CN113687713B - A texture rendering device and its manufacturing method - Google Patents
A texture rendering device and its manufacturing method Download PDFInfo
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- CN113687713B CN113687713B CN202110794665.4A CN202110794665A CN113687713B CN 113687713 B CN113687713 B CN 113687713B CN 202110794665 A CN202110794665 A CN 202110794665A CN 113687713 B CN113687713 B CN 113687713B
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- G—PHYSICS
- G06—COMPUTING OR CALCULATING; COUNTING
- G06F—ELECTRIC DIGITAL DATA PROCESSING
- G06F3/00—Input arrangements for transferring data to be processed into a form capable of being handled by the computer; Output arrangements for transferring data from processing unit to output unit, e.g. interface arrangements
- G06F3/01—Input arrangements or combined input and output arrangements for interaction between user and computer
- G06F3/016—Input arrangements with force or tactile feedback as computer generated output to the user
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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Abstract
Description
技术领域technical field
本发明涉及触觉反馈装置技术领域,具体而言,涉及一种纹理呈现装置及其制造方法。The present invention relates to the technical field of tactile feedback devices, in particular to a texture rendering device and a manufacturing method thereof.
背景技术Background technique
纹理是指物体表面凹凸不平的沟纹,对于毫米级纹理的再现,通常采用改变纹理呈现装置的表面形貌的方式来实现。现有的纹理呈现装置多采用刚性材料作为呈现结构,即在驱动磁场作用下,刚性材料向上运动产生一定的凸起,不同位置的刚性凸起组成了凹凸不平的表面,进而形成纹理。Texture refers to the uneven grooves on the surface of an object. For the reproduction of millimeter-scale texture, it is usually realized by changing the surface topography of the texture rendering device. Existing texture display devices mostly use rigid materials as the presentation structure, that is, under the action of a driving magnetic field, the rigid material moves upward to generate certain protrusions, and the rigid protrusions at different positions form an uneven surface, thereby forming a texture.
但是由于现有的纹理呈现装置采用刚性材料作为呈现单元,难以呈现柔性材料的纹理,如沙发、皮包等柔性材料的纹理。However, since existing texture presentation devices use rigid materials as presentation units, it is difficult to present the texture of flexible materials, such as the texture of flexible materials such as sofas and leather bags.
发明内容Contents of the invention
本发明的第一目的在于提供一种纹理呈现装置,以解决现有的呈现装置难以呈现柔性材料纹理的问题。The first object of the present invention is to provide a texture presentation device to solve the problem that the existing presentation devices are difficult to present the texture of flexible materials.
为解决上述问题,本发明首先提供了一种纹理呈现装置,包括柔性膜、磁性单元和膜支架;所述柔性膜具有相对的第一表面和第二表面;多个所述磁性单元间隔布设在所述第一表面,并可在驱动磁场作用下带动所述柔性膜产生凹陷或凸起;所述膜支架设有多个第一通孔,所述柔性膜安装在所述膜支架上,多个所述磁性单元一一对应插设于多个所述第一通孔内。In order to solve the above problems, the present invention firstly provides a texture presentation device, comprising a flexible film, a magnetic unit and a film support; the flexible film has opposite first and second surfaces; a plurality of the magnetic units are arranged at intervals The first surface can drive the flexible membrane to produce depressions or protrusions under the action of a driving magnetic field; the membrane bracket is provided with a plurality of first through holes, and the flexible membrane is installed on the membrane bracket. The magnetic units are inserted in the plurality of first through holes in a one-to-one correspondence.
进一步的,所述磁性单元可在外力作用下形变,和/或,所述膜支架可在外力作用下形变。Further, the magnetic unit can be deformed under the action of external force, and/or the membrane support can be deformed under the action of external force.
进一步的,所述磁性单元由可形变材料和磁粉混合加工成型。Further, the magnetic unit is formed by mixing deformable material and magnetic powder.
进一步的,所述柔性膜的材料与所述可形变材料相同。Further, the material of the flexible membrane is the same as that of the deformable material.
进一步的,所述膜支架由预聚物和交联剂混合加工成型。Further, the membrane scaffold is formed by mixing a prepolymer and a crosslinking agent.
进一步的,所述磁性单元具有相对的第一端和第二端,所述第一端与所述第一表面相连接,所述第二端伸出所述第一通孔外。Further, the magnetic unit has a first end and a second end opposite to each other, the first end is connected to the first surface, and the second end extends out of the first through hole.
进一步的,还包括多个在驱动磁场下保持稳定状态的隔磁单元,多个所述隔磁单元间隔连接于所述第一表面,所述膜支架设有多个第二通孔,多个所述隔磁单元一一对应插设于多个所述第二通孔内。Further, it also includes a plurality of magnetic isolation units that maintain a stable state under the driving magnetic field, and the plurality of magnetic isolation units are connected to the first surface at intervals, the membrane bracket is provided with a plurality of second through holes, and a plurality of The magnetic isolation units are inserted into the plurality of second through holes in a one-to-one correspondence.
