and the welding prefabrication working amount.
The invention achieves the effect by:
1. promote the tight pulley through first electric putter during the use, the dead lever passes the bolt hole of ring flange, fix the ring flange, the electro-magnet adsorbs the ring flange, the drop of ring flange has been prevented, two ring flanges and the contact of steel pipe both ends, the tight pulley at steel pipe both ends sets up for concentric symmetry with the dead lever, steel pipe rotation module and flange rotation module control ring flange and steel pipe rotate in step, welding through the welding ware, the automatic weld of steel pipe with the ring flange has been realized, and the bolt hole concentric symmetry of ring flange at steel pipe both ends.
2. When in use, the steel pipe rotating module, the flange rotating module and the welding module are controlled by the field control terminal, the flange control mechanism and the steel pipe rotating mechanism are controlled by the steel pipe rotating module and the flange rotating module, the welding module controls the welding mechanism, after spot welding is carried out on the flange plate and the steel pipe by the welding mechanism, the flange control mechanism and the steel pipe rotating mechanism are controlled by the steel pipe rotating module and the flange rotating module, the flange plate and the steel pipe are rotated by 90 degrees, the welding module controls the welding mechanism to continue to carry out spot welding on the flange plate and the steel pipe, after the flange plate and the steel pipe are welded and fixed in sequence, the flange plate and the flange rotating module control mechanism and the steel pipe rotating mechanism are controlled by the steel pipe rotating module to rotate the flange plate and the steel pipe, the flange plate and the steel pipe are welded by the welding mechanism under the control of the welding module, after the flange plate and the steel pipe are fixedly welded firstly, the flange plate and the steel pipe are prevented from position deformation due to stress change during rotation welding.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the steel pipe supporting mechanism and the flange control mechanism according to the present invention.
Fig. 3 is a schematic perspective view of the steel pipe supporting mechanism and the welding mechanism according to the present invention.
Fig. 4 is a schematic perspective view of the flange control mechanism of the present invention.
Fig. 5 is a partial perspective view of the flange control mechanism of the present invention.
Fig. 6 is a schematic perspective view of a steel tube rotating mechanism according to the present invention.
Fig. 7 is a schematic perspective view of a second electric sliding table according to the present invention.
FIG. 8 is a schematic flow chart of the system of the present invention.
In the reference symbols: 1-support plate, 101-field control terminal, 102-remote control terminal, 103-data storage module, 104-network transmission, 105-adjustment module, 106-steel pipe rotation module, 107-flange pushing module, 108-flange rotation module, 109-welding module, 2-bottom plate, 201-right vertical plate, 202-left vertical plate, 203-connecting plate, 204-rotating shaft, 205-support wheel, 206-bidirectional electric push rod, 3-fixing plate, 301-sliding frame, 302-transverse plate, 303-shaft rod, 304-fixing wheel, 305-fixing rod, 306-positioner, 307-first servo motor, 308-spur gear, 309-vertical support plate, 3010-first electric push rod, 3011-electromagnet, 4-vertical support, 401-sliding plate, 402-second electric push rod, 403-upper telescopic frame, 404-vertical sliding plate, 405-lower telescopic frame, 406-spring, 407-spline housing, 408-spline shaft, 409-rubber wheel, 4010-second servo motor, 4011-third electric push rod, 5-vertical support rod, 501-first electric sliding table, 502-welding device and 6-second electric sliding table.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A factory prefabricated part production control system for an Internet of things remote energy station comprises a support plate 1, a field control terminal 101, a remote control terminal 102, a data storage module 103, a network transmission 104, an adjusting module 105, a steel pipe rotating module 106, a flange pushing module 107 and a flange rotating module 108, the welding module 109, the steel pipe supporting mechanism, the flange control mechanism, the welding mechanism, the steel pipe rotating mechanism and the second electric sliding table 6 are arranged on the right portion of the upper side of the supporting plate 1, the field control terminal 101 is connected with the remote control terminal 102 through the network transmission 104, the data storage module 103 is electrically connected with the remote control terminal 102, the adjusting module 105, the steel pipe rotating module 106, the flange pushing module 107, the flange rotating module 108 and the welding module 109 are electrically connected with the field control terminal 101 respectively, and the second electric sliding table 6 is arranged on the right portion of the upper side of the supporting plate 1.
