CN113681664B - Carbonization bamboo summer sleeping mat production facility - Google Patents

Abstract

The invention relates to the technical field of production of carbonized bamboo summer sleeping mats, in particular to carbonized bamboo summer sleeping mat production equipment, which comprises a controller, a group of forming boxes, a mounting seat and a first material conveying belt, wherein the group of forming boxes are oppositely arranged, the controller and the mounting seat are both arranged on one of the forming boxes, the first material conveying belt is movably arranged on the mounting seat through a bracket, and the carbonized bamboo summer sleeping mat production equipment also comprises: the detection module is arranged on the mounting seat, is positioned on one side of the working surface of the first conveying belt and is used for detecting the placing state of the bamboo strips conveyed on the working surface of the first conveying belt; the material distributing box is movably arranged on the mounting seat and is positioned between the adjacent forming boxes; the adjusting unit is arranged between the material distribution box and the mounting seat, is electrically connected with the detection module, and is used for converting the positions of the first material channel and the second material channel; the worker is not required to stay beside the device for a long time to assist in adjusting the placing state of the bamboo strips, and the labor intensity is reduced.

Description

Carbonization bamboo summer sleeping mat production facility

Technical Field

The invention relates to the technical field of production of carbonized bamboo summer sleeping mats, in particular to production equipment of carbonized bamboo summer sleeping mats.

Background

In summer, the summer sleeping mat is an essential bedding for people, the requirements of people on the summer sleeping mat are higher and higher along with the improvement of living standard, the bamboo summer sleeping mat is not required to be chemically processed in the manufacturing process, the texture is smooth and cool, the bamboo summer sleeping mat is particularly popular among summer sleeping mats, and the carbonized bamboo summer sleeping mat is one of the most popular types of the summer sleeping mat.

In the production process of the summer sleeping mat, a series of processing procedures such as cutting, polishing and assembling of bamboo are needed, wherein the most complicated procedure is the assembling and forming work of a plurality of bamboo strips.

Fashioned equipment is assembled to bamboo strip to tradition needs the staff constantly to adjust the state of putting of bamboo strip on one side for putting of bamboo strip is unanimous, long-time work, and the staff feels tired easily, influences the work efficiency of whole production.

Disclosure of Invention

The invention aims to provide carbonized bamboo mat production equipment to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a carbonization bamboo summer sleeping mat production facility, includes controller, a set of shaping case, mount pad and first fortune material area, and is a set of the shaping case sets up relatively, and controller and mount pad all set up on one of them shaping case, and, first fortune material area passes through the support activity and sets up on the mount pad, still includes:

the detection module is arranged on the mounting seat, is positioned on one side of the working surface of the first conveying belt and is used for detecting the placing state of the bamboo strips conveyed on the working surface of the first conveying belt;

the material distribution box is movably arranged on the mounting seat and positioned between the adjacent forming boxes, the material distribution box at least comprises a box body, a first material channel and a second material channel, and the first material channel and the second material channel can guide the bamboo strips into the forming boxes at different positions; and

the adjusting unit is arranged between the material distribution box and the mounting seat, is electrically connected with the detection module, and is used for converting the positions of the first material channel and the second material channel;

and a second conveying belt and a third conveying belt are further arranged between the forming boxes, and the second conveying belt and the third conveying belt can convey the bamboo strips in different states into the forming boxes at different positions respectively.

The application further adopts the technical scheme that: the mounting seat is provided with a detection frame, the detection module is arranged on the detection frame and comprises a first roller, a rotating shaft, a roller seat and a control element;

the wheel seat is arranged on the detection frame, the first idler wheel is movably connected with the wheel seat through a rotating shaft, a torsion spring is arranged between the rotating shaft and the first idler wheel, and the control element is arranged between the rotating shaft and the first idler wheel and can control the adjusting unit to work.

The application further adopts the technical scheme that: the control element comprises a conductive head and a conductive strip;

the conductive head and the conductive strip are respectively arranged on the rotating shaft and the first roller, and the conductive strip is positioned on the moving path of the conductive head.