另外,本发明的第二目的在于提供一种纹理呈现装置的制造方法,其包括以下步骤:In addition, the second object of the present invention is to provide a method for manufacturing a texture rendering device, which includes the following steps:
磁性单元成型,将第一原材料加入第一模具进行固化以形成多个间隔布设的磁性单元,所述磁性单元可在外力作用下形变;forming the magnetic unit, adding the first raw material into the first mold for curing to form a plurality of magnetic units arranged at intervals, and the magnetic units can be deformed under the action of external force;
阵列成型,在所述磁性单元上涂覆膜材,所述膜材固化成型后形成与所述磁性单元相连接的柔性膜,所述磁性单元可在驱动磁场作用下带动所述柔性膜产生凹陷或凸起;Array forming, coating the film material on the magnetic unit, the film material is cured and formed to form a flexible film connected to the magnetic unit, and the magnetic unit can drive the flexible film to produce depressions under the action of a driving magnetic field or raised;
支架成型,将第二原材料加入第二模具进行固化后成型膜支架,或者将所述第二原材料利用3D打印成型所述膜支架,成型后的所述膜支架具有多个第一通孔,多个所述磁性单元与所述第一通孔可一一对应插接配合。The support is formed by adding the second raw material into the second mold for curing to form the film support, or using the second raw material to form the film support by 3D printing. The formed film support has a plurality of first through holes. Each of the magnetic units and the first through holes can be plugged and fitted in one-to-one correspondence.
进一步的,所述磁性单元成型步骤包括:Further, the step of forming the magnetic unit includes:
第一材料混合,将可形变材料和磁粉搅拌混合形成所述第一原材料;mixing the first material, stirring and mixing the deformable material and the magnetic powder to form the first raw material;
第一真空处理,将所述第一原材料进行真空除气泡处理;The first vacuum treatment, the first raw material is subjected to vacuum degassing treatment;
第一材料浇筑,将真空除气泡处理后的第一原材料利用注射装置注射至所述第一模具。The first material is poured, and the first raw material after vacuum degassing treatment is injected into the first mold by using an injection device.
进一步的,所述支架成型步骤包括:Further, the stent forming step includes:
第二材料混合,将预聚物和交联剂以预设比例混合组成所述第二原材料;mixing the second material, mixing the prepolymer and the crosslinking agent in a preset ratio to form the second raw material;
第二真空处理,将所述第二原材料进行真空除气泡处理;The second vacuum treatment, the second raw material is subjected to vacuum degassing treatment;
第二材料浇筑,将真空除气泡处理后的第二原材料浇筑至所述第一模具;Pouring the second material, pouring the second raw material after the vacuum degassing treatment into the first mold;
加热固化,将真空除气泡处理后的第二原材料进行加热固化后成型所述膜支架;heating and curing, forming the membrane support after heating and curing the second raw material after the vacuum degassing treatment;
脱模,将成型的所述膜支架由所述第二模具中取出。Demoulding, taking out the molded membrane support from the second mold.
根据本发明提供的纹理呈现装置及其制造方法,利用可形变的磁性单元替代刚性驱动器,磁性单元在驱动磁场作用下的移动可以在柔性膜表面上形成凹陷,进而在柔性膜表面形成凹凸不平的表面纹理,而由于柔性膜和吸磁性单元的可形变特性,因此能够实现了纹理呈现装置表面层的柔性化,呈现柔性纹理;另外,得益于磁性单元的可小型化,能够提高纹理呈现的分辨率,进而提高精细化的呈现效果。According to the texture rendering device and its manufacturing method provided by the present invention, the rigid driver is replaced by a deformable magnetic unit, and the movement of the magnetic unit under the action of the driving magnetic field can form depressions on the surface of the flexible film, and then form unevenness on the surface of the flexible film. Surface texture, and due to the deformable characteristics of the flexible film and the magnetic unit, the flexibility of the surface layer of the texture presentation device can be realized, and a flexible texture can be presented; in addition, thanks to the miniaturization of the magnetic unit, the texture presentation can be improved. resolution, thereby improving the rendering effect of refinement.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention, and those skilled in the art can also obtain other drawings according to the provided drawings without creative work.
图1为本发明实施例提供的纹理呈现装置的结构示意图;FIG. 1 is a schematic structural diagram of a texture presentation device provided by an embodiment of the present invention;
图2为本发明实施例提供的纹理呈现装置在装配过程中的结构示意图;Fig. 2 is a schematic structural diagram of the texture rendering device provided by the embodiment of the present invention during the assembly process;
图3为本发明实施例提供的磁性单元在常规状态下的结构示意图;Fig. 3 is a schematic structural diagram of a magnetic unit provided by an embodiment of the present invention in a normal state;
图4为本发明实施例提供的磁性单元在驱动磁场作用下的结构示意图;4 is a schematic structural diagram of a magnetic unit provided by an embodiment of the present invention under the action of a driving magnetic field;
图5为本发明实施例提供的纹理呈现装置的制造方法的流程图;FIG. 5 is a flow chart of a method for manufacturing a texture rendering device according to an embodiment of the present invention;
图6为本发明实施例提供的纹理呈现装置的制造方法的磁粉和硅胶的混合步骤示意图;Fig. 6 is a schematic diagram of the mixing steps of magnetic powder and silica gel in the manufacturing method of the texture rendering device provided by the embodiment of the present invention;
图7为本发明实施例提供的纹理呈现装置的制造方法的磁性单元成型步骤的示意图;Fig. 7 is a schematic diagram of the magnetic unit forming step of the manufacturing method of the texture rendering device provided by the embodiment of the present invention;
图8为本发明实施例提供的纹理呈现装置的制造方法的阵列成型步骤的示意图;Fig. 8 is a schematic diagram of the array forming steps of the manufacturing method of the texture rendering device provided by the embodiment of the present invention;
图9为本发明实施例提供的纹理呈现装置的制造方法的充磁步骤的示意图;Fig. 9 is a schematic diagram of the magnetizing step of the manufacturing method of the texture rendering device provided by the embodiment of the present invention;
图10为本发明实施例提供的纹理呈现装置的制造方法的支架成型步骤的示意图;Fig. 10 is a schematic diagram of the bracket forming step of the manufacturing method of the texture rendering device provided by the embodiment of the present invention;
图11为本发明实施例提供的纹理呈现装置的制造方法的膜支架脱模的示意图;Fig. 11 is a schematic diagram of the demoulding of the film support in the manufacturing method of the texture rendering device provided by the embodiment of the present invention;
图12为本发明实施例提供的纹理呈现装置呈现的纹理图案示意图。Fig. 12 is a schematic diagram of a texture pattern presented by a texture presentation device according to an embodiment of the present invention.
