CN113683545B - System and method for preparing cyclohexyl hydroperoxide by oxidizing cyclohexane - Google Patents

System and method for preparing cyclohexyl hydroperoxide by oxidizing cyclohexane Download PDF

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CN113683545B
CN113683545B CN202111012985.6A CN202111012985A CN113683545B CN 113683545 B CN113683545 B CN 113683545B CN 202111012985 A CN202111012985 A CN 202111012985A CN 113683545 B CN113683545 B CN 113683545B
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cyclohexane
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interface generator
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CN113683545A (en
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张志炳
周政
张锋
李磊
孟为民
王宝荣
杨高东
罗华勋
杨国强
田洪舟
曹宇
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Nanjing Anlige Co ltd
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Nanjing Institute of Microinterface Technology Co Ltd
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Abstract

本发明提供了一种环己烷氧化制环己基过氧化氢的系统及方法,包括:反应器;所述反应器内设置有分隔板;所述反应器内位于所述分隔板上方的部位为反应段,位于所述分隔板下方的部分为分离段;所述反应段内设置有微界面发生器,所述微界面发生器浸没在液面以下;所述反应段内液面的上方设置有多层筛板;所述反应段的侧壁上设置有环己烷进口和空气进口;所述环己烷进口沿竖直方向设置在所述筛板的上方;所述空气进口与所述微界面发生器相连,空气经所述微界面发生器分散破碎成微米级别的微气泡后,进入所述反应段中。本发明的系统能耗低、成本低、安全性高、所需反应温度和压力低、副反应少、产物收率高,值得广泛推广应用。

Figure 202111012985

The invention provides a system and method for preparing cyclohexyl hydroperoxide by oxidation of cyclohexane, comprising: a reactor; a partition plate is arranged in the reactor; The position is a reaction section, and the part below the partition plate is a separation section; a micro-interface generator is arranged in the reaction section, and the micro-interface generator is immersed below the liquid surface; the liquid surface in the reaction section A multi-layer sieve plate is arranged above; a cyclohexane inlet and an air inlet are arranged on the side wall of the reaction section; the cyclohexane inlet is vertically arranged above the sieve plate; the air inlet and the The micro-interface generators are connected, and the air is dispersed and broken into micron-level micro-bubbles by the micro-interface generators, and then enters the reaction section. The system of the present invention has low energy consumption, low cost, high safety, low required reaction temperature and pressure, few side reactions and high product yield, and is worthy of wide popularization and application.

Figure 202111012985

Description

一种环己烷氧化制环己基过氧化氢的系统及方法A system and method for preparing cyclohexyl hydroperoxide by oxidation of cyclohexane

技术领域technical field

本发明涉及环己烷氧化反应制备领域,具体而言,涉及一种环己烷氧化制环己基过氧化氢的系统及方法。The invention relates to the field of cyclohexane oxidation reaction preparation, in particular to a system and method for preparing cyclohexyl hydroperoxide by cyclohexane oxidation.

背景技术Background technique

环己烷氧化制备环己基过氧化氢是制备环己烷或环己酮的重要中间体;环己烷空气氧化工艺是国内外主流工艺,包括无催化与有催化氧化工艺;一般认为,在环己烷氧化过程中,环己烷氧化反应是一个自由基反应。环己烷氧化反应过程如下:首先原料苯通过苯加氢反应生成环己烷,随后环己烷被空气氧化生成环己基过氧化氢,环己基过氧化氢流入下一装置,在碱性条件下水解生成环己醇和环己酮,经皂化和分离,环己醇再进入脱氢装置脱氢生成环己酮。The oxidation of cyclohexane to cyclohexyl hydroperoxide is an important intermediate for the preparation of cyclohexane or cyclohexanone; the cyclohexane air oxidation process is the mainstream process at home and abroad, including non-catalyzed and catalytic oxidation processes; it is generally believed that in the cyclohexane In the process of hexane oxidation, cyclohexane oxidation reaction is a free radical reaction. The cyclohexane oxidation reaction process is as follows: first, the raw material benzene is hydrogenated to generate cyclohexane, then cyclohexane is oxidized by air to generate cyclohexyl hydroperoxide, and cyclohexyl hydroperoxide flows into the next device, under alkaline conditions Hydrolysis produces cyclohexanol and cyclohexanone, after saponification and separation, cyclohexanol enters the dehydrogenation device for dehydrogenation to produce cyclohexanone.

现有的环己烷氧化反应系统主要存在以下问题:The existing cyclohexane oxidation reaction system mainly has the following problems:

(1)氧化反应采用五釜串联形式,各釜转化率逐渐升高,但总体单程转化率只有3.5%,5#氧化釜出口的大量环己烷进入后续分离系统,提纯后循环回1#氧化釜入口,导致整个装置的分离能耗及动力消耗增加;(1) The oxidation reaction adopts the form of five reactors connected in series, and the conversion rate of each tank gradually increases, but the overall single-pass conversion rate is only 3.5%. A large amount of cyclohexane at the outlet of the 5# oxidation tank enters the subsequent separation system, and after purification, it is recycled to the 1# oxidation tank. The inlet of the kettle leads to an increase in the separation energy consumption and power consumption of the whole device;

(2)反应温度(165℃)及反应压力(1.2MPa)较高,温度升高后可能导致副产物增加,对于提高环己基过氧化氢的收率不利;(2) Reaction temperature (165 ℃) and reaction pressure (1.2MPa) are higher, may cause by-product to increase after temperature rises, unfavorable for improving the yield of cyclohexyl hydroperoxide;