The application further adopts the technical scheme that: the material distributing box further comprises a plurality of groups of material guiding rods, and the material guiding rods are arranged at two ends of the first material channel and the second material channel.

This application still further technical scheme: the adjusting unit comprises a power element and an adjusting seat;

the adjusting seat is movably arranged on the mounting seat and connected with the material distribution box, and the power element is arranged between the adjusting seat and the mounting seat and can control the adjusting seat to move relative to the mounting seat.

This application still further technical scheme: the first material channel and the second material channel are internally provided with trigger modules for monitoring the bamboo strip discharge progress in the first material channel and the second material channel, and the trigger modules in the first flow channel and the second flow channel can control the second material conveying belt and the third material conveying belt to work respectively.

This application still further technical scheme: the triggering module comprises a sliding seat, a second roller and a monitoring element;

the sliding seat is movably arranged on the box body and is elastically connected with the box body, the second roller is movably arranged on the sliding seat, and the monitoring element is arranged between the sliding seat and the box body.

Compared with the prior art, the technical scheme provided by the embodiment of the invention has the following beneficial effects:

according to the embodiment of the invention, the arrangement of the detection module can detect the placement state of the bamboo splints transported on the first material transporting belt in real time by utilizing the difference of the friction coefficients of the upper surface and the lower surface of the bamboo splints, and the classification of the bamboo splints in different placement states on the first material transporting belt is realized through the matching between the adjusting unit and the material distributing box, so that the bamboo splints in the same placement state enter the forming boxes at corresponding positions for splicing and forming, a worker does not need to stay beside the device for a long time to assist in adjusting the placement state of the bamboo splints, and the labor intensity is reduced.

Drawings

FIG. 1 is a schematic structural view of a carbonized bamboo mat production apparatus according to an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of a detection module in the production equipment of the carbonized bamboo mat according to the embodiment of the invention;

FIG. 3 is a sectional view of a detection module in the production equipment of the carbonized bamboo mat according to the embodiment of the present invention;

FIG. 4 is a schematic structural diagram of a trigger module in the carbonized bamboo mat production equipment in the embodiment of the invention;

fig. 5 is a schematic structural view of a sliding seat in the carbonized bamboo mat production equipment in the embodiment of the invention.

The reference numerals in the schematic drawings illustrate:

1-forming box, 2-controller, 3-mounting seat, 4-bracket, 5-first material conveying belt, 6-second material conveying belt, 7-third material conveying belt, 8-detecting frame, 9-detecting module, 901-first roller, 902-roller seat, 903-torsion spring, 904-rotating shaft, 905-conductive strip, 906-conductive head, 10-material separating box, 1001-box body, 1002-first material channel, 1003-second material channel, 1004-material guiding rod, 11-triggering module, 111-sliding seat, 112-second roller, 113-conductive column, 114-conductive seat, 12-electric telescopic rod and 13-adjusting seat.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments of the present invention, belong to the protection scope of the present invention, and the present invention is further described with reference to the embodiments below.

Referring to fig. 1 to 5, in an embodiment of the present application, a carbonized bamboo mat production apparatus includes a controller 2, a set of forming boxes 1, a mounting seat 3, and a first material conveying belt 5, wherein the set of forming boxes 1 are disposed opposite to each other, the controller 2 and the mounting seat 3 are both disposed on one of the forming boxes 1, and the first material conveying belt 5 is movably disposed on the mounting seat 3 through a bracket 4, and further includes:

the detection module 9 is arranged on the mounting base 3 and positioned on one side of the working surface of the first conveying belt 5 and is used for detecting the placing state of the bamboo strips conveyed on the working surface of the first conveying belt 5;

the distribution box 10 is movably arranged on the mounting base 3 and is positioned between the adjacent forming boxes 1, the distribution box 10 at least comprises a box body 1001, a first material channel 1002 and a second material channel 1003, and the first material channel 1002 and the second material channel 1003 can guide the bamboo strips into the forming boxes 1 at different positions; and

the adjusting unit is arranged between the material distribution box 10 and the mounting base 3, is electrically connected with the detection module 9, and is used for converting the positions of the first material channel 1002 and the second material channel 1003;

a second material conveying belt 6 and a third material conveying belt 7 are further arranged between the forming boxes 1, and the second material conveying belt 6 and the third material conveying belt 7 can convey bamboo strips in different states into the forming boxes 1 at different positions respectively.

