CN113686889A - Developer for detecting defects of oil-carrying container - Google Patents

Developer for detecting defects of oil-carrying container Download PDF

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Publication number
CN113686889A
CN113686889A CN202110630056.5A CN202110630056A CN113686889A CN 113686889 A CN113686889 A CN 113686889A CN 202110630056 A CN202110630056 A CN 202110630056A CN 113686889 A CN113686889 A CN 113686889A
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China
Prior art keywords
oil
defects
developer
adsorbent
detecting
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CN202110630056.5A
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Chinese (zh)
Inventor
沈明奎
沈耀程
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WUJIANG HYPERD NDT-MATERIAL CO LTD
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WUJIANG HYPERD NDT-MATERIAL CO LTD
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Priority to CN202110630056.5A priority Critical patent/CN113686889A/en
Publication of CN113686889A publication Critical patent/CN113686889A/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/91Investigating the presence of flaws or contamination using penetration of dyes, e.g. fluorescent ink

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)

Abstract

The invention discloses a developer for detecting defects of an oil carrier, which is characterized by comprising the following components in percentage by mass: 3% -5% of an adsorbent; 0.1 to 1 percent of hyperdispersant; 0.01 to 0.1 percent of stabilizer; 30% -40% of a propellant; the balance is 0.1 to 1 percent of dispersion medium. The developer for detecting the defects of the oil-carrying container provided by the invention has ultrahigh sensitivity, high flash point and basically no toxicity, can be used for directly developing, can be used for separately and practically detecting the defects of an oil-carrying engine or a container, can be used for further exposing the positions, sizes and properties of the defects by adopting a direct developing method, is simple and convenient, and saves the cost.