(3)压缩空气采用鼓泡方式进料,反应釜内部气液分布不均和传质效率低的问题、导致反应速率低、设备利用率低及氧化深度不均匀,同时反应器顶部排放尾气的氧气含量偏高,降低了压缩空气中氧气有效利用率;(3) The compressed air is fed by bubbling, and the problems of uneven gas-liquid distribution and low mass transfer efficiency inside the reactor lead to low reaction rate, low equipment utilization rate and uneven oxidation depth. At the same time, exhaust gas is discharged from the top of the reactor. High oxygen content reduces the effective utilization of oxygen in compressed air;

(4)大量环己烷和环己基过氧化氢氧化液进入分解、碱分离系统,导致氧化反应到分解反应工段之间的管道、仪表、阀门以及设备投资较大。(4) A large amount of cyclohexane and cyclohexyl hydroperoxide oxidation solution enters the decomposition and alkali separation system, resulting in large investment in pipelines, instruments, valves and equipment between the oxidation reaction and the decomposition reaction section.

有鉴于此,特提出本发明。In view of this, the present invention is proposed.

发明内容Contents of the invention

本发明的第一目的在于提供一种环己烷氧化制环己基过氧化氢的系统,该系统通过将反应器采用一塔两釜的方案,将反应段和分离段集成在一个反应器内,减少了系统的占地面积,提高了系统集成化程度;通过设置微界面发生器,能够将空气分散破碎成微米级别的微气泡,增大了与环己烷间的气液传质面积,提高了环己烷的氧化效率。The first purpose of the present invention is to provide a system for producing cyclohexyl hydroperoxide by oxidation of cyclohexane, the system integrates the reaction section and the separation section in a reactor by adopting the scheme of one tower and two kettles for the reactor, The floor area of the system is reduced, and the degree of system integration is improved; by setting a micro-interface generator, the air can be dispersed and broken into micron-level micro-bubbles, which increases the gas-liquid mass transfer area between cyclohexane and improves The oxidation efficiency of cyclohexane.

本发明的第二目的在于提供一种制备方法,该制备方法操作简便,得到的环己基过氧化氢产品品质高,有利于减少能耗,达到比现有工艺更佳的反应效果。The second object of the present invention is to provide a preparation method, which is easy to operate, and the obtained cyclohexyl hydroperoxide product is of high quality, which is conducive to reducing energy consumption and achieves a better reaction effect than the existing process.

为了实现本发明的上述目的,特采用以下技术方案:In order to realize the above-mentioned purpose of the present invention, special adopt following technical scheme:

本发明提供了一种环己烷氧化制环己基过氧化氢的系统,包括:反应器;所述反应器内设置有分隔板;所述反应器内位于所述分隔板上方的部位为反应段,位于所述分隔板下方的部分为分离段;所述反应段内设置有微界面发生器,所述微界面发生器浸没在液面以下;The invention provides a system for preparing cyclohexyl hydroperoxide by oxidation of cyclohexane, comprising: a reactor; a partition plate is arranged in the reactor; the position above the partition plate in the reactor is In the reaction section, the part below the partition plate is a separation section; a micro-interface generator is arranged in the reaction section, and the micro-interface generator is submerged below the liquid surface;

所述反应段内液面的上方设置有多层筛板;所述反应段的侧壁上设置有环己烷进口和空气进口;所述环己烷进口沿竖直方向设置在所述筛板的上方;所述空气进口与所述微界面发生器相连,空气经所述微界面发生器分散破碎成微米级别的微气泡后,进入所述反应段中;A multi-layer sieve plate is arranged above the liquid level in the reaction section; a cyclohexane inlet and an air inlet are arranged on the side wall of the reaction section; the cyclohexane inlet is vertically arranged on the sieve plate above; the air inlet is connected to the micro-interface generator, and the air enters the reaction section after being dispersed and broken into micron-level micro-bubbles by the micro-interface generator;

所述反应段侧壁设置有物料出口;所述物料出口沿竖直方向设置在所述反应段内的液面下方;所述物料出口与所述分离段相连。The side wall of the reaction section is provided with a material outlet; the material outlet is arranged vertically below the liquid level in the reaction section; the material outlet is connected to the separation section.

现有技术中,环己烷氧化反应制环己基过氧化氢反应温度和压力较高,副产物多,产物收率低;且现有工艺中压缩空气一般采用鼓泡方式进料,但仍然存在反应釜内部气液分布不均和传质效率低的问题,导致反应速率低、设备利用率低及氧化深度不均匀,同时反应器顶部排放尾气的氧气含量偏高,降低了压缩空气中氧气有效利用率。In the prior art, the reaction temperature and pressure of cyclohexane oxidation reaction to prepare cyclohexyl hydroperoxide are high, the by-products are many, and the product yield is low; and in the existing process, compressed air is generally fed by bubbling, but there are still The problems of uneven gas-liquid distribution and low mass transfer efficiency inside the reactor lead to low reaction rate, low equipment utilization rate and uneven oxidation depth. At the same time, the oxygen content of the tail gas discharged from the top of the reactor is relatively high, which reduces the effective oxygen in the compressed air. utilization rate.