附图标记说明:Explanation of reference signs:
100-柔性膜;110-第一表面;120-第二表面;200-磁性单元;210-第一端;220-第二端;300-膜支架;310-第一通孔;400-驱动磁场;500-隔磁单元;600-第一原材料;700-第一模具;800-第二原材料;900-第二模具;1000-充磁磁场。100-flexible membrane; 110-first surface; 120-second surface; 200-magnetic unit; 210-first end; 220-second end; 300-film support; 310-first through hole; 400-driving magnetic field ; 500-magnetic isolation unit; 600-first raw material; 700-first mold; 800-second raw material; 900-second mold; 1000-magnetizing magnetic field.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。In order to make the above objects, features and advantages of the present invention more comprehensible, specific embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.
触觉是人类感知最重要的感官功能之一,其不仅赋予我们与物理世界互动的能力,而且极大地丰富了我们的日常生活,在机器人、可穿戴设备、医疗保健等广泛的应用中发挥着重要作用。在现实世界中,人类主要通过物体表面的纹理来感知触觉信息,从而很容易辨别种类繁多的织物,欣赏精致的雕塑,阅读盲文书籍。纹理呈现装置作为一种典型的触觉反馈设备,在盲人与外界交互、虚拟购物感知商品纹理等方面发挥着不可替代的作用。然而,现有的纹理呈现装置的驱动器难以满足柔性材质纹理呈现的需求。另外,纹理呈现装置凸起的部分需要抵抗人手交互过程中的正压力,现有的纹理呈现装置的支持力由驱动器提供,如果驱动器提供支持力较小,凸起的驱动器在交互过程中会被人手按压变平,即纹理消失,为了提供足够大的支持力以抵抗人手的正压力,现有的纹理呈现装置的驱动器尺寸都较大,造成分辨率较低,难以呈现较为精细的纹理。Touch is one of the most important sensory functions of human perception, which not only endows us with the ability to interact with the physical world, but also greatly enriches our daily life, playing an important role in a wide range of applications in robotics, wearable devices, healthcare, etc. effect. In the real world, human beings mainly perceive tactile information through the texture of the surface of objects, so it is easy to distinguish a wide variety of fabrics, appreciate delicate sculptures, and read books in Braille. As a typical tactile feedback device, the texture display device plays an irreplaceable role in the interaction between the blind and the outside world, and the perception of product texture in virtual shopping. However, it is difficult for the drivers of existing texture rendering devices to meet the requirements for texture rendering of flexible materials. In addition, the raised part of the texture rendering device needs to resist the positive pressure during the human hand interaction process. The supporting force of the existing texture rendering device is provided by the driver. If the supporting force provided by the driver is small, the raised driver will be blocked during the interaction process. The texture becomes flat when pressed by the human hand, that is, the texture disappears. In order to provide enough support to resist the positive pressure of the human hand, the driver size of the existing texture rendering device is large, resulting in low resolution and difficult to present finer textures.
有鉴于此,本实施例提供了一种纹理呈现装置,旨在通过对驱动材料和驱动方式的改进来解决上述技术问题。In view of this, this embodiment provides a texture rendering device, aiming to solve the above technical problems by improving the driving material and driving method.
结合附图1和附图2所示,本实施例的一种纹理呈现装置包括柔性膜100、磁性单元200和膜支架300,其中,本实施例的柔性膜100和磁性单元200连接呈一体,因此也可以将二者看作为一个整体,该整体称之为呈现阵列。本实施例的柔性膜100具有相对的第一表面110(图2中的下表面)和第二表面120(图2中的上表面),本实施例的磁性单元200连接于第一表面110,具体的连接方式在下述制造方法中给出。As shown in Figure 1 and Figure 2, a texture rendering device of this embodiment includes a flexible film 100, a magnetic unit 200 and a film support 300, wherein the flexible film 100 and the magnetic unit 200 of this embodiment are connected as one, Therefore, the two can also be regarded as a whole, which is called a presentation array. The flexible membrane 100 of this embodiment has a first surface 110 (the lower surface in FIG. 2 ) and a second surface 120 (the upper surface in FIG. 2 ), the magnetic unit 200 of this embodiment is connected to the first surface 110, The specific connection method is given in the following manufacturing method.
