CN113684709B - Production system of instant high-thickness paper of unbleached bamboo pulp - Google Patents

Production system of instant high-thickness paper of unbleached bamboo pulp Download PDF

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Publication number
CN113684709B
CN113684709B CN202111010986.7A CN202111010986A CN113684709B CN 113684709 B CN113684709 B CN 113684709B CN 202111010986 A CN202111010986 A CN 202111010986A CN 113684709 B CN113684709 B CN 113684709B
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bamboo
pulp
crushing
mixing
natural
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CN113684709A (en
Inventor
李文俊
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Changqing Lee and Man Paper Manufacturing Co Ltd
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Changqing Lee and Man Paper Manufacturing Co Ltd
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/06Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21BFIBROUS RAW MATERIALS OR THEIR MECHANICAL TREATMENT
    • D21B1/00Fibrous raw materials or their mechanical treatment
    • D21B1/04Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres
    • D21B1/06Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods
    • D21B1/061Fibrous raw materials or their mechanical treatment by dividing raw materials into small particles, e.g. fibres by dry methods using cutting devices
    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21CPRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
    • D21C9/00After-treatment of cellulose pulp, e.g. of wood pulp, or cotton linters ; Treatment of dilute or dewatered pulp or process improvement taking place after obtaining the raw cellulosic material and not provided for elsewhere
    • D21C9/001Modification of pulp properties
    • D21C9/007Modification of pulp properties by mechanical or physical means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/64Paper recycling

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Paper (AREA)

Abstract

The invention belongs to the technical field of papermaking, and particularly discloses a production system of natural-color bamboo pulp instant high-thickness paper, which comprises a pulping unit and a papermaking unit, wherein the pulping unit comprises a crusher, a cooking machine, a pulping machine and a sand remover, and the papermaking unit comprises a pulp mixing machine and papermaking equipment; the crusher comprises a crushing box, wherein a beating and crushing unit and a mashing unit are arranged in the crushing box; the slurry mixer comprises a mixing box, a plurality of stirring rollers are arranged in the mixing box, the stirring rollers are arranged in a plurality of rows, two adjacent rows of stirring rollers are arranged in a staggered mode, and the two adjacent stirring rollers are used for carrying out rolling type stirring and mixing on slurry. Compared with the prior art, the system can fully crush bamboo joints without damaging bamboo fibers in the manufacturing process of the natural-color high-thickness household paper, so that the natural-color high-thickness paper is ensured to have higher quality; meanwhile, the bamboo pulp, the softener, the stripper and other reagents can be fully mixed in the pulp mixing process, so that the instant solubility of the natural-color high-thickness paper is ensured.