Description

Developer for detecting defects of oil-carrying container
Technical Field
The invention relates to a developer for detecting defects of an oil carrier.
Background
Penetration testing is a common non-destructive testing method for testing surface opening defects of a workpiece by using capillary action. The development is an important step, and the development process is to apply a developer on the surface of the detected workpiece, and adsorb the penetrant in the defect to the surface of the detected workpiece by using the capillary action principle, so as to generate a clearly visible defect display image. Dry imaging is a commonly used imaging method, and dry imaging is a method of performing imaging using a dry powder developer. When dry development is performed, a drying process is performed, in which the developer is uniformly sprayed on the entire surface of the workpiece to be tested by an appropriate method and is kept for a while, and the excess developer is removed by tapping or removing with light air flow. Generally, the workpiece to be detected is embedded in the developing powder, but the developing powder on the surface of the workpiece is too thick and the thickness of different positions is uneven, so that the detection sensitivity is affected.
The development process of penetrant inspection is a physical phenomenon based on wetting. Penetrating fluid penetrating into the defects is absorbed on the surface of the test piece through the developer, and a pattern slightly larger than the actual defects is formed on the surface of the test piece, so that the penetrating fluid can be observed by naked eyes. The developer is an important flaw detection agent for penetrant inspection, different objects to be inspected and different penetrants are inspected, and the performance and characteristics of the selected developer are greatly different, but whatever type of developer is required to have the following basic performance: (1) enough penetrating fluid can be sucked from the opening defect on the surface of the part to form a display; (2) expanding the width of the display sufficiently to be visible to the naked eye; (3) the surface of the part has good wettability, and the developing film layer is thin and uniform.
Because the common penetrant inspection agent is suitable for surface inspection, and the engine cylinder body is assembled by various shells and covers, the internal oil circuit is complex, and the engine cylinder body can operate under the conditions of high temperature, high pressure and high speed for a long time. When a pressure experiment is carried out after assembly, whether the joint surface leaks oil or air needs to be adhered to, and in the running process of an automobile, the phenomenon of oil leakage and water leakage often occurs due to some reason, so that the leakage position needs to be accurately determined. Conventional flaw detection agents have not been practical to detect such through defects.
Disclosure of Invention
The invention provides a developer for flaw detection, which solves the technical problems.
In order to solve the problems, the invention provides a developer for detecting the defects of an oil carrier, which comprises the following components in percentage by mass:
3% -5% of an adsorbent;
30% -40% of a propellant;
the balance being a dispersion medium.
Further, the developer for detecting the defects of the oil carrier also comprises a hyperdispersant, and the hyperdispersant accounts for 0.1-1% by mass.
Further, the hyperdispersant comprises an anchor group selected from the group consisting of-NR 2, -NR3+, -COOH, -COO-, -SO3H, -PO42-, and a solvating chain comprising a low polar hydrocarbon chain or polyester chain, a medium polar polyester chain or polyacrylate chain, and a strong polar polyether chain. The anchor group is tightly adsorbed on the surface of the talc through ionic bond, hydrogen bond, van der Waals force and other interactions, so that the hyperdispersant is prevented from being desorbed; one part of talc is a solvating chain comprising a low polarity hydrocarbon chain or polyester chain, a medium polarity polyester chain or polyacrylate chain, a strong polarity polyether chain.
Further, the hyperdispersant is any one selected from WL-1, WL-2, WL-5, Solsperse-3000, Splsperse-17000 and Splsperse-20000.
Further, the developer for detecting the defects of the oil carrier also comprises a stabilizer, and the mass fraction of the stabilizer is 0.01-0.1%.
Further, the stabilizing agent is fluorine surfactant FSN-100. Fluorinated surfactant FSN-100 (manufactured by DuPont, USA) enhances the stability, resuspendability and leveling property of the developer.
Further, the adsorbent is selected from any one of magnesium oxide, zinc oxide, kaolin, and hydrated silicate 3 mgo.4sio 2.h 2O, and the average particle size of the adsorbent is 5 μm.
The 3 MgO.4SiO 2.H2O is white in color, has grease luster, good chemical stability, high melting point, large specific heat, stable thermal shock, heat conductivity, low electric conductivity, low shrinkage and strong oil absorption capacity, and the 3 MgO.4SiO 2.H2O is used as an adsorbent, shows inertia to most chemical reagents, is not decomposed when in contact with acid, has good suspension property, is easy to disperse, has low corrosivity and is easy to remove after use. The average particle size of the adsorbent was 5 μm. If the granularity is too small, the particles are easy to penetrate into the defects to block the defects, so that the flaw detection reliability is influenced; the particle size is too large, the specific surface area, the micropore specific surface area, the pore volume and the micropore fusion are small, the oil absorption is small, and the flaw detection sensitivity is influenced.