In this embodiment, for example, a detection frame 8 is disposed on the mounting base 3, the detection module 9 is disposed on the detection frame 8, and the detection module 9 includes a first roller 901, a rotating shaft 904, a wheel base 902, and a control element;

the wheel seat 902 is arranged on the detecting frame 8, the first roller 901 is movably connected with the wheel seat 902 through a rotating shaft 904, a torsion spring 903 is arranged between the rotating shaft 904 and the first roller 901, and the control element is arranged between the rotating shaft 904 and the first roller 901 and can control the adjustment unit to work.

Specifically, the control element includes a conductive head 906 and a conductive strip 905;

the conductive head 906 and the conductive strip 905 are respectively arranged on the rotating shaft 904 and the first roller 901, and the conductive strip 905 is positioned on the moving path of the conductive head 906.

Of course, the control element in this embodiment is not limited to the above-mentioned mechanical alternative structure, and may also be replaced by a set of contacts or a set of electrode plates, for example, contacts are disposed on the opposite surfaces of the rotating shaft 904 and the first roller 901, and the contacts are in contact with each other, and when the first roller 901 rotates, the contacts are disengaged from the trigger adjustment unit to operate, which is not specifically described herein.

In practical application, the finished bamboo canes are transported by the first material transporting belt 5, in order to reduce the damage of the surface of the bamboo canes to human bodies, the upper surface of the bamboo canes is usually polished and subjected to deburring treatment, when the bamboo canes are transported by the first material transporting belt 5 and pass through the first roller 901, when the bamboo canes are in a normal state and the upper surface of the bamboo canes is in contact with the first roller 901, due to the action of the torsion spring 903 and the frictional resistance between the bamboo canes and the first roller 901 does not reach a value enough to drive the first roller 901 to rotate, at the moment, the first roller 901 is static, the bamboo canes are arranged on the surface of the second material transporting belt 6 along the first material channel 1002 and enter the forming box 1 at the same side along the second material transporting belt 6 to carry out the assembling and forming work of the summer sleeping mat, as shown in fig. 1, and when the first roller 901 is in contact with the bamboo canes placed on the first material transporting belt 5, the roller is driven to rotate under the frictional resistance between the first roller and the second roller 901, at this time, the conductive head 906 and the conductive bar 905 are in contact with each other, the adjusting unit is triggered to work, the distribution box 10 is controlled to move downwards in the direction shown in fig. 1, bamboo strips are arranged on the third material conveying belt 7 along the second material channel 1003, and therefore the bamboo strips in different placing states on the first material conveying belt 5 are classified, the bamboo strips in the same placing states enter the forming boxes 1 in corresponding positions to be assembled and formed, the worker does not need to stay beside the device for a long time to assist in adjusting the placing states of the bamboo strips, and the labor intensity is reduced.

Referring to fig. 1, as another preferred embodiment of the present application, the material distribution box 10 further includes a plurality of sets of material guiding rods 1004, and the material guiding rods 1004 are disposed at two ends of the first material channel 1002 and the second material channel 1003.

In the present embodiment, for example, the adjusting unit comprises a power element and an adjusting seat 13;

the adjusting seat 13 is movably arranged on the mounting seat 3 and connected with the material distribution box 10, and the power element is arranged between the adjusting seat 13 and the mounting seat 3 and can control the adjusting seat 13 to move relative to the mounting seat 3.