Description

Production system of instant high-thickness paper of unbleached bamboo pulp
Technical Field
The invention belongs to the technical field of papermaking, and particularly discloses a production system of natural-color bamboo pulp instant high-thickness paper.
Background
At present, the household paper in the market mainly takes the shape of a roll and a box as toilet paper, and mainly takes the white color. The daily paper mainly aims at water absorption, comfort and quick solubility, most of the current daily paper products do not pay attention to quick solubility, and the phenomenon of sewer blockage caused by the daily paper also happens. With the continuous improvement of the living standard of people, the demand for the use comfort of the household paper is increased, and in order to increase the use comfort of the household paper, compared with the common toilet paper, the existing high-quality household paper has high thickness, especially for the toilet paper with high quick solubility, so that the instant solubility of the household paper is poorer.
Because the bleached paper contains fluorescent whitening agent, cancerogenic substances and other harmful chemical substances can be generated, in order to prevent the paper from damaging human bodies and the environment, the paper on the market tends to use natural-color toilet paper, the raw material for manufacturing the paper is changed from wood pulp to bamboo pulp, and the instant property of the toilet paper is further poor due to the good toughness of fibers in the bamboo pulp paper.
At present, natural color high-thickness household paper is prepared by using bamboo pulp, and the process generally comprises the steps of crushing the bamboo material, steaming the bamboo material, pulping, desanding, pulp mixing and papermaking. In the process of crushing bamboo, after bamboo is cleaned, bamboo joints are cut into small sections by a cutting machine to realize crushing. However, if the bamboo is cut and broken by the cutting knife directly, the bamboo fiber positioned on the cutting surface can be damaged. In addition, in order to increase the instant solubility of the natural-color high-quality paper, a proper amount of reagents such as a softening agent, a stripping agent and the like are generally required to be added in the production process, and the step is completed in the pulp mixing process, however, the reagents such as the softening agent, the stripping agent and the like are not easy to be fully mixed with the bamboo pulp due to high concentration of the bamboo pulp, and further the prepared natural-color high-thickness paper for daily use cannot be poor in instant solubility.
Disclosure of Invention
The invention aims to provide a production system of natural-color bamboo pulp instant high-thickness paper, which aims to solve the problems of poor crushing effect and poor pulp mixing effect of the conventional natural-color high-thickness household paper in the production process.
In order to achieve the above purpose, the basic scheme of the invention is as follows: the production system of the natural color bamboo pulp instant high-thickness paper comprises a pulping unit and a papermaking unit, wherein the pulping unit comprises a crusher, a steaming machine, a pulping machine and a sand remover, and the papermaking unit comprises a pulp mixing machine and papermaking equipment; the crushing machine comprises a crushing box, a feeding hole and a discharging hole are formed in the crushing box, a beating unit for beating and crushing bamboo joints is arranged at the upper part in the crushing box, and a smashing unit for smashing the bamboo joints is arranged at the lower part of the beating unit in the crushing box; the slurry mixer comprises a mixing box, a feeding pipe and a discharging pipe are arranged in the mixing box, a plurality of stirring rollers are arranged in the mixing box, the stirring rollers are arranged in a plurality of rows, two adjacent rows of stirring rollers are arranged in a staggered mode, and the two adjacent stirring rollers are used for carrying out rolling type stirring and mixing on slurry.
The working principle of the basic scheme is as follows: when the system is used for producing natural color high-thickness paper, bamboo can be washed and cut off into bamboo joints with a certain length, and then the bamboo joints are sequentially processed by using a crusher, a steaming machine, a pulping machine, a sand remover, a pulp mixer and papermaking equipment of the system, so that the bamboo joints pass through a pulp unit and a papermaking unit to be made into natural color high-thickness paper.
When the breaker in this system breaks the bamboo joint, beat it to broken through clapping unit earlier, this just need not to cut the bamboo joint again, also can fully break the bamboo joint through clapping broken, simultaneously can also be abundant remain the integrality of bamboo joint fibre. Through beating broken bamboo joint and pounding the unit again and pounding into pieces, make the bamboo joint can break to suitable degree, remain the integrality of bamboo joint fibre simultaneously.
When the bamboo pulp is adjusted by the pulp mixer in the system, reagents such as a softening agent, a stripping agent and the like can be added, so that the manufactured high-thickness paper has better quick solubility. Reagents such as bamboo pulp, softening agent, stripping agent and the like can enter the mixing box through the feeding pipe, are stirred through the stirring rollers, are stirred through the plurality of rows of stirring rollers and are stirred through the staggered stirring rollers, and the high-concentration bamboo pulp is fully stirred by extrusion, so that the reagents such as the softening agent, the stripping agent and the like are uniformly mixed with the bamboo pulp, and the instant property of high-thickness paper is ensured.