Further, the dispersion medium is selected from one of 1, 1, 1-trichloroethane, ethanol and water; or the dispersion medium is a mixture of ethanol and water.
Further, the propellant is HFC-134 a. The propellant replaces Freon, and HFC-134a belongs to the environmental protection type, is harmless to the environment and human body, and is beneficial to protecting the environment; the propellant HFC-134a has stable chemical property, does not corrode a container, is stable in storage and use period, does not pollute the environment and does not damage the atmosphere.
In order to solve the above problems, the present invention also provides a method for preparing the above developer for detecting defects of an oil carrier, comprising the steps of:
step one, drying the crude adsorbent, putting the dried crude adsorbent into a superfine flow crusher, and sieving to obtain an active adsorbent with the average particle size of 5 microns;
step two, rapidly adding the active adsorbent, the hyperdispersant, the stabilizer and the dispersion medium into a packaging bottle in proportion, and immediately and rapidly pressing the cover by using a capping machine;
and step three, filling the propellant into the sealed packaging bottle by using a semi-automatic canning machine to obtain the developer for detecting the defects of the oil-carrying container.
Compared with the prior art, the developer for detecting the defects of the oil-carrying container, provided by the invention, has the advantages that the cost and the removability can be comprehensively considered under the condition that the content of the adsorbent can ensure the flaw detection sensitivity in the penetrant flaw detection, the granularity of the adsorbent is uniform and moderate, the enough small granularity of the adsorbent can be ensured, so that a larger surface area is formed, the adsorption capacity is increased, and the defect that the defect is blocked due to the too small granularity is avoided, so that the authenticity of a detection result is influenced. The granularity of the suspension powder in the developer provided by the invention is very small, the omission is effectively avoided, the resolution capability is improved, the developer is milky white, free of agglomeration, extremely small in particle, ultrahigh in sensitivity and removable; the propellant replaces Freon, dispersant and surfactant, and improves the comprehensive performance of the developer.
The developer for detecting the defects of the oil-carrying container provided by the invention has ultrahigh sensitivity, high flash point, basically no toxicity and no harm, can be directly used for imaging, can be used for detecting the defects of an oil-carrying engine or a container independently and practically, can be used for exposing the positions, sizes and properties of the defects by adopting a direct imaging method, is simple and convenient, and saves the cost.
Detailed Description
To further illustrate the technical means and effects of the present invention for achieving the intended purpose, the following detailed description is given of the embodiments, methods, procedures, structures, features and effects of the imaging agent for flaw detection according to the present invention with reference to the preferred embodiments.
The foregoing and other technical and other features, characteristics and effects of the present invention will be apparent from the following detailed description of preferred embodiments. The present invention will be described in detail with reference to the embodiments, which are illustrated in the accompanying drawings.
Example 1
An imaging agent for detecting defects in an oil container, comprising, in mass percent:
adsorbent 3 MgO.4 SiO2·H2O 4%
Stabilizer FSN-1000.1%
Propellant HFC-134a 35%
The balance being the dispersing medium 1, 1, 1-trichloroethane.
The preparation method of the developer for detecting the defects of the oil-carrying container comprises the following steps:
step one, drying the crude adsorbent, putting the dried crude adsorbent into a superfine flow crusher, and sieving to obtain an active adsorbent with the average particle size of 5 microns;
step two, rapidly adding the active adsorbent, the stabilizer and the dispersion medium into a packaging bottle in proportion, and immediately and rapidly compressing the cover by a capping machine;
and step three, filling the propellant into the sealed packaging bottle by using a semi-automatic canning machine to obtain the developer for detecting the defects of the oil-carrying container.
Example 2
An imaging agent for detecting defects in an oil container, comprising, in mass percent:
adsorbent 3 MgO.4 SiO2·H2O 4%
Hyperdispersant Splsperse-200000.1%
Stabilizer FSN-1000.1%
Propellant HFC-134a 35%
The balance being the dispersing medium 1, 1, 1-trichloroethane.
The preparation method of the developer for detecting the defects of the oil-carrying container comprises the following steps:
step one, drying the crude adsorbent, putting the dried crude adsorbent into a superfine flow crusher, and sieving to obtain an active adsorbent with the average particle size of 5 microns;
