CN113695430B - Bending device and processing method of water tank - Google Patents

Bending device and processing method of water tank Download PDF

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Publication number
CN113695430B
CN113695430B CN202110894587.5A CN202110894587A CN113695430B CN 113695430 B CN113695430 B CN 113695430B CN 202110894587 A CN202110894587 A CN 202110894587A CN 113695430 B CN113695430 B CN 113695430B
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Prior art keywords
bending
die
processed
rail structure
lifting
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CN202110894587.5A
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Chinese (zh)
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CN113695430A (en
Inventor
李润斌
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Zhuhai Grand Kitchenware Co ltd
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Zhuhai Grand Kitchenware Co ltd
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Priority to CN202110894587.5A priority Critical patent/CN113695430B/en
Publication of CN113695430A publication Critical patent/CN113695430A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/02Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
    • B21D5/0281Workpiece supporting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D11/00Bending not restricted to forms of material mentioned in only one of groups B21D5/00, B21D7/00, B21D9/00; Bending not provided for in groups B21D5/00 - B21D9/00; Twisting
    • B21D11/10Bending specially adapted to produce specific articles, e.g. leaf springs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/002Positioning devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/02Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
    • B21D5/0209Tools therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D5/00Bending sheet metal along straight lines, e.g. to form simple curves
    • B21D5/02Bending sheet metal along straight lines, e.g. to form simple curves on press brakes without making use of clamping means
    • B21D5/0209Tools therefor
    • B21D5/0254Tool exchanging
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/02Making hollow objects characterised by the structure of the objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D51/00Making hollow objects
    • B21D51/16Making hollow objects characterised by the use of the objects
    • B21D51/18Making hollow objects characterised by the use of the objects vessels, e.g. tubs, vats, tanks, sinks, or the like

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Sink And Installation For Waste Water (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

The invention provides a bending device and a processing method of a water tank, which aim to solve the problem of poor processing effect of a water tank guide line in the bending field. The bending device can directly process the guide line, and the closer the distance from the drain hole is, the deeper the depth of the guide line is, so that the guide effect is good.

Description

Bending device and processing method of water tank
Technical Field
The invention relates to bending equipment, in particular to a bending device and a processing method of a water tank.
Background
The water tank is the most commonly used appliance for people in kitchen, bathroom and other areas, the water tank comprises a body part and a side plate, the body part consists of four side plates and a bottom plate of the water tank, and the side plate is a long and narrow plate which is positioned at the uppermost end of the side plate and extends outwards of the water tank; when the sink is installed, the counter is perforated, the body portion is placed in the hole, and the sideboard rests on the rim counter of the hole for bearing the weight of the sink. The bottom plate of the water tank is provided with a drain hole, the bottom is also provided with a drain line, one end of the drain line is connected with the side wall of the water tank (generally connected to four corners of the water tank to form an X shape), and the other end of the drain line is communicated with the drain hole; the drainage line is arranged to facilitate guiding the flow direction of water in the water tank, and to facilitate draining of water, and can be kept dry when the water tank is not in use.
The existing water tank is mainly formed by welding a cross-shaped plate after being processed by bending equipment. If the guide line is also directly processed through bending equipment, the depth of each part of the guide line is the same, water is easily accumulated in the guide line, the guide effect is poor, and if the guide line is processed through other equipment, the equipment cost and the process flow are increased, so that the processing cost is increased.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art. Therefore, the bending device provided by the invention can directly process the guide line, and the closer the distance from the drain hole is, the deeper the depth of the guide line is, so that the guide effect is good.
The invention also provides a processing method of the water tank using the bending device.
According to the bending device, the bending device comprises a base, a sliding rail structure, a bending lower die, a bending cutter and a lifting piece, wherein the sliding rail structure is arranged on the base, the bending lower die is connected with the sliding rail structure in a sliding mode, a first bending groove is formed in the upper end of the bending lower die, the bending cutter is connected with the base, the bending cutter is used for being close to or far away from the first bending groove, the lifting piece is arranged below one end of the bending lower die, the lifting piece is located between the sliding rail structure and the bending lower die, and the lifting piece is used for lifting one end of the bending lower die.
