WO2023284024A1 - Micro-interface strengthening system for preparing octenal by n-butyraldehyde condensation, and preparation method - Google Patents

Micro-interface strengthening system for preparing octenal by n-butyraldehyde condensation, and preparation method Download PDF

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WO2023284024A1
WO2023284024A1 PCT/CN2021/109754 CN2021109754W WO2023284024A1 WO 2023284024 A1 WO2023284024 A1 WO 2023284024A1 CN 2021109754 W CN2021109754 W CN 2021109754W WO 2023284024 A1 WO2023284024 A1 WO 2023284024A1
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micro
butyraldehyde
condensation
interface
octenal
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PCT/CN2021/109754
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French (fr)
Chinese (zh)
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张志炳
周政
田洪舟
李磊
张锋
孟为民
王宝荣
杨高东
罗华勋
杨国强
曹宇
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南京延长反应技术研究院有限公司
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C45/00Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds
    • C07C45/61Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups
    • C07C45/67Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton
    • C07C45/68Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms
    • C07C45/72Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms by reaction of compounds containing >C = O groups with the same or other compounds containing >C = O groups
    • C07C45/74Preparation of compounds having >C = O groups bound only to carbon or hydrogen atoms; Preparation of chelates of such compounds by reactions not involving the formation of >C = O groups by isomerisation; by change of size of the carbon skeleton by increase in the number of carbon atoms by reaction of compounds containing >C = O groups with the same or other compounds containing >C = O groups combined with dehydration

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  • the invention relates to the technical field of n-butyraldehyde condensation, in particular to a micro-interface strengthening system and a preparation method for preparing octenal through n-butyraldehyde condensation.
  • Butyl octanol is an important raw material for the synthesis of fine chemical products. At present, the output of butylated octanol in my country is huge, accounting for about 21% of the world's total. Butyl octanol is mainly used in the production of plasticizers, solvents, dehydrating agents, defoamers, dispersants Agents, flotation agents, petroleum additives and synthetic spices, etc. Due to its wide range of uses, the production and consumption of butanol have also increased year by year.
  • Butyl octanol can be prepared by condensation of n-butyraldehyde, specifically:
  • N-butyraldehyde condensation reaction generates 2-ethyl-3-propyl acrolein (EPA):
  • n-butyraldehyde condensation process has the following defects:
  • the reboiler at the bottom of the condensation cycle tower has a large liquid holding capacity, and the product residence time is too long, resulting in local overheating, which may lead to an increase in the content of heavy components.
  • the first object of the present invention is to provide a micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde.
  • the reaction system divides the reactor into upper and lower reaction zones, so that the raw materials undergo two reactions, and the raw materials react more fully. , improve the conversion rate of raw materials; by setting the first micro-interface generator in the first reaction zone, utilize the first micro-interface generator to disperse and break the lye into micron-scale micro-droplets and then disperse them in the n-butyraldehyde solution , the uniformity of two-phase distribution is improved, the droplet shape is uniform, the diameter is small, the mass transfer rate is greatly improved, the temperature required for the reaction is reduced, and the product yield is increased.
  • the second object of the present invention is to provide a method for preparing octenal using the above-mentioned system.
  • the preparation method is easy to operate, has a high conversion rate of butyraldehyde, and has high product quality, which is conducive to reducing energy consumption and is better than the existing process. response effect.
  • the invention provides a micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde, comprising: a reactor; a partition plate is arranged inside the reactor, and the inner space of the reactor is divided into two parts along the partition plate. a space independent of each other; the space located below the dividing plate is the first reaction zone;
  • the side wall of the first reaction zone is provided with a n-butyraldehyde inlet and a lye inlet, and the inside of the first reaction zone is provided with a first micro-interface generator, and the first micro-interface generator and the n-butyraldehyde
  • the aldehyde inlet is connected to the lye inlet, and the lye is dispersed and broken into micron-sized droplets by the first micro-interface generator, and then enters the first reaction zone to catalyze the condensation reaction of the n-butyraldehyde.
  • the condensation of n-butyraldehyde to prepare octenal is an important link in the preparation process of butanol and octanol.
  • the lye and n-butyraldehyde directly enter the stirred tank condensation reactor in liquid-liquid two-phase, the two-phase distribution uniformity is limited, the droplet shape is irregular and the diameter is large, and the liquid-liquid The phase boundary area is small, which affects the mass transfer and reaction efficiency between phases; and because the operating temperature in the reactor is high, the concentration of lye NaOH is high, and the residence time of the reaction product is too long, which will lead to an increase in heavy components and affect the yield of n-butyraldehyde.
  • the invention provides a micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde.
  • the system divides the reactor into upper and lower two reaction zones, so that the raw materials undergo two reactions, and the raw materials react more efficiently.
  • the conversion rate of raw materials is improved; by setting the first micro-interface generator in the first reaction zone, the lye is dispersed and broken into micron-level micro-droplets by the first micro-interface generator, and then dispersed into the n-butyraldehyde solution Among them, the uniformity of the two-phase distribution is improved, the shape of the droplets is uniform, the diameter is small, the mass transfer rate is greatly improved, the temperature required for the reaction is reduced, and the product yield is improved, and the system does not need to use a rectification tower, occupying an area The area is small.
  • the second reaction zone is located above the dividing plate; a second micro-interface generator is arranged in the second reaction zone, the first reaction zone is connected with a first circulation pipeline, and the first reaction zone is connected with a first circulation pipeline.
  • the inlet of a circulation pipeline is connected with the first reaction zone, and the outlet of the first circulation pipeline is respectively connected with the first micro-interface generator and the second micro-interface generator.
  • it also includes a second condenser and a chromatograph; a product outlet is provided on the side wall of the second reaction zone, and the product outlet is connected with a second circulation line, and the second circulation line is provided with The first condenser; part of the material circulated by the second circulation line flows back into the second micro-interface generator after being condensed by the first condenser, and another part flows into the second micro-interface generator after being condensed by the second condenser in the chromatograph.
  • distribution plates are provided at the outlets of the first micro-interface generator and the second micro-interface generator.
  • the distribution plate is conical, and a plurality of through holes are vertically arranged on the distribution plate.
  • the reaction materials are reacted twice, the material reaction is more complete, and the raw material reaction is more complete; both the first reaction zone and the second reaction zone are provided with micro-interfaces
  • the generator can disperse the lye into micron-level microbubbles, and then evenly disperse it into n-butyraldehyde, which improves the mixing uniformity of the two and improves the catalytic effect.
  • the lye is dispersed and broken into micron-sized droplets by the first micro-interface generator, and then dispersed into n-butyraldehyde to catalyze the condensation reaction of n-butyraldehyde.
  • the first reaction zone continues to react under the dispersion and crushing of the first micro-interface generator, and the other part flows into the second reaction zone; the stream flowing into the second reaction zone is passed into the second micro-interface generator, and the lye in it is passed through
  • the second micro-interface generator is dispersed into micro-droplets and dispersed into the second reaction zone to catalyze the continued reaction of unreacted n-butyraldehyde.
  • the two-phase mixing uniformity of n-butyraldehyde and lye is high, which improves the catalytic effect, increases the mass transfer area of the phase boundary, and reduces the temperature required for the reaction.
  • the two phases dispersed and broken by the micro-interface generator are all liquid phases. This is because although the lye and n-butyraldehyde are both liquid phases, these two liquids do not mix with each other, and the lye is Water phase, n-butyraldehyde is the oil phase, and lye plays the effect of catalyst in the n-butyraldehyde condensation reaction, and in the present invention, lye is dispersed phase, and n-butyraldehyde is continuous phase, in order to improve two liquid phases The contact area between the two can be mixed evenly to achieve the best catalytic effect.
  • the micro-interface of the dispersed phase lye is broken by the micro-interface generator to disperse it into micron-level micro-droplets, and n-butyraldehyde is introduced at the same time It is not only to provide power, but also to make the lye micro-droplets evenly distributed in the n-butyraldehyde, which improves the mixing uniformity of the two phases, and improves the catalytic effect and reaction rate of the lye on the condensation reaction.
  • the number of the first micro-interface generator and the second micro-interface generator can be only one, or multiple in series or parallel.
  • two adjacent micro-interfaces The outlets of the generators are opposite, so that two opposite micro-droplet flows can be used to form a countercurrent flow, which improves the dispersion uniformity of the lye micro-droplets in n-butyraldehyde and improves the catalytic effect.
