Disclosure of Invention
The invention aims to solve the technical problems and provides a device for quickly cleaning chemical waste barrels, which realizes reasonable utilization of scrap iron produced during cleaning of the waste barrels
The technical scheme adopted by the invention is as follows:
a fixed plate is fixedly arranged on the upper end face of the base, three annular devices are arranged on the right end face of the fixed plate, a clamping chute with an opening facing right is formed in the opening, a clamping slide block is arranged in the clamping chute in a sliding mode, a buffering chute with an opening facing right is arranged on the right end face of the clamping slide block, a buffering slide block is arranged in the buffering chute in a sliding mode, a buffering spring is fixedly arranged between the buffering slide block and the inner wall of the buffering chute, a clamping column is fixedly arranged on the right end face of the buffering slide block, a transmission cavity is formed in the fixed plate at the central position of the three clamping chutes, and a clamping mechanism capable of controlling the position of the clamping slide block is arranged in the transmission cavity; the upper end face of the base on the right side of the fixed plate is provided with an extending chute with an upward opening, an extending sliding block is arranged in the extending chute in a sliding manner, a extending motor is fixedly arranged on the right end face of the extending chute, the left end face of the extending motor is connected with an extending lead screw extending into the extending chute in a driving manner, the extending lead screw is in threaded connection with the extending sliding block, a movable plate is fixedly arranged on the upper end face of the extending sliding block, a rotating cavity is arranged in the movable plate, a rotating disc is arranged in the rotating cavity in a sliding manner, the left end face of the rotating disc is provided with two adjusting chutes which are symmetrical in up-down position and have openings facing to the left, adjusting sliding blocks are arranged in the adjusting chutes in a sliding manner, and cleaning mechanisms capable of cleaning and polishing waste liquid impurities and rust on the inner wall of the chemical waste barrel are arranged on the adjusting sliding blocks; the central point of carousel left end face puts the fixed cutting mounting panel that is equipped with, be equipped with on the cutting mounting panel and collect iron fillings and be used as the cutting mechanism of cutting.
Preferably, in the above scheme, the cleaning mechanism includes a rotating motor fixedly arranged on the right end face of the rotating cavity, the left end face of the rotating motor is in driving connection with a rotating power shaft, the left end face of the rotating power shaft is fixedly connected with a rotating power wheel, the rotating power wheel is meshed with the turntable, an adjusting spring is fixedly arranged between the adjusting slider and the inner wall of the adjusting chute, a polishing power cavity is arranged in the adjusting slider, the right end face of the polishing power cavity is fixedly provided with a polishing motor, the left end face of the polishing motor is in driving connection with a polishing power shaft extending into the polishing power cavity, the left end face of the polishing power shaft is fixedly connected with a polishing power wheel, the right end face of the polishing power cavity is rotatably connected with a polishing rotating block, the polishing rotating block is meshed with the polishing power wheel, and the left end face of the polishing rotating block is fixedly provided with a cleaning shaft extending leftwards, the epaxial parcel of cleaning is equipped with the grinding roller, clean epaxial being equipped with extends to clean pipe in the carousel, clean pipe with run through the inlet tube of movable plate right flank meets, clean epaxial being equipped with a plurality of apopores that extend to on the clean pipe the grinding roller surface, the outer terminal surface of adjusting the spout is fixed and is equipped with the electro-magnet, the outer terminal surface of adjusting the slider is fixed and is equipped with the permanent magnet, and this clean mechanism's accessible is cleaned attached to impurity and iron fillings on the bucket wall.
Preferably, in the above scheme, the surface of the adjusting slider is provided with an electromagnetic shielding film, the joint of the cleaning pipe and the water inlet pipe is provided with a rotary joint, the electromagnetic shielding film can prevent magnetism from influencing the work of the motor, and the rotary joint enables the cleaning pipe and the water inlet pipe to rotate relatively.