The bending device provided by the embodiment of the invention has at least the following technical effects: the lifting piece enables one end of the lower bending die to be lifted upwards, so that the upper end face of the lower bending die is in an inclined state, when a plate to be processed is placed on the lower bending die, one end of the plate to be processed (a drain hole is generally formed in the position), which is higher, is located at the higher position, and when the bending knife is close to a first bending groove of the lower bending die, one end of the bending knife is deeper into the lower bending die than the other end of the bending knife, so that one end of the plate to be processed is pressed into the first bending groove by the bending knife and is pressed deeper, and meanwhile, the degree of the other end of the plate to be processed is shallower, so that a drain line with larger sinking degree of the drain line (or deeper groove depth of the drain groove) can be formed, and the drain line is convenient for water to flow into the drain hole along the drain line, so that water can be completely emptied, dryness of the water groove is kept, and bacterial growth in a humid environment is effectively inhibited; therefore, the lifting piece is arranged, a guide line is not required to be processed through other equipment, the original water tank bending equipment can be processed, and the processed guide line has good guide effect.
According to some embodiments of the invention, the water tank further comprises a positioning piece, wherein the lower end of the positioning piece is connected with the sliding rail structure, and the upper end of the positioning piece is used for being inserted into a drain hole of the water tank.
According to some embodiments of the invention, the positioning device further comprises a limiting piece, one end of the limiting piece is abutted against the lifting piece or the bending lower die, and the other end of the limiting piece is abutted against the positioning piece.
According to some embodiments of the invention, the lower end of the positioning member is slidingly connected with the slide rail structure.
According to some embodiments of the invention, the lower end of the limiting member is slidingly connected with the sliding rail structure.
According to some embodiments of the invention, the lifting element comprises an insertion portion and a connecting portion, wherein the insertion portion is used for being inserted below one end of the lower bending die, and the connecting portion is used for being slidingly connected with the sliding rail structure.
According to some embodiments of the invention, the sliding rail structure comprises a limiting raised line, the limiting raised line is arranged on the base, a first sliding groove and a second sliding groove are arranged at the lower end of the lower bending die, the first sliding groove and the second sliding groove are both used for being in sliding connection with the limiting raised line, and a second bending groove is further arranged at the upper end of the lower bending die.
According to a second aspect of the present invention, a method for processing a water tank includes the steps of: lifting, namely inserting a lifting piece below one end of a lower bending die, so that the lifting piece is positioned between the lower bending die and a sliding rail structure, and lifting the one end of the lower bending die; and bending, namely placing the plate to be processed on the bending lower die, so that the drain hole processing area of the plate to be processed is positioned at a higher position, and moving a bending cutter to the bending lower die to bend the plate to be processed.
The processing method of the water tank provided by the embodiment of the invention has at least the following technical effects: through the lifting step for the drain line of basin can be processed on original basin bending equipment, need not process through other equipment, has saved manufacturing cost, and the drain line water conservancy diversion effect of processing is good.
According to some embodiments of the invention, the method further comprises a positioning step, wherein a positioning piece is placed on the sliding rail structure, the positioning piece is placed on one side close to the one end of the lower bending die, and the water draining hole of the plate to be processed is sleeved on the positioning piece in the bending step.
According to some embodiments of the invention, in the positioning step, a stopper is placed on the slide rail structure, such that one end of the stopper abuts against the lifting member and the positioning member abuts against the other end of the stopper.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and may be better understood from the following description of embodiments taken in conjunction with the accompanying drawings in which:
FIG. 1 is a schematic view of an overall assembly of a bending device according to an embodiment of the present invention when the bending device is not machining a guide wire;
FIG. 2 is a schematic view of the bending apparatus of FIG. 1 in an assembled view from another perspective;
FIG. 3 is a schematic view of the bending apparatus of FIG. 1 in an assembled state with a bending blade adjacent to a first bending slot;
FIG. 4 is a schematic view of the overall assembly and a partial enlarged view of the bending device according to the embodiment of the present invention when preparing to process the guide wire;
FIG. 5 is a front view and partial enlarged view of the bending device of FIG. 4;
FIG. 6 is an exploded view and a partial enlarged view of a bending apparatus according to an embodiment of the present invention;
FIG. 7 is a schematic view of the overall assembly of a bending device according to an embodiment of the present invention when machining a guide wire;
FIG. 8 is a schematic diagram of the overall assembly of the bending device after machining the guide wire according to the embodiment of the present invention;
FIG. 9 is a perspective view of a sheet to be processed after the drain hole is punched after the drain line is processed;
fig. 10 is an isometric semi-sectional view of a sink.
Reference numerals:
a base 100;
slide rail structure 200, limit protruding strip 210;
bending lower die 300, first bending groove 310, second bending groove 320, first chute 330, second chute 340;
a bending blade 400;
a lifting piece 500, an insertion portion 510, a connection portion 520;
a positioning member 600;
a stopper 700;
a rear positioning block 800;
the plate 900 to be processed, a bottom plate 910, a drain line 911, drain holes 912, side plates 920 and side plates 930.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the invention.