Referring to fig. 1-7, two sets of steel pipe supporting mechanisms and two sets of flange control mechanisms are respectively arranged, one set of steel pipe supporting mechanism and one set of flange control mechanism are respectively and fixedly connected to the left part of the upper side of the supporting plate 1, the other set of steel pipe supporting mechanism and one set of flange control mechanism are respectively and fixedly connected to the upper side of the second electric sliding table 6, two sets of welding mechanisms are respectively and fixedly connected to the steel pipe supporting mechanisms, a steel pipe rotating mechanism is fixedly connected to the upper side of the supporting plate 1, the adjusting module 105 is electrically connected with the steel pipe supporting mechanisms, the second electric sliding table 6 is electrically connected with the steel pipe rotating mechanism, the flange pushing module 107 and the flange rotating module 108 are respectively and electrically connected with the flange control mechanisms, the welding module 109 is electrically connected with the welding mechanisms, and the steel pipe rotating module 106 is electrically connected with the steel pipe rotating mechanism.
When the flange plate and the steel pipe are welded and prefabricated, the supporting position of the second electric sliding table 6 on the steel pipe is controlled and adjusted by the field control terminal 101 according to the length of the steel pipe through the adjusting module 105, the fixing position of the steel pipe rotating mechanism on the steel pipe is controlled and adjusted by the field control terminal 101 through the adjusting module 105, the steel pipe supporting mechanism is controlled and adjusted by the adjusting module 105 to support the steel pipes with different diameters, the steel pipe is placed on the upper side of the steel pipe supporting mechanism through the automatic feeding device, the flange plate is respectively placed on the two flange control mechanisms through the automatic flange feeding device, the two flange control mechanisms are controlled by the field control terminal 101 through the flange pushing module 107 to push the flange plate to the welding position of the two ends of the steel pipe and the flange plate, the steel pipe on the steel pipe rotating mechanism is fixed by the field control terminal 101 through the steel pipe rotating module 106 and the flange rotating module 108 to control the steel pipe rotating mechanism and the flange control mechanism, the steel pipe and the flange plate synchronously rotate, the field control terminal 101 controls the two welding mechanisms through the welding module 109 to weld the steel pipe and the flange plates at two ends, the steel pipe and the two flange plates are welded after the steel pipe and the flange plates are controlled to rotate for one circle by the steel pipe rotating mechanism and the flange control mechanism, the field control terminal 101 enables welding data of the steel pipe and the flange plates and the welding prefabrication working quantity to be in data connection with the remote control terminal 102 through the network transmission 104, and the data storage module 103 records and stores the welding data of the steel pipe and the flange plates and the welding prefabrication working quantity.
Example 2
On the basis of embodiment 1, as shown in fig. 1 to 7, the steel pipe supporting mechanism includes a bottom plate 2, two steel pipe rotating frames and two-way electric push rods 206, two sliding grooves are arranged on the upper side of the bottom plate 2, two sets of steel pipe rotating frames are arranged, the two sets of steel pipe rotating frames are respectively connected with the two sliding grooves on the upper side of the bottom plate 2 in a sliding manner, the two-way electric push rods 206 are fixedly connected with the two sets of steel pipe rotating frames, respectively, the two-way electric push rods 206 are electrically connected with the adjusting module 105, the steel pipe rotating frames include a right vertical plate 201, a left vertical plate 202, a connecting plate 203, a rotating shaft 204 and a supporting wheel 205, the right vertical plate 201 and the left vertical plate 202 are respectively connected in the two sliding grooves on the upper side of the bottom plate 2 in a sliding manner, two ends of the connecting plate 203 are respectively fixedly connected to the inner sides of the lower portions of the right vertical plate 201 and the left vertical plate 202, the rotating shaft 204 is rotatably connected to the upper ends of the right vertical plate 201 and the left vertical plate 202, two support wheels 205 are provided, and the two support wheels 205 are respectively fixedly connected to the rotating shaft 204.