The beneficial effect of this basic scheme lies in:
1. the system can directly crush the bamboo joints, the bamboo joints are not required to be cut into small sections before crushing, the crushing is carried out in a beating and mashing mode, the bamboo joints can be fully crushed, bamboo fibers can be kept intact after crushing, and the produced natural-color high-thickness paper can be guaranteed to have higher quality.
2. In the process of mixing the bamboo pulp, the softener, the stripper and other reagents, the system adopts a pulp mixer to mix the bamboo pulp and the softener, the stripper and other reagents, and adopts rolling type stirring, so that the reagents such as the softener, the stripper and the like are fully mixed in the high-concentration bamboo pulp, and the instant solubility of the natural-color high-thickness paper is ensured.
Compared with the prior art, the system can fully crush bamboo joints without damaging bamboo fibers in the manufacturing process of the natural-color high-thickness household paper, so that the natural-color high-thickness paper is ensured to have higher quality; meanwhile, the bamboo pulp, the softener, the stripper and other reagents can be fully mixed in the pulp mixing process, so that the instant solubility of the natural-color high-thickness paper is ensured.
Further, clap garrulous unit includes actuating mechanism, bottom plate and clapping plate, the feed inlet aligns with the bottom plate top, actuating mechanism drive clapping plate is clapped repeatedly to the bottom plate, be equipped with the gap that is used for clapping garrulous bamboo joint hourglass on the bottom plate.
The feed inlet aligns with the bottom plate top, and the bamboo joint can pass through the feed inlet and get into on the bottom plate, beats the board repeatedly to the bottom plate through actuating mechanism drive, beats broken bamboo joint on the bottom plate. When the bamboo joints on the bottom plate are broken to a certain degree, the bamboo joints can be leaked down through the gaps.
Further, the driving mechanism is a stepping motor, one end of the clapping plate is fixed with an output shaft of the stepping motor, and a pressing plate matched with the bottom plate is arranged on the clapping plate.
The stepper motor can be rotated forward and backward rapidly, so that the racket plate is driven to repeatedly move towards the bottom plate, the pressing plate on the racket plate can be matched with the bottom plate well, and the bamboo joints can be fully broken by being beaten.
Further, the number of the bottom plates is two, the two bottom plates are symmetrically arranged around the circle center of the racket plate, elastic steel wires are arranged in the gaps, the number of the feeding holes is two, and the two feeding holes are obliquely arranged above the two bottom plates respectively.
The arrangement can fully utilize the space of the crushing box and the energy of the driving mechanism, so that the crushing speed of the bamboo joints is increased.
Further, the cross section of the mixing box is diamond-shaped, and the number of stirring rollers in each row from top to bottom is reduced from a small number to a large number.
By mixing and stirring the bamboo pulp, the softening agent, the stripping agent and other reagents through the structure, the softening agent, the stripping agent and other reagents in the bamboo pulp can be fully mixed and uniformly mixed, and the instant property of the natural-color high-thickness paper is better.
Further, the outside of the stirring roller is rubber, and the surface of the rubber is provided with a bulge for mixing slurry.
The bamboo pulp is further fully mixed with the reagents such as the softening agent, the stripping agent and the like, so that the instant solubility of the natural-color high-thickness paper is ensured.
Drawings
FIG. 1 is a schematic diagram of an embodiment of a system for producing instant high-thickness paper from natural color bamboo pulp according to the present invention;
FIG. 2 is a schematic cross-sectional view of a crushing tank;
fig. 3 is a schematic cross-sectional view of a mixing box.
Detailed Description
The following is a further detailed description of the embodiments:
reference numerals in the drawings of the specification include: crushing box 10, feed inlet 11, discharge outlet 12, stepping motor 21, bottom plate 22, slit 221, elastic wire 222, beating plate 23, pressing plate 231, mashing tank 30, leak 301, mashing rod 31, chute 32, slide 33, elastic member 34, cam 35, mixing box 40, stirring roller 41, rubber 42, feed pipe 43, discharge pipe 44.
As shown in fig. 1, a production system of natural color bamboo pulp instant high-thickness paper comprises a pulping unit and a papermaking unit, wherein the pulping unit comprises a crusher, a cooking machine, a pulping machine and a sand remover, and the papermaking unit comprises a pulp mixing machine and papermaking equipment; the cleaned bamboo joints can be sequentially placed into a crusher, and the papermaking production and processing flow is completed through a steaming machine, a pulping machine, a sand remover, a pulp mixing machine and papermaking equipment.
As shown in fig. 2, the crusher comprises a crushing box 10, a feed inlet 11 and a discharge outlet 12 are arranged on the crushing box 10, and the discharge outlet 12 is arranged at the lower end of the crushing box 10. The crushing unit for beating and crushing the bamboo joints is arranged at the upper part in the crushing box 10 and comprises a driving mechanism, a bottom plate 22 and a beating plate 23, the feeding hole 11 is aligned with the upper part of the bottom plate 22, the driving mechanism drives the beating plate 23 to repeatedly beat towards the bottom plate 22, and a gap 221 for beating and crushing the bamboo joints is formed in the bottom plate 22. The driving mechanism in the embodiment is a stepping motor 21, and the stepping motor 21 drives the clapper 23 to rotate back and forth to realize reciprocating motion of the clapper 23; one end of the clapper 23 is fixed with the output shaft of the stepping motor 21, and the clapper 23 is provided with a pressing plate 231 matched with the bottom plate 22. In this embodiment, two bottom plates 22 are symmetrically arranged around the center of rotation of the racket plate 23, elastic steel wires 222 are arranged in the gaps 221, two feeding holes 11 are provided, and the two feeding holes 11 are respectively obliquely arranged above the two bottom plates 22.