为解决上述技术问题,本发明提供了一种环己烷氧化制环己基过氧化氢的系统,该系统通过将反应器采用一塔两釜的方案,将反应段和分离段集成在一个反应器内,减少了系统的占地面积,提高了系统集成化程度;通过设置微界面发生器,能够将空气分散破碎成微米级别的微气泡,增大了与环己烷间的气液传质面积,提高了环己烷的氧化效率。In order to solve the above-mentioned technical problems, the present invention provides a system for producing cyclohexyl hydroperoxide by oxidation of cyclohexane. The system integrates the reaction section and the separation section in one reactor by using a reactor with one tower and two kettles. In this way, the floor area of the system is reduced, and the degree of system integration is improved; by setting the micro-interface generator, the air can be dispersed and broken into micron-level micro-bubbles, which increases the gas-liquid mass transfer area between cyclohexane and cyclohexane , improving the oxidation efficiency of cyclohexane.

优选的,所述微界面发生器数量为两个,所述微界面发生器的类型为气动式微界面发生器,两个所述微界面发生器的出口相对设置。设置两个微界面发生器能够同时对空气进行分散破碎,提过了微界面分散效率;将两个微界面发生器出口相对设置,则是为了使两股空气微气泡对冲,防止微气泡间发生聚并,使微气泡均匀分布。Preferably, the number of the micro-interface generators is two, the type of the micro-interface generators is a pneumatic micro-interface generator, and the outlets of the two micro-interface generators are arranged opposite to each other. Setting two micro-interface generators can disperse and crush the air at the same time, which improves the dispersion efficiency of the micro-interface; setting the outlets of the two micro-interface generators opposite is to make the two air micro-bubbles hedge against each other and prevent the occurrence of micro-bubbles. Coalesce to make the microbubbles evenly distributed.

优选的,所述微界面发生器的出口处设置有气体布集管,所述气体布集管连通两个所述微界面发生器;所述气体布集管表面设置有多个气孔。设置气体布集管能够使两股微气泡在气体布集管中做湍流运动,微气泡从气孔流出,使微气泡分布均匀。Preferably, a gas distribution pipe is provided at the outlet of the micro-interface generator, and the gas distribution pipe communicates with the two micro-interface generators; the surface of the gas distribution pipe is provided with a plurality of air holes. The arrangement of the gas distribution pipe can make the two streams of microbubbles do turbulent movement in the gas distribution pipe, and the microbubbles flow out from the pores, so that the microbubbles are evenly distributed.

优选的,所述筛板上方设置有液体分布器。Preferably, a liquid distributor is arranged above the sieve plate.

本发明将反应器分成上部的反应段和下部的分离段,集成化程度高,占地面积小;其中,反应段内设置有与空气进口连接的微界面发生器,反应时,空气进入微界面发生器,分散破碎成微米级别的微气泡后与环己烷液体混合形成气液乳化物,增大了环己烷与空气的气液传质面积,提高了反应效率,同时所需反应温度和压力大大降低,In the present invention, the reactor is divided into an upper reaction section and a lower separation section, with a high degree of integration and a small footprint; wherein, a micro-interface generator connected to the air inlet is arranged in the reaction section, and air enters the micro-interface during reaction. The generator is dispersed and crushed into micron-level microbubbles and then mixed with cyclohexane liquid to form a gas-liquid emulsion, which increases the gas-liquid mass transfer area between cyclohexane and air and improves the reaction efficiency. At the same time, the required reaction temperature and The pressure is greatly reduced,

在本发明中,微界面发生器的设置个数为两个,两个微界面发生器出口相对且通过气体布集管将两个微界面发生器的出口连接。一方面,微气泡在气体布集管中做湍流运动,沿气体布集管管壁上的气孔进入反应段中,促进了微气泡的均匀分布;另一方面,两股微气泡形成对撞流,通过碰撞进一步的分散破碎,提高了微界面传质效率。In the present invention, the number of micro-interface generators is two, the outlets of the two micro-interface generators are opposite, and the outlets of the two micro-interface generators are connected through the gas distribution tube. On the one hand, the microbubbles move in turbulent flow in the gas distribution pipe, and enter the reaction section along the pores on the wall of the gas distribution pipe, which promotes the uniform distribution of the microbubbles; on the other hand, the two microbubbles form a collision flow , further disperse and break through the collision, and improve the mass transfer efficiency of the micro interface.

另外,本发明的环己烷进口以及空气进口的位置也不是随意排布的。之所以将空气进口设置在环己烷进口下方是因为空气是气体,容易从出口溢散出去,将空气进口设置在下方能够延长空气在反应段内的反应路径,是空气中的氧气与环己烷进一步反应,提高了原料利用率和转化率。环己烷进口设置在上方则是为了从上部淋降,设置液体分布器也是为了促进环己烷液体从上部均匀淋降,与反应段上部溢散的空气进一步反应,提高原料的利用率。反应段内液位的上方还设置有多层筛板,设置筛板能够降低顶部气体流速,从而能够使淋降下的环己烷与其充分反应。可见,本发明通过结合应用微界面发生器和筛板,并通过对其位置等的特定设置,提高了原料的转化率,降低了反应所需能耗。In addition, the positions of the cyclohexane inlet and the air inlet of the present invention are not randomly arranged. The reason why the air inlet is set below the cyclohexane inlet is because air is a gas, and it is easy to overflow from the outlet. Setting the air inlet below can prolong the reaction path of the air in the reaction section. It is the oxygen in the air and cyclohexane. Alkanes are further reacted to increase the utilization rate and conversion rate of raw materials. The cyclohexane inlet is set at the top for dripping from the upper part, and the liquid distributor is also installed to promote the cyclohexane liquid to drip down evenly from the upper part, and further react with the air overflowing from the upper part of the reaction section to improve the utilization rate of raw materials. A multi-layer sieve plate is also provided above the liquid level in the reaction section, and the sieve plate can reduce the top gas flow rate, so that the falling cyclohexane can fully react with it. It can be seen that the present invention improves the conversion rate of raw materials and reduces the energy consumption required for the reaction by combining the application of the micro-interface generator and the sieve plate, and through the specific setting of its position and the like.