In the description of the present invention, it should be understood that references to orientation descriptions such as "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "tip", "inner", "outer", "axial", "radial", "circumferential", etc., are based on the orientation or positional relationship shown in the drawings, are merely for convenience of describing the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the present invention. In the description of the present invention, the sidewall means a left sidewall and/or a right sidewall.
In the description of the present invention, the meaning of "plurality" is two or more, "greater than", "less than", "exceeding" and the like are understood to not include the present number, and "above", "below", "within" and the like are understood to include the present number. If any, the terms "first," "second," and the like are used merely for distinguishing between technical features, they are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present invention, it should be understood that "a is disposed on B" and "a is disposed on B" merely indicates the connection relationship between a and B, and does not represent that a is above B.
In the description of the present invention, it should be noted that, unless explicitly stated and limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The terms "bolted" and "screwed" may be equally substituted. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in combination with specific cases.
Referring to fig. 1 to 10, the bending apparatus according to the embodiment of the invention includes a base 100, a sliding rail structure 200, a bending lower die 300, a bending knife 400 and a lifting member 500, wherein the sliding rail structure 200 is disposed on the base 100, the bending lower die 300 is slidably connected with the sliding rail structure 200, a first bending groove 310 is disposed at an upper end of the bending lower die 300, the bending knife 400 is connected with the base 100, the bending knife 400 is used for being close to or far from the first bending groove 310, the lifting member 500 is disposed below one end of the bending lower die 300, the lifting member 500 is disposed between the sliding rail structure 200 and the bending lower die 300, and the lifting member 500 is used for lifting one end of the bending lower die 300.
Referring to fig. 9 to 10, the water tank may be formed by bending and welding a cross-shaped plate (or a plate 900 to be processed). The bottom of the water tank (i.e. the bottom plate 910) is generally provided with a drain hole 912, and the drain hole 912 can be a round hole, a square hole or a hole with other shapes; it should be appreciated that after the drain hole 912 is machined, it is generally necessary to press the peripheral area of the drain hole 912 so as to sink, so that the drain hole 912 is located at the lowest position of the sink, thereby facilitating drainage. A drain line 911 can be processed at the bottom of the water tank, one end of the drain line 911 is connected with the side wall of the water tank (generally connected to the corner of the water tank), and the other end is communicated with a drain hole 912; it should be understood that when the drain hole 912 is located in the middle region of the water tank, four drain lines 911 are generally machined, and the overall shape is approximately X-shaped, whereas when the drain hole 912 is located in the edge region of the water tank, two drain lines 911 are generally machined, and the overall shape is approximately V-shaped; the drain line 911 is lower than the surrounding area, and water in the water tank actively flows to the drain line 911 and then flows into the drain hole 912 from the drain line 911, so that the drain line 911 is provided to facilitate guiding the flow direction of the water in the water tank, and to facilitate draining of the water, and to keep dry when the water tank is not in use.
The base 100 is a basic carrier for installing and fixing the components of the device, is a conceptual object, and can be any object, such as an object formed by combining one or more components of a metal table, a stone table, a wood table, a bracket, a supporting plate, a supporting frame, the ground and the like, and plays a role in fixing and supporting.
The slide rail structure 200 is provided with structures such as one or more slide grooves or guide rails and combinations thereof that can be slidably coupled to other objects. The lower bending die 300 is provided with a structure corresponding to the slide rail structure 200 and slidably connected to other objects, so as to be slidably connected to the slide rail structure 200. One is that the sliding connection is convenient to disassemble and assemble, so that different bending lower dies 300 can be conveniently replaced according to actual requirements, and water tanks with different types can be processed; and the sliding connection structure plays a certain limiting and positioning role, so that after the bending lower die 300 is installed on the sliding rail structure 200, the first bending groove 310 (or the second bending groove 320, the third bending groove and the like) of the bending lower die 300 can be always aligned with the bending knife 400, and the bending knife 400 can be correctly stretched into the first bending groove 310 when moving downwards, so that the bending knife 400 is prevented from touching other parts of the bending lower die 300 when moving downwards, and is dangerous or damages equipment. It is to be appreciated that the first bending groove 310 (and the second bending groove 320) may be a V-groove, a U-groove, a Z-groove, etc. It should be understood that the slide rail structure 200 includes not only a structure that is slidably connected to other objects, but also a base that carries the structure and other objects, and that acts on the base 100 in a similar manner as a base carrier.