The flange control mechanism comprises a fixed plate 3, a sliding frame 301, a transverse plate 302, a shaft lever 303, a fixed wheel 304, fixed rods 305, a positioner 306, a first servo motor 307, a spur gear 308, a vertical support plate 309, a first electric push rod 3010 and an electromagnet 3011, wherein the upper side of the fixed plate 3 is provided with a sliding chute, the lower end of the sliding frame 301 is slidably connected with the sliding chute on the upper side of the fixed plate 3, the lower side of the transverse plate 302 is fixedly connected with the upper end of the sliding frame 301, the left end of the shaft lever 303 is rotatably connected with the sliding frame 301, the fixed wheel 304 is rotatably connected with the middle position of the shaft lever 303, the circumferential surface of the fixed wheel 304 is provided with a toothed ring, the fixed rods 305 are provided with a plurality of fixed rods 305, the fixed rods 305 are respectively and fixedly connected to the right side of the fixed wheel 304 at uniform intervals, the electromagnet 3011 is fixedly connected to the right side of the fixed wheel 304, the left side of the positioner 306 is fixedly connected to the right end of the shaft lever 303, the first servo motor 307 is fixedly connected to the front end of the transverse plate 302, the spur gear 308 is fixedly connected to a power output shaft of the first servo motor 307, the spur gear 308 is meshed with the fixed gear 304, the lower end of the vertical support plate 309 is fixedly connected to the upper side of the fixed plate 3, the first electric push rod 3010 is fixedly connected to the upper end of the vertical support plate 309, a push rod of the first electric push rod 3010 is fixedly connected to the left side of the horizontal plate 302, the first electric push rod 3010 and the electromagnet 3011 are electrically connected with the flange pushing module 107, and the first servo motor 307 is electrically connected with the flange rotating module 108.
The positioning device comprises a positioning device 306, wherein the positioning device 306 is arranged in a conical structure and is used for concentrically positioning the steel pipe and the flange plate.
Welding mechanism is including vertical support rod 5, first electronic slip table 501 and soldering ware 502, and the lower extreme fixed connection of vertical support rod 5 is in the 2 upsides of bottom plate, and first electronic slip table 501 sliding connection is in the upper end of vertical support rod 5, and soldering ware 502 fixed connection is in first electronic slip table 501, first electronic slip table 501 and soldering ware 502 respectively with welding module 109 electrical connection.
The steel pipe rotating mechanism comprises a vertical support 4, a sliding plate 401, a second electric push rod 402, an upper telescopic frame 403, a vertical sliding plate 404, a lower telescopic frame 405, a spring 406, a spline housing 407, a spline shaft 408, a rubber wheel 409, a second servo motor 4010 and a third electric push rod 4011, wherein the lower end of the vertical support 4 is fixedly connected to the rear part of the support plate 1, the front side of the vertical support 4 is provided with a sliding groove, the rear end of the sliding plate 401 is slidably connected to the sliding groove of the vertical support 4, the lower end of the second electric push rod 402 is fixedly connected to the upper side of the vertical support 4, a push rod of the second electric push rod 402 is fixedly connected to the lower side of the sliding plate 401, the middle position of the rear side of the upper telescopic frame 403 is fixedly connected to the front end of the sliding plate 401, the vertical sliding plates 404 are provided with two, the sliding grooves of the two vertical sliding plates 404 are respectively slidably connected to the two ends of the upper telescopic frame 403, the two ends of the lower telescopic frame 405 are fixedly connected to the middle positions of the two vertical sliding plates 404, the springs 406 are arranged in two, the two springs 406 are arranged at two ends of the upper telescopic frame 403 and the lower telescopic frame 405 respectively, the spline housing 407 is in splined connection with the spline shaft 408, the spline housing 407 and the spline shaft 408 are connected to the lower ends of the two vertical sliding plates 404 in a rotating mode respectively, the rubber wheels 409 are arranged in two, the two rubber wheels 409 are fixedly connected to the spline housing 407 and the spline shaft 408 respectively, the second servo motor 4010 is fixedly connected to the vertical sliding plates 404, a power output shaft of the second servo motor 4010 is fixedly connected to the right end of the spline shaft 408, the third electric push rod 4011 is fixedly connected to the upper side of the upper telescopic frame 403, a push rod of the third electric push rod 4011 is fixedly connected to the upper end of the vertical sliding plate 404, the third electric push rod 4011 is electrically connected with the adjusting module 105, and the second servo motor 4010 is electrically connected with the steel pipe rotating module 106.