The crushing box 10 is internally provided with a mashing unit for mashing bamboo joints, the mashing unit comprises a mashing groove 30 and a mashing rod 31, the mashing groove 30 is arranged right below the bottom plate 22, and leakage holes 301 are formed in the periphery of the mashing groove 30 and used for leaking the mashed bamboo joints. The crushing box 10 has a chute 32 provided in the inner wall of the box body, a slide 33 slidably connected to the chute 32 provided on the crushing rod 31, and an elastic member 34 for supporting the slide 33 provided in the chute 32, wherein the elastic member 34 is a supporting spring in this embodiment. The output shaft of the stepper motor 21 is also provided with a cam 35, the outer edge of the cam 35 is propped against the upper end face of the mashing rod 31, and the stepper motor 21 can drive the mashing rod 31 to move up and down to mashe the bamboo joints crushed in the mashing tank 30 when rotating.
As shown in fig. 3, the pulp mixer comprises a mixing box 40, the cross section of the mixing box 40 is diamond-shaped, a feeding pipe 43 and a discharging pipe 44 are arranged in the mixing box 40, the feeding pipe 43 is positioned at the center of the upper end of the mixing box 40, and the discharging pipe 44 is positioned at the center of the lower end of the mixing box 40. A plurality of stirring rollers 41 are arranged in the mixing box 40, the stirring rollers 41 are arranged in a plurality of rows, two adjacent rows of stirring rollers 41 are arranged in a staggered manner, and the two adjacent stirring rollers 41 are used for carrying out rolling type stirring and mixing on the slurry; the number of stirring rollers 41 in each row from top to bottom is reduced from a small number to a large number, rubber 42 is arranged outside the stirring rollers 41, and protrusions for mixing slurry are arranged on the surface of the rubber 42.
The specific implementation process is as follows: when the system is used for producing natural color high-thickness paper, bamboo can be washed and cut off into bamboo joints with a certain length, and then the bamboo joints are sequentially processed by using a crusher, a steaming machine, a pulping machine, a sand remover, a pulp mixer and papermaking equipment of the system, so that the bamboo joints pass through a pulp unit and a papermaking unit to be made into natural color high-thickness paper.
When the breaker in this system breaks the bamboo joint, the bamboo joint gets into broken case 10 through the feed inlet 11 of slope to be located on bottom plate 22, clap board 23 through step motor 21 drive claps repeatedly to bottom plate 22, clap board 23 on clamp plate 231 claps the bamboo joint on the bottom plate 22 and breaks. When the bamboo joints on the bottom plate 22 are broken to a certain extent, the bamboo joints which cannot be leaked can be popped out by the elastic steel wires 222 to continue beating through the gaps 221. The beaten bamboo joints fall into the mashing tank 30, the cam 35 is driven by the stepping motor 21, the cam 35 acts on the mashing rod 31, the elastic piece 34 and the cam 35 cooperate to enable the mashing rod 31 to reciprocate downwards to mashe the bamboo joints beaten in the mashing tank 30, and the mashed bamboo joints enter the bottom of the crushing box 10 through the leakage holes 301 and flow out of the bottom of the crushing box through the discharge hole 12 into the steaming machine. Clapping the garrulous unit in this scheme earlier to clapping it, this just need not to cut the bamboo joint again, also can fully break the bamboo joint through clapping the breakage, simultaneously can also be abundant remain the integrality of bamboo joint fibre. Through beating broken bamboo joint and pounding the unit again and pounding into pieces, make the bamboo joint can break to suitable degree, remain the integrality of bamboo joint fibre simultaneously.
When the bamboo pulp is adjusted by the pulp mixer in the system, reagents such as a softening agent, a stripping agent and the like can be added, so that the manufactured high-thickness paper has better quick solubility. The bamboo pulp, the softener, the stripping agent and other reagents can enter the mixing box 40 through the feeding pipe 43, are stirred by the stirring rollers 41, are stirred by the plurality of rows of stirring rollers 41 and are stirred by the staggered stirring rollers 41, and the high-concentration bamboo pulp is fully stirred by extrusion, so that the softener, the stripping agent and other reagents are uniformly mixed with the bamboo pulp, and the instant property of high-thickness paper is ensured.
The foregoing is merely exemplary of the present invention, and specific technical solutions and/or features that are well known in the art have not been described in detail herein. It should be noted that, for those skilled in the art, several variations and modifications can be made without departing from the technical solution of the present invention, and these should also be regarded as the protection scope of the present invention, which does not affect the effect of the implementation of the present invention and the practical applicability of the patent. The protection scope of the present application shall be subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.

