CN113682032A - Flexible cladding production line of door plant - Google Patents
Flexible cladding production line of door plant Download PDFInfo
- Publication number
- CN113682032A CN113682032A CN202110850865.7A CN202110850865A CN113682032A CN 113682032 A CN113682032 A CN 113682032A CN 202110850865 A CN202110850865 A CN 202110850865A CN 113682032 A CN113682032 A CN 113682032A
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- area
- district
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- production line
- coating
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 238000005253 cladding Methods 0.000 title claims description 9
- 239000003292 glue Substances 0.000 claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims abstract description 24
- 230000001502 supplementing effect Effects 0.000 claims abstract description 17
- 150000001875 compounds Chemical class 0.000 claims description 8
- 238000000576 coating method Methods 0.000 abstract description 33
- 239000011248 coating agent Substances 0.000 abstract description 31
- 239000002131 composite material Substances 0.000 abstract description 13
- 238000003860 storage Methods 0.000 description 10
- 239000000047 product Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 239000013589 supplement Substances 0.000 description 4
- 238000013329 compounding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/0046—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by constructional aspects of the apparatus
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0012—Mechanical treatment, e.g. roughening, deforming, stretching
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Securing Of Glass Panes Or The Like (AREA)
Abstract
The invention relates to the technical field of flexible coating production of door plates, and discloses a flexible coating production line of a door plate, which comprises a composite area, a glue supplementing area, a coating area and a warehouse area, wherein a first transmission chain is arranged between the composite area and the glue supplementing area, a second transmission chain is arranged between the glue supplementing area and the coating area, a third transmission chain is arranged between the coating area and the warehouse area, and products are circulated among the composite area, the glue supplementing area, the coating area and the warehouse area through the first transmission chain, the second transmission chain and the third transmission chain. The flexible door plate coating production line is high in production efficiency and more environment-friendly.
Description
Technical Field
The invention relates to the technical field of flexible coating production of door plates, in particular to a flexible coating production line of a door plate.
Background
The door plate is flexibly coated in the production process, and the composite coating cannot realize logistics production due to beat difference, so that 1 class of composite building and storage is realized, the storage is nearly 2000, 80 material racks are put into the material racks, and the capital occupation of the composite part storage is high.
Meanwhile, the distance from compounding to coating is long, the length is up to 45 meters, 2 logistics shift workers are needed for warehousing the compound parts, stacking and unstacking the compound parts and online service of the products, the labor intensity is high, and the production efficiency is low.
In addition, the coating area has a plurality of and scattered glue supplementing rooms, and the environmental evaluation in a workshop is difficult to reach the standard.
The reasons are mainly that the composite coating beats are unbalanced, the composite products are various, the number of moulds is large, the number of devices is small, a plurality of lines are planned and correspond in coating, the number of glue filling rooms is large, the loss rate of personnel in the coating process is high, and the whole coating line is low in efficiency because the coating process is not finished by one line.
Disclosure of Invention
The invention aims to provide a door plate flexible coating production line which is high in production efficiency and more environment-friendly, aiming at the defects of the technology.
In order to achieve the purpose, the door plate flexible coating production line comprises a composite area, a glue supplementing area, a coating area and a storage area, wherein a first conveying chain is arranged between the composite area and the glue supplementing area, a second conveying chain is arranged between the glue supplementing area and the coating area, a third conveying chain is arranged between the coating area and the storage area, and products are circulated among the composite area, the glue supplementing area, the coating area and the storage area through the first conveying chain, the second conveying chain and the third conveying chain.
Preferably, the number of the first conveying chain, the second conveying chain and the third conveying chain is matched with the type of conveyed products, and the adaptability is better.
Preferably, the transmission speed of the first transmission chain, the second transmission chain and the third transmission chain is matched with the production speed of the production line, so that the production line is balanced in production, and backlog is avoided.
Preferably, the cladding zone is arranged along the third conveyor chain, and is flexibly expandable.
Preferably, the glue supplementing rooms of the glue supplementing area are arranged at the tail end of the second conveying chain in a centralized mode, so that pollution sources are reduced, and the field operation environment is improved.
Compared with the prior art, the invention has the following advantages:
1. from the composite zone to the cladding zone, material flow moving is not needed, and labor cost is greatly reduced;
2. all the processes are connected in series through a conveying chain, and the process is a logistics production process;
3. the transmission chain provides a mobile library position, so that 0 inventory is realized, and a cache library is cancelled;
4. the coating area is built according to the transmission chain and is flexible and expandable;
5. the glue supplementing rooms in the glue supplementing area are arranged in a centralized mode, so that pollution sources are reduced, and the field operation environment is improved.
Drawings
Fig. 1 is a schematic view of a door panel flexible covering production line of the present invention.
The components in the figures are numbered as follows:
the device comprises a compound area 1, a glue filling area 2, a coating area 3, a storage area 4, a first conveying chain 5, a second conveying chain 6 and a third conveying chain 7.
Detailed Description
The invention is described in further detail below with reference to the figures and the specific embodiments.
As shown in fig. 1, the door panel flexible coating production line of the present invention includes a compound area 1, a glue supplement area 2, a coating area 3 and a reservoir area 4, wherein a first transmission chain 5 is disposed between the compound area 1 and the glue supplement area 2, a second transmission chain 6 is disposed between the glue supplement area 2 and the coating area 3, a third transmission chain 7 is disposed between the coating area 3 and the reservoir area 4, and a product is circulated among the compound area 1, the glue supplement area 2, the coating area 3 and the reservoir area 4 through the first transmission chain 5, the second transmission chain 6 and the third transmission chain 7.
