CN115847201A - Copper pipe burnishing and polishing equipment - Google Patents
Copper pipe burnishing and polishing equipment Download PDFInfo
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- CN115847201A CN115847201A CN202211680657.8A CN202211680657A CN115847201A CN 115847201 A CN115847201 A CN 115847201A CN 202211680657 A CN202211680657 A CN 202211680657A CN 115847201 A CN115847201 A CN 115847201A
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- 229910052802 copper Inorganic materials 0.000 title claims abstract description 81
- 239000010949 copper Substances 0.000 title claims abstract description 81
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 80
- 238000005498 polishing Methods 0.000 title claims abstract description 42
- 238000000227 grinding Methods 0.000 claims abstract description 135
- 230000001681 protective effect Effects 0.000 claims abstract description 83
- 238000011010 flushing procedure Methods 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 56
- 230000005389 magnetism Effects 0.000 claims 1
- 238000005406 washing Methods 0.000 claims 1
- 239000002699 waste material Substances 0.000 abstract description 33
- 238000004378 air conditioning Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 238000010586 diagram Methods 0.000 description 12
- 230000000694 effects Effects 0.000 description 5
- 239000000203 mixture Substances 0.000 description 4
- 239000007921 spray Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000017525 heat dissipation Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 101100495270 Caenorhabditis elegans cdc-26 gene Proteins 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 150000001879 copper Chemical class 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
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Abstract
本申请提供的一种铜管打磨抛光设备,针对现有的打磨抛光设备只能对空调铜管的端部进行打磨抛光,无法对通管的外表面进行加工,适用范围较低,在对空调铜管在加工时,没有相应的防护,打磨产生的废屑会飞溅,且会污染操作环境的问题,其中,一种铜管打磨抛光设备包括工作台,所述工作台的顶部固定连接有防护箱,所述防护箱的底部四角位置上均固定连接有用于支撑工作台的支腿,本发明通过设置防护箱,可以防止打磨时,废屑飞溅对操作人员造成伤害,同时通过端部打磨机构和外侧打磨机构,能够对铜管主体的端部和外侧同时打磨,提高了打磨效率,通过冲洗机构可以对产生的废屑进行冲洗,防止废屑对工作环境造成污染。
The copper tube grinding and polishing equipment provided by this application can only grind and polish the end of the air-conditioning copper tube with the existing grinding and polishing equipment, but cannot process the outer surface of the through-pipe, and its application range is relatively low. When the copper tube is processed, there is no corresponding protection, and the waste chips generated by the grinding will splash and pollute the operating environment. Among them, a copper tube grinding and polishing equipment includes a workbench, and the top of the workbench is fixedly connected with a protective The four corners of the bottom of the protective box are fixedly connected with legs for supporting the workbench. By setting the protective box in the present invention, it can prevent the operator from being hurt by splashing waste debris during grinding. At the same time, the grinding mechanism at the end And the outer grinding mechanism can grind the end and the outer side of the copper pipe body at the same time, which improves the grinding efficiency. The waste chips generated can be washed through the flushing mechanism to prevent the waste chips from polluting the working environment.
Description
技术领域technical field
本发明属于铜管加工技术领域,尤其涉及一种铜管打磨抛光设备。The invention belongs to the technical field of copper tube processing, in particular to a copper tube grinding and polishing equipment.
背景技术Background technique
打磨抛光是指利用机械、化学或电化学的作用,使工件表面粗糙度降低,以获得光亮、平整表面的加工方法,而空调铜管在生产时表面较为粗糙,需要进行打磨抛光。Grinding and polishing refers to the use of mechanical, chemical or electrochemical effects to reduce the surface roughness of the workpiece to obtain a bright and flat surface. However, the surface of air-conditioning copper pipes is relatively rough during production and needs to be polished.