  • the outlets of the first micro-interface generator and the second micro-interface generator are all provided with a distribution plate, which is to promote the uniform distribution of micro-droplets in n-butyraldehyde through the distribution plate and improve the efficiency of two-phase mixing. Evenness.
  • a part of the micro-droplets flows and disperses along the surface of the distribution plate, and the other part is distributed in different directions through the through holes on the distribution plate.
  • the micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde of the present invention When the micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde of the present invention is in use, no rectification tower is required, because the conversion rate of the material has basically reached the requirement after two reactions in the reactor, and there is no need for rectification again . Also therefore, the whole system of the present invention occupies a small area and is easy to use.
  • micro-interface generator used in the present invention has been embodied in the inventor's previous patents, such as application numbers CN201610641119.6, CN201610641251.7, CN201710766435.0, CN106187660, CN105903425A, Patents of CN109437390A, CN205833127U and CN207581700U.
  • the specific product structure and working principle of the micro-bubble generator (that is, the micro-interface generator) were introduced in detail in the prior patent CN201610641119.6.
  • the body is provided with an inlet communicating with the cavity, the opposite first end and second end of the cavity are open, and the cross-sectional area of the cavity is from the middle of the cavity to the first end and the second end of the cavity.
  • the second end is reduced; the secondary broken piece is arranged at at least one of the first end and the second end of the cavity, a part of the secondary broken piece is set in the cavity, and the two ends of the secondary broken piece and the cavity are open
  • An annular channel is formed between the through holes.
  • the micron bubble generator also includes an inlet pipe and a liquid inlet pipe.” From the specific structure disclosed in the application document, it can be known that the specific working principle is: the liquid enters the micrometer tangentially through the liquid inlet pipe.
  • the gas is rotated and cut at a super high speed, so that the gas bubbles are broken into micron-level micro-bubbles, thereby increasing the mass transfer area between the liquid phase and the gas phase, and the micro-bubble generator in this patent belongs to the pneumatic micro-interface generation device.
  • the primary bubble breaker has a circulating liquid inlet, a circulating gas inlet, and a gas-liquid mixture outlet, while the secondary bubble breaker connects the feed port with the gas-liquid mixture outlet, indicating that the bubble breaker is both It needs to be mixed with gas and liquid.
  • the primary bubble breaker mainly uses circulating fluid as power, so in fact, the primary bubble breaker is a hydraulic micro-interface generator, and the secondary bubble breaker is a gas-liquid breaker.
  • the mixture is passed into the elliptical rotating ball for rotation at the same time, so that the bubbles are broken during the rotation process, so the secondary bubble breaker is actually a gas-liquid linkage micro-interface generator.
  • the micro-interface generator used in the present invention is not limited to the above-mentioned several forms
  • the specific structure of the bubble breaker described in the prior patents is only one of the forms that the micro-interface generator of the present invention can adopt.
  • the liquid phase coming in from the top provides the entrainment power, so as to achieve the effect of crushing into ultra-fine bubbles, which can also be seen in the attached drawings.
  • the bubble breaker has a conical structure, and the diameter of the upper part is larger than that of the lower part, which is also for the liquid phase to provide better entrainment power.
  • micro-interface generator Since the micro-interface generator was just developed in the early stage of the patent application, it was named micro-bubble generator (CN201610641119.6) and bubble breaker (201710766435.0) in the early stage. With continuous technological improvement, it was later renamed as micro-interface generator Device, now the micro-interface generator in the present invention is equivalent to the previous micro-bubble generator, bubble breaker, etc., but the name is different. In summary, the micro-interface generator of the present invention belongs to the prior art.
  • the n-butyraldehyde inlet is connected with a n-butyraldehyde pipeline
  • the lye inlet is connected with a lye pipeline
  • a lye outlet is provided at the bottom of the chromatograph, and the lye outlet is connected to the lye pipeline.
  • the bottom of the chromatograph is provided with an extraction port, and the extraction port is connected to the second condenser; the product separated by the chromatographic device is extracted through the extraction port, and is extracted from the second circulation
  • the stream flowing out of the pipeline is extracted after heat exchange in the second condenser.
  • the top of the chromatograph is provided with a non-condensable gas outlet.
  • the present invention also provides a preparation method of a micro-interface strengthening system using the above-mentioned condensation of n-butyraldehyde to prepare octenal, comprising the following steps:
  • the lye After the lye is broken into micron-level micro-droplets through the micro-interface, it catalyzes the condensation reaction of n-butyraldehyde to obtain the product octenal.
  • the condensation reaction temperature is 110-120° C., and the pressure is 0.1-0.8 MPa. Further, the condensation reaction temperature is 114-117° C., and the pressure is 0.2-0.4 MPa.
  • the octenal product obtained by the reaction method of the invention has good quality and high yield. Moreover, the preparation method itself has low reaction energy consumption, and the cost is significantly reduced.
  • the micro-interface strengthening system for preparing octenal by n-butyraldehyde condensation of the present invention divides the reactor into upper and lower two reaction zones, so that the raw materials undergo two reactions, the raw materials react more fully, and the conversion rate of the raw materials is improved;
  • the first micro-interface generator and the second micro-interface generator are respectively installed in the first reaction zone and the second reaction zone, and the alkali solution is dispersed and broken into micron-sized micro-droplets by the micro-interface generator, and then dispersed into the n-butyraldehyde solution , the uniformity of two-phase distribution is improved, the droplet shape is uniform, the diameter is small, the mass transfer rate is greatly improved, the temperature required for the reaction is reduced, and the product yield is increased.
  • Fig. 1 is the structural representation of the micro-interface strengthening system of the n-butyraldehyde condensation preparation octenal provided by the embodiment of the present invention
  • Fig. 2 is the structural representation of the reactor that the embodiment of the present invention provides
  • Fig. 3 is a schematic structural diagram of a distribution plate provided by an embodiment of the present invention.
  • Fig. 4 is a structural schematic diagram of a reaction system for producing octenal by condensation of n-butyraldehyde provided in Comparative Example 2 of the present invention. Description of drawings:
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
  • present embodiment provides a kind of micro-interface strengthening system of n-butyraldehyde condensation to produce octenal, comprising: reactor 10; The space is divided into two mutually independent spaces along the dividing plate 110; the first reaction zone 20 is located below the dividing plate 110, and the second reaction zone 30 is positioned above the dividing plate; the reactor 10 can be a reactor, a reaction tower or tank.
  • the side wall of the first reaction zone 20 is provided with n-butyraldehyde inlet 202 and lye inlet 201, and n-butyraldehyde inlet 202 is connected with n-butyraldehyde pipeline 50, and lye inlet 201 is connected with lye Line 40.
  • the inside of the first reaction zone 20 is provided with a first micro-interface generator 203, the first micro-interface generator 203 is connected to the n-butyraldehyde inlet 202 and the lye inlet 201, and the lye is dispersed and broken into microns by the first micro-interface generator 203 After entering the first reaction zone 20, the micro-droplets enter the first reaction zone 20 to catalyze the condensation reaction of n-butyraldehyde.
  • the second micro-interface generator 301 is arranged in the second reaction zone 30, the first reaction zone 20 is connected with the first circulation pipeline 60, the inlet of the first circulation pipeline 60 is connected with the first reaction zone 20 , the outlet of the first circulation pipeline 60 is connected to the first micro-interface generator 203 and the second micro-interface generator 301 respectively.
  • the micro-interface strengthening system of this embodiment also includes a second condenser 90 and a chromatograph 100; a product outlet 302 is provided on the side wall of the second reaction zone 30, and the product outlet 302 is connected with a second circulation pipeline 70, and the second The circulation line 70 is provided with a first condenser 80; part of the material circulated in the second circulation line 70 is condensed by the first condenser 80 and then flows back into the second micro-interface generator 301, and the other part passes through the second condenser 90 After condensing, it flows into the chromatograph 100.
  • distribution plates 204 are provided at the outlets of the first micro-interface generator 203 and the second micro-interface generator 301 .
  • the distribution plate 204 is conical, and a plurality of through holes 205 are vertically arranged on the distribution plate 204 .
  • a lye outlet 1001 is provided at the bottom of the chromatograph 100 , and the lye outlet 1001 is connected to the lye pipeline 40 .