本领域所属技术人员可以理解的是,本发明所采用的微界面发生器在本发明人在先专利中已有体现,如申请号CN201610641119.6、CN201610641251.7、CN201710766435.0、CN106187660、CN105903425A、CN109437390A、CN205833127U及CN207581700U的专利。在先专利CN201610641119.6中详细介绍了微米气泡发生器(即微界面发生器)的具体产品结构和工作原理,该申请文件中记载了“微米气泡发生器包括本体和二次破碎件、本体内具有空腔,本体上设有与空腔连通的进口,空腔的相对的第一端和第二端均敞开,其中空腔的横截面积从空腔的中部向空腔的第一端和第二端减小;二次破碎件设在空腔的第一端和第二端中的至少一个处,二次破碎件的一部分设在空腔内,二次破碎件与空腔两端敞开的通孔之间形成一个环形通道。微米气泡发生器还包括进气管和进液管。”从该申请文件中公开的具体结构可以知晓其具体工作原理为:液体通过进液管切向进入微米气泡发生器内,超高速旋转并切割气体,使气体气泡破碎成微米级别的微气泡,从而提高液相与气相之间的传质面积,而且该专利中的微米气泡发生器属于气动式微界面发生器。Those skilled in the art can understand that the micro-interface generator used in the present invention has been embodied in the inventor's previous patents, such as application numbers CN201610641119.6, CN201610641251.7, CN201710766435.0, CN106187660, CN105903425A, Patents of CN109437390A, CN205833127U and CN207581700U. The prior patent CN201610641119.6 introduced in detail the specific product structure and working principle of the micro-bubble generator (that is, the micro-interface generator). There is a cavity, the body is provided with an inlet communicating with the cavity, the opposite first end and second end of the cavity are open, and the cross-sectional area of the cavity is from the middle of the cavity to the first end and the second end of the cavity. The second end is reduced; the secondary broken piece is arranged at at least one of the first end and the second end of the cavity, a part of the secondary broken piece is set in the cavity, and the two ends of the secondary broken piece and the cavity are open An annular channel is formed between the through holes. The micron bubble generator also includes an inlet pipe and a liquid inlet pipe.” From the specific structure disclosed in the application document, it can be known that the specific working principle is: the liquid enters the micrometer tangentially through the liquid inlet pipe. In the bubble generator, the gas is rotated and cut at a super high speed, so that the gas bubbles are broken into micron-level micro-bubbles, thereby increasing the mass transfer area between the liquid phase and the gas phase, and the micro-bubble generator in this patent belongs to the pneumatic micro-interface generation device.

另外,在先专利201610641251.7中有记载一次气泡破碎器具有循环液进口、循环气进口和气液混合物出口,二次气泡破碎器则是将进料口与气液混合物出口连通,说明气泡破碎器都是需要气液混合进入,另外从后面的附图中可知,一次气泡破碎器主要是利用循环液作为动力,所以其实一次气泡破碎器属于液动式微界面发生器,二次气泡破碎器是将气液混合物同时通入到椭圆形的旋转球中进行旋转,从而在旋转的过程中实现气泡破碎,所以二次气泡破碎器实际上是属于气液联动式微界面发生器。其实,无论是液动式微界面发生器,还是气液联动式微界面发生器,都属于微界面发生器的一种具体形式,然而本发明所采用的微界面发生器并不局限于上述几种形式,在先专利中所记载的气泡破碎器的具体结构只是本发明微界面发生器可采用的其中一种形式而已。In addition, it is recorded in the prior patent 201610641251.7 that the primary bubble breaker has a circulating liquid inlet, a circulating gas inlet, and a gas-liquid mixture outlet, while the secondary bubble breaker connects the feed port with the gas-liquid mixture outlet, indicating that the bubble breaker is both Gas-liquid mixing is required. In addition, it can be seen from the following drawings that the primary bubble breaker mainly uses circulating fluid as power, so in fact, the primary bubble breaker belongs to the hydraulic micro-interface generator, and the secondary bubble breaker is a gas-liquid breaker. The mixture is passed into the elliptical rotating ball for rotation at the same time, so that the bubbles are broken during the rotation process, so the secondary bubble breaker is actually a gas-liquid linkage micro-interface generator. In fact, whether it is a hydraulic micro-interface generator or a gas-liquid linkage micro-interface generator, they all belong to a specific form of the micro-interface generator, but the micro-interface generator used in the present invention is not limited to the above-mentioned several forms The specific structure of the bubble breaker described in the prior patents is only one of the forms that the micro-interface generator of the present invention can adopt.