The bending blade 400 is connected to the base 100, typically also in a sliding connection, and is in driving connection with a driving member, and may be driven by the driving member, so that the bending blade 400 moves up and down, thereby being far from or near the first bending slot 310. It should be understood that, the downward moving distance and the downward pressing force of the bending knife 400 can be controlled by a program, for example, when the cross-shaped plate (or the plate to be processed) is bent to form a water tank cube, the degree of bending is required to be large, so that the downward moving distance of the bending knife 400 is large, the degree of penetrating into the first bending groove 310 is deep, and the cross-shaped plate can be folded more to be bent; when the guide line 911 is machined, the bending degree is small (even a certain indentation is formed), so that the distance of the bending knife 400 moving downwards is small, the distance of the bending knife extending into the first bending groove 310 is short, and the bending degree of the plate 900 to be machined is small; therefore, different parts of the water tank can be processed by switching different programs.
The lifting piece 500 is provided, the lifting piece 500 lifts one end of the bending lower die 300 upwards, so that the upper end surface of the bending lower die 300 is in an inclined state, when the plate 900 to be processed is placed on the bending lower die 300, one end of the plate 900 to be processed (generally, a drain hole 912 is formed therein) is located at a higher position, and when the bending blade 400 approaches to the first bending groove 310 of the bending lower die 300, both ends of the bending blade 400 move downwards by the same distance, but one end of the bending blade 400 is deeper into the bending lower die 300 than the other end of the bending blade 400, so that one end of the plate 900 to be processed is pressed into the first bending groove 310 by the bending blade 400, and is pressed deeper (the indentation is deeper or the bending degree is greater), and in the same way, the other end of the plate 900 to be processed is pressed shallower, so that a guide wire 911 is formed, the greater the sinking degree (or the groove depth of the guide wire 911 groove) is deeper, and the guide wire 911 is more convenient for the bacteria to flow into the groove 911 along the direction, and the drain hole 911 is completely emptied, and the bacteria flow in the water can be completely emptied; therefore, the lifting piece 500 is arranged, the guide line 911 does not need to be processed by other equipment, the original water tank bending equipment can be processed, and the processed guide line 911 has good guide effect. It should be understood that after the bending device finishes machining the guide line 911, the lifting member 500 is removed, so that the plate 900 to be machined can be continuously bent, so that the side plate 920 of the water tank on the plate 900 to be machined stands up to form the side wall of the water tank (the side plate 930 of the water tank can be further bent).
Referring to fig. 4 to 8, in some embodiments of the present invention, a positioning member 600 is further included, a lower end of the positioning member 600 is connected to the sliding rail structure 200, and an upper end of the positioning member 600 is used for being inserted into a drain hole 912 of the sink.
Because the drain line 911 generally extends from the drain hole 912 to the sink side wall; the positioning piece 600 is arranged, the positioning piece 600 is connected with the sliding rail structure 200, the center of the positioning piece 600 and the first bending groove 310 on the lower bending die 300 are guaranteed to be positioned on the same straight line (the guide line 911 can be ensured to pass through the center of the drain hole 912), and when the guide line 911 is processed, the drain hole 912 on the plate to be processed is sleeved at the upper end of the positioning piece 600, so that a certain positioning and fixing effect can be achieved, and the positioning of the water tank is facilitated; and, when the drain hole 912 is a round hole and the upper end of the positioning piece 600 is cylindrical, after one guide line 911 is processed, only the plate to be processed needs to be rotated around the positioning piece 600, and the plate to be processed is rotated to a proper angle, so that the next guide line 911 can be processed conveniently and continuously, thereby a plurality of guide lines 911 can be processed conveniently and sequentially, and the production and processing of the sink are facilitated. It should be understood that the side edges of the upper ends of the positioning posts are generally provided with rounded corners or chamfers, so as to facilitate the sheathing of the plate 900 to be processed. It should be understood that the lower end of the positioning member 600 and the sliding rail structure 200 may be fixedly connected, and the positioning may be performed once, and then the water tank may be directly processed, which is simple and convenient; the positioning piece 600 can be detachably or slidably connected, so that the positioning piece 600 can be conveniently disassembled and replaced, the positioning piece 600 with different sizes can be conveniently replaced to be suitable for processing water tanks with different specifications (such as different sizes of the drain holes 912), or the positioning piece 600 can be disassembled when the drain wire 911 is not processed, and the space on the slide rail structure 200 is vacated for other processing operations.