  • the bottom of the chromatograph 100 is provided with a recovery port 1002, and the recovery port 1002 is connected to the second condenser 90; the product separated by the chromatograph 100 is recovered through the recovery port 1002, and flows out from the second circulation line 70 in the It is extracted after heat exchange in the second condenser 90 .
  • a non-condensable gas outlet 1003 is provided on the top of the chromatograph 100 for discharging the non-condensable gas.
  • n-butyraldehyde and lye enter the first micro-interface generator 203 respectively, and the lye is dispersed and broken into micro-droplets of micron level in the first micro-interface generator 203 and mixed with n-butyraldehyde to catalyze the n-butyraldehyde Aldehyde is condensed to generate octenal; the reacted material flows into the second reaction zone 30 through the first circulation pipeline 60, and is further dispersed and broken in the second micro-interface generator 301, and the unreacted n-butyraldehyde continues to react,
  • the generated product enters the chromatograph 100 after being condensed by the second condenser 90, and the octenal separated by chromatography is extracted from the extraction port 1002, and a part of the mixed lye is directly discharged, and the other part flows back to the lye pipeline 40 Continue to participate in the reaction.
  • the difference between this example and the embodiment is that there is no partition plate inside the reactor 10 in this example, and the reactor 10 is a whole reaction space, and the first micro-interface generator 203 and the second micro-interface generate The device 301 is set in it, and the first micro-interface generator 203 and the second micro-interface generator 301 are connected to the n-butyraldehyde pipeline and the lye pipeline, and the reaction product enters the chromatograph after being condensed by the second condenser DMC was obtained after purification and separation.
  • the temperature of Experimental Example 2 is 114°C and the pressure is 0.2MPa;
  • the temperature of Experimental Example 3 is 115°C and the pressure is 0.3MPa;
  • the temperature of Experimental Example 5 was 120° C., and the pressure was 0.8 MPa.
  • micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde of the present invention can increase the reaction space-time yield, increase the yield of octenal, and improve energy efficiency and material efficiency while reducing the operating temperature and reaction space time.
  • the micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde of the present invention has low energy consumption, low cost, high safety, and requires The reaction temperature is low and the conversion rate of n-butyraldehyde is high, so it is worthy of popularization and application.

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Abstract

Provided is a micro-interface strengthening system for preparing octenal by n-butyraldehyde condensation. The system comprises: a reactor; and a partition plate arranged in the reactor, the inner space of the reactor being divided into two mutually-independent spaces along the partition plate. A space below the partition plate is a first reaction region. An n-butyraldehyde inlet and an alkaline solution inlet are formed on a side wall of the first reaction region. A first micro-interface generator is disposed in the first reaction region. The first micro-interface generator is connected to the n-butyraldehyde inlet and the alkaline solution inlet. An alkaline solution is dispersed and broken up into micro-droplets at a micron level by the first micro-interface generator, and then enters the first reaction region for catalyzing the condensation reaction of n-butyraldehyde. The micro-interface strengthening system for preparing octenal by n-butyraldehyde condensation has low energy consumption, low cost and high safety. The required reaction temperature is low, and the n-butyraldehyde conversion rate is high.

Description

[根据细则37.2由ISA制定的发明名称] 正丁醛缩合制辛烯醛的微界面强化系统及制备方法[Title of the invention established by ISA under Rule 37.2] Micro-interface strengthening system and preparation method for the condensation of n-butyraldehyde to octenal 技术领域technical field
本发明涉及正丁醛缩合技术领域,具体而言,涉及一种正丁醛缩合制辛烯醛的微界面强化系统及制备方法。The invention relates to the technical field of n-butyraldehyde condensation, in particular to a micro-interface strengthening system and a preparation method for preparing octenal through n-butyraldehyde condensation.
背景技术Background technique
丁辛醇是合成精细化工产品的重要原料,目前我国丁辛醇产量巨大,约占世界总量的21%,丁辛醇主要用于生产增塑剂、溶剂、脱水剂、消泡剂、分散剂、浮选剂、石油添加剂及合成香料等。由于其广泛的用途,丁辛醇的产量和用量也逐年提高。Butyl octanol is an important raw material for the synthesis of fine chemical products. At present, the output of butylated octanol in my country is huge, accounting for about 21% of the world's total. Butyl octanol is mainly used in the production of plasticizers, solvents, dehydrating agents, defoamers, dispersants Agents, flotation agents, petroleum additives and synthetic spices, etc. Due to its wide range of uses, the production and consumption of butanol have also increased year by year.
丁辛醇可以通过正丁醛缩合进行制备,具体为:Butyl octanol can be prepared by condensation of n-butyraldehyde, specifically:
(1)正丁醛缩合反应生成2-乙基-3-丙基丙烯醛(EPA):(1) N-butyraldehyde condensation reaction generates 2-ethyl-3-propyl acrolein (EPA):
2CH 2CH 2CH 3CHO→CH 3CH 2CH 2CH=C(C 2H 5)CHO+H 2O 2CH 2 CH 2 CH 3 CHO→CH 3 CH 2 CH 2 CH=C(C 2 H 5 )CHO+H 2 O
(2)2-乙基-3-丙基丙烯醛加氢生成辛醇:(2) Hydrogenation of 2-ethyl-3-propyl acrolein to generate octanol:
CH 3CH 2CH 2CH=C(C 2H 5)CHO+2H 2→CH 3CH 2CH 2CH(CH 2CH 3)CH 2OH CH 3 CH 2 CH 2 CH=C(C 2 H 5 )CHO+2H 2 →CH 3 CH 2 CH 2 CH(CH 2 CH 3 )CH 2 OH
目前,正丁醛缩合工艺有以下缺陷:At present, the n-butyraldehyde condensation process has the following defects:
(1)碱液与正丁醛以液-液两相直接进入搅拌釜缩合反应器,两相分布均匀度有限,液滴形状不规则且直径较大,液液相界面积小,影响相间传质和反应效率;(1) The lye and n-butyraldehyde directly enter the stirred tank condensation reactor in liquid-liquid two-phase, the distribution uniformity of the two phases is limited, the shape of the droplet is irregular and the diameter is large, and the area of the liquid-liquid interface is small, which affects the interphase transmission. quality and reaction efficiency;
(2)为了保证缩合反应器内有预期的丁醛缩合反应速度,目前反应釜中操作温度偏高,碱液NaOH浓度较高,反应产物停留时间过长,会导致重组分增多,影响正丁醛收率;(2) In order to ensure the expected butyraldehyde condensation reaction speed in the condensation reactor, the current operating temperature in the reactor is relatively high, the concentration of lye NaOH is high, and the residence time of the reaction product is too long, which will lead to an increase in heavy components and affect the concentration of butyraldehyde. Aldehyde yield;
(3)缩合反应全程收率有待提高,塔底丁醛含量偏高;(3) The overall yield of the condensation reaction needs to be improved, and the butyraldehyde content at the bottom of the tower is relatively high;
(4)缩合循环塔的塔底再沸器持液量大,产物停留时间过长,带来局部超温,可能导致重组分含量增多。(4) The reboiler at the bottom of the condensation cycle tower has a large liquid holding capacity, and the product residence time is too long, resulting in local overheating, which may lead to an increase in the content of heavy components.
有鉴于此,特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明的第一目的在于提供一种正丁醛缩合制辛烯醛的微界面强化系统,该反应系统通过将反应器分为上下两个反应区,使原料经过两次反应,原料反应更加充分,提高了原料的转化率;通过在第一反应区内设置第一微界面发生器,利用第一微界面发生器将碱液分散破碎成为微米级别的微液滴后分散到正丁醛溶液中,提高了两相分布的均匀度,液滴形状均匀,直径小,大幅度提高传质速率,降低了反应需要的温度,提高了产物收率。The first object of the present invention is to provide a micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde. The reaction system divides the reactor into upper and lower reaction zones, so that the raw materials undergo two reactions, and the raw materials react more fully. , improve the conversion rate of raw materials; by setting the first micro-interface generator in the first reaction zone, utilize the first micro-interface generator to disperse and break the lye into micron-scale micro-droplets and then disperse them in the n-butyraldehyde solution , the uniformity of two-phase distribution is improved, the droplet shape is uniform, the diameter is small, the mass transfer rate is greatly improved, the temperature required for the reaction is reduced, and the product yield is increased.