Preferably, in the above scheme, cutting mechanism is including setting up the telescopic link of cutting mounting plate left end face, it can follow to be fixed being equipped with on the telescopic link flexible pipe of cutting that the telescopic link is flexible together, the preceding terminal surface of the flexible pipe of cutting is installed and is extended to the cutting shower nozzle in the telescopic link outside, the up end of base is equipped with opening waste liquid chamber up, the flexible pipe of cutting with clean pipe intercommunication, the downside of inlet tube be connected with the grinding pipe of waste liquid chamber intercommunication, in the movable plate be equipped with the cutting pump on the grinding pipe, this cutting mechanism utilizes the iron fillings that polish the production, improves cutting strength, reduces the water cutting cost.
Preferably, in the above scheme, the fixed agitator motor that is equipped with in bottom surface in waste liquid chamber, agitator motor's up end drive is connected with and extends to the (mixing) shaft in the waste liquid intracavity, fixed three equidistant and the puddler that staggers each other that are equipped with on the (mixing) shaft, this puddler can make the even distribution of iron fillings in the waste liquid, prevents that iron fillings from deposiing.
Preferably, in the above scheme, a cutting electromagnetic valve is arranged on the cutting telescopic pipe, two cleaning electromagnetic valves which are symmetrical in the vertical position are arranged on the cleaning pipe in the turntable, a one-way valve is arranged on the grinding pipe between the water inlet pipe and the grinding power wheel, the electromagnetic valve can control the water supply of the cleaning mechanism and the cutting mechanism, and the one-way valve can prevent water from flowing into the waste water cavity from the water inlet pipe.
Preferably, in the above scheme, the clamping mechanism includes a clamping screw rod rotatably disposed on an outer end surface of the clamping chute and extending into the transmission cavity, the left and right inner walls of the transmission cavity are rotatably provided with intermediate shafts, the intermediate shafts are fixedly provided with central bevel gears, the clamping screw rod in the transmission cavity is fixedly connected with a transmission bevel gear which is meshed with the central bevel gear, a worm gear is fixedly connected on the intermediate shaft on the left side of the central bevel gear, the lower end surface of the transmission cavity is rotatably connected with a clamping power shaft extending to the upper surface of the fixing plate, a knob is fixedly arranged on the upper end surface of the clamping power shaft, a worm is fixedly connected on the clamping power shaft in the transmission cavity, the worm is meshed with the worm wheel, and the clamping mechanism can clamp and fix the chemical waste barrel and is suitable for barrel diameters of different sizes.
Preferably, in the above scheme, the fixed plate and the movable plate are all arranged at an angle of five degrees inclined to the vertical direction, so that the waste liquid and the scrap iron after cleaning can flow out conveniently.
The invention has the beneficial effects that: the chemical barrel is cleaned by the grinding roller, so that chemical impurities and rust attached to the barrel wall can be directly removed together, and the time for subsequent rust removal is saved;
according to the invention, the chemical barrel is unfolded through water cutting, so that the generation of harmful gas caused by the thermal decomposition of chemical wastes due to the temperature during cutting is prevented, the cutting strength is enhanced by utilizing the scrap iron recycled during grinding, the cost of a water cutting grinding material is saved, and the scrap iron generated during grinding is reasonably utilized;
the invention adjusts the position of the clamping column through the worm gear transmission, so that the invention can be suitable for chemical waste barrels with different sizes, and improves the practicability.