此外,在先专利201710766435.0中记载到“气泡破碎器的原理就是高速射流以达到气体相互碰撞”,并且也阐述了其可以用于微界面强化反应器,验证本身气泡破碎器与微界面发生器之间的关联性;而且在先专利CN106187660中对于气泡破碎器的具体结构也有相关的记载,具体见说明书中第[0031]-[0041]段,以及附图部分,其对气泡破碎器S-2的具体工作原理有详细的阐述,气泡破碎器顶部是液相进口,侧面是气相进口,通过从顶部进来的液相提供卷吸动力,从而达到粉碎成超细气泡的效果,附图中也可见气泡破碎器呈锥形的结构,上部的直径比下部的直径要大,也是为了液相能够更好的提供卷吸动力。In addition, it is recorded in the previous patent 201710766435.0 that "the principle of the bubble breaker is high-speed jet flow to achieve gas collision", and it is also explained that it can be used in micro-interface strengthening reactors to verify the relationship between the bubble breaker and the micro-interface generator. and the prior patent CN106187660 also has relevant records for the specific structure of the bubble breaker, specifically see paragraphs [0031]-[0041] in the description, and the accompanying drawings, which describe the bubble breaker S-2 The specific working principle of the bubble breaker is described in detail. The top of the bubble breaker is the liquid phase inlet, and the side is the gas phase inlet. The liquid phase coming in from the top provides the entrainment power, so as to achieve the effect of crushing into ultra-fine bubbles, which can also be seen in the attached drawings. The bubble breaker has a conical structure, and the diameter of the upper part is larger than that of the lower part, which is also for the liquid phase to provide better entrainment power.

由于在先专利申请的初期,微界面发生器才刚研发出来,所以早期命名为微米气泡发生器(CN201610641119.6)、气泡破碎器(201710766435.0)等,随着不断技术改进,后期更名为微界面发生器,现在本发明中的微界面发生器相当于之前的微米气泡发生器、气泡破碎器等,只是名称不一样。综上所述,本发明的微界面发生器属于现有技术。Since the micro-interface generator was just developed in the early stage of the patent application, it was named micro-bubble generator (CN201610641119.6) and bubble breaker (201710766435.0) in the early stage. With continuous technological improvement, it was later renamed as micro-interface generator Device, now the micro-interface generator in the present invention is equivalent to the previous micro-bubble generator, bubble breaker, etc., but the name is different. In summary, the micro-interface generator of the present invention belongs to the prior art.

优选的,所述空气进口连接有空气管路,所述空气管路上设置有气体过滤器,空气经所述气体过滤器过滤后流入所述反应段中。将空气经过过滤后再送入反应段,有效防止了空气中的杂质堵塞微界面发生器。Preferably, the air inlet is connected with an air pipeline, and a gas filter is arranged on the air pipeline, and the air flows into the reaction section after being filtered by the gas filter. The air is filtered and then sent to the reaction section, which effectively prevents impurities in the air from clogging the micro-interface generator.

优选的,所述物料出口连接有循环外冷器,所述循环外冷器与所述微界面发生器相连;所述反应段生成的物料一部分进入所述分离段中,另一部分经所述循环外冷器冷却后流回所述微界面发生器中。Preferably, the material outlet is connected to a circulating external cooler, and the circulating external cooler is connected to the micro-interface generator; a part of the material generated in the reaction section enters the separation section, and the other part passes through the circulating After being cooled by the external cooler, it flows back into the micro-interface generator.

优选的,所述环己烷进口连接有环己烷管路;所述分离段顶部连接有回流罐,所述回流罐与所述环己烷管路相连,经所述回流罐分离出的环己烷返回所述反应段中继续反应。Preferably, the cyclohexane inlet is connected with a cyclohexane pipeline; the top of the separation section is connected with a reflux tank, and the reflux tank is connected with the cyclohexane pipeline, and the cyclohexane separated by the reflux tank Hexane returns to the reaction section to continue the reaction.

优选的,所述分离段底部连接有冷凝器,所述分离段分离出的产物经所述冷凝器冷凝后采出。Preferably, a condenser is connected to the bottom of the separation section, and the product separated by the separation section is condensed by the condenser and then extracted.

本发明还提供了一种采用上述的环己烷氧化制环己基过氧化氢的系统的制备方法,包括如下步骤:The present invention also provides a kind of preparation method of the system that adopts above-mentioned cyclohexane oxidation to prepare cyclohexyl hydroperoxide, comprises the steps:

将空气经微界面分散破碎成微米级别的微气泡后,与环己烷混合,进行氧化反应,再经过分离后得到环己基过氧化氢。After the air is dispersed and broken into micron-level microbubbles through the micro-interface, it is mixed with cyclohexane for oxidation reaction, and then separated to obtain cyclohexyl hydroperoxide.

优选的,所述氧化反应温度为150-160℃,压力为0.6-1.0MPa。Preferably, the oxidation reaction temperature is 150-160° C., and the pressure is 0.6-1.0 MPa.

采用本发明的反应方法得到的环己基过氧化氢产品品质好、收率高。且该制备方法本身反应温度低、压力大幅度下降,成本显著降低。The cyclohexyl hydroperoxide product obtained by adopting the reaction method of the invention has good quality and high yield. In addition, the preparation method itself has low reaction temperature, greatly reduced pressure, and significantly reduced cost.