本发明的第二目的在于提供一种采用上述系统制辛烯醛的制备方法,该制备方法操作简便,丁醛转化率高,产品品质高,有利于减少能耗,达到比现有工艺更佳的反应效果。The second object of the present invention is to provide a method for preparing octenal using the above-mentioned system. The preparation method is easy to operate, has a high conversion rate of butyraldehyde, and has high product quality, which is conducive to reducing energy consumption and is better than the existing process. response effect.
为了实现本发明的上述目的,特采用以下技术方案:In order to realize the above-mentioned purpose of the present invention, special adopt following technical scheme:
本发明提供了一种正丁醛缩合制辛烯醛的微界面强化系统,包括:反应器;所述反应器内设置有分隔板,所述反应器内部空间沿所述分隔板分成两个相互独立的空间;位于所述分隔板下方的空间为第一反应区;The invention provides a micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde, comprising: a reactor; a partition plate is arranged inside the reactor, and the inner space of the reactor is divided into two parts along the partition plate. a space independent of each other; the space located below the dividing plate is the first reaction zone;
所述第一反应区的侧壁上设置有正丁醛进口和碱液进口,所述第一反应区内部设置有第一微界面发生器,所述第一微界面发生器与所述正丁醛进口和所述碱液进口相连,碱液经所述第一微界面发生器分散破碎成微米级别的微液滴后,进入所述第一反应区内催化所述正丁醛进行缩合反应。The side wall of the first reaction zone is provided with a n-butyraldehyde inlet and a lye inlet, and the inside of the first reaction zone is provided with a first micro-interface generator, and the first micro-interface generator and the n-butyraldehyde The aldehyde inlet is connected to the lye inlet, and the lye is dispersed and broken into micron-sized droplets by the first micro-interface generator, and then enters the first reaction zone to catalyze the condensation reaction of the n-butyraldehyde.
现有技术中,正丁醛缩合制备辛烯醛是丁辛醇制备工艺中的重要环节。然而,目前的正丁醛缩合工艺中,碱液与正丁醛以液-液两相直接进入搅拌釜缩合反应器,两相分布均匀度有限,液滴形状不规则且直径较大,液液相界面积小,影响相间传质和反应效率;且由于反应釜中操作温度偏高,碱液NaOH浓度较高,反应产物停留时间过长,会导致重组分增多,影响正丁醛收率。In the prior art, the condensation of n-butyraldehyde to prepare octenal is an important link in the preparation process of butanol and octanol. However, in the current n-butyraldehyde condensation process, the lye and n-butyraldehyde directly enter the stirred tank condensation reactor in liquid-liquid two-phase, the two-phase distribution uniformity is limited, the droplet shape is irregular and the diameter is large, and the liquid-liquid The phase boundary area is small, which affects the mass transfer and reaction efficiency between phases; and because the operating temperature in the reactor is high, the concentration of lye NaOH is high, and the residence time of the reaction product is too long, which will lead to an increase in heavy components and affect the yield of n-butyraldehyde.
为解决上述技术问题,本发明提供了一种正丁醛缩合制辛烯醛的微界面强化系统,该系统通过将反应器分为上下两个反应区,使原料经过两次反应,原料反应更加充分,提高了原料的转化率;通过在第一反应区内设置第一微界面发生器,利用第一微界面发生器将碱液分散破碎成为微米级别的微液滴后分散到正丁醛溶液中,提高了两相分布的均匀度,液滴形状均匀,直径小,大幅度提高传质速率,降低了反应需要的温度,提高了产物收率,且该系统无需使用精馏塔,占地面积小。In order to solve the above-mentioned technical problems, the invention provides a micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde. The system divides the reactor into upper and lower two reaction zones, so that the raw materials undergo two reactions, and the raw materials react more efficiently. Fully, the conversion rate of raw materials is improved; by setting the first micro-interface generator in the first reaction zone, the lye is dispersed and broken into micron-level micro-droplets by the first micro-interface generator, and then dispersed into the n-butyraldehyde solution Among them, the uniformity of the two-phase distribution is improved, the shape of the droplets is uniform, the diameter is small, the mass transfer rate is greatly improved, the temperature required for the reaction is reduced, and the product yield is improved, and the system does not need to use a rectification tower, occupying an area The area is small.
优选的,位于所述分隔板上方的为第二反应区;所述第二反应区内设置有第二微界面发生器,所述第一反应区连接有第一循环管路,所述第一循环管路的进口与所述第一反应区相连,所述第一循环管路的出口分别与所述第一微界面发生器和所述第二微界面发生器相连。Preferably, the second reaction zone is located above the dividing plate; a second micro-interface generator is arranged in the second reaction zone, the first reaction zone is connected with a first circulation pipeline, and the first reaction zone is connected with a first circulation pipeline. The inlet of a circulation pipeline is connected with the first reaction zone, and the outlet of the first circulation pipeline is respectively connected with the first micro-interface generator and the second micro-interface generator.
优选的,还包括第二冷凝器和层析器;所述第二反应区的侧壁上设置有产物出口,所述产物出口连接有第二循环管路,所述第二循环管路上设置有第一冷凝器;所述第二循环管路循环的物料一部分经所述第一冷凝器冷凝后流回所述第二微界面发生器中,另一部分经所述第二冷凝器冷凝后流入所述层析器中。Preferably, it also includes a second condenser and a chromatograph; a product outlet is provided on the side wall of the second reaction zone, and the product outlet is connected with a second circulation line, and the second circulation line is provided with The first condenser; part of the material circulated by the second circulation line flows back into the second micro-interface generator after being condensed by the first condenser, and another part flows into the second micro-interface generator after being condensed by the second condenser in the chromatograph.
优选的,所述第一微界面发生器与所述第二微界面发生器的出口处均设置有分布盘。Preferably, distribution plates are provided at the outlets of the first micro-interface generator and the second micro-interface generator.
优选的,所述分布盘呈锥形,所述分布盘上竖直设置有多个通孔。Preferably, the distribution plate is conical, and a plurality of through holes are vertically arranged on the distribution plate.
本发明通过将反应器分成第一反应区和第二反应区,使反应物料经过两次反应,物料反应更加充分,原料反应更加充分;第一反应区与第二反应区内均设置有微界面发生器,能够将碱液分散成为微米级别的微气泡后,均匀分散到正丁醛中,提高了两者的混合均匀度,提高了催化效果。反应时,碱液经第一微界面发生器分散破碎成为微米级别的微液滴后,分散到正丁醛中,催化正丁醛进行缩合反应,反应物流随第一循环管路一部分流回第一反应区并在第一微界面发生器的分散破碎下继续反应,另一部分流入第二反应区中;流入第二反 应区的物流通入到第二微界面发生器中,其中的碱液经第二微界面发生器分散为微液滴后分散到第二反应区中催化未反应的正丁醛继续反应。正丁醛与碱液两相混合均匀度高,提高了催化效果,增大了相界传质面积,降低了反应所需的温度。In the present invention, by dividing the reactor into the first reaction zone and the second reaction zone, the reaction materials are reacted twice, the material reaction is more complete, and the raw material reaction is more complete; both the first reaction zone and the second reaction zone are provided with micro-interfaces The generator can disperse the lye into micron-level microbubbles, and then evenly disperse it into n-butyraldehyde, which improves the mixing uniformity of the two and improves the catalytic effect. During the reaction, the lye is dispersed and broken into micron-sized droplets by the first micro-interface generator, and then dispersed into n-butyraldehyde to catalyze the condensation reaction of n-butyraldehyde. The first reaction zone continues to react under the dispersion and crushing of the first micro-interface generator, and the other part flows into the second reaction zone; the stream flowing into the second reaction zone is passed into the second micro-interface generator, and the lye in it is passed through The second micro-interface generator is dispersed into micro-droplets and dispersed into the second reaction zone to catalyze the continued reaction of unreacted n-butyraldehyde. The two-phase mixing uniformity of n-butyraldehyde and lye is high, which improves the catalytic effect, increases the mass transfer area of the phase boundary, and reduces the temperature required for the reaction.