本实施例磁性单元200可在外力作用下形变,但是与柔性膜100的柔性形变方式不同,本实施例的磁性单元200具体的形变量较小,并且,本实施例的磁性单元200可在驱动磁场400作用下使得柔性膜100产生凹陷或凸起,这里的凹陷和凸起为相对而言,例如图4中所示,在驱动磁场400作用下,本实施例的磁性单元200向下移动,使得第一表面110向下凸起而第二表面120向下凹陷,同理,也可以是磁性单元200向上移动,使得第一表面110向上凹陷而第二表面120向上凸起,由于本实施例的柔性膜100由膜支架300支撑,而在第一表面110向上凹陷和第二表面120向上凸起的情况下膜支架300无法提供支撑,因此本实施例采用磁性单元200在驱动磁场400作用下向下移动这一方式,进而使得第二表面120形成凹陷,第二表面120凹陷的周围形成凸起,此时凸起由本实施例的膜支架300进行支撑,即本实施例的纹理呈现装置采用膜支架300来替代原有的驱动器进行呈现的支撑。The magnetic unit 200 of this embodiment can be deformed under the action of external force, but different from the flexible deformation mode of the flexible film 100, the specific deformation of the magnetic unit 200 of this embodiment is small, and the magnetic unit 200 of this embodiment can be driven Under the action of the magnetic field 400, the flexible film 100 produces depressions or protrusions. The depressions and protrusions here are relative terms. For example, as shown in FIG. 4, under the action of the driving magnetic field 400, the magnetic unit 200 of this embodiment moves downward, The first surface 110 is convex downward and the second surface 120 is concave downward. Similarly, the magnetic unit 200 can also be moved upward so that the first surface 110 is concave upward and the second surface 120 is convex upward. Due to the present embodiment The flexible membrane 100 is supported by the membrane support 300, and the membrane support 300 cannot provide support when the first surface 110 is concave upward and the second surface 120 is convex upward, so this embodiment uses the magnetic unit 200 under the action of the driving magnetic field 400 This method of moving downwards further makes the second surface 120 form a depression, and a protrusion is formed around the second surface 120 depression. At this time, the protrusion is supported by the membrane support 300 of this embodiment, that is, the texture rendering device of this embodiment adopts The membrane support 300 is used to replace the original driver for presenting support.
本实施例的柔性膜100和磁性单元200连接成的呈现阵列置于膜支架300上,膜支架300设有多个第一通孔310,多个磁性单元200一一对应插设于多个第一通孔310内。由于磁性单元200磁性较弱,为了产生一定深度的凹陷,所需的外界驱动磁场400强度较大,普通的小线圈驱动磁场400较弱,难以实现磁粉单元的向下凹陷,因此,本实施例所用的激发驱动磁场400由大尺寸电磁线圈或者大尺寸永磁铁产生。In this embodiment, the flexible film 100 and the magnetic unit 200 are connected to form an array and placed on the film support 300. The film support 300 is provided with a plurality of first through holes 310, and a plurality of magnetic units 200 are inserted in a plurality of first through holes one by one. Inside a through hole 310 . Because the magnetism of the magnetic unit 200 is weak, in order to produce a certain depth of depression, the required external driving magnetic field 400 is relatively strong, and the ordinary small coil driving magnetic field 400 is weak, so it is difficult to realize the downward depression of the magnetic powder unit. Therefore, in this embodiment The excitation driving magnetic field 400 used is generated by a large-scale electromagnetic coil or a large-scale permanent magnet.
对于现有纹理呈现装置而言,其刚性永磁体在驱动磁场400作用下,向上运动可以产生一定的凸起,不同位置的刚性永磁体产生凸起,便形成凹凸不平的表面纹理,而本实施例采用可形变的磁性单元200替代刚性驱动器,磁性单元200在驱动磁场400作用下的移动可以在柔性膜100表面上形成凹陷,进而在柔性膜100表面形成凹凸不平的表面纹理,而由于柔性膜100可形变特性,因此能够实现了纹理呈现装置表面层的柔性化,呈现柔性纹理。For the existing texture rendering device, the rigid permanent magnet moves upward under the action of the driving magnetic field 400 to produce certain protrusions, and the rigid permanent magnets at different positions produce protrusions, which form uneven surface textures. For example, if the deformable magnetic unit 200 is used instead of the rigid driver, the movement of the magnetic unit 200 under the action of the driving magnetic field 400 can form a depression on the surface of the flexible film 100, and then form an uneven surface texture on the surface of the flexible film 100, and because the flexible film 100 has deformable properties, so it can realize the flexibility of the surface layer of the texture presentation device and present flexible textures.
另外,由于纹理呈现装置采用膜支架300来替代原有的驱动器进行呈现的支撑,因此可以将磁性单元200加工成径向尺寸小于1mm,提高纹理呈现的分辨率,并且本实施例的磁性单元200具有形变特性,这种可形变的材料能够便于小型化加工,即相比于刚性材料,本实施例的磁性单元200能够也容易做的更小,进而提高纹理呈现的分辨率,最终表现为呈现效果的精细化。In addition, since the texture rendering device uses the film support 300 to replace the original driver for rendering support, the magnetic unit 200 can be processed to a radial size of less than 1mm to improve the resolution of texture rendering, and the magnetic unit 200 of this embodiment With deformation characteristics, this deformable material can facilitate miniaturization processing, that is, compared with rigid materials, the magnetic unit 200 of this embodiment can and is easily made smaller, thereby improving the resolution of texture presentation, and finally presenting The refinement of the effect.