It should be noted that the power element may be a linear motor, an air cylinder or a hydraulic cylinder, in this embodiment, the power element is preferably an electric telescopic rod 12, the electric telescopic rod 12 is connected between the adjusting seat 13 and the mounting seat 3, and as for the specific type of the electric telescopic rod 12, no specific limitation is made herein.

When the conductive head 906 and the conductive bar 905 are contacted, the electric telescopic rod 12 is triggered to contract as shown in fig. 1, so as to drive the adjusting seat 13 and the distributing box 10 to move downwards, so that materials on the material conveying belt are discharged onto the third material conveying belt 7 along the second material passage 1003, and the material guiding rods 1004 are arranged, so that the connection work between the first material passage 1002 and the second material passage 1003 and the first material conveying belt 5, the second material conveying belt 6 and the third material conveying belt 7 is facilitated.

Referring to fig. 1, fig. 4 and fig. 5, as another preferred embodiment of the present application, trigger modules 11 are disposed in the first material channel 1002 and the second material channel 1003, and are used for monitoring the discharge progress of bamboo strips in the first material channel 1002 and the second material channel 1003, and the trigger modules 11 in the first material channel and the second material channel can respectively control the second material conveying belt 6 and the third material conveying belt 7 to operate.

In a particular case of the present embodiment, the triggering module 11 comprises a sliding seat 111, a second roller 112 and a monitoring element;

the sliding seat 111 is movably arranged on the box 1001 and elastically connected with the box 1001, the second roller 112 is movably arranged on the sliding seat 111, and the monitoring element is arranged between the sliding seat 111 and the box 1001.

It should be specifically noted that the monitoring element may be an infrared distance measuring sensor or a laser distance measuring sensor, and in this embodiment, the monitoring element includes a conductive pillar 113 and a conductive seat 114, the conductive pillar 113 is disposed on the box 1001, the conductive seat 114 is disposed on the sliding seat 111, and the conductive pillar 113 is located on a moving path of the conductive seat 114.

When the bamboo strips are discharged from the first material channel 1002 (or the second material channel 1003), the bamboo strips meet the second roller wheel 112, the second roller wheel 112 and the sliding seat 111 are driven to move upwards in the direction shown in fig. 4, the conductive posts 113 and the conductive seats 114 meet each other, the second material conveying belt 6 (or the third material conveying belt 7) is triggered to work, the previous bamboo strip is driven to move for a set distance, the same interval between the adjacent bamboo strips is guaranteed, and the assembling and forming work of the later-stage forming box 1 is facilitated.

The working principle of the application is as follows:

the finished bamboo strips are transported by the first transporting belt 5, in order to reduce the damage of the surface of the bamboo strips to human bodies, the upper surfaces of the bamboo strips are usually polished and removed with thorns, when the bamboo strips are transported by the first transporting belt 5 to pass through the first roller 901, and when the bamboo strips are in a positive state and the upper surfaces of the bamboo strips are in contact with the first roller 901, due to the action of the torsion spring 903 and the frictional resistance between the bamboo strips and the first roller 901 does not reach a value enough to drive the first roller 901 to rotate, at this time, the first roller 901 is static, the bamboo strips are arranged on the surface of the second transporting belt 6 along the first material passage 1002 and enter the forming box 1 at the same side along with the second transporting belt 6 to carry out the assembly forming work of the summer sleeping mat, as shown in fig. 1, and when the first roller 901 is in contact with the bamboo strips placed on the first transporting belt 5, under the frictional resistance between the first roller and the roller is driven to rotate, at this time, the conductive heads 906 are in contact with the conductive strips 905, triggering the electric telescopic rod 12 to contract as shown in fig. 1, thereby driving the adjusting seat 13 and the material distribution box 10 to move downwards, so that the bamboo strips are arranged on the third material conveying belt 7 along the second material channel 1003, and when the bamboo strips are discharged from the first material channel 1002 (or the second material channel 1003), the bamboo strips meet the second roller wheel 112, driving the second roller wheel 112 and the sliding seat 111 to move upwards as shown in fig. 4, so that the conductive post 113 meets the conductive seat 114, further triggering the second material conveying belt 6 (or the third material conveying belt 7) to work and driving the previous bamboo strip to move for a set distance, further ensuring that the distances between the adjacent bamboo strips are the same, facilitating the assembly and forming work of the later-stage forming box 1, realizing the classification of the bamboo strips in different arrangement states on the first material conveying belt 5 by the whole process, and enabling the bamboo strips in the same arrangement state to enter the forming boxes 1 in the corresponding positions for assembly and forming work, the worker is not required to stay beside the device for a long time to assist in adjusting the placing state of the bamboo strips, and the labor intensity is reduced.