需要注意的是,在本发明中,微界面发生器分散破碎的两相均为液相,这是由于虽然碱液和正丁醛均为液相,但这两种液相互不混合,碱液为水相,正丁醛为油相,碱液在正丁醛缩合反应中起到催化剂的作用,且在本发明中,碱液为分散相,正丁醛为连续相,为提高两个液相间的接触面积,使两者均匀混合,达到最优的催化效果,通过微界面发生器对分散相碱液进行微界面破碎,使其分散为微米级别的微液滴,同时通入正丁醛既是为了提供动力,也是为了使碱液微液滴均匀分布在正丁醛中,提高了两相混合均匀度,提高了碱液对缩合反应的催化效果和反应速率。It should be noted that, in the present invention, the two phases dispersed and broken by the micro-interface generator are all liquid phases. This is because although the lye and n-butyraldehyde are both liquid phases, these two liquids do not mix with each other, and the lye is Water phase, n-butyraldehyde is the oil phase, and lye plays the effect of catalyst in the n-butyraldehyde condensation reaction, and in the present invention, lye is dispersed phase, and n-butyraldehyde is continuous phase, in order to improve two liquid phases The contact area between the two can be mixed evenly to achieve the best catalytic effect. The micro-interface of the dispersed phase lye is broken by the micro-interface generator to disperse it into micron-level micro-droplets, and n-butyraldehyde is introduced at the same time It is not only to provide power, but also to make the lye micro-droplets evenly distributed in the n-butyraldehyde, which improves the mixing uniformity of the two phases, and improves the catalytic effect and reaction rate of the lye on the condensation reaction.
在本发明中,第一微界面发生器与第二微界面发生器的数量可以仅为一个,也可以为相互串联或并联的多个,当为并联的多个时,相邻两个微界面发生器的出口相对,这样能够利用两股相对的微液滴流形成对冲流,提高碱液微液滴在正丁醛中的分散均匀度,提高催化效果。In the present invention, the number of the first micro-interface generator and the second micro-interface generator can be only one, or multiple in series or parallel. When multiple in parallel, two adjacent micro-interfaces The outlets of the generators are opposite, so that two opposite micro-droplet flows can be used to form a countercurrent flow, which improves the dispersion uniformity of the lye micro-droplets in n-butyraldehyde and improves the catalytic effect.
在本发明中,第一微界面发生器和第二微界面发生器的出口处均设置有分布盘,这是为了通过分布盘促进微液滴在正丁醛中均匀分布,提高两相混合的均匀度。反应时,一部分微液滴沿分布盘表面向四周流动分散,另一部分经分布盘上的通孔向不同方向分布。In the present invention, the outlets of the first micro-interface generator and the second micro-interface generator are all provided with a distribution plate, which is to promote the uniform distribution of micro-droplets in n-butyraldehyde through the distribution plate and improve the efficiency of two-phase mixing. Evenness. During the reaction, a part of the micro-droplets flows and disperses along the surface of the distribution plate, and the other part is distributed in different directions through the through holes on the distribution plate.
本发明的正丁醛缩合制辛烯醛的微界面强化系统在使用时,无需设置精馏塔,这是因为经过反应器中的两次反应后物料转化率基本已经达到要求,无需再次精馏。也因此,本发明的系统整体占地面积小,使用方便。When the micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde of the present invention is in use, no rectification tower is required, because the conversion rate of the material has basically reached the requirement after two reactions in the reactor, and there is no need for rectification again . Also therefore, the whole system of the present invention occupies a small area and is easy to use.
本领域所属技术人员可以理解的是,本发明所采用的微界面发生器在本发明人在先专利中已有体现,如申请号CN201610641119.6、CN201610641251.7、CN201710766435.0、CN106187660、CN105903425A、CN109437390A、 CN205833127U及CN207581700U的专利。在先专利CN201610641119.6中详细介绍了微米气泡发生器(即微界面发生器)的具体产品结构和工作原理,该申请文件中记载了“微米气泡发生器包括本体和二次破碎件、本体内具有空腔,本体上设有与空腔连通的进口,空腔的相对的第一端和第二端均敞开,其中空腔的横截面积从空腔的中部向空腔的第一端和第二端减小;二次破碎件设在空腔的第一端和第二端中的至少一个处,二次破碎件的一部分设在空腔内,二次破碎件与空腔两端敞开的通孔之间形成一个环形通道。微米气泡发生器还包括进气管和进液管。”从该申请文件中公开的具体结构可以知晓其具体工作原理为:液体通过进液管切向进入微米气泡发生器内,超高速旋转并切割气体,使气体气泡破碎成微米级别的微气泡,从而提高液相与气相之间的传质面积,而且该专利中的微米气泡发生器属于气动式微界面发生器。Those skilled in the art can understand that the micro-interface generator used in the present invention has been embodied in the inventor's previous patents, such as application numbers CN201610641119.6, CN201610641251.7, CN201710766435.0, CN106187660, CN105903425A, Patents of CN109437390A, CN205833127U and CN207581700U. The specific product structure and working principle of the micro-bubble generator (that is, the micro-interface generator) were introduced in detail in the prior patent CN201610641119.6. There is a cavity, the body is provided with an inlet communicating with the cavity, the opposite first end and second end of the cavity are open, and the cross-sectional area of the cavity is from the middle of the cavity to the first end and the second end of the cavity. The second end is reduced; the secondary broken piece is arranged at at least one of the first end and the second end of the cavity, a part of the secondary broken piece is set in the cavity, and the two ends of the secondary broken piece and the cavity are open An annular channel is formed between the through holes. The micron bubble generator also includes an inlet pipe and a liquid inlet pipe.” From the specific structure disclosed in the application document, it can be known that the specific working principle is: the liquid enters the micrometer tangentially through the liquid inlet pipe. In the bubble generator, the gas is rotated and cut at a super high speed, so that the gas bubbles are broken into micron-level micro-bubbles, thereby increasing the mass transfer area between the liquid phase and the gas phase, and the micro-bubble generator in this patent belongs to the pneumatic micro-interface generation device.
另外,在先专利201610641251.7中有记载一次气泡破碎器具有循环液进口、循环气进口和气液混合物出口,二次气泡破碎器则是将进料口与气液混合物出口连通,说明气泡破碎器都是需要气液混合进入,另外从后面的附图中可知,一次气泡破碎器主要是利用循环液作为动力,所以其实一次气泡破碎器属于液动式微界面发生器,二次气泡破碎器是将气液混合物同时通入到椭圆形的旋转球中进行旋转,从而在旋转的过程中实现气泡破碎,所以二次气泡破碎器实际上是属于气液联动式微界面发生器。其实,无论是液动式微界面发生器,还是气液联动式微界面发生器,都属于微界面发生器的一种具体形式,然而本发明所采用的微界面发生器并不局限于上述几种形式,在先专利中所记载的气泡破碎器的具体结构只是本发明微界面发生器可采用的其中一种形式而已。此外,在先专利201710766435.0中记载到“气泡破碎器的原理就是高速射流以达到气体相互碰撞”,并且也阐述了其可以用于微界面强化反应器,验证本身气泡破碎器与微界面发生器之间的关联性;而且在先专利CN106187660中对于气泡破碎器的具体结构也有相关的记载,具体见说明书中第[0031]-[0041]段,以及附图部分,其对气泡破碎器S-2的具体工作原理有详细的阐述,气泡 破碎器顶部是液相进口,侧面是气相进口,通过从顶部进来的液相提供卷吸动力,从而达到粉碎成超细气泡的效果,附图中也可见气泡破碎器呈锥形的结构,上部的直径比下部的直径要大,也是为了液相能够更好的提供卷吸动力。In addition, it is recorded in the prior patent 201610641251.7 that the primary bubble breaker has a circulating liquid inlet, a circulating gas inlet, and a gas-liquid mixture outlet, while the secondary bubble breaker connects the feed port with the gas-liquid mixture outlet, indicating that the bubble breaker is both It needs to be mixed with gas and liquid. In addition, it can be seen from the following drawings that the primary bubble breaker mainly uses circulating fluid as power, so in fact, the primary bubble breaker is a hydraulic micro-interface generator, and the secondary bubble breaker is a gas-liquid breaker. The mixture is passed into the elliptical rotating ball for rotation at the same time, so that the bubbles are broken during the rotation process, so the secondary bubble breaker is actually a gas-liquid linkage micro-interface generator. In fact, whether it is a hydraulic micro-interface generator or a gas-liquid linkage micro-interface generator, they all belong to a specific form of the micro-interface generator, but the micro-interface generator used in the present invention is not limited to the above-mentioned several forms The specific structure of the bubble breaker described in the prior patents is only one of the forms that the micro-interface generator of the present invention can adopt. In addition, it is recorded in the previous patent 201710766435.0 that "the principle of the bubble breaker is high-speed jet flow to achieve gas collision", and it is also explained that it can be used in micro-interface strengthening reactors to verify the relationship between the bubble breaker and the micro-interface generator. and the prior patent CN106187660 also has relevant records for the specific structure of the bubble breaker, specifically see paragraphs [0031]-[0041] in the description, and the accompanying drawings, which describe the bubble breaker S-2 The specific working principle of the bubble breaker is described in detail. The top of the bubble breaker is the liquid phase inlet, and the side is the gas phase inlet. The liquid phase coming in from the top provides the entrainment power, so as to achieve the effect of crushing into ultra-fine bubbles, which can also be seen in the attached drawings. The bubble breaker has a conical structure, and the diameter of the upper part is larger than that of the lower part, which is also for the liquid phase to provide better entrainment power.