step two, rapidly adding the active adsorbent, the hyperdispersant, the stabilizer and the dispersion medium into a packaging bottle in proportion, and immediately and rapidly pressing the cover by using a capping machine;
and step three, filling the propellant into the sealed packaging bottle by using a semi-automatic canning machine to obtain the developer for detecting the defects of the oil-carrying container. The packaging bottle can be called a 500ml aerosol can.
Table 1 shows d of the ultrasonic dispersion times of examples 1 and 250/μm
TABLE 1
Ultrasonic dispersion time (min) 10 20 30 40
Example 1d50/μm 8.48 7.11 6.39 6.31
Example 2d50/μm 6.27 5.65 5.52 5.46
As can be seen from Table 1, comparing example 2 with example 1, the d50 value measured in 10 minutes after the hyperdispersant was added in example 2 is close to the d50 value measured in 40 minutes without the hyperdispersant, and the talc powder can obtain a well dispersed medium solution as much time as necessary without adding the dispersant in example 1. During the grinding and dispersing process of the talc particles, the hyperdispersant is preferentially and tightly adsorbed on the surfaces of the talc particles through the anchoring functional groups of the hyperdispersant to form an adsorption layer which only allows a dispersion medium to enter and exit, so that the talc particles can be fully wetted by the medium; meanwhile, a protective layer with a certain thickness is formed on the surface of the talc particles by the relatively extended conformation of the solvating chain of the hyper-dispersant, and when the talc particles adsorbed with the hyper-dispersant approach each other, the particles bounce away from each other due to the repulsion between the adsorption layers, thereby realizing the stable dispersion of the talc particles in the medium.
As can also be seen from Table 1, the preferred dispersion time of the sonicator is 15min to 20 min.
Example 3
An imaging agent for detecting defects in an oil container, comprising, in mass percent:
adsorbent 3 MgO.4 SiO2·H2O 4%
Hyperdispersant Splsperse-200000.1%
Propellant HFC-134a 35%
The balance being the dispersing medium 1, 1, 1-trichloroethane.
Through microscope observation, it can be seen that after the talc powder particles are treated by the hyper-dispersant and the ultrasonic wave, a suspension can be formed in a 1, 1, 1-trichloroethane dispersion medium, the dispersion can be fully realized, the agglomeration phenomenon is avoided, compared with the example 3, the fluorine surfactant is efficient and stable, and after the fluorine surfactant FSN-100 is added in the example 3, the stability, the resuspension property and the leveling property of the developer are further enhanced.
In conclusion, the hyper-dispersant and the fluorine surfactant FSN-100 improve the physical and chemical properties of the developer, the color strength and the luster of the developer and the mechanical properties of the developer.
The dispersing process of the adsorbent comprises three aspects of wetting, separating and stabilizing, the main function of the dispersing medium is to provide a wetting function, the main function of the dispersing agent is to provide a separating function through ultrasonic dispersing, and the main function of the surfactant is to provide a stabilizing function. The ultrasonic dispersion can effectively improve the separation performance of the powder
The invention provides a method for using the developer for detecting the defects of the oil-carrying container
And cleaning the surface of the oil carrying container by using a cleaning agent.
And after the surface of the oil-carrying container is dried, spraying the developer, shaking the developer uniformly, and displaying the defect when the spraying distance is 150-300 mm.
According to the developer for detecting the defects of the oil carrier, the content of the adsorbent can comprehensively consider the cost and the removability under the condition that the flaw detection sensitivity can be ensured in the penetrant flaw detection, the granularity of the adsorbent is uniform and moderate, and the granularity of the adsorbent can be ensured to be small enough, so that a larger surface area is formed, the adsorption capacity is increased, and the defect that the blockage is caused by the undersize granularity is avoided, and the authenticity of a detection result is influenced. The granularity of the suspension powder in the developer provided by the invention is very small, the omission is effectively avoided, the resolution capability is improved, the developer is milky white, free of agglomeration, extremely small in particle, ultrahigh in sensitivity and removable; the propellant replaces Freon, dispersant and surfactant, and improves the comprehensive performance of the developer.
The developer for detecting the defects of the oil-carrying container provided by the invention has ultrahigh sensitivity, high flash point, basically no toxicity and no harm, can be directly used for imaging, can be used for detecting the defects of an oil-carrying engine or a container independently and practically, can be used for exposing the positions, sizes and properties of the defects by adopting a direct imaging method, is simple and convenient, and saves the cost.
Although the present invention has been described with reference to a preferred embodiment, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (10)