结合附图3所示,在没有驱动磁场400作用的状态下,本实施例的柔性膜100不产生形变,整个纹理呈现装置处于平整状态,无纹理图案。结合附图4所示,在驱动磁场400作用下,本实施例的磁性单元200产生向下的移动,进而使得本实施例柔性膜100出现凹陷,相对的,在膜支架300的支撑作用下,位于磁性单元200两侧的部分柔性膜100呈凸起状态,进而形成凹凸不平的柔性纹理,人手可以按压在凹陷两侧柔性膜100第二表面120的凸起处,此时人手的正压力通过膜支架300实现支撑或者说是抵消。需要说明的是,图中的箭头方向为人手触摸方向。As shown in FIG. 3 , in the state where there is no driving magnetic field 400 , the flexible film 100 of this embodiment does not deform, and the entire texture display device is in a flat state without texture patterns. As shown in Figure 4, under the action of the driving magnetic field 400, the magnetic unit 200 of this embodiment moves downward, thereby causing the flexible membrane 100 of this embodiment to sag. On the contrary, under the support of the membrane support 300, Parts of the flexible membrane 100 located on both sides of the magnetic unit 200 are in a convex state, thereby forming an uneven flexible texture. Human hands can press the protrusions on the second surface 120 of the flexible membrane 100 on both sides of the depression. At this time, the positive pressure of the human hand passes through The membrane support 300 implements support or offset. It should be noted that the direction of the arrow in the figure is the direction of human hand touch.
当然,也可以是磁性单元200向上移动使得柔性膜100在磁性单元200正对的位置处产生凸起,但是此种结构无法提供稳定的支撑力,原因在于磁性单元200本身的具有一定的形变特性或者说是柔性,当采用磁性单元200使得柔性膜100呈现凸起方向形成纹理时,在呈现纹理过程中,人手的正压力使得磁性单元200发生弯曲变形;此外,由于弹性的磁性单元200相比于刚性的永磁铁弱,在外界驱动磁场400作用下产生的向上的支持力较小,无法提供稳定的支撑。Of course, it is also possible that the magnetic unit 200 moves upward so that the flexible film 100 protrudes at the position facing the magnetic unit 200, but this structure cannot provide a stable supporting force because the magnetic unit 200 itself has certain deformation characteristics. In other words, flexibility, when the magnetic unit 200 is used to make the flexible film 100 present a convex direction to form texture, in the process of presenting the texture, the positive pressure of the human hand causes the magnetic unit 200 to bend and deform; in addition, due to the elasticity of the magnetic unit 200 compared Due to the weak rigidity of the permanent magnet, the upward supporting force generated under the action of the external driving magnetic field 400 is relatively small, and cannot provide stable support.
因此,为了解决支持力小且磁性单元200凸起易变形的问题,本实施例利用磁性单元200的下移使得柔性膜100的第一表面110产生凸起而第二表面120凹陷,然后利用凹陷周围的第二表面120凸起,凸起处的支持力由膜支架300提供,解决了支持力不足的难题。Therefore, in order to solve the problem that the supporting force is small and the protrusion of the magnetic unit 200 is easy to deform, this embodiment utilizes the downward movement of the magnetic unit 200 to make the first surface 110 of the flexible film 100 bulge and the second surface 120 is concave, and then use the concave The surrounding second surface 120 is raised, and the support force at the protrusion is provided by the membrane support 300, which solves the problem of insufficient support force.
结合附图6所示,本实施例的磁性单元200由可形变材料和磁粉混合加工成型,可形变材料具体可以是硅胶等材质,磁性单元200在制备时先将硅胶和磁粉搅拌均匀,然后利用注射器等注入到模具进行固化即可,采用此种材料混合后再固化成型的方式,能够将磁性单元200的规格尺寸加工成远小于现有的驱动器。As shown in Figure 6, the magnetic unit 200 of this embodiment is formed by mixing deformable material and magnetic powder. It only needs to be injected into the mold with a syringe or the like to be cured. By adopting such a method of mixing the materials and then curing and forming, the size of the magnetic unit 200 can be processed to be much smaller than that of the existing driver.
而为了实现柔性膜100和磁性单元200的良好结合,本实施例将制成柔性膜100的材料与可形变材料选取为相同材料或者是性质相近的材料,例如柔性膜100的材质也可以是硅胶,柔性膜100的硅胶与磁性单元200的硅胶在相同分子力的作用下能够良好的吸合,进而提高柔性膜100和磁性单元200的连接强度。In order to achieve a good combination of the flexible membrane 100 and the magnetic unit 200, in this embodiment, the material and the deformable material used to make the flexible membrane 100 are selected as the same material or a material with similar properties. For example, the material of the flexible membrane 100 can also be silica gel. , the silica gel of the flexible film 100 and the silica gel of the magnetic unit 200 can be well attracted under the action of the same molecular force, thereby improving the connection strength between the flexible film 100 and the magnetic unit 200 .
结合附图3和附图4所示,本实施例的磁性单元200具有相对的第一端210(图中的上端)和第二端220(图中的下端),第一端210与第一表面110相连接,为了提高磁性单元200的导磁面积,并且便于本实施例的磁性单元200在驱动磁场400作用下产生移动,本实施例的第二端220伸出第一通孔310外,更加靠近驱动磁场400源设置,进而能够方便产生相吸或相斥的磁效应,因此能够便于本实施例的磁性单元200向下移动。As shown in accompanying drawings 3 and 4, the magnetic unit 200 of this embodiment has an opposite first end 210 (the upper end in the figure) and a second end 220 (the lower end in the figure), the first end 210 and the first The surfaces 110 are connected. In order to increase the magnetic permeability area of the magnetic unit 200 and facilitate the movement of the magnetic unit 200 of this embodiment under the action of the driving magnetic field 400, the second end 220 of this embodiment extends out of the first through hole 310. The location closer to the source of the driving magnetic field 400 can facilitate the generation of magnetic effects of mutual attraction or repulsion, thus facilitating the downward movement of the magnetic unit 200 of this embodiment.