The telescopic device further comprises an upper telescopic frame 403 and a lower telescopic frame 405, wherein the upper telescopic frame 403 and the lower telescopic frame 405 are telescopic, and high-precision slideways are arranged inside the telescopic device.
When the flange plate and the steel pipe are prefabricated by welding, the field control terminal 101 controls the second electric sliding table 6 to move through the adjusting module 105 according to the length of the steel pipe, the second electric sliding table 6 moves to drive the steel pipe supporting mechanism, the flange control mechanism and the welding mechanism on the upper side of the second electric sliding table to move, the distance between the two steel pipe supporting mechanisms is controlled through the movement of the second electric sliding table 6 according to the difference of the length of the steel pipe, two ends of the steel pipe are supported, the adjusting module 105 controls the third electric push rod 4011 to push the vertical sliding plate 404, controls the distance between the two rubber wheels 409 to fix two ends of the steel pipe with different lengths, the steel pipe rotating module 106 controls the second electric push rod 402 to contract, drives the sliding plate 401 and the mechanism connected with the sliding plate 401 to move downwards, the two rubber wheels 409 are in contact with the steel pipe, the upper telescopic frame 403 continues to move downwards to press the lower telescopic frame 405 through the two springs 406, the lower telescopic frame 405 drives two rubber wheels 409 to press and fix the steel pipe through two vertical sliding plates 404, the adjusting module 105 controls a two-way electric push rod 206, the two-way electric push rod 206 pushes two steel pipe rotating frames, so that the two steel pipe rotating frames can support steel pipes with different diameters, the steel pipes are placed on two steel pipe supporting mechanisms through an automatic steel pipe feeding device, the steel pipes are supported by the supporting wheels 205, two flanges are respectively placed on two flange control mechanisms through an automatic flange feeding device, bolt holes of the flanges are sleeved on the fixing rod 305, the fixing rod 305 positions and fixes the flanges, the flanges are adsorbed and fixed by controlling the electromagnet 3011 through the flange pushing module 107, deformation of the flanges and the steel pipes caused by stress change when the flanges and the steel pipes are welded is prevented, the flanges are pushed to the welding positions of the steel pipes and the flanges by controlling the first electric push rod 3010 through the flange pushing module 107, the positioner 306 is inserted into a steel pipe, the outer diameter of the positioner 306 is matched with the inner diameter of the steel pipe, so that a flange plate is concentric with the steel pipe, the welding module 109 controls the first electric sliding table 501 to drive the welder 502 to move the welding position of the steel pipe and the flange plate, the steel pipe and the flange plate are welded, meanwhile, the steel pipe rotating module 106 and the flange rotating module 108 respectively control the steel pipe rotating mechanism and the flange control mechanism to work, so that the steel pipe and the flange plate synchronously rotate, the welder 502 welds the steel pipe and the flange plate, the steel pipe rotating module 106 controls the second servo motor 4010 to rotate, the second servo motor 4010 rotates and drives the rubber wheel 409 to rotate through the spline sleeve 407 and the spline shaft 408, the rubber wheel 409 rotates and drives the steel pipe to rotate, the flange rotating module 108 controls the first servo motor 307 to rotate, the first servo motor 307 drives the fixed wheel 304 to rotate through the straight gear 308, and the fixed wheel 304 drives the flange plate to rotate through the fixed rod 305, the flange plate and the steel pipe synchronously rotate to finish welding.