Wherein the number of the first conveying chain 5, the second conveying chain 6 and the third conveying chain 7 is matched with the type of the conveyed product, and the number of the first conveying chain 5 is two in the embodiment.
In addition, in the present embodiment, the wrapping area 3 is disposed along the third conveying chain 7, and the glue supply rooms of the glue supply area 2 are disposed at the end of the second conveying chain 6 in a concentrated manner.
In use, the first conveyor chain 5, the second conveyor chain 6 and the third conveyor chain 7 are transported at a speed that matches the production speed of the production line.
Through this embodiment, compare with prior art, no longer need the commodity circulation to move the worker, also no longer need packing container and inventory area, practiced thrift the inventory fund, the concrete particulars of this embodiment is as follows:
personnel: 4 logistics shifting workers are reduced, the first-line production efficiency is improved and optimized by 2 persons, and the total number of the persons is 6;
a container: 80 general material racks for mass production are reduced, the material racks are good for old and new items, and the packaging investment is saved by 28 ten thousand yuan;
site: the production site is optimized to be nearly 230 square meters;
reduction of inventory funds; the reduction is 40 ten thousand yuan.
According to the flexible door plate coating production line, logistics shift is not needed from the composite area 1 to the coating area 3, so that the labor cost is greatly reduced; all the processes are connected in series through a conveying chain, and the process is a logistics production process; the transmission chain provides a mobile storage position, so that 0-degree storage is realized, and a cache storage is cancelled; in addition, the coating area 3 is built according to a transmission chain and is flexible and expandable; the glue supplementing rooms in the glue supplementing area 2 are arranged in a centralized mode, so that pollution sources are reduced, and the field operation environment is improved.
Claims (5)
1. The utility model provides a flexible cladding production line of door plant, includes complex district (1), mends gluey district (2), cladding district (3) and storehouse district (4), its characterized in that: compound district (1) with set up first transfer chain (5) between mending gluey district (2) mend gluey district (2) with set up second transfer chain (6) between cladding district (3) with set up third transfer chain (7) between storehouse district (4), the product passes through first transfer chain (5), second transfer chain (6) and third transfer chain (7) are in circulate between compound district (1), the district of mending gluey (2), cladding district (3) and storehouse district (4).
2. The door panel flexible covering production line according to claim 1, characterized in that: the number of the first conveyor chain (5), the second conveyor chain (6) and the third conveyor chain (7) is matched with the type of the conveyed product.
3. The door panel flexible covering production line according to claim 1, characterized in that: the transmission speed of the first transmission chain (5), the second transmission chain (6) and the third transmission chain (7) is matched with the production speed of the production line.
4. The door panel flexible covering production line according to claim 1, characterized in that: the cladding zone (3) is arranged along the third conveyor chain (7).
5. The door panel flexible covering production line according to claim 1, characterized in that: and the glue supplementing rooms of the glue supplementing area (2) are arranged at the tail end of the second conveying chain (6) in a centralized mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110850865.7A CN113682032A (en) | 2021-07-27 | 2021-07-27 | Flexible cladding production line of door plant |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110850865.7A CN113682032A (en) | 2021-07-27 | 2021-07-27 | Flexible cladding production line of door plant |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113682032A true CN113682032A (en) | 2021-11-23 |
Family
ID=78578173
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110850865.7A Pending CN113682032A (en) | 2021-07-27 | 2021-07-27 | Flexible cladding production line of door plant |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113682032A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20010040082A1 (en) * | 2000-05-15 | 2001-11-15 | Tomoharu Yamanaka | Production method and a production system |
| US20060284330A1 (en) * | 2003-08-27 | 2006-12-21 | Hugo De Winter | Method for manufacturing a composite trim part for the interior of an automotive vehicle |
| CN102910122A (en) * | 2012-09-20 | 2013-02-06 | 山东只楚民营科技园股份有限公司汽车内饰件分公司 | Automotive door trim panel with partially embedded lining and manufacturing method thereof |
| CN204750638U (en) * | 2015-04-30 | 2015-11-11 | 山东艾兰仕家具科技股份有限公司 | Decoration panel is with 360 cladding systems |
| CN106166793A (en) * | 2016-07-22 | 2016-11-30 | 成都银线电杆有限公司 | Efficiently Workshop Production system |
-
2021
- 2021-07-27 CN CN202110850865.7A patent/CN113682032A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20010040082A1 (en) * | 2000-05-15 | 2001-11-15 | Tomoharu Yamanaka | Production method and a production system |
| US20060284330A1 (en) * | 2003-08-27 | 2006-12-21 | Hugo De Winter | Method for manufacturing a composite trim part for the interior of an automotive vehicle |
| CN102910122A (en) * | 2012-09-20 | 2013-02-06 | 山东只楚民营科技园股份有限公司汽车内饰件分公司 | Automotive door trim panel with partially embedded lining and manufacturing method thereof |
| CN204750638U (en) * | 2015-04-30 | 2015-11-11 | 山东艾兰仕家具科技股份有限公司 | Decoration panel is with 360 cladding systems |
| CN106166793A (en) * | 2016-07-22 | 2016-11-30 | 成都银线电杆有限公司 | Efficiently Workshop Production system |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211123 |
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| RJ01 | Rejection of invention patent application after publication |