经检索,公告号为:CN217833015U公开了一种空调铜管生产的端口打磨装置,包括工装台、打磨机构和夹持机构;工装台:其左侧的避让口内转动连接有转台,转台的上表面固定连接有安装座,转台的外弧面下端固定套设有蜗轮环,工装台的下表面通过安装块转动连接有第一蜗杆,第一蜗杆与蜗轮环啮合连接,前侧的安装块的前侧面设置有第三电机,第三电机穿过前侧的安装块前侧面的通孔与第一蜗杆的前端固定连接;打磨机构:其设置于工装台的上表面右侧,该空调铜管生产的端口打磨装置,可以快速夹持需要进行打磨的铜管,可以使打磨的精度更好,可以调节铜管的方向使其两端的端头可以快速的被打磨,操作简单,可以提升铜管的生产效率。After retrieval, the announcement number is: CN217833015U discloses a port grinding device for the production of air-conditioning copper pipes, including a tooling table, a grinding mechanism and a clamping mechanism; The mounting seat is fixedly connected, the lower end of the outer arc surface of the turntable is fixed with a worm gear ring, the lower surface of the tooling table is rotatably connected with the first worm through the mounting block, the first worm is engaged with the worm gear ring, and the front of the mounting block on the front side There is a third motor on the side, and the third motor is fixedly connected to the front end of the first worm through the through hole on the front side of the mounting block on the front side; the grinding mechanism: it is set on the right side of the upper surface of the tooling table, and the air-conditioning copper pipe is produced The advanced port grinding device can quickly clamp the copper tube that needs to be polished, which can make the grinding accuracy better. It can adjust the direction of the copper tube so that the ends at both ends can be quickly polished. It is easy to operate and can improve the copper tube. Productivity.
上述专利存在以下问题:There are following problems in above-mentioned patent:
1、只能对空调铜管的端部进行打磨抛光,无法对通管的外表面进行加工,适用范围较低;1. Only the end of the air-conditioning copper pipe can be polished and polished, and the outer surface of the through pipe cannot be processed, so the scope of application is low;
2、在对空调铜管在加工时,没有相应的防护,打磨产生的废屑会飞溅,且会污染操作环境。2. When processing the air-conditioning copper pipe, there is no corresponding protection, and the waste generated by grinding will splash and pollute the operating environment.
所以我们提出一种铜管打磨抛光设备,用于解决上述提出的问题。Therefore, we propose a copper tube grinding and polishing equipment to solve the above-mentioned problems.
发明内容Contents of the invention
针对现有技术存在的问题,本发明提供了一种铜管打磨抛光设备,具备既可以对端部进行打磨,又可以对外侧进行打磨,同时具有相应的防护的优点,解决了现有的打磨抛光设备只能对空调铜管的端部进行打磨抛光,无法对通管的外表面进行加工,适用范围较低,在对空调铜管在加工时,没有相应的防护,打磨产生的废屑会飞溅,且会污染操作环境的问题。Aiming at the problems existing in the prior art, the present invention provides a copper tube grinding and polishing equipment, which can not only grind the end, but also can polish the outside, and has the advantages of corresponding protection, which solves the existing grinding and polishing equipment. The polishing equipment can only grind and polish the end of the air-conditioning copper pipe, but cannot process the outer surface of the through-pipe. Splash, and will pollute the operating environment.
本发明是这样实现的,一种铜管打磨抛光设备,包括:The present invention is achieved in this way, a kind of copper pipe grinding and polishing equipment, comprising:
工作台,所述工作台的顶部固定连接有防护箱,所述防护箱的底部四角位置上均固定连接有用于支撑工作台的支腿,四个支腿的底部均固定连接有用于防滑的防滑垫,所述防护箱的一侧固定连接有固定箱;A workbench, the top of the workbench is fixedly connected with a protective box, the four corners of the bottom of the protective box are fixedly connected with outriggers for supporting the workbench, and the bottoms of the four outriggers are fixedly connected with anti-skid pads for anti-skid Pad, one side of the protective box is fixedly connected with a fixed box;
固定转动机构,固定转动机构设置在防护箱上用于对铜管主体进行固定和转动;Fixed rotation mechanism, the fixed rotation mechanism is set on the protective box for fixing and rotating the main body of the copper pipe;
端部打磨机构,端部打磨机构设置在防护箱上用于对铜管主体端部进行打磨;End grinding mechanism, the end grinding mechanism is set on the protective box for grinding the end of the main body of the copper pipe;
外侧打磨机构,外侧打磨机构设置在防护箱上用于对铜管主体的外侧进行打磨;The outer grinding mechanism is arranged on the protective box for grinding the outer side of the copper pipe main body;
驱动机构,驱动机构设置在防护箱上用于驱动外侧打磨机构进行往复移动;Driving mechanism, the driving mechanism is set on the protective box to drive the outer grinding mechanism to reciprocate;
冲洗机构,冲洗机构设置在防护箱上用于对打磨废屑进行冲洗。The flushing mechanism is arranged on the protective box for flushing the grinding waste.