Example 3
On the basis of embodiment 2, as shown in fig. 1 to 7, when a flange plate and a steel pipe are welded, due to local instantaneous high temperature of the steel pipe and the flange plate, stress generated by the steel pipe and the flange plate cannot be released, so that positioning of the steel pipe and the flange plate is deformed, and the flange plate and the steel pipe are deformed, after the flange plate and the steel pipe are positioned, the welding module 109 controls the welding mechanism to perform spot welding on the contact position of the flange plate and the steel pipe, after the spot welding is completed, the steel pipe rotating module 106 and the flange rotating module 108 control the steel pipe rotating mechanism and the flange controlling mechanism to synchronously rotate the flange plate and the steel pipe by 90 degrees, the welding module 109 controls the welding mechanism to perform spot welding on the contact position of the flange plate and the steel pipe again, the steel pipe and the flange plate are sequentially rotated by 90 degrees to perform spot welding, after the steel pipe and the flange plate are fixedly welded, the steel pipe rotating module 106 and the flange rotating module 108 control the steel pipe rotating mechanism and the flange controlling mechanism, the steel pipe and the flange plate are driven to rotate for a circle, the welding mechanism is controlled to weld the flange plate and the steel pipe through the welding module 109, the steel pipe and the flange plate are fixed through spot welding, the steel pipe and the flange plate are welded in a circumferential rotating mode, and the situation that the connecting position of the steel pipe and the flange plate is deformed due to the fact that stress cannot be released during welding is avoided.
Fig. 8 is a production control method of a factory prefabricated part for an internet-of-things remote energy station, which includes the following steps:
and S1, adjusting, namely manually operating the field control terminal 101 according to the length of the steel pipe, controlling the supporting position of the second electric sliding table 6 on the steel pipe through the adjusting module 105, controlling the third electric push rod 4011 through the adjusting module 105 to adjust the fixed pressing position of the rubber wheel 409 on the steel pipe, and controlling the bidirectional electric push rod 206 through the adjusting module 105 to adjust the distance between the steel pipe rotating frames so as to adapt to the supporting of the steel pipes with different diameters.
And S2, feeding, namely placing the steel pipe on the upper side of the steel pipe supporting mechanism through an automatic feeding device, and placing the flange plates on the two flange control mechanisms respectively through an automatic flange feeding device.
S3: and fixing, controlling the second electric push rod 402 to shrink through the steel pipe rotating module 106, fixing the steel pipe through the two rubber wheels 409, controlling the electromagnet 3011 to fix the flange on the fixing rod 305 through the flange pushing module 107, and controlling the first electric push rod 3010 to push the flange to two ends of the steel pipe through the flange pushing module 107.
S4: and in the welding process, the second servo motor 4010 and the first servo motor 307 are controlled to rotate respectively through the control of the steel pipe rotating module 106 and the flange rotating module 108 by the field control terminal 101, the steel pipe and the flange are driven to rotate synchronously, and the welding mechanism is controlled by the welding module 109 to weld the contact positions of the steel pipe and the flange.
And S5, welding, wherein the welding module 109 is controlled by the field control terminal 101, the welding module 109 controls the welding mechanism to perform spot welding on the contact position of the steel pipe and the flange plate, the second servo motor 4010 and the first servo motor 307 are respectively controlled to rotate under the control of the steel pipe rotating module 106 and the flange rotating module 108 to drive the flange plate and the steel pipe to rotate by 90 degrees, the welding module 109 controls the welding mechanism to continue to perform spot welding on the flange plate and the steel pipe, after the flange plate and the steel pipe are welded and fixed in sequence, the steel pipe rotating module 106 and the flange rotating module 108 control the flange control mechanism and the steel pipe rotating mechanism to rotate the flange plate and the steel pipe, and the welding module 109 controls the welding mechanism to weld the flange plate and the steel pipe.
And S6, remote control, wherein the welding data of the steel pipe and the flange and the welding prefabrication working quantity are connected with the remote control terminal 102 through the network transmission 104 by the field control terminal 101, and the welding data of the steel pipe and the flange and the welding prefabrication working quantity are recorded and stored by the data storage module 103.