由于在先专利申请的初期,微界面发生器才刚研发出来,所以早期命名为微米气泡发生器(CN201610641119.6)、气泡破碎器(201710766435.0)等,随着不断技术改进,后期更名为微界面发生器,现在本发明中的微界面发生器相当于之前的微米气泡发生器、气泡破碎器等,只是名称不一样。综上所述,本发明的微界面发生器属于现有技术。Since the micro-interface generator was just developed in the early stage of the patent application, it was named micro-bubble generator (CN201610641119.6) and bubble breaker (201710766435.0) in the early stage. With continuous technological improvement, it was later renamed as micro-interface generator Device, now the micro-interface generator in the present invention is equivalent to the previous micro-bubble generator, bubble breaker, etc., but the name is different. In summary, the micro-interface generator of the present invention belongs to the prior art.
优选的,所述正丁醛进口连接有正丁醛管路,所述碱液进口连接有碱液管路。Preferably, the n-butyraldehyde inlet is connected with a n-butyraldehyde pipeline, and the lye inlet is connected with a lye pipeline.
优选的,所述层析器底部设置有碱液出口,所述碱液出口与所述碱液管路相连。Preferably, a lye outlet is provided at the bottom of the chromatograph, and the lye outlet is connected to the lye pipeline.
优选的,所述层析器的底部设置有采出口,所述采出口与所述第二冷凝器相连;所述层析器分离出的产物经采出口采出,与从所述第二循环管路流出的物流在所述第二冷凝器中换热后采出。Preferably, the bottom of the chromatograph is provided with an extraction port, and the extraction port is connected to the second condenser; the product separated by the chromatographic device is extracted through the extraction port, and is extracted from the second circulation The stream flowing out of the pipeline is extracted after heat exchange in the second condenser.
优选的,所述层析器顶部设置有不凝气出口。Preferably, the top of the chromatograph is provided with a non-condensable gas outlet.
本发明还提供了一种采用上述的正丁醛缩合制辛烯醛的微界面强化系统的制备方法,包括如下步骤:The present invention also provides a preparation method of a micro-interface strengthening system using the above-mentioned condensation of n-butyraldehyde to prepare octenal, comprising the following steps:
碱液经微界面破碎成微米级别的微液滴后,催化正丁醛进行缩合反应,得到产物辛烯醛。After the lye is broken into micron-level micro-droplets through the micro-interface, it catalyzes the condensation reaction of n-butyraldehyde to obtain the product octenal.
优选的,所述缩合反应温度为110-120℃,压力为0.1-0.8MPa。进一步的,所述缩合反应温度为114-117℃,压力为0.2-0.4MPa。Preferably, the condensation reaction temperature is 110-120° C., and the pressure is 0.1-0.8 MPa. Further, the condensation reaction temperature is 114-117° C., and the pressure is 0.2-0.4 MPa.
采用本发明的反应方法得到的辛烯醛产品品质好、收率高。且该制备方法本身反应能耗低,成本显著降低。The octenal product obtained by the reaction method of the invention has good quality and high yield. Moreover, the preparation method itself has low reaction energy consumption, and the cost is significantly reduced.
与现有技术相比,本发明的有益效果在于:Compared with prior art, the beneficial effect of the present invention is:
本发明的正丁醛缩合制辛烯醛的微界面强化系统通过将反应器分为上下两个反应区,使原料经过两次反应,原料反应更加充分,提高了原料的转化率;通过在第一反应区和第二反应区内分别设置第一微界面发生器和第二微界面发生器,利用微界面发生器将碱液分散破碎成为微米级别的微液滴后分散到正丁醛溶液中,提高了两相分布的均匀度,液滴形状均匀,直径小,大幅度提高传质速率,降低了反应需要的温度,提高了产物收率。The micro-interface strengthening system for preparing octenal by n-butyraldehyde condensation of the present invention divides the reactor into upper and lower two reaction zones, so that the raw materials undergo two reactions, the raw materials react more fully, and the conversion rate of the raw materials is improved; The first micro-interface generator and the second micro-interface generator are respectively installed in the first reaction zone and the second reaction zone, and the alkali solution is dispersed and broken into micron-sized micro-droplets by the micro-interface generator, and then dispersed into the n-butyraldehyde solution , the uniformity of two-phase distribution is improved, the droplet shape is uniform, the diameter is small, the mass transfer rate is greatly improved, the temperature required for the reaction is reduced, and the product yield is increased.
附图说明Description of drawings
通过阅读下文优选实施方式的详细描述,各种其他的优点和益处对于本领域普通技术人员将变得清楚明了。附图仅用于示出优选实施方式的目的,而并不认为是对本发明的限制。而且在整个附图中,用相同的参考符号表示相同的部件。在附图中:Various other advantages and benefits will become apparent to those of ordinary skill in the art upon reading the following detailed description of the preferred embodiment. The drawings are only for the purpose of illustrating a preferred embodiment and are not to be considered as limiting the invention. Also throughout the drawings, the same reference numerals are used to designate the same parts. In the attached picture:
图1为本发明实施例提供的正丁醛缩合制辛烯醛的微界面强化系统的结构示意图;Fig. 1 is the structural representation of the micro-interface strengthening system of the n-butyraldehyde condensation preparation octenal provided by the embodiment of the present invention;
图2为本发明实施例提供的反应器的结构示意图;Fig. 2 is the structural representation of the reactor that the embodiment of the present invention provides;
图3为本发明实施例提供的分布盘的结构示意图;Fig. 3 is a schematic structural diagram of a distribution plate provided by an embodiment of the present invention;
图4为本发明比较例2提供的正丁醛缩合制辛烯醛的反应系统的结构示意图。附图说明:Fig. 4 is a structural schematic diagram of a reaction system for producing octenal by condensation of n-butyraldehyde provided in Comparative Example 2 of the present invention. Description of drawings:
10-反应器;                         20-第一反应区;10-reactor; 20-first reaction zone;
201-碱液进口;                      202-正丁醛进口;201-Import of lye; 202-Import of n-butyraldehyde;
203-第一微界面发生器;              204-分布盘;203-the first micro-interface generator; 204-distribution plate;
205-通孔;205 - through hole;
30-第二反应区;                     301-第二微界面发生器;30-the second reaction zone; 301-the second micro-interface generator;
302-产物出口;                      40-碱液管路;302-product outlet; 40-lye pipeline;
50-正丁醛管路;                      60-第一循环管路;50-n-butyraldehyde pipeline; 60-first circulation pipeline;
70-第二循环管路;                    80-第一冷凝器;70-the second circulation pipeline; 80-the first condenser;
90-第二冷凝器;                      100-层析器;90-second condenser; 100-chromatograph;
1001-碱液出口;                      1002-采出口;1001-lye outlet; 1002-mining outlet;
1003-不凝气出口;                    110-分隔板。1003-non-condensable gas outlet; 110-partition plate.
具体实施方式detailed description
下面将结合附图和具体实施方式对本发明的技术方案进行清楚、完整地描述,但是本领域技术人员将会理解,下列所描述的实施例是本发明一部分实施例,而不是全部的实施例,仅用于说明本发明,而不应视为限制本发明的范围。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。实施例中未注明具体条件者,按照常规条件或制造商建议的条件进行。所用试剂或仪器未注明生产厂商者,均为可以通过市售购买获得的常规产品。The technical solutions of the present invention will be clearly and completely described below in conjunction with the accompanying drawings and specific embodiments, but those skilled in the art will understand that the embodiments described below are some of the embodiments of the present invention, rather than all of them. It is only used to illustrate the present invention and should not be construed as limiting the scope of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention. Those who do not indicate the specific conditions in the examples are carried out according to the conventional conditions or the conditions suggested by the manufacturer. The reagents or instruments used were not indicated by the manufacturer, and they were all conventional products that could be purchased from the market.