Referring to fig. 4 to 10, in some embodiments of the present invention, a limiting member 700 is further included, one end of the limiting member 700 abuts against the lifting member 500 or the bending lower die 300, and the other end of the limiting member 700 abuts against the positioning member 600.
Referring to fig. 9 and 10, after the drain hole 912 is formed, it is generally necessary to perform punching so that the peripheral region of the drain hole 912 is depressed (a depressed region is formed) so that the drain hole 912 is located at the lowest position of the water tank, thereby facilitating drainage. Therefore, when the drain wire 911 is processed, the other end of the drain wire 911 needs to be communicated with the sinking area, so that water can smoothly flow into the drain hole 912, and preferably, the other end of the drain wire 911 cannot be directly communicated with the drain hole 912 (i.e. the other end of the drain wire 911 needs to be a distance from the drain hole 912 and cannot be directly communicated together), so that the drain wire 911 is prevented from extending into the sinking area, bending deformation of the drain wire 911 has a certain influence on the stamping step, and if the drain wire 911 is arranged in the sinking area, the drain hole 912 of the water tank is not attractive, and the appearance of a product is influenced. The positioning member 600 is spaced apart from the bending die 300 (also referred to as the bending blade 400), and the distance is constant when the press gauge is unchanged. Therefore, by arranging the limiting member 700 such that one end of the limiting member 700 abuts against the lifting member 500 (or directly abuts against the lower bending die 300), and the positioning member 600 abuts against the other end of the limiting member 700, the positioning member 600 is positioned at a correct distance, so that the machined guide line 911 just communicates to the depressed area without excessively extending. It should be understood that the length of the stopper 700 corresponds to the stamped specification, and when the stamped specification is replaced, the processing can be continued by replacing the stopper 700 with the corresponding length.
Referring to fig. 4, 5 and 6, in some embodiments of the present invention, the lower end of the positioning member 600 is slidably connected to the sliding rail structure 200.
The lower end of the positioning piece 600 is slidably connected with the sliding rail structure 200, so that the positioning piece 600 can be conveniently positioned in a sliding manner, the positioning piece 600 can be conveniently disassembled and replaced, and the positioning piece 600 with different sizes can be conveniently replaced to be suitable for processing water tanks with different specifications (such as different sizes of the drain holes 912), or the positioning piece 600 can be disassembled when the drain line 911 is not processed, so that the space on the sliding rail structure 200 is left for other processing operations. The sliding connection plays a certain role in limiting and fixing, so that the positioning piece 600 is firmly connected after being assembled, and cannot easily loosen and separate from the sliding rail structure 200, and particularly cannot easily be dragged by the plate 900 to be processed during processing.
Referring to fig. 4, 5 and 6, in some embodiments of the present invention, the lower end of the stopper 700 is slidably connected with the sliding rail structure 200.
The lower extreme and the slide rail structure 200 sliding connection of locating part 700 are convenient for locating part 700 slide, and the dismouting and the change of locating part 700 of being convenient for are convenient for change not equidimension locating part 700 and are suitable for the basin processing of different punching press specifications, perhaps pull down locating part 700 when not processing drain wire 911, vacate the space on the slide rail structure 200 and carry out other processing operations. And the sliding connection plays a certain role in limiting and fixing, so that the limiting piece 700 is firmly connected after being assembled, and cannot easily loosen and separate from the sliding rail structure 200.
Referring to fig. 4, 5 and 6, in some embodiments of the present invention, the lifting member 500 includes an insertion portion 510 and a connection portion 520, the insertion portion 510 is inserted under one end of the lower bending die 300, and the connection portion 520 is slidably connected with the slide rail structure 200.
The insertion portion 510 is used for being inserted into the lower portion of one end of the lower bending die 300, and is used for lifting one end of the lower bending die 300, and the connecting portion 520 is slidably connected with the sliding rail structure 200, so that a certain limiting and fixing effect is achieved, the lifting piece 500 is firmly connected after being assembled, and the lifting piece cannot easily loosen and separate from the sliding rail structure 200.
Referring to fig. 4 and 5, in some embodiments of the present invention, at least one of the lifting member 500 and the positioning member 600 is fixedly coupled to the stopper 700.
The limiting piece 700 is fixedly connected with the positioning piece 600 (or the limiting piece 700 and the lifting piece 500, or the limiting piece 700, the lifting piece 500 and the positioning piece 600) in a connecting mode of welding, bonding, hot melting connection, integral forming and the like, so that the processing and the assembly are facilitated.