Detailed Description
For purposes of making the objects and advantages of the present invention more apparent, the following detailed description of the invention, taken in conjunction with the examples, should be understood that the following text is only intended to describe one chemical waste drum rapid cleaning device or several specific embodiments of the invention, and not to strictly limit the scope of the invention as specifically claimed, as used herein, the terms upper, lower, left and right are not limited to their strict geometric definitions, but rather include tolerances for reasonable and inconsistent machining or human error, the following detailed description of which is specific:
referring to fig. 1 to 8, the chemical waste barrel rapid cleaning device according to the embodiment of the present invention includes a base 16, a fixed plate 11 is fixedly disposed on an upper end surface of the base 16, three clamping chutes 12 which are annularly disposed and have openings facing right are disposed on a right end surface of the fixed plate 11, clamping sliders 14 are slidably disposed in the clamping chutes 12, buffer chutes 63 which have openings facing right are disposed on a right end surface of the clamping sliders 14, buffer sliders 65 are slidably disposed in the buffer chutes 63, buffer springs 64 are fixedly disposed between the buffer sliders 65 and inner walls of the buffer chutes 63, clamping posts 15 are fixedly disposed on a right end surface of the buffer sliders 65, transmission cavities 13 are disposed in the fixed plate 11 at central positions of the three clamping chutes 12, and clamping mechanisms 60 which can control positions of the clamping sliders 14 are disposed in the transmission cavities 13; the upper end surface of the base 16 at the right side of the fixing plate 11 is provided with an upward opening extending chute 22, an extension sliding block 24 is arranged in the extension sliding chute 22 in a sliding manner, an extension motor 25 is fixedly arranged on the right end face of the extension sliding chute 22, the left end surface of the extending motor 25 is connected with an extending screw rod 23 extending into the extending chute 22 in a driving way, the stretching screw rod 23 is in threaded connection with the stretching slide block 24, a moving plate 26 is fixedly arranged on the upper end surface of the stretching slide block 24, a rotating cavity 27 is arranged in the moving plate 26, a rotating disc 31 is arranged in the rotating cavity 27 in a sliding way, the left end face of the rotating disc 31 is provided with two adjusting chutes 32 which are symmetrical up and down and have openings facing left, an adjusting slide block 47 is arranged in the adjusting slide groove 32 in a sliding manner, and a cleaning mechanism 62 capable of cleaning and polishing waste liquid impurities and rusts on the inner wall of the chemical waste barrel is arranged on the adjusting slide block 47; the fixed cutting mounting panel 38 that is equipped with in central point of carousel 31 left end face, be equipped with on the cutting mounting panel 38 and collect iron fillings and be used as the cutting mechanism 61 of cutting.
Beneficially or exemplarily, the cleaning mechanism 62 includes a rotating motor 30 fixedly disposed on a right end surface of the rotating cavity 27, a rotating power shaft 29 is connected to a left end surface of the rotating motor 30 in a driving manner, a rotating power wheel 28 is fixedly connected to a left end surface of the rotating power shaft 29, the rotating power wheel 28 is engaged with the turntable 31, an adjusting spring 46 is fixedly disposed between the adjusting slider 47 and an inner wall of the adjusting chute 32, a polishing power cavity 48 is disposed in the adjusting slider 47, a polishing motor 51 is fixedly disposed on a right end surface of the polishing power cavity 48, a polishing power shaft 50 extending into the polishing power cavity 48 is connected to a left end surface of the polishing motor 51 in a driving manner, a polishing power wheel 49 is fixedly connected to a left end surface of the polishing power shaft 50, and a polishing rotating block 52 is rotatably connected to a right end surface of the polishing power cavity 48, the polishing rotating block 52 is engaged with the polishing power wheel 49, a cleaning shaft 34 extending leftwards is fixedly arranged on the left end face of the polishing rotating block 52, a grinding roller 33 is wrapped on the cleaning shaft 34, a cleaning pipe 53 extending into the rotary disc 31 is arranged in the cleaning shaft 34, the cleaning pipe 53 is connected with a water inlet pipe 37 penetrating through the right side face of the moving plate 26, a plurality of water outlet holes 35 extending to the outer surface of the grinding roller 33 are arranged on the cleaning pipe 53 in the cleaning shaft 34, an electromagnet 56 is fixedly arranged on the outer end face of the adjusting chute 32, a permanent magnet 68 is fixedly arranged on the outer end face of the adjusting slide block 47, when the electromagnet 56 is powered on, the electromagnet 56 attracts the permanent magnet 68, the permanent magnet 68 drives the adjusting slide block 47 to slide, the adjusting slide block 47 drives the grinding roller 33 to move outwards, the grinding roller 33 contacts with the inner wall of the chemical waste barrel, and the rotating motor 30 is started, the rotary motor 30 drives the rotary power wheel 28 to rotate through the rotary power shaft 29, the rotary power wheel 28 drives the rotary table 31 to rotate, when the rotary table 31 rotates, the grinding motor 51 is started, the grinding motor 51 drives the grinding power wheel 49 to rotate through the grinding power shaft 50, the grinding power wheel 49 drives the grinding rotating block 52 to rotate, the grinding rotating block 52 drives the cleaning shaft 34 to rotate, the cleaning shaft 34 drives the grinding roller 33 to rotate, the grinding roller 33 grinds the barrel wall, water flows into the cleaning pipe 53 through the water inlet pipe 37 and is sprayed out of the water outlet hole 35, and the barrel wall is cleaned.