在本发明的描述中,需要说明的是,术语“中心”、“上”、“下”、“左”、“右”、“竖直”、“水平”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, or in a specific orientation. construction and operation, therefore, should not be construed as limiting the invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, it should be noted that unless otherwise specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection. Connected, or integrally connected; it can be mechanically connected or electrically connected; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
为了更加清晰的对本发明中的技术方案进行阐述,下面以具体实施例的形式进行说明。In order to illustrate the technical solution in the present invention more clearly, the following will be described in the form of specific examples.
实施例Example
参阅图1-3所示,本实施例提供了一种正丁醛缩合制辛烯醛的微界面强化系统,包括:反应器10;反应器10内设置有分隔板110,反应器10内部空间沿分隔板110分成两个相互独立的空间;位于分隔板110下方的为第一反应区20,位于分隔板上方的为第二反应区30;反应器10可以为反应釜、反应塔或反应罐。Referring to Fig. 1-3, present embodiment provides a kind of micro-interface strengthening system of n-butyraldehyde condensation to produce octenal, comprising: reactor 10; The space is divided into two mutually independent spaces along the dividing plate 110; the first reaction zone 20 is located below the dividing plate 110, and the second reaction zone 30 is positioned above the dividing plate; the reactor 10 can be a reactor, a reaction tower or tank.
如图2所示,第一反应区20的侧壁上设置有正丁醛进口202和碱液进口201,正丁醛进口202连接有正丁醛管路50,碱液进口201连接有碱液管路40。第一反应区20内部设置有第一微界面发生器203,第一微界面发生器203与正丁醛进口202和碱液进口201相连,碱液经第一微界面发生器203分散破碎成微米级别的微液滴后,进入第一反应区20内催化正丁醛进行缩合反应。As shown in Figure 2, the side wall of the first reaction zone 20 is provided with n-butyraldehyde inlet 202 and lye inlet 201, and n-butyraldehyde inlet 202 is connected with n-butyraldehyde pipeline 50, and lye inlet 201 is connected with lye Line 40. The inside of the first reaction zone 20 is provided with a first micro-interface generator 203, the first micro-interface generator 203 is connected to the n-butyraldehyde inlet 202 and the lye inlet 201, and the lye is dispersed and broken into microns by the first micro-interface generator 203 After entering the first reaction zone 20, the micro-droplets enter the first reaction zone 20 to catalyze the condensation reaction of n-butyraldehyde.
继续参阅图2,第二反应区30内设置有第二微界面发生器301,第一反应区20连接有第一循环管路60,第一循环管路60的进口与第一反应区20相连,第一循环管路60的出口分别与第一微界面发生器203和第二微界面发生器301相连。Continue to refer to Fig. 2, the second micro-interface generator 301 is arranged in the second reaction zone 30, the first reaction zone 20 is connected with the first circulation pipeline 60, the inlet of the first circulation pipeline 60 is connected with the first reaction zone 20 , the outlet of the first circulation pipeline 60 is connected to the first micro-interface generator 203 and the second micro-interface generator 301 respectively.
本实施例的微界面强化系统还包括第二冷凝器90和层析器100;第二反应区30的侧壁上设置有产物出口302,产物出口302连接有第二循环管路70,第二循环管路70上设置有第一冷凝器80;第二循环管路70循环的物料一部分经第一冷凝器80冷凝后流回第二微界面发生器301中,另一部分经第二冷凝器90冷凝后流入层析器100中。The micro-interface strengthening system of this embodiment also includes a second condenser 90 and a chromatograph 100; a product outlet 302 is provided on the side wall of the second reaction zone 30, and the product outlet 302 is connected with a second circulation pipeline 70, and the second The circulation line 70 is provided with a first condenser 80; part of the material circulated in the second circulation line 70 is condensed by the first condenser 80 and then flows back into the second micro-interface generator 301, and the other part passes through the second condenser 90 After condensing, it flows into the chromatograph 100.
如图3所示,第一微界面发生器203与第二微界面发生器301的出口处均设置有分布盘204。分布盘204呈锥形,分布盘204上竖直设置有多个通孔205。As shown in FIG. 3 , distribution plates 204 are provided at the outlets of the first micro-interface generator 203 and the second micro-interface generator 301 . The distribution plate 204 is conical, and a plurality of through holes 205 are vertically arranged on the distribution plate 204 .
在本实施例中,层析器100底部设置有碱液出口1001,碱液出口1001与碱液管路40相连。层析器100的底部设置有采出口1002,采出口1002与第二 冷凝器90相连;层析器100分离出的产物经采出口1002采出,与从第二循环管路70流出的物流在第二冷凝器90中换热后采出。层析器100顶部设置有不凝气出口1003以用于将不凝气排出。In this embodiment, a lye outlet 1001 is provided at the bottom of the chromatograph 100 , and the lye outlet 1001 is connected to the lye pipeline 40 . The bottom of the chromatograph 100 is provided with a recovery port 1002, and the recovery port 1002 is connected to the second condenser 90; the product separated by the chromatograph 100 is recovered through the recovery port 1002, and flows out from the second circulation line 70 in the It is extracted after heat exchange in the second condenser 90 . A non-condensable gas outlet 1003 is provided on the top of the chromatograph 100 for discharging the non-condensable gas.
反应时,正丁醛和碱液分别进入第一微界面发生器203中,碱液在第一微界面发生器203中分散破碎成微米级别的微液滴后与正丁醛混合,催化正丁醛缩合生成辛烯醛;反应后的物料经第一循环管路60流入第二反应区30中,并在第二微界面发生器301中进一步分散破碎,未反应完的正丁醛继续反应,生成的产物经第二冷凝器90冷凝后进入层析器100中,层析分离出的辛烯醛从采出口1002采出,混杂的碱液一部分直接排出,另一部分流回碱液管路40中继续参与反应。During the reaction, n-butyraldehyde and lye enter the first micro-interface generator 203 respectively, and the lye is dispersed and broken into micro-droplets of micron level in the first micro-interface generator 203 and mixed with n-butyraldehyde to catalyze the n-butyraldehyde Aldehyde is condensed to generate octenal; the reacted material flows into the second reaction zone 30 through the first circulation pipeline 60, and is further dispersed and broken in the second micro-interface generator 301, and the unreacted n-butyraldehyde continues to react, The generated product enters the chromatograph 100 after being condensed by the second condenser 90, and the octenal separated by chromatography is extracted from the extraction port 1002, and a part of the mixed lye is directly discharged, and the other part flows back to the lye pipeline 40 Continue to participate in the reaction.
比较例1Comparative example 1
本例与实施例的区别仅在于本例中不设置第一微界面发生器和第二微界面发生器。The difference between this embodiment and the embodiment is only that the first micro-interface generator and the second micro-interface generator are not provided in this embodiment.
比较例2Comparative example 2
如图4所示,本例与实施例的区别在于本例中反应器10内部无分隔板,反应器10内为一个整体的反应空间,第一微界面发生器203与第二微界面发生器301均设置在其中,且第一微界面发生器203与第二微界面发生器301均与正丁醛管路和碱液管路相连,反应产物经第二冷凝器冷凝后进入层析器中提纯分离后得到DMC。As shown in Figure 4, the difference between this example and the embodiment is that there is no partition plate inside the reactor 10 in this example, and the reactor 10 is a whole reaction space, and the first micro-interface generator 203 and the second micro-interface generate The device 301 is set in it, and the first micro-interface generator 203 and the second micro-interface generator 301 are connected to the n-butyraldehyde pipeline and the lye pipeline, and the reaction product enters the chromatograph after being condensed by the second condenser DMC was obtained after purification and separation.
将实施例和比较例的系统在不同的温度和压力下进行辛烯醛的制备,其中,实验例1的温度为110℃,压力为0.1MPa;The systems of Examples and Comparative Examples were used to prepare octenal at different temperatures and pressures, wherein the temperature of Experimental Example 1 was 110° C. and the pressure was 0.1 MPa;
实验例2的温度为114℃,压力为0.2MPa;The temperature of Experimental Example 2 is 114°C and the pressure is 0.2MPa;
实验例3的温度为115℃,压力为0.3MPa;The temperature of Experimental Example 3 is 115°C and the pressure is 0.3MPa;
实验例4的温度为117℃,压力为0.4MPa;The temperature of Experiment 4 is 117°C and the pressure is 0.4MPa;
实验例5的温度为120℃,压力为0.8MPa。The temperature of Experimental Example 5 was 120° C., and the pressure was 0.8 MPa.