再结合附图3和附图4所示,为了防止膜支架300影响磁性单元200的移动,本实施例将磁性单元200与第一通孔310的侧壁设计为间隙配合,避免磁性单元200在移动过程中与第一通孔310周围的侧壁产生滑动摩擦。In conjunction with accompanying drawings 3 and 4, in order to prevent the membrane support 300 from affecting the movement of the magnetic unit 200, in this embodiment the magnetic unit 200 and the sidewall of the first through hole 310 are designed to fit in a clearance, so as to avoid the magnetic unit 200 from moving. Sliding friction occurs with the side walls around the first through hole 310 during the movement.
另外,为了模拟不同刚度(柔软度)的材质的纹理,本实施例将膜支架300由可形变材料制成,具体的,是膜支架300由预聚物和交联剂混合加工成型,预聚物和交联剂混合加工成型聚二甲基硅氧烷(PDMS),通过调节预聚物和交联剂的比例,得到不同的刚度(柔软度)的膜支架300。其中,PDMS中交联剂的比例越大,得到的膜支架300的刚度越大,柔软度越小,本实施例的预聚物和交联剂的配比范围优选为5:1-20:1,能够兼顾支撑的强度和具有良好的形变能力。此外,膜支架300还可以通过3D打印等方式进行加工,通过打印不同硬度的耗材,可以加工不同刚度(柔软度)的膜支架300。In addition, in order to simulate the texture of materials with different rigidities (softness), this embodiment makes the membrane support 300 out of deformable materials. Polydimethylsiloxane (PDMS) is formed by mixing polymers and cross-linking agents. By adjusting the ratio of pre-polymers and cross-linking agents, membrane scaffolds 300 with different rigidities (softness) can be obtained. Wherein, the greater the proportion of the crosslinking agent in PDMS, the greater the rigidity and the lower the softness of the obtained membrane scaffold 300, the ratio range of the prepolymer and the crosslinking agent in this embodiment is preferably 5:1-20: 1. It can take into account the strength of the support and has good deformation ability. In addition, the membrane support 300 can also be processed by 3D printing and other methods. By printing consumables with different hardness, the membrane support 300 with different stiffness (softness) can be processed.
结合附图12所示,为了产生不同的纹理图案,本实施例的呈现阵列还包括多个在驱动磁场400下保持稳定状态的隔磁单元500,隔磁单元500不具有磁性,相应的,膜支架300设有多个第二通孔(图中未示出),多个隔磁单元500一一对应插设于多个第二通孔内。在具体应用时,可以对呈现阵列进行编程化处理,即在呈现阵列制备过程中,在不同的区域浇注磁性单元200(填充的黑色圆圈),其余地方浇筑隔磁单元500(无填充的黑色圆圈),因此能够产生多种不同的纹理图案,即填充的黑色圆圈和无填充的黑色圆圈的排布方式可以根据需求进行排布设计,实现呈现团的多元化。当然,也可以不设置隔磁单元500,直接对磁性单元200进行间隔布设,也可以产生不同纹理图案的效果。As shown in FIG. 12 , in order to produce different texture patterns, the presentation array of this embodiment also includes a plurality of magnetic isolation units 500 that maintain a stable state under the driving magnetic field 400. The magnetic isolation units 500 do not have magnetism. Correspondingly, the film The bracket 300 is provided with a plurality of second through holes (not shown in the figure), and a plurality of magnetic isolation units 500 are inserted into the plurality of second through holes correspondingly. In specific applications, the display array can be programmed, that is, during the preparation of the display array, the magnetic units 200 (filled black circles) are poured in different areas, and the magnetic isolation units 500 (unfilled black circles) are poured in other places. ), so it can produce a variety of different texture patterns, that is, the arrangement of filled black circles and unfilled black circles can be arranged and designed according to requirements to achieve the diversification of presentation groups. Of course, the magnetic isolation units 500 may not be provided, and the magnetic units 200 may be arranged at intervals directly, and effects of different texture patterns may also be produced.
结合附图5所示,基于上述纹理呈现装置,本实施例提供了此种纹理呈现装置的制造方法,其包括以下步骤:As shown in Fig. 5, based on the above-mentioned texture rendering device, this embodiment provides a manufacturing method of such a texture rendering device, which includes the following steps:
磁性单元200成型,将第一原材料600加入第一模具700进行固化以形成多个间隔布设的磁性单元200,磁性单元200可在外力作用下形变;The magnetic unit 200 is formed, and the first raw material 600 is added to the first mold 700 for curing to form a plurality of magnetic units 200 arranged at intervals, and the magnetic unit 200 can be deformed under the action of an external force;
阵列成型,在磁性单元200上涂覆膜材,膜材固化成型后形成与磁性单元200相连接的柔性膜100,磁性单元200可在驱动磁场400作用下带动柔性膜100产生凹陷或凸起;Array forming, coating the film material on the magnetic unit 200, the film material is solidified and formed to form a flexible film 100 connected to the magnetic unit 200, and the magnetic unit 200 can drive the flexible film 100 to produce depressions or protrusions under the action of the driving magnetic field 400;
支架成型,将第二原材料800加入第二模具900进行固化后成型膜支架300,或者将第二原材料800利用3D打印成型膜支架300,成型后的膜支架300具有多个第一通孔310,多个磁性单元200与第一通孔310可一一对应插接配合。Stent molding, the second raw material 800 is added to the second mold 900 for curing to form the membrane support 300, or the second raw material 800 is used to form the membrane support 300 by 3D printing, and the formed membrane support 300 has a plurality of first through holes 310, The plurality of magnetic units 200 can be plugged and matched with the first through holes 310 one by one.