While the disclosure has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the disclosure as defined by the appended claims and their equivalents. Accordingly, the scope of the present disclosure should not be limited to the above-described embodiments, but should be defined not only by the appended claims, but also by equivalents thereof.
Claims (8)
1. The utility model provides a prefab production control system of mill for thing networking remote form energy station which characterized by: comprises a support plate (1), a field control terminal (101), a remote control terminal (102), a data storage module (103), a network transmission (104), an adjusting module (105), a steel pipe rotating module (106), a flange pushing module (107), a flange rotating module (108), a welding module (109), a steel pipe supporting mechanism, a flange control mechanism, a welding mechanism, a steel pipe rotating mechanism and a second electric sliding table (6), wherein the field control terminal (101) is arranged at the right part of the upper side of the support plate (1), the field control terminal (101) is in network connection with the remote control terminal (102) through the network transmission (104), the data storage module (103) is electrically connected with the remote control terminal (102), the adjusting module (105), the steel pipe rotating module (106), the flange pushing module (107), the flange rotating module (108) and the welding module (109) are respectively and electrically connected with the field control terminal (101), the second electric sliding table (6) is arranged at the right part of the upper side of the supporting plate (1), two groups of steel pipe supporting mechanisms and two groups of flange control mechanisms are respectively arranged, one group of steel pipe supporting mechanism and one group of flange control mechanism are respectively and fixedly connected to the left part of the upper side of the supporting plate (1), the other group of steel pipe supporting mechanism and one group of flange control mechanism are respectively and fixedly connected to the upper side of the second electric sliding table (6), two groups of welding mechanisms are arranged, two groups of welding mechanisms are respectively and fixedly connected to the steel pipe supporting mechanisms, a steel pipe rotating mechanism is fixedly connected to the upper side of the supporting plate (1), and an adjusting module (105) and the steel pipe supporting mechanisms are arranged, the second electric sliding table (6) is electrically connected with the steel pipe rotating mechanism, the flange pushing module (107) and the flange rotating module (108) are respectively electrically connected with the flange control mechanism, the welding module (109) is electrically connected with the welding mechanism, and the steel pipe rotating module (106) is electrically connected with the steel pipe rotating mechanism.
2. The production control system of the factory prefabricated member for the internet-of-things remote energy station as claimed in claim 1, wherein: the steel pipe supporting mechanism comprises a bottom plate (2), steel pipe rotating frames and a bidirectional electric push rod (206), wherein two sliding grooves are formed in the upper side of the bottom plate (2), two groups of steel pipe rotating frames are arranged on the steel pipe rotating frames, the two groups of steel pipe rotating frames are respectively connected with the two sliding grooves in the upper side of the bottom plate (2) in a sliding mode, the bidirectional electric push rod (206) is fixedly connected to the upper side of the bottom plate (2), push rods at the front end and the rear end of the bidirectional electric push rod (206) are respectively and fixedly connected to the two groups of steel pipe rotating frames, the bidirectional electric push rod (206) is electrically connected with an adjusting module (105), each steel pipe rotating frame comprises a right vertical plate (201), a left vertical plate (202), a connecting plate (203), a rotating shaft (204) and a supporting wheel (205), the right vertical plate (201) and the left vertical plate (202) are respectively and slidably connected into the two sliding grooves in the upper side of the bottom plate (2), and two ends of the connecting plate (203) are respectively and fixedly connected to the inner sides of the lower portions of the right vertical plate (201) and the left vertical plate (202), the rotating shaft (204) is rotatably connected to the upper ends of the right vertical plate (201) and the left vertical plate (202), two supporting wheels (205) are arranged, and the two supporting wheels (205) are respectively and fixedly connected to the rotating shaft (204).