与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:

(1)本发明的环己烷氧化制环己基过氧化氢的系统通过将反应器采用一塔两釜的方案,将反应段和分离段集成在一个反应器内,减少了系统的占地面积,提高了系统集成化程度;(1) The system for preparing cyclohexyl hydroperoxide by cyclohexane oxidation of the present invention adopts the scheme of one tower and two kettles for the reactor, and integrates the reaction section and the separation section in one reactor, thereby reducing the floor area of the system , improving the degree of system integration;

(2)通过设置微界面发生器,能够将空气分散破碎成微米级别的微气泡,增大了与环己烷间的气液传质面积,提高了环己烷的氧化效率;(2) By setting the micro-interface generator, the air can be dispersed and broken into micron-level micro-bubbles, which increases the gas-liquid mass transfer area with cyclohexane and improves the oxidation efficiency of cyclohexane;

(3)通过两个微界面发生器出口相对且通过气体布集管将两个微界面发生器的出口连接,一方面,微气泡在气体布集管中做湍流运动,沿气体布集管管壁上的气孔进入反应段中,促进了微气泡的均匀分布;另一方面,两股微气泡形成对撞流,通过碰撞进一步的分散破碎,提高了微界面传质效率。(3) The outlets of the two micro-interface generators are facing each other and the outlets of the two micro-interface generators are connected through the gas distribution pipe. On the one hand, the microbubbles do turbulent movement in the gas distribution pipe, The pores on the wall enter the reaction section, which promotes the uniform distribution of microbubbles; on the other hand, two streams of microbubbles form a collision flow, which is further dispersed and broken by collision, which improves the mass transfer efficiency of the microinterface.

附图说明Description of drawings

通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating a preferred embodiment and are not to be considered as limiting the invention. Also throughout the drawings, the same reference numerals are used to designate the same components. In the attached picture:

图1为本发明实施例提供的环己烷氧化制环己基过氧化氢的系统的结构示意图;Fig. 1 is the structural representation of the system of cyclohexane oxidation preparation cyclohexyl hydroperoxide that the embodiment of the present invention provides;

图2为本发明实施例提供的反应器的结构示意图;Fig. 2 is the structural representation of the reactor that the embodiment of the present invention provides;

图3为本发明实施例提供的气体布集器的结构示意图;Fig. 3 is a schematic structural diagram of a gas distributor provided by an embodiment of the present invention;

图4为现有技术中环己烷氧化制环己基过氧化氢的系统的结构示意图。Fig. 4 is a structural schematic diagram of a system for producing cyclohexyl hydroperoxide by oxidation of cyclohexane in the prior art.

附图说明:Description of drawings:

10-环己烷管路; 20-空气管路;10-cyclohexane pipeline; 20-air pipeline;

30-气体过滤器; 40-反应器;30-gas filter; 40-reactor;

50-反应段; 501-空气进口;50-reaction section; 501-air inlet;

502-环己烷进口; 503-筛板;502-cyclohexane import; 503-sieve plate;

504-微界面发生器; 505-气体布集管;504-micro-interface generator; 505-gas distribution tube;

506-物料出口; 507-气孔;506-material outlet; 507-air hole;

508-液体分布器; 60-分离段;508-liquid distributor; 60-separation section;

70-回流罐; 80-冷凝器;70-reflux tank; 80-condenser;

90-循环外冷器; 100-分隔板。90-circulating external cooler; 100-dividing plate.

具体实施方式Detailed ways

下面将结合附图和具体实施方式对本发明的技术方案进行清楚、完整地描述,但是本领域技术人员将会理解,下列所描述的实施例是本发明一部分实施例,而不是全部的实施例,仅用于说明本发明,而不应视为限制本发明的范围。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but those skilled in the art will understand that the embodiments described below are some of the embodiments of the present invention, rather than all of them. It is only used to illustrate the present invention and should not be construed as limiting the scope of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.

在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.

在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.

为了更加清晰的对本发明中的技术方案进行阐述,下面以具体实施例的形式进行说明。In order to illustrate the technical solution in the present invention more clearly, the following will be described in the form of specific examples.

实施例Example

参阅图1-3所示,本实施例提供了一种环己烷氧化制环己基过氧化氢的系统,包括:反应器40;反应器40内设置有分隔板100;反应器40内位于分隔板100上方的部位为反应段50,位于分隔板100下方的部分为分离段60;反应段内设置有微界面发生器504,微界面发生器504浸没在液面以下;Referring to Figures 1-3, the present embodiment provides a system for producing cyclohexyl hydroperoxide by oxidation of cyclohexane, comprising: a reactor 40; a partition plate 100 is arranged in the reactor 40; The position above the partition plate 100 is the reaction section 50, and the part below the partition plate 100 is the separation section 60; a micro-interface generator 504 is arranged in the reaction section, and the micro-interface generator 504 is immersed below the liquid surface;

反应段50内液面的上方设置有多层筛板503;反应段50的侧壁上设置有环己烷进口502和空气进口501;环己烷进口502沿竖直方向设置在筛板503的上方;空气进口501与微界面发生器504相连,空气经微界面发生器504分散破碎成微米级别的微气泡后,进入反应段50中;反应段50侧壁设置有物料出口506;物料出口506沿竖直方向设置在反应段50内的液面下方;物料出口506与分离段60相连。The top of the liquid surface in the reaction section 50 is provided with a multi-layer sieve plate 503; the side wall of the reaction section 50 is provided with a cyclohexane inlet 502 and an air inlet 501; Above; the air inlet 501 is connected to the micro-interface generator 504, and after the air is dispersed and broken into micron-level microbubbles by the micro-interface generator 504, it enters the reaction section 50; the side wall of the reaction section 50 is provided with a material outlet 506; the material outlet 506 It is arranged vertically below the liquid level in the reaction section 50 ; the material outlet 506 is connected with the separation section 60 .