Referring to fig. 1, 3 and 6, in some embodiments of the present invention, the sliding rail structure 200 includes a limiting protrusion 210, the limiting protrusion 210 is disposed on the base 100, a first sliding groove 330 and a second sliding groove 340 are disposed at a lower end of the lower bending die 300, the first sliding groove 330 and the second sliding groove 340 are both used for sliding connection with the limiting protrusion 210, and a second bending groove 320 is disposed at an upper end of the lower bending die 300.
When the bending lower die 300 is in sliding connection with the limit convex strips 210 through the first sliding grooves 330, the bending knife 400 corresponds to the first bending grooves 310, and the bending knife 400 can move downwards to extend into the first bending grooves 310; when the lower bending die 300 is slidably connected with the limit protruding strip 210 through the second sliding groove 340, the bending knife 400 corresponds to the second bending groove 320, and the bending knife 400 can move down into the second bending groove 320. By such arrangement, one bending lower die 300 can be used for processing bending processes of two specifications, and equipment cost is saved.
Referring to fig. 1 and 2, in some embodiments of the present invention, a rear positioning block 800 is further included, and the rear positioning block 800 is connected with the base 100.
The rear positioning block 800 can assist in positioning the plate 900 to be processed, so that the bending knife 400 can correctly align with the plate 900 to be processed and correctly bend the plate. For example, when bending the side plate 920 of the water tank, the top edge of the side plate 920 is abutted against the rear positioning block 800, so that the bending knife 400 can be aligned with the connection between the side plate 920 and the bottom plate 910.
Referring to fig. 1 and 2, in some embodiments of the present invention, a slider and a first slide rail are further included, and the rear positioning block 800 is disposed on the slider, and the slider and the first slide rail are slidably connected, and the first slide rail is connected to the base 100.
The sliding block and the first sliding rail are arranged, so that the left and right positions of the rear positioning are convenient to adjust, and the plates 900 to be processed with different sizes or in different positions are positioned.
Referring to fig. 1 and 2, in some embodiments of the present invention, a second slide rail is further included, the first slide rail and the second slide rail are slidingly connected, and the second slide rail is connected to the base 100.
The second sliding rail is arranged, so that the front and rear positions of the rear positioning can be conveniently adjusted, and the adjustment can be performed when the width (or the depth and the height of the water tank) of the side plate 920 is different.
Referring to fig. 4 to 8, a processing method of a water tank according to an embodiment of the present invention includes the steps of: lifting, namely inserting a lifting piece 500 below one end of the lower bending die 300, so that the lifting piece 500 is positioned between the lower bending die 300 and the sliding rail structure 200, and lifting one end of the lower bending die 300; bending, namely placing the plate 900 to be processed on the lower bending die 300, so that the processing area of the drain hole 912 of the plate 900 to be processed is positioned at a higher position, and moving the bending knife 400 towards the lower bending die 300 to bend the plate 900 to be processed.
In view of the above, in the bending step, one end of the bending lower die 300 is lifted up by the lifting step, so that the upper end surface of the bending lower die 300 is inclined, so that in the bending step, one end of the plate 900 to be processed (generally, the drain hole 912 is formed therein) is located at a higher position, and when the bending blade 400 approaches the first bending groove 310 of the bending lower die 300, both ends of the bending blade 400 move down by the same distance, but one end of the bending blade 400 is deeper into the bending lower die 300 than the other end of the bending blade 400, so that one end of the plate 900 to be processed is pressed into the first bending groove 310 by the bending blade 400, and is pressed deeper (the indentation is deeper or the bending degree is greater), and in the same way, the other end of the plate 900 to be processed is pressed shallower, so that a guide line 911 is formed, which is greater in the sinking degree of the guide line 911 (or the groove depth of the guide groove 911 is deeper), and the guide line 911 is convenient to flow into the drain hole 911, so that the moist and bacteria in the moist environment can be completely and completely dried can be kept. Therefore, through the lifting step, the guide line 911 does not need to be processed by other equipment, the processing can be performed on the original water tank bending equipment, and the guide effect of the processed guide line 911 is good. It should be appreciated that after the bending step, the lifting member 500 is removed, and the bending device may be used to bend the plate 900 to be processed again, so that the side plate 920 of the water tank on the plate 900 to be processed stands up to form a side wall of the water tank (the side plate 930 of the water tank may be further bent). It should be understood that the drain hole 912 of the plate 900 to be processed is generally already cut into the drain hole 912, and in a special case, the drain hole 912 is not yet processed, which is the region to be processed. It should be appreciated that the drain hole 912 machining area of the sheet material 900 to be machined is located at a higher position relative to the area of the sheet material 900 to be machined between the folding knife and the folding lower die. It should be understood that in the bending step, the downward moving distance and the downward pressing force of the bending knife 400 can be controlled by a program, for example, when the cross-shaped plate (or the plate to be processed) is bent to form a water tank cube, the degree of bending is required to be large, so that the downward moving distance of the bending knife 400 is large, the degree of penetrating into the first bending groove 310 is deep, and the cross-shaped plate can be folded to be more bent; in the process of machining the guide line 911, the bending degree is small (even only a certain indentation is required to be formed), so that the distance of the bending knife 400 moving downwards is small, the distance of the bending knife extending into the first bending groove 310 is short, and the bending degree of the plate 900 to be machined is small.