3. The production control system of the factory prefabricated member for the internet-of-things remote energy station as claimed in claim 2, wherein: the flange control mechanism comprises a fixed plate (3), a sliding frame (301), a transverse plate (302), a shaft lever (303), a fixed wheel (304), a fixed rod (305), a positioner (306), a first servo motor (307), a straight gear (308), a vertical support plate (309), a first electric push rod (3010) and an electromagnet (3011), wherein a sliding groove is formed in the upper side of the fixed plate (3), the lower end of the sliding frame (301) is connected to the sliding groove in the upper side of the fixed plate (3) in a sliding mode, the lower side of the transverse plate (302) is fixedly connected to the upper end of the sliding frame (301), the left end of the shaft lever (303) is rotatably connected to the sliding frame (301), the fixed wheel (304) is rotatably connected to the middle position of the shaft lever (303), a toothed ring is arranged on the circumferential surface of the fixed wheel (304), a plurality of fixed rods (305) are arranged, and the plurality of fixed rods (305) are respectively and fixedly connected to the right side of the fixed wheel (304) at uniform intervals, the electromagnet (3011) is fixedly connected to the right side of the fixed wheel (304), the left side of the positioner (306) is fixedly connected to the right end of the shaft rod (303), the first servo motor (307) is fixedly connected to the front end of the transverse plate (302), the spur gear (308) is fixedly connected to a power output shaft of the first servo motor (307), the spur gear (308) is meshed with the fixed wheel (304), the lower end of the vertical support plate (309) is fixedly connected to the upper side of the fixed plate (3), the first electric push rod (3010) is fixedly connected to the upper end of the vertical support plate (309), a push rod of the first electric push rod (3010) is fixedly connected to the left side of the transverse plate (302), the first electric push rod (3010) and the electromagnet (3011) are electrically connected with the flange pushing module (107), and the first servo motor (307) is electrically connected with the flange rotating module (108).
4. The production control system of the factory prefabricated member for the internet-of-things remote energy station as claimed in claim 3, wherein: the steel pipe positioning device further comprises a positioner (306), wherein the positioner (306) is arranged to be of a conical structure and used for concentrically positioning the steel pipe and the flange plate.
5. The production control system of the factory prefabricated member for the internet-of-things remote energy station as claimed in claim 2, wherein: welding mechanism is including erecting branch (5), first electronic slip table (501) and welding ware (502), and the lower extreme fixed connection of erecting branch (5) is in bottom plate (2) upside, and first electronic slip table (501) sliding connection is in the upper end of erecting branch (5), and welding ware (502) fixed connection is in first electronic slip table (501), first electronic slip table (501) and welding ware (502) respectively with welding module (109) electrical connection.
6. The production control system of the factory prefabricated member for the internet-of-things remote energy station as claimed in claim 5, wherein: the steel pipe rotating mechanism comprises a vertical support (4), a sliding plate (401), a second electric push rod (402), an upper telescopic frame (403), a vertical sliding plate (404), a lower telescopic frame (405), a spring (406), a spline sleeve (407), a spline shaft (408), a rubber wheel (409), a second servo motor (4010) and a third electric push rod (4011), wherein the lower end of the vertical support (4) is fixedly connected to the rear part of the supporting plate (1), a sliding groove is formed in the front side of the vertical support (4), the rear end of the sliding plate (401) is slidably connected to the sliding groove of the vertical support (4), the lower end of the second electric push rod (402) is fixedly connected to the upper side of the vertical support (4), a push rod of the second electric push rod (402) is fixedly connected to the lower side of the sliding plate (401), the middle position of the rear side of the upper telescopic frame (403) is fixedly connected to the front end of the sliding plate (401), and two vertical sliding plates (404) are arranged, the sliding chutes of the two vertical sliding plates (404) are respectively in sliding connection with the two ends of the upper telescopic frame (403), the two ends of the lower telescopic frame (405) are fixedly connected with the middle positions of the two vertical sliding plates (404), the number of the springs (406) is two, the two springs (406) are respectively arranged at the two ends of the upper telescopic frame (403) and the lower telescopic frame (405), the spline housing (407) is in spline connection with the spline shaft (408), the spline housing (407) and the spline shaft (408) are respectively in rotary connection with the lower ends of the two vertical sliding plates (404), the number of the rubber wheels (409) is two, the two rubber wheels (409) are respectively and fixedly connected with the spline housing (407) and the spline shaft (408), the second servo motor (4010) is fixedly connected with the vertical sliding plates (404), the power output shaft of the second servo motor (4010) is fixedly connected with the right end of the spline shaft (408), and the third electric push rod (4011) is fixedly connected with the upper side of the upper telescopic frame (403), the catch bar fixed connection of third electric putter (4011) is in the upper end of erecting slide (404), and third electric putter (4011) is connected with adjusting module (105) electricity, and second servo motor (4010) is connected with steel pipe rotation module (106) electricity.