为促进液体均匀淋降,在筛板503上方设置有液体分布器508。In order to promote the even dripping of the liquid, a liquid distributor 508 is arranged above the sieve plate 503 .

在本实施例中,微界面发生器504数量为两个,两个微界面发生器504的出口相对设置。微界面发生器504的出口处设置有气体布集管505,气体布集管505连通两个微界面发生器504;气体布集管505表面设置有多个气孔507。两股微气泡在气体布集管505中做湍流运动,微气泡从气孔507流出,使微气泡分布均匀。In this embodiment, there are two micro-interface generators 504, and the outlets of the two micro-interface generators 504 are arranged opposite to each other. A gas distribution manifold 505 is provided at the outlet of the micro-interface generator 504, and the gas distribution manifold 505 communicates with the two micro-interface generators 504; the surface of the gas distribution manifold 505 is provided with a plurality of air holes 507. The two streams of microbubbles move in turbulent flow in the gas distribution manifold 505, and the microbubbles flow out from the pores 507, so that the microbubbles are evenly distributed.

微界面发生器504可以为气动式微界面发生器、液动式微界面发生器或气液联动式微界面发生器。本实施例中,两个微界面发生器504均为气动式微界面发生器。The micro-interface generator 504 can be a pneumatic micro-interface generator, a hydraulic micro-interface generator or a gas-liquid linkage micro-interface generator. In this embodiment, the two micro-interface generators 504 are pneumatic micro-interface generators.

如图1所示,本实施例中,空气进口501连接有空气管路20,空气管路20上设置有气体过滤器30,空气经气体过滤器30过滤后流入反应段50中。物料出口506连接有循环外冷器90,循环外冷器90与微界面发生器504相连;反应段50生成的物料一部分进入分离段60中,另一部分经循环外冷器90冷却后流回微界面发生器504中。环己烷进口502连接有环己烷管路10;分离段60顶部连接有回流罐70,回流罐70与环己烷管路10相连,经回流罐70分离出的环己烷返回反应段50中继续反应。分离段60底部连接有冷凝器80,分离段60分离出的产物经冷凝器80冷凝后采出。As shown in FIG. 1 , in this embodiment, the air inlet 501 is connected to the air pipeline 20 , and the air pipeline 20 is provided with a gas filter 30 , and the air flows into the reaction section 50 after being filtered by the gas filter 30 . The material outlet 506 is connected with a circulating external cooler 90, and the circulating external cooler 90 is connected with the micro interface generator 504; part of the material generated in the reaction section 50 enters the separation section 60, and the other part flows back to the micro interface after being cooled by the circulating external cooler 90. interface generator 504. The cyclohexane inlet 502 is connected with a cyclohexane pipeline 10; the top of the separation section 60 is connected with a reflux tank 70, and the reflux tank 70 is connected with the cyclohexane pipeline 10, and the cyclohexane separated by the reflux tank 70 returns to the reaction section 50 continue to react. A condenser 80 is connected to the bottom of the separation section 60 , and the product separated by the separation section 60 is condensed by the condenser 80 and then extracted.

事实上,回流罐70上还设置有废水出口和废气出口,以用于排放分离出的废水和废气。反应段50顶部设置有气体出口,反应产生的尾气从气体出口排出。In fact, the reflux tank 70 is also provided with a waste water outlet and a waste gas outlet for discharging the separated waste water and waste gas. A gas outlet is provided at the top of the reaction section 50, and tail gas generated by the reaction is discharged from the gas outlet.

反应时,将空气和环己烷输入反应段50中。空气经微界面分散破碎成微米级别的微气泡后,与环己烷混合,进行氧化反应,再经过分离段60分离后得到环己基过氧化氢。During the reaction, air and cyclohexane are fed into the reaction section 50 . After the air is dispersed and broken into micron-level microbubbles through the micro-interface, it is mixed with cyclohexane for oxidation reaction, and then separated by the separation section 60 to obtain cyclohexyl hydroperoxide.

具体反应条件如下:控制空气总进料流量为21.3m3/h,环己烷进料为5.0m3/h,在150℃,0.6Mpa;155℃,0.8Mpa;160℃,1.0Mpa条件下分别进行反应。具体实验参数如下:The specific reaction conditions are as follows: control the total feed flow rate of air to 21.3m 3 /h, cyclohexane feed to 5.0m 3 /h, under the conditions of 150°C, 0.6Mpa; 155°C, 0.8Mpa; 160°C, 1.0Mpa react separately. The specific experimental parameters are as follows:

表1Table 1

Figure BDA0003239623680000101
Figure BDA0003239623680000101

实验例4Experimental example 4

本例与实验例2的区别在于不使用微界面发生器和气体布集管。反应参数如下:液相停留时间为55min,时空产率为0.0298t/(m3·h),环己烷的单程转化率为3.6%。The difference between this example and Experimental Example 2 is that no micro-interface generator and gas distribution header are used. The reaction parameters are as follows: the residence time of the liquid phase is 55 min, the space-time yield is 0.0298 t/(m 3 ·h), and the single pass conversion rate of cyclohexane is 3.6%.

实验例5Experimental example 5

本例与实验例2的区别在于只是用一个微界面发生器且不使用气体布集管。反应参数如下:液相停留时间为43min,时空产率为0.0323t/(m3·h),环己烷的单程转化率为4.3%。The difference between this example and Experimental Example 2 is that only a micro-interface generator is used and no gas distribution manifold is used. The reaction parameters are as follows: the residence time of the liquid phase is 43 min, the space-time yield is 0.0323 t/(m 3 ·h), and the single pass conversion rate of cyclohexane is 4.3%.