1. The developer for detecting the defects of the oil-carrying container is characterized by comprising the following components in percentage by mass:
3% -5% of an adsorbent;
30% -40% of a propellant;
the balance being a dispersion medium.
2. The imaging agent for detecting defects of an oil carrier as set forth in claim 1, further comprising a hyperdispersant, wherein the hyperdispersant has a mass fraction of 0.1% to 1%.
3. The imaging agent for detecting defects in an oil carrier as defined in claim 2, wherein the hyperdispersant comprises an anchor group and a solvating chain; the anchor group is selected from-NR2、-NR3 +、-COOH、-COO-、-SO3H、-PO4 2-The solvating chain comprises a hydrocarbon chain, a polyester chain, a polyacrylate chain or a polyether chain.
4. The imaging agent for detecting defects in an oil container according to claim 2, wherein the hyperdispersant is any one selected from the group consisting of WL-1, WL-2, WL-5, Solsperse-3000, Splsperse-17000, and Splsperse-20000.
5. The imaging agent for detecting defects of an oil carrier as set forth in claim 1, further comprising a stabilizer, wherein the mass fraction of the stabilizer is 0.01% to 0.1%.
6. The imaging agent for detecting defects in an oil carrier as defined in claim 5, wherein said stabilizer is fluorosurfactant FSN-100.
7. The imaging agent for detecting defects in an oil carrier according to claim 1, wherein the adsorbent is selected from the group consisting of magnesium oxide, zinc oxide, kaolin, and hydrated silicates 3 mgo.4 SiO2·H2O, and the average particle size of the adsorbent is 5 μm.
8. The imaging agent for detecting defects in an oil carrier according to claim 1, wherein the dispersion medium is one selected from the group consisting of 1, 1, 1-trichloroethane, ethanol, and water; or the dispersion medium is a mixture of ethanol and water.
9. The imaging agent for detecting defects in an oil carrier according to claim 1, wherein the propellant is HFC-134 a.
10. A method for producing the developer for detecting defects in oil containers according to any one of claims 1 to 9, comprising the steps of:
step one, drying the crude adsorbent, putting the dried crude adsorbent into a superfine flow crusher, and sieving to obtain an active adsorbent with the average particle size of 5 microns;
step two, rapidly adding the active adsorbent, the hyperdispersant, the stabilizer and the dispersion medium into a packaging bottle in proportion, and immediately and rapidly pressing the cover by using a capping machine;
and step three, filling the propellant into the sealed packaging bottle by using a semi-automatic canning machine to obtain the developer for detecting the defects of the oil-carrying container.
CN202110630056.5A 2021-06-07 2021-06-07 Developer for detecting defects of oil-carrying container Pending CN113686889A (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1888874A (en) * 2006-07-14 2007-01-03 沪东中华造船(集团)有限公司 Reactive dye check developer and preparing method thereof
CN108169411A (en) * 2017-12-15 2018-06-15 赖邦德 Nondestructive inspection agent
CN108444958A (en) * 2018-02-08 2018-08-24 浙江绿岛科技有限公司 Nondestructive inspection aerosol
CN110646437A (en) * 2019-09-23 2020-01-03 依工特种材料(苏州)有限公司 Dye check developer with good suspension property and preparation method thereof
CN111766252A (en) * 2020-06-08 2020-10-13 广东三和化工科技有限公司 Aerosol paint and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1888874A (en) * 2006-07-14 2007-01-03 沪东中华造船(集团)有限公司 Reactive dye check developer and preparing method thereof
CN108169411A (en) * 2017-12-15 2018-06-15 赖邦德 Nondestructive inspection agent
CN108444958A (en) * 2018-02-08 2018-08-24 浙江绿岛科技有限公司 Nondestructive inspection aerosol
CN110646437A (en) * 2019-09-23 2020-01-03 依工特种材料(苏州)有限公司 Dye check developer with good suspension property and preparation method thereof
CN111766252A (en) * 2020-06-08 2020-10-13 广东三和化工科技有限公司 Aerosol paint and preparation method thereof

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Title
关志宇: "《微纳米粉体后处理技术及应用》", 中国医药科技出版社, pages: 122 - 123 *
张密林, 程相春, 刘颖涛: "渗漏显示剂在发动机上的应用", 化学工程师, no. 11, pages 61 - 62 *

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Application publication date: 20211123