Advantageously or exemplarily, the surface of the adjusting slider 47 is provided with an electromagnetic shielding film, and the joint of the cleaning pipe 53 and the water inlet pipe 37 is provided with a rotary joint.
Beneficially or exemplarily, the cutting mechanism 61 includes a telescopic rod 36 disposed at a left end surface of the cutting mounting plate 38, a cutting telescopic tube 57 capable of extending and retracting along with the telescopic rod 36 is fixedly disposed on the telescopic rod 36, a cutting nozzle 66 extending to an outer side of the telescopic rod 36 is mounted at a front end surface of the cutting telescopic tube 57, the upper end surface of the base 16 is provided with a waste liquid chamber 17 with an upward opening, the cutting telescopic tube 57 is communicated with the cleaning tube 53, an abrasive tube 21 communicated with the waste liquid chamber 17 is connected to a lower side of the water inlet tube 37, a cutting pump 59 is disposed on the abrasive tube 21 in the moving plate 26, when the cutting pump 59 is activated, the cutting pump 59 sucks waste water mixed with scrap iron in the waste liquid chamber 17 through the abrasive tube 21, then conveys the waste water into the cutting telescopic tube 57 through the water inlet tube 37 and the cleaning tube 53, and finally ejects the waste water through the cutting nozzle 66, and (4) carrying out cutting and unfolding operation on the chemical waste barrel.
Beneficially or exemplarily, a stirring motor 20 is fixedly arranged on the bottom surface of the waste liquid cavity 17, an upper end surface of the stirring motor 20 is in driving connection with a stirring shaft 19 extending into the waste liquid cavity 17, three stirring rods 18 which are equidistant and staggered with each other are fixedly arranged on the stirring shaft 19, when the stirring motor 20 is started, the stirring shaft 19 is driven by the stirring motor 20 to rotate, and the stirring shaft 19 drives the stirring rods 18 to stir the waste water and the scrap iron entering the waste liquid cavity 17.
Advantageously or exemplarily, the cutting telescopic tube 57 is provided with a cutting solenoid valve 55, the cleaning tube 53 in the rotary disc 31 is provided with two cleaning solenoid valves 54 which are symmetrical up and down, the abrasive tube 21 between the water inlet tube 37 and the grinding power wheel 49 is provided with a one-way valve 58, when the cleaning mechanism 62 works, the cutting solenoid valve 55 cuts off the cutting telescopic tube 57, and when the cutting pump 59 is started, the cleaning solenoid valve 54 cuts off the abrasive tube 21, and the cutting solenoid valve 55 is opened, so that water flows into the cutting telescopic tube 57.
Advantageously or exemplarily, the clamping mechanism 60 includes a clamping screw 67 rotatably disposed on an outer end surface of the clamping chute 12 and extending into the transmission cavity 13, intermediate shafts 42 rotatably disposed on left and right inner walls of the transmission cavity 13, a central bevel gear 45 fixedly disposed on the intermediate shafts 42, a bevel gear 44 fixedly connected to the clamping screw 67 in the transmission cavity 13, the bevel gear 44 engaged with the central bevel gear 45, a worm wheel 41 fixedly connected to the intermediate shaft 42 on a left side of the central bevel gear 45, a clamping power shaft 39 rotatably connected to a lower end surface of the transmission cavity 13 and extending to an upper surface of the fixed plate 11, a knob 43 fixedly disposed on an upper end surface of the clamping power shaft 39, a worm 40 fixedly connected to the clamping power shaft 39 in the transmission cavity 13, the worm 40 engaged with the worm wheel 41, when the knob 43 is rotated, the knob 43 drives the clamping power shaft 39 to rotate, the clamping power shaft 39 drives the worm wheel 41 to rotate through the worm 40, the worm wheel 41 drives the central bevel gear 45 to rotate through the intermediate shaft 42, the central bevel gear 45 drives the transmission bevel gear 44 to rotate, and the transmission bevel gear 44 drives the clamping slide block 14 to move through the clamping screw 67.