进一步的,上述的磁性单元200成型步骤包括:Further, the above-mentioned forming steps of the magnetic unit 200 include:
第一材料混合,将可形变材料和磁粉搅拌混合形成第一原材料600;Mixing the first material, stirring and mixing the deformable material and the magnetic powder to form the first raw material 600;
第一真空处理,将第一原材料600进行真空除气泡处理;The first vacuum treatment, the first raw material 600 is subjected to vacuum degassing treatment;
第一材料浇筑,将真空除气泡处理后的第一原材料600利用注射装置注射至第一模具700。The first material is poured, and the first raw material 600 after vacuum defoaming treatment is injected into the first mold 700 by using an injection device.
进一步的,上述的支架成型步骤包括:Further, the above-mentioned stent forming steps include:
第二材料混合,将预聚物和交联剂以预设比例混合组成第二原材料800;The second material is mixed, and the prepolymer and the crosslinking agent are mixed in a preset ratio to form the second raw material 800;
第二真空处理,将第二原材料800进行真空除气泡处理;The second vacuum treatment, the second raw material 800 is subjected to vacuum degassing treatment;
第二材料浇筑,将真空除气泡处理后的第二原材料800利用注射装置注射至第一模具700;The second material is poured, and the second raw material 800 after the vacuum degassing treatment is injected into the first mold 700 by an injection device;
加热固化,将真空除气泡处理后的第二原材料800在50-80°的温度环境中,进行加热固化5-6h后成型膜支架300;Heating and curing, the second raw material 800 after the vacuum debubbling treatment is heated and cured for 5-6 hours in a temperature environment of 50-80°, and then the film support 300 is formed;
脱模,将成型的膜支架300由第二模具900中取出。Demoulding, taking out the molded membrane support 300 from the second mold 900 .
具体的,结合附图6所示,首先,将硅胶和磁粉以一定的比例进行充分搅拌混合,磁粉与第一原材料的质量比范围为20%-70%,兼顾良好的形变能力和导磁能力,图中容器内具有硅胶,磁粉可以通过图中的托盘等结构加入到容器内,然后通过搅拌棒进行搅拌,得到第一原材料600,随后将第一原材料600在设备中进行真空处理,去掉第一原材料600中的气泡,并将真空后的第一原材料600装入注射器中。Specifically, as shown in Figure 6, first, the silica gel and the magnetic powder are fully stirred and mixed in a certain proportion, and the mass ratio of the magnetic powder to the first raw material ranges from 20% to 70%, taking into account good deformation ability and magnetic permeability , there is silica gel in the container in the figure, and the magnetic powder can be added into the container through the tray and other structures in the figure, and then stirred by a stirring rod to obtain the first raw material 600, and then the first raw material 600 is vacuum-treated in the equipment to remove the second Air bubbles in a raw material 600 are removed, and the vacuumed first raw material 600 is loaded into the syringe.
然后,结合附图7所示,制备磁性单元200,具体的,是将第一原材料600通过注射器注射到3D打印的第一模具700中,等待混合的磁粉硅胶混合材料固化,固化后的第一原材料600形成一个个独立的磁粉单元。Then, as shown in FIG. 7, the magnetic unit 200 is prepared. Specifically, the first raw material 600 is injected into the first mold 700 of 3D printing through a syringe, and the mixed magnetic powder and silica gel mixed material is waited for solidification, and the solidified first The raw material 600 forms individual magnetic powder units.
再然后,结合附图8所示,当第一模具700中的第一原材料600固化后,再混合一些硅胶并在设备中进行真空处理,将真空后的硅胶利用图中的容器倒入至固化后的第一原材料600的表面,在硅胶自身材料特性作用下,浇注的柔性膜100和磁性单元200会自动粘合形成一体,组成呈现阵列。其中,柔性膜100的厚度可以通过模具的尺寸来调节控制。当表面的硅胶再次固化后,将柔性膜100和磁性单元200从模具中脱离出来,得到具有柔性的呈现阵列。Then, as shown in accompanying drawing 8, when the first raw material 600 in the first mold 700 is solidified, some silica gel is mixed and vacuumed in the equipment, and the vacuumed silica gel is poured into the container in the figure until it solidifies. On the surface of the final first raw material 600, under the effect of the material properties of the silica gel itself, the cast flexible film 100 and the magnetic unit 200 will be automatically bonded to form an integrated body, forming an array. Wherein, the thickness of the flexible film 100 can be adjusted and controlled by the size of the mold. After the silicone on the surface is solidified again, the flexible film 100 and the magnetic unit 200 are released from the mold to obtain a flexible presentation array.