具体工艺参数如下表:The specific process parameters are as follows:
实验例1参数表Experimental example 1 parameter table
Figure PCTCN2021109754-appb-000001
Figure PCTCN2021109754-appb-000001
实验例2参数表Experimental example 2 parameter table
Figure PCTCN2021109754-appb-000002
Figure PCTCN2021109754-appb-000002
实验例3参数表Experimental example 3 parameter table
Figure PCTCN2021109754-appb-000003
Figure PCTCN2021109754-appb-000003
实验例4参数表Experimental example 4 parameter table
Figure PCTCN2021109754-appb-000004
Figure PCTCN2021109754-appb-000004
Figure PCTCN2021109754-appb-000005
Figure PCTCN2021109754-appb-000005
实验例5参数表Experimental example 5 parameter table
Figure PCTCN2021109754-appb-000006
Figure PCTCN2021109754-appb-000006
可见,本发明的正丁醛缩合制辛烯醛的微界面强化系统能够在降低操作温度和反应空时的情况下,提高反应时空产率、提高辛烯醛收率和提高能效物效。It can be seen that the micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde of the present invention can increase the reaction space-time yield, increase the yield of octenal, and improve energy efficiency and material efficiency while reducing the operating temperature and reaction space time.
总之,与现有技术的正丁醛缩合制辛烯醛的反应系统相比,本发明的正丁醛缩合制辛烯醛的微界面强化系统能耗低、成本低、安全性高、所需反应温度低、正丁醛转化率高,值得广泛推广应用。In a word, compared with the reaction system for producing octenal by condensation of n-butyraldehyde in the prior art, the micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde of the present invention has low energy consumption, low cost, high safety, and requires The reaction temperature is low and the conversion rate of n-butyraldehyde is high, so it is worthy of popularization and application.
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present invention. scope.

Claims (10)

  1. 一种正丁醛缩合制辛烯醛的微界面强化系统,其特征在于,包括:反应器;所述反应器内设置有分隔板,所述反应器内部空间沿所述分隔板分成两个相互独立的空间;位于所述分隔板下方的空间为第一反应区;A micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde, characterized in that it comprises: a reactor; a partition plate is arranged in the reactor, and the interior space of the reactor is divided into two parts along the partition plate. a space independent of each other; the space located below the dividing plate is the first reaction zone;
    所述第一反应区的侧壁上设置有正丁醛进口和碱液进口,所述第一反应区内部设置有第一微界面发生器,所述第一微界面发生器与所述正丁醛进口和所述碱液进口相连,碱液经所述第一微界面发生器分散破碎成微米级别的微液滴后,进入所述第一反应区内催化所述正丁醛进行缩合反应。The side wall of the first reaction zone is provided with a n-butyraldehyde inlet and a lye inlet, and the inside of the first reaction zone is provided with a first micro-interface generator, and the first micro-interface generator and the n-butyraldehyde The aldehyde inlet is connected to the lye inlet, and the lye is dispersed and broken into micron-sized droplets by the first micro-interface generator, and then enters the first reaction zone to catalyze the condensation reaction of the n-butyraldehyde.
  2. 根据权利要求1所述的正丁醛缩合制辛烯醛的微界面强化系统,其特征在于,位于所述分隔板上方的为第二反应区;所述第二反应区内设置有第二微界面发生器,所述第一反应区连接有第一循环管路,所述第一循环管路的进口与所述第一反应区相连,所述第一循环管路的出口分别与所述第一微界面发生器和所述第二微界面发生器相连。The micro-interface strengthening system for preparing octenal by n-butyraldehyde condensation according to claim 1 is characterized in that, the second reaction zone is located above the partition plate; the second reaction zone is provided with a second Micro-interface generator, the first reaction zone is connected with a first circulation pipeline, the inlet of the first circulation pipeline is connected with the first reaction zone, and the outlet of the first circulation pipeline is respectively connected with the The first micro-interface generator is connected to the second micro-interface generator.
  3. 根据权利要求2所述的正丁醛缩合制辛烯醛的微界面强化系统,其特征在于,还包括第二冷凝器和层析器;所述第二反应区的侧壁上设置有产物出口,所述产物出口连接有第二循环管路,所述第二循环管路上设置有第一冷凝器;所述第二循环管路循环的物料一部分经所述第一冷凝器冷凝后流回所述第二微界面发生器中,另一部分经所述第二冷凝器冷凝后流入所述层析器中。The micro-interface strengthening system for preparing octenal by n-butyraldehyde condensation according to claim 2 is characterized in that it also includes a second condenser and a chromatograph; the side wall of the second reaction zone is provided with a product outlet , the product outlet is connected with a second circulation pipeline, and a first condenser is arranged on the second circulation pipeline; a part of the material circulated in the second circulation pipeline is condensed by the first condenser and then flows back to the In the second micro-interface generator, another part flows into the chromatograph after being condensed by the second condenser.
  4. 根据权利要求2所述的正丁醛缩合制辛烯醛的微界面强化系统,其特征在于,所述第一微界面发生器与所述第二微界面发生器的出口处均设置有分布盘。The micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde according to claim 2, characterized in that distribution discs are arranged at the outlets of the first micro-interface generator and the second micro-interface generator .
  5. 根据权利要求4所述的正丁醛缩合制辛烯醛的微界面强化系统,其特征在于,所述分布盘呈锥形,所述分布盘上竖直设置有多个通孔。The micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde according to claim 4, characterized in that, the distribution plate is conical, and a plurality of through holes are vertically arranged on the distribution plate.
  6. 根据权利要求3所述的正丁醛缩合制辛烯醛的微界面强化系统,其特征在于,所述正丁醛进口连接有正丁醛管路,所述碱液进口连接有碱液管路。The micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde according to claim 3, wherein the n-butyraldehyde inlet is connected with a n-butyraldehyde pipeline, and the lye inlet is connected with an lye pipeline .
  7. 根据权利要求6所述的正丁醛缩合制辛烯醛的微界面强化系统,其特 征在于,所述层析器底部设置有碱液出口,所述碱液出口与所述碱液管路相连。The micro-interface strengthening system for preparing octenal by condensation of n-butyraldehyde according to claim 6, characterized in that, the bottom of the chromatograph is provided with a lye outlet, and the lye outlet is connected to the lye pipeline .
  8. 根据权利要求7所述的正丁醛缩合制辛烯醛的微界面强化系统,其特征在于,所述层析器的底部设置有采出口,所述采出口与所述第二冷凝器相连;所述层析器分离出的产物经采出口采出,与从所述第二循环管路流出的物流在所述第二冷凝器中换热后采出。The micro-interface strengthening system for producing octenal by condensation of n-butyraldehyde according to claim 7, characterized in that, the bottom of the chromatograph is provided with an extraction outlet, and the extraction outlet is connected to the second condenser; The product separated by the chromatograph is extracted through the extraction outlet, and is extracted after exchanging heat with the stream flowing out of the second circulation pipeline in the second condenser.
  9. 采用权利要求1-8任一项所述的正丁醛缩合制辛烯醛的微界面强化系统的制备方法,其特征在于,包括如下步骤:Adopt the preparation method of the micro-interface strengthening system of the n-butyraldehyde condensation system octenal described in any one of claim 1-8, it is characterized in that, comprise the steps:
    碱液经微界面破碎成微米级别的微液滴后,催化正丁醛进行缩合反应,得到产物辛烯醛。After the lye is broken into micron-level micro-droplets through the micro-interface, it catalyzes the condensation reaction of n-butyraldehyde to obtain the product octenal.
  10. 根据权利要求9所述的反应方法,其特征在于,所述缩合反应温度为110-120℃,压力为0.1-0.8MPa;优选的,所述缩合反应温度为114-117℃,压力为0.2-0.4MPa。The reaction method according to claim 9, characterized in that the condensation reaction temperature is 110-120°C and the pressure is 0.1-0.8MPa; preferably, the condensation reaction temperature is 114-117°C and the pressure is 0.2- 0.4MPa.
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