Advantageously or exemplarily, both said fixed plate 11 and said moving plate 26 are arranged at an angle inclined by five degrees to the vertical.
The invention relates to a quick cleaning device for chemical waste barrels, which comprises the following working procedures:
the chemical waste barrel with the opened top cover is arranged between the clamping columns 15, the knob 43 is rotated, the knob 43 drives the clamping power shaft 39 to rotate, the clamping power shaft 39 drives the worm wheel 41 to rotate through the worm 40, the worm wheel 41 drives the central bevel gear 45 to rotate through the intermediate shaft 42, the central bevel gear 45 drives the transmission bevel gear 44 to rotate, the transmission bevel gear 44 drives the clamping slide block 14 to move through the clamping screw 67, the clamping slide block 14 drives the clamping columns 15 to clamp the chemical waste barrel, the buffer spring 64 absorbs the impact force during clamping, then the stretching-in motor 25 is started, the stretching-in motor 25 drives the stretching-in slide block 24 to move through the stretching-in screw 23, so that the grinding roller 33 stretches into the barrel, the electromagnet 56 is electrified, the electromagnet 56 attracts the permanent magnet 68, the permanent magnet 68 drives the adjusting slide block 47 to slide, the adjusting slide block 47 drives the grinding roller 33 to move outwards, and the grinding roller 33 contacts the inner wall of the chemical waste barrel, starting a grinding motor 51, driving a grinding power wheel 49 to rotate by the grinding motor 51 through a grinding power shaft 50, driving a grinding rotating block 52 to rotate by the grinding power wheel 49, driving a cleaning shaft 34 to rotate by the grinding rotating block 52, driving a grinding roller 33 to rotate by the cleaning shaft 34, grinding the barrel wall by the grinding roller 33, enabling water to flow into a cleaning pipe 53 through a water inlet pipe 37, then spraying out from a water outlet hole 35 to clean the barrel wall, and simultaneously preventing residual chemical impurities from being heated and decomposed to generate harmful gas due to temperature rise in the grinding process, starting a rotating motor 30, driving the rotating power wheel 28 to rotate by the rotating motor 30 through a rotating power shaft 29, driving a turntable 31 to rotate by the rotating power wheel 28 so as to comprehensively clean and grind the chemical barrel, enabling the cleaned waste liquid and scrap iron generated by grinding to flow into a waste liquid cavity 17 along with gravity, and stopping the grinding motor 51, starting the stirring motor 20, driving the stirring rod 18 to rotate by the stirring motor 20 through the stirring shaft 19, stirring the waste liquid and the scrap iron in the waste liquid cavity 17 by the stirring rod 18, enabling the scrap iron to be uniformly distributed in the waste liquid, extending the telescopic rod 36, starting the cutting pump 59 when the telescopic rod 36 is pushed to the bottom of the chemical engineering barrel, opening the cutting electromagnetic valve 55 at the moment, closing the cleaning electromagnetic valve 54, sucking the waste water mixed with the scrap iron in the waste liquid cavity 17 by the cutting pump 59 through the grinding pipe 21 to enhance the cutting strength, reducing the water cutting cost, improving the safety because the water cutting temperature cannot rise, avoiding thermal decomposition of the chemical waste liquid, conveying the waste water into the cutting telescopic pipe 57 through the water inlet pipe 37 and the cleaning pipe 53, finally spraying out through the cutting spray head 66, firstly performing circular cutting on the bottom of the waste barrel, then stopping the rotating motor 30, shortening the telescopic rod 36, and continuing the work of the cutting pump 59 at the same time, so that the side wall of the chemical waste barrel is cut open, and the unfolding operation is finished.
The above embodiments are only for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: modifications and equivalents may be made to the embodiments of the invention without departing from the spirit and scope of the invention, which is to be covered by the claims.