对比例comparative example

如图4所示,为现有技术中的氧化系统的结构示意图。控制空气总进料流量为21.3m3/h,环己烷进料为5.0m3/h,在165℃,1.2Mpa条件下进行反应,反应具体参数如下:其中,液相停留时间为54.8min,时空产率为0.0293t/(m3·h),环己烷的单程转化率为3.5%。As shown in FIG. 4 , it is a schematic structural diagram of an oxidation system in the prior art. Control the total feed flow rate of air to 21.3m 3 /h, feed cyclohexane to 5.0m 3 /h, and carry out the reaction at 165°C and 1.2Mpa. The specific parameters of the reaction are as follows: Among them, the residence time of the liquid phase is 54.8min , the space-time yield is 0.0293t/(m 3 ·h), and the single-pass conversion rate of cyclohexane is 3.5%.

经对比,本发明的系统相对于现有技术所需能耗显著降低,原料转化率大大提高。By comparison, compared with the prior art, the required energy consumption of the system of the present invention is significantly reduced, and the conversion rate of raw materials is greatly improved.

总之,与现有技术相比,本发明的系统能耗低、成本低、安全性高、所需反应温度和压力低、副反应少、产物收率高,值得广泛推广应用。In a word, compared with the prior art, the system of the present invention has low energy consumption, low cost, high safety, low required reaction temperature and pressure, few side reactions, and high product yield, and is worthy of wide application.

最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.

Claims (1)

1.一种环己烷氧化制环己基过氧化氢的装置,其特征在于,包括:反应器;所述反应器内设置有分隔板;所述反应器内位于所述分隔板上方的部位为反应段,位于所述分隔板下方的部分为分离段;所述反应段内设置有微界面发生器,所述微界面发生器浸没在液面以下;1. a device for producing cyclohexyl hydroperoxide by cyclohexane oxidation, is characterized in that, comprises: reactor; Dividing plate is arranged in described reactor; Be positioned at above described dividing plate in described reactor The position is a reaction section, and the part located below the partition plate is a separation section; a micro-interface generator is arranged in the reaction section, and the micro-interface generator is submerged below the liquid surface; 所述反应段内液面的上方设置有多层筛板;所述反应段的侧壁上设置有环己烷进口和空气进口;所述环己烷进口沿竖直方向设置在所述筛板的上方;所述空气进口与所述微界面发生器相连,空气经所述微界面发生器分散破碎成微米级别的微气泡后,进入所述反应段中;A multi-layer sieve plate is arranged above the liquid level in the reaction section; a cyclohexane inlet and an air inlet are arranged on the side wall of the reaction section; the cyclohexane inlet is vertically arranged on the sieve plate above; the air inlet is connected to the micro-interface generator, and the air enters the reaction section after being dispersed and broken into micron-level micro-bubbles by the micro-interface generator; 所述反应段侧壁设置有物料出口;所述物料出口沿竖直方向设置在所述反应段内的液面下方;所述物料出口与所述分离段相连;The side wall of the reaction section is provided with a material outlet; the material outlet is arranged vertically below the liquid level in the reaction section; the material outlet is connected to the separation section; 所述微界面发生器数量为两个,所述微界面发生器的类型为气动式微界面发生器,两个所述微界面发生器的出口相对设置;The number of the micro-interface generators is two, the type of the micro-interface generators is a pneumatic micro-interface generator, and the outlets of the two micro-interface generators are arranged oppositely; 所述微界面发生器的出口处设置有气体布集管,所述气体布集管连通两个所述微界面发生器;所述气体布集管表面设置有多个气孔;The outlet of the micro-interface generator is provided with a gas distribution pipe, and the gas distribution pipe is connected to the two micro-interface generators; the surface of the gas distribution pipe is provided with a plurality of air holes; 所述筛板上方设置有液体分布器;A liquid distributor is arranged above the sieve plate; 所述空气进口连接有空气管路,所述空气管路上设置有气体过滤器,空气经所述气体过滤器过滤后流入所述反应段中;The air inlet is connected with an air pipeline, and a gas filter is arranged on the air pipeline, and the air flows into the reaction section after being filtered by the gas filter; 所述物料出口连接有循环外冷器,所述循环外冷器与所述微界面发生器相连;所述反应段生成的物料一部分进入所述分离段中,另一部分经所述循环外冷器冷却后流回所述微界面发生器中;The material outlet is connected to a circulating external cooler, and the circulating external cooler is connected to the micro-interface generator; a part of the material generated in the reaction section enters the separation section, and the other part passes through the circulating external cooler Flow back into the micro-interface generator after cooling; 所述环己烷进口连接有环己烷管路;所述分离段顶部连接有回流罐,所述回流罐与所述环己烷管路相连,经所述回流罐分离出的环己烷返回所述反应段中继续反应;The cyclohexane inlet is connected with a cyclohexane pipeline; the top of the separation section is connected with a reflux tank, and the reflux tank is connected with the cyclohexane pipeline, and the cyclohexane separated by the reflux tank returns to Continue to react in the reaction section; 所述分离段底部连接有冷凝器,所述分离段分离出的产物经所述冷凝器冷凝后采出。A condenser is connected to the bottom of the separation section, and the product separated by the separation section is condensed by the condenser and then extracted.
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