7. The production control system of the factory prefabricated member for the internet-of-things remote energy station as claimed in claim 6, wherein: the telescopic device also comprises an upper telescopic frame (403) and a lower telescopic frame (405), wherein the upper telescopic frame (403) and the lower telescopic frame (405) are arranged to be telescopic, and a high-precision slideway is arranged inside the telescopic device.
8. The control method of the prefabricated part production control system of the factory for the internet-of-things remote energy station according to claim 7, characterized in that: the method comprises the following steps:
s1: adjusting, wherein the field control terminal (101) is manually controlled according to the length of the steel pipe, the supporting position of the second electric sliding table (6) on the steel pipe is controlled through the adjusting module (105), the third electric push rod (4011) is controlled through the adjusting module (105) to adjust the fixed pressing position of the rubber wheel (409) on the steel pipe, and the bidirectional electric push rod (206) is controlled through the adjusting module (105) to adjust the distance between the steel pipe rotating frames so as to adapt to the supporting of the steel pipes with different diameters;
s2: feeding, namely placing the steel pipe on the upper side of the steel pipe supporting mechanism through an automatic feeding device, and respectively placing the flange plates on the two flange control mechanisms through an automatic flange feeding device;
s3: fixing, wherein the steel pipe is fixed through two rubber wheels (409) under the control of the steel pipe rotating module (106) to control the second electric push rod (402) to contract, the flange plate is fixed on the fixing rod (305) through the electromagnet (3011) controlled by the flange pushing module (107), and the flange pushing module (107) controls the first electric push rod (3010) to push the flange plate to the two ends of the steel pipe;
s4: welding, wherein a second servo motor (4010) and a first servo motor (307) are controlled to rotate respectively through a steel pipe rotating module (106) and a flange rotating module (108) by a field control terminal (101) to drive the steel pipe and a flange to rotate synchronously, and a welding mechanism is controlled by a welding module (109) to weld the contact positions of the steel pipe and the flange;
s5: welding, a welding module (109) is controlled through a field control terminal (101), the welding module (109) controls a welding mechanism to perform spot welding on the contact position of a steel pipe and a flange plate, a second servo motor (4010) and a first servo motor (307) are controlled to rotate respectively through a steel pipe rotating module (106) and a flange rotating module (108) to drive the flange plate and the steel pipe to rotate by 90 degrees, the welding module (109) controls the welding mechanism to continue to perform spot welding on the flange plate and the steel pipe, after the flange plate and the steel pipe are welded and fixed in sequence, the steel pipe rotating module (106) and the flange rotating module (108) control a flange control mechanism and a steel pipe rotating mechanism to rotate the flange plate and the steel pipe, and the welding module (109) controls the welding mechanism to weld the flange plate and the steel pipe;
s6: and remote control, wherein the welding data of the steel pipe and the flange and the welding prefabrication working quantity are subjected to data connection with a remote control terminal (102) through a network transmission (104) through a field control terminal (101), and the welding data of the steel pipe and the flange and the welding prefabrication working quantity are recorded and stored by a data storage module (103).
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Address after: 89-1 Mingji Road, Qinhuai District, Nanjing, Jiangsu 210008 Applicant after: Jiangsu tuchuang Smart Energy Co.,Ltd. Address before: 89-1 Mingji Road, Qinhuai District, Nanjing, Jiangsu 210000 Applicant before: Jiangsu tuchuang Construction Engineering Co.,Ltd. |
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