由于呈现阵列中的磁粉颗粒是无序状态,所有的磁粉颗粒没有统一的磁极,此时的柔性磁粉单元处于无磁性状态,为了使得呈现阵列中的每个柔性磁粉单元获得一定的磁极,如图9所示,需要将呈现放在充磁磁场1000中(如充磁机中)进行充磁,充磁后呈现阵列中的每个磁性单元200才会具有一定的磁性。进一步,为了使得柔性磁粉单元获得更大的磁性,可以通过增大充磁磁场1000和提高第一原材料600中磁粉含量两种方式。外界充磁磁场1000越大,得到的磁性单元200的磁性越强;第一原材料600中磁粉含量越高,得到的柔性磁粉单元磁性越强。Since the magnetic powder particles in the display array are in a disordered state, all the magnetic powder particles do not have a unified magnetic pole. At this time, the flexible magnetic powder unit is in a non-magnetic state. In order to make each flexible magnetic powder unit in the display array obtain a certain magnetic pole, as shown in the figure As shown in 9, it is necessary to place the display in a magnetizing magnetic field 1000 (such as in a magnetizer) for magnetization. After magnetization, each magnetic unit 200 in the display array will have a certain degree of magnetism. Further, in order to obtain greater magnetism of the flexible magnetic powder unit, there are two ways of increasing the magnetizing magnetic field 1000 and increasing the content of magnetic powder in the first raw material 600 . The larger the external magnetizing magnetic field 1000 , the stronger the magnetism of the obtained magnetic unit 200 ; the higher the content of magnetic powder in the first raw material 600 , the stronger the magnetism of the obtained flexible magnetic powder unit.
在混合的第一原材料600中,每个磁粉颗粒都可以视为一个单独的微型驱动器。得益于这一优势,可以通过调节模具的尺寸,按照需求设计柔性磁粉单元的尺寸,以提高电磁驱动纹理呈现装置的空间分辨率。例如将第一模具700浇注孔的直径设计为1mm左右,优选为0.2-2.5mm,易于加工且能够使得柔性膜100呈现较为精细的分辨率,则通过将第一原材料600注射到模具中,可以得到直径为1mm左右的磁性单元200,其分辨率远高于目前电磁驱动纹理呈现装置的分辨率(受限于驱动器尺寸的限制,现有的纹理呈现装置的分辨率一般为2.5mm、3mm、3.5mm等等)。纹理呈现装置的空间分辨率越高,装置可以呈现的纹理就越精细,可以用来呈现的纹理种类也更加丰富。In the mixed first raw material 600, each magnetic powder particle can be regarded as an individual micro-actuator. Thanks to this advantage, the size of the flexible magnetic powder unit can be designed according to the requirements by adjusting the size of the mold to improve the spatial resolution of the electromagnetically driven texture presentation device. For example, the diameter of the pouring hole of the first mold 700 is designed to be about 1mm, preferably 0.2-2.5mm, which is easy to process and can make the flexible film 100 present a relatively fine resolution, then by injecting the first raw material 600 into the mold, it can be A magnetic unit 200 with a diameter of about 1mm is obtained, and its resolution is much higher than the resolution of the current electromagnetic drive texture rendering device (limited by the size of the drive, the resolution of the existing texture rendering device is generally 2.5mm, 3mm, 3.5mm, etc.). The higher the spatial resolution of the texture presentation device, the finer the texture that the device can present, and the richer the types of textures that can be presented.
为了再现不同刚度(柔软度)的材质的纹理,本发明提出了一种可变刚度的膜支架300制备工艺,结合附图10所示,首先,将聚二甲基硅氧烷(PDMS)两种组分(预聚物和交联剂)以一定的比例进行混合,然后放入设备中进行真空化处理去除PDMS中的气泡。随后,将去掉气泡的PDMS倒入模具中,然后将装有PDMS的模具放在加热箱中进行加热固化,加热温度50-80°,加热时间5-6h,优选的,加热温度选用为60°,加热时间5小时,以提供良好的固化成型效果。当模具中PDMS固化后,从加热箱中取出冷却至室温,然后结合附图11所示,将固化的PDMS从模具中取出,得到膜支架300。最后将呈现阵列安装在膜支架300中,由于呈现阵列的柔性膜100的厚度相对较薄,因此,呈现装置的刚度(柔软度)主要由膜支架300提供。In order to reproduce the texture of materials with different rigidity (softness), the present invention proposes a preparation process of a membrane support 300 with variable rigidity, as shown in Figure 10, firstly, polydimethylsiloxane (PDMS) two The two components (prepolymer and crosslinking agent) are mixed in a certain ratio, and then put into the equipment for vacuum treatment to remove the air bubbles in PDMS. Subsequently, the PDMS with the bubbles removed is poured into the mold, and then the mold with PDMS is placed in a heating box for heating and curing. The heating temperature is 50-80°, and the heating time is 5-6h. Preferably, the heating temperature is selected as 60° , The heating time is 5 hours to provide a good curing molding effect. After the PDMS in the mold is solidified, take it out from the heating box and cool it down to room temperature, and then take out the solidified PDMS from the mold as shown in FIG. 11 to obtain a membrane support 300 . Finally, the presentation array is installed in the film support 300 , since the flexible film 100 of the presentation array is relatively thin, the rigidity (softness) of the presentation device is mainly provided by the film support 300 .
虽然本发明披露如上,但本发明并非限定于此。任何本领域技术人员,在不脱离本发明的精神和范围内,均可作各种更动与修改,因此本发明的保护范围应当以权利要求所限定的范围为准。Although the present invention is disclosed above, the present invention is not limited thereto. Any person skilled in the art can make various changes and modifications without departing from the spirit and scope of the present invention, so the protection scope of the present invention should be based on the scope defined in the claims.
最后,还需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术 语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而 使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且 还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或 者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……” 限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。Finally, it should also be noted that in this text, relational terms such as first and second etc. are only used to distinguish one entity or operation from another, and do not necessarily require or imply that these entities or operations, any such actual relationship or order exists. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例, 而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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