Referring to fig. 4 to 8, in some embodiments of the present invention, a positioning step is further included, in which the positioning member 600 is placed on the slide rail structure 200 such that the positioning member 600 is placed at a side near one end of the lower bending die 300, and in which the drainage hole 912 of the board 900 to be processed is sleeved on the positioning member 600.
Because the drain line 911 generally extends from the drain hole 912 to the sink side wall; the positioning piece 600 is connected with the slide rail structure 200 through the positioning step, so that the center of the positioning piece 600 and the first bending groove 310 on the lower bending die 300 are ensured to be on the same straight line (the guide line 911 can necessarily pass through the center of the drain hole 912), and in the bending step, the drain hole 912 on the plate to be processed is sleeved to the upper end of the positioning piece 600, so that certain positioning and fixing effects can be achieved, and the positioning of the water tank is facilitated; and, when the drain hole 912 is a round hole and the upper end of the positioning piece 600 is cylindrical, after one guide line 911 is processed, only the plate to be processed needs to be rotated around the positioning piece 600, and the plate to be processed is rotated to a proper angle, so that the next guide line 911 can be processed conveniently and continuously, thereby a plurality of guide lines 911 can be processed conveniently and sequentially, and the production and processing of the sink are facilitated. It should be understood that the side edges of the upper ends of the positioning posts are generally provided with rounded corners or chamfers, so as to facilitate the sheathing of the plate 900 to be processed. It should be appreciated that after the lifting step, one end of the lower bending die 300 is higher and the other end is lower, and the positioning member 600 is placed on the side near the higher end of the lower bending die 300. It should be understood that the lower end of the positioning member 600 and the sliding rail structure 200 may be fixedly connected, and the positioning may be performed once, and then the water tank may be directly processed, which is simple and convenient; the positioning piece 600 can be detachably or slidably connected, so that the positioning piece 600 can be conveniently disassembled and replaced, the positioning piece 600 with different sizes can be conveniently replaced to be suitable for processing water tanks with different specifications (such as different sizes of the drain holes 912), or the positioning piece 600 can be disassembled when the drain wire 911 is not processed, and the space on the slide rail structure 200 is vacated for other processing operations. It should be appreciated that one end of the flow guide line 911 is typically connected to four corners of the water tank, so the flow guide line 911 is positioned such that the peaks of the missing four corners of the sheet 900 to be processed are aligned with the first bending groove 310.
Referring to fig. 4 to 10, in some embodiments of the present invention, in the positioning step, the stopper 700 is placed on the sliding rail structure 200 such that one end of the stopper 700 abuts against the lifting member 500 and the positioning member 600 abuts against the other end of the stopper 700.
Referring to fig. 9 and 10, after the drain hole 912 is formed, it is generally necessary to perform punching so that the peripheral region of the drain hole 912 is depressed (a depressed region is formed) so that the drain hole 912 is located at the lowest position of the water tank, thereby facilitating drainage. Therefore, when the drain wire 911 is processed, the other end of the drain wire 911 needs to be communicated with the sinking area, so that water can smoothly flow into the drain hole 912, and preferably, the other end of the drain wire 911 cannot be directly communicated with the drain hole 912 (i.e. the other end of the drain wire 911 needs to be a distance from the drain hole 912 and cannot be directly communicated together), so that the drain wire 911 is prevented from extending into the sinking area, bending deformation of the drain wire 911 has a certain influence on the stamping step, and if the drain wire 911 is arranged in the sinking area, the drain hole 912 of the water tank is not attractive, and the appearance of a product is influenced. The positioning member 600 is spaced apart from the bending die 300 (also referred to as the bending blade 400), and the distance is constant when the press gauge is unchanged. Therefore, by providing the limiting member 700 in the positioning step, one end of the limiting member 700 abuts against the lifting member 500, and the positioning member 600 abuts against the other end of the limiting member 700, so that the positioning member 600 is positioned at a correct distance, and the machined guide line 911 is just communicated to the sinking area without excessively extending. It should be understood that the length of the stopper 700 corresponds to the stamped specification, and when the stamped specification is replaced, the processing can be continued by replacing the stopper 700 with the corresponding length.