Claims (6)

1. The production system of the instant high-thickness paper of natural color bamboo pulp is characterized in that: the pulping unit comprises a crusher, a steaming machine, a pulping machine and a sand remover, and the papermaking unit comprises a pulp mixing machine and papermaking equipment; the crushing machine comprises a crushing box, a feeding hole and a discharging hole are formed in the crushing box, a beating unit for beating and crushing bamboo joints is arranged at the upper part in the crushing box, and a smashing unit for smashing the bamboo joints is arranged at the lower part of the beating unit in the crushing box; the slurry mixer comprises a mixing box, a feeding pipe and a discharging pipe are arranged in the mixing box, a plurality of stirring rollers are arranged in the mixing box, the stirring rollers are arranged in a plurality of rows, two adjacent rows of stirring rollers are arranged in a staggered mode, and the two adjacent stirring rollers are used for carrying out rolling type stirring and mixing on slurry.
2. The production system of natural bamboo pulp instant high-thickness paper according to claim 1, wherein the beating and crushing unit comprises a driving mechanism, a bottom plate and a beating plate, the feeding hole is aligned with the upper part of the bottom plate, the driving mechanism drives the beating plate to repeatedly beat towards the bottom plate, and a gap for beating and crushing bamboo joints to leak down is formed in the bottom plate.
3. The production system of natural bamboo pulp instant high-thickness paper according to claim 2, wherein the driving mechanism is a stepping motor, one end of the clapping plate is fixed with an output shaft of the stepping motor, and a pressing plate matched with the bottom plate is arranged on the clapping plate.
4. The production system of natural-color bamboo pulp instant high-thickness paper according to claim 3, wherein the number of the bottom plates is two, the two bottom plates are symmetrically arranged around the circle center of the rotation of the clapping plate, elastic steel wires are arranged in the gaps, the number of the feeding holes is two, and the two feeding holes are respectively obliquely arranged above the two bottom plates.
5. The system for producing natural bamboo pulp instant high-thickness paper according to claim 4, wherein the cross section of the mixing box is diamond-shaped, and the number of stirring rollers in each row from top to bottom is reduced from a few to no more.
6. The system for producing natural bamboo pulp instant high-thickness paper according to claim 5, wherein the outside of the stirring roller is rubber, and the surface of the rubber is provided with protrusions for mixing the pulp.
CN202111010986.7A 2021-08-31 2021-08-31 Production system of instant high-thickness paper of unbleached bamboo pulp Active CN113684709B (en)

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CN202111010986.7A CN113684709B (en) 2021-08-31 2021-08-31 Production system of instant high-thickness paper of unbleached bamboo pulp

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Application Number Priority Date Filing Date Title
CN202111010986.7A CN113684709B (en) 2021-08-31 2021-08-31 Production system of instant high-thickness paper of unbleached bamboo pulp

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CN113684709B true CN113684709B (en) 2023-08-01

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB191020560A (en) * 1910-09-03 1911-07-27 Samuel Milne Improved Method of and Means for Treating Bamboo Preparatory to Making it into Pulp.
GB412269A (en) * 1932-12-23 1934-06-25 Frederick Percy Gardner Improvements in or relating to machines for cleaning or scutching flax, hemp, jute, ramie and like fibre-bearing stalks
JP2005290602A (en) * 2004-03-31 2005-10-20 Nippon Sharyo Seizo Kaisha Ltd Paper stock supply unit of continuous pulper
CN109403112A (en) * 2018-12-25 2019-03-01 重庆三好纸业有限公司 Bamboo pulp pulp crushing apparatus
CN111111839A (en) * 2018-11-01 2020-05-08 兴文县石海竹木制品有限公司 Breaker is used in bamboo processing

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB191020560A (en) * 1910-09-03 1911-07-27 Samuel Milne Improved Method of and Means for Treating Bamboo Preparatory to Making it into Pulp.
GB412269A (en) * 1932-12-23 1934-06-25 Frederick Percy Gardner Improvements in or relating to machines for cleaning or scutching flax, hemp, jute, ramie and like fibre-bearing stalks
JP2005290602A (en) * 2004-03-31 2005-10-20 Nippon Sharyo Seizo Kaisha Ltd Paper stock supply unit of continuous pulper
CN111111839A (en) * 2018-11-01 2020-05-08 兴文县石海竹木制品有限公司 Breaker is used in bamboo processing
CN109403112A (en) * 2018-12-25 2019-03-01 重庆三好纸业有限公司 Bamboo pulp pulp crushing apparatus

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