The present invention and its embodiments have been described above schematically, without limitation, and what is shown in the drawings is only one of the embodiments of the present invention, and the actual structure is not limited thereto. Therefore, if the person skilled in the art receives the teaching, without departing from the spirit of the invention, the person skilled in the art shall not inventively design the similar structural modes and embodiments to the technical solution, but shall fall within the scope of the invention.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (5)

1. The utility model provides a carbonization bamboo summer sleeping mat production facility, includes controller, a set of shaping case, mount pad and first fortune material area, and is a set of the shaping case sets up relatively, and controller and mount pad all set up on one of them shaping case, and, first fortune material area passes through the support activity and sets up on the mount pad, its characterized in that still includes:

the detection module is arranged on the mounting seat, is positioned on one side of the working surface of the first conveying belt and is used for detecting the placing state of the bamboo strips conveyed on the working surface of the first conveying belt;

the material distribution box is movably arranged on the mounting seat and positioned between the adjacent forming boxes, the material distribution box at least comprises a box body, a first material channel and a second material channel, and the first material channel and the second material channel can guide the bamboo strips into the forming boxes at different positions; the adjusting unit is arranged between the material distribution box and the mounting seat, is electrically connected with the detection module, and is used for converting the positions of the first material channel and the second material channel;

a second conveying belt and a third conveying belt are arranged between the forming boxes, and the second conveying belt and the third conveying belt can convey the bamboo strips in different states into the forming boxes at different positions respectively;

the first material channel and the second material channel are internally provided with trigger modules for monitoring the bamboo strip discharge progress in the first material channel and the second material channel, and the trigger modules in the first flow channel and the second flow channel can respectively control the second material conveying belt and the third material conveying belt to work;

the triggering module comprises a sliding seat, a second roller and a monitoring element;

the sliding seat is movably arranged on the box body and is elastically connected with the box body, the second roller is movably arranged on the sliding seat, and the monitoring element is arranged between the sliding seat and the box body.

2. The carbonized bamboo mat production equipment as claimed in claim 1, wherein the mounting base is provided with a detection frame, the detection module is arranged on the detection frame, and the detection module comprises a first roller, a rotating shaft, a roller seat and a control element;

the wheel seat is arranged on the detection frame, the first roller is movably connected with the wheel seat through a rotating shaft, a torsional spring is arranged between the rotating shaft and the first roller, and the control element is arranged between the rotating shaft and the first roller and can control the adjustment unit to work.

3. The carbonized bamboo mat production apparatus as claimed in claim 2, wherein the control elements comprise conductive heads and conductive bars;

the conductive head and the conductive strip are respectively arranged on the rotating shaft and the first roller, and the conductive strip is positioned on the moving path of the conductive head.

4. The carbonization bamboo mat production equipment as claimed in claim 1, wherein the distribution box further comprises a plurality of groups of material guiding rods, and the material guiding rods are arranged at both ends of the first material channel and the second material channel.

5. The carbonized bamboo mat production apparatus as recited in claim 1, wherein the adjusting unit comprises a power element and an adjusting seat;

the adjusting seat is movably arranged on the mounting seat and connected with the material distribution box, and the power element is arranged between the adjusting seat and the mounting seat and can control the adjusting seat to move relative to the mounting seat.

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