Referring to fig. 4 to 10, in some embodiments of the present invention, a punching step is further included in which the periphery of the drain hole 912 on the pre-processed plate material is punched such that the periphery of the drain hole 912 is depressed.
The drain hole 912 is positioned at the lowest position of the water tank by the stamping step, so that the water is conveniently drained.
Referring to fig. 4 to 10, in some embodiments of the present invention, in the bending step, the lifting member 500 is removed, and the junction of the side plate 920 and the bottom plate 910 of the sheet 900 to be processed is placed under the bending blade 400, and the bending blade 400 moves toward the bending lower die 300 to bend the sheet 900 to be processed.
The processing tank is further folded so that the side plates 920 of the tank stand up.
Referring to fig. 4 to 10, in some embodiments of the present invention, in the bending step, the lifting member 500 is removed, and the junction of the side plate 930 and the side plate 920 of the sheet material 900 to be processed is placed under the bending blade 400, and the bending blade 400 moves toward the bending lower die 300 to bend the sheet material 900 to be processed.
The processing water tank is further bent, and the side plate 930 of the water tank is processed.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present invention.

Claims (10)

1. A bending device, comprising:
a base;
the sliding rail structure is arranged on the base;
the lower bending die is in sliding connection with the sliding rail structure, and a first bending groove is formed in the upper end of the lower bending die;
the bending knife is connected with the base and is used for being close to or far away from the first bending groove;
the lifting piece is arranged below one end of the lower bending die and is located between the sliding rail structure and the lower bending die, and the lifting piece is used for lifting one end of the lower bending die.
2. The bending device of claim 1, further comprising a positioning member, wherein a lower end of the positioning member is connected to the sliding rail structure, and an upper end of the positioning member is configured to be inserted into a drain hole of the sink.
3. The bending device of claim 2, further comprising a limiting member, wherein one end of the limiting member abuts against the lifting member or the bending lower die, and the other end of the limiting member abuts against the positioning member.
4. The bending device of claim 2, wherein the lower end of the positioning member is slidably coupled to the slide rail structure.
5. A bending apparatus according to claim 3, wherein the lower end of the stop member is slidably connected to the rail arrangement.
6. The bending device of claim 1, wherein the lifting element comprises an insertion portion for insertion below one end of the lower bending die and a connection portion for sliding connection with the slide rail structure.
7. The bending device according to claim 1, wherein the sliding rail structure comprises a limit protruding strip, the limit protruding strip is arranged on the base, a first sliding groove and a second sliding groove are arranged at the lower end of the bending lower die, the first sliding groove and the second sliding groove are both used for being in sliding connection with the limit protruding strip, and a second bending groove is further arranged at the upper end of the bending lower die.
8. A method of processing a water tank, characterized in that the bending device according to any one of claims 1 to 7 is used, comprising the steps of:
lifting, namely inserting a lifting piece below one end of a lower bending die, so that the lifting piece is positioned between the lower bending die and a sliding rail structure, and lifting the one end of the lower bending die;
and bending, namely placing the plate to be processed on the bending lower die, so that the drain hole processing area of the plate to be processed is positioned at a higher position, and moving a bending cutter to the bending lower die to bend the plate to be processed.
9. The method according to claim 8, further comprising a positioning step of placing a positioning member on the slide rail structure so that the positioning member is placed on a side near the one end of the lower bending die, and wherein the drain hole of the sheet material to be processed is fitted over the positioning member in the bending step.
10. The method according to claim 9, wherein in the positioning step, a stopper is placed on the slide rail structure such that one end of the stopper abuts the lifting member and the positioning member abuts the other end of the stopper.
CN202110894587.5A 2021-08-05 2021-08-05 Bending device and processing method of water tank Active CN113695430B (en)

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AT519095B1 (en) * 2016-10-20 2018-04-15 Trumpf Maschinen Austria Gmbh & Co Kg Feeding method for a machine tool
CN207914360U (en) * 2017-12-25 2018-09-28 天津华创丽金属幕墙有限公司 A kind of metallic plate bar folder
CN209736482U (en) * 2018-10-18 2019-12-06 江门市蓬江区保昌源五金制品有限公司 Plate bending machine
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