作为本发明优选的,所述固定转动机构包括驱动电机、驱动轴和三爪卡盘,所述驱动电机的一侧与固定箱的一侧内壁固定连接,所述驱动电机的输出轴与驱动轴的一端固定连接,所述驱动轴的另一端延伸至防护箱内并与三爪卡盘的一侧固定连接,所述固定箱的上开设有用于驱动电机散热的散热孔。As preferred in the present invention, the fixed rotation mechanism includes a drive motor, a drive shaft and a three-jaw chuck, one side of the drive motor is fixedly connected to one side of the inner wall of the fixed box, and the output shaft of the drive motor is connected to the drive shaft One end of the drive shaft is fixedly connected, and the other end of the drive shaft extends into the protective box and is fixedly connected with one side of the three-jaw chuck. The fixed box is provided with cooling holes for driving the motor to dissipate heat.
作为本发明优选的,所述端部打磨机构包括螺杆、手轮、连接板和第二打磨盘,所述螺杆与防护箱的一侧螺纹连接,所述螺杆的一端延伸至防护箱内并与连接板的一侧转动连接,所述手轮与螺杆的另一端固定连接,所述第二打磨盘的一侧与连接板的另一侧转动连接,所述固定箱的一侧内壁上固定连接有两个圆筒,两个圆筒内均滑动连接有滑动板,两个滑动板的一侧均固定连接有滑动柱,两个滑动柱的一端均与连接板的一侧固定连接。As preferred in the present invention, the end grinding mechanism includes a screw rod, a hand wheel, a connecting plate and a second grinding disc, the screw rod is threadedly connected to one side of the protective box, and one end of the screw rod extends into the protective box and is connected with the One side of the connecting plate is rotatably connected, the hand wheel is fixedly connected to the other end of the screw, one side of the second grinding disc is rotatably connected to the other side of the connecting plate, and one side of the inner wall of the fixed box is fixedly connected There are two cylinders, sliding plates are slidably connected in the two cylinders, sliding columns are fixedly connected to one side of the two sliding plates, and one end of the two sliding columns is fixedly connected to one side of the connecting plate.
作为本发明优选的,所述外侧打磨机构包括电动伸缩杆和第一打磨盘,所述电动伸缩杆的顶部固定连接有固定板,所述第一打磨盘的顶部与电动伸缩杆的输出端固定连接。As preferred in the present invention, the outer grinding mechanism includes an electric telescopic rod and a first grinding disc, the top of the electric telescopic rod is fixedly connected with a fixing plate, and the top of the first grinding disc is fixed to the output end of the electric telescopic rod connect.
作为本发明优选的,所述驱动机构包括连接轴、两个皮带轮、转轴、往复丝杠、两个伞齿轮、移动块、连杆、移动板、两个连接柱和动力箱,所述动力箱的底部与防护箱的顶部固定连接,所述连接轴的一端与动力箱的一侧内壁转动连接,两个皮带轮分别固定套设在驱动轴和连接轴上,两个皮带轮上传动连接有同一个皮带,所述转轴的顶端与动力箱的顶部内壁转动连接,所述转轴的底端与往复丝杠的顶端固定连接,所述往复丝杠的底端与动力箱的底部内壁转动连接,两个伞齿轮分别固定套设在连接轴和转轴上,两个伞齿轮相啮合,所述移动块与往复丝杠螺纹连接,所述连杆的顶端与移动块的一侧转动连接,所述连杆的底端与移动板的一侧转动连接,两个连接柱的顶端均与移动板的底部固定连接,两个连接柱的底端均延伸至防护箱内并与固定板的顶部固定连接。As preferred in the present invention, the drive mechanism includes a connecting shaft, two pulleys, a rotating shaft, a reciprocating screw, two bevel gears, a moving block, a connecting rod, a moving plate, two connecting columns and a power box, and the power box The bottom of the protective box is fixedly connected with the top of the protective box, and one end of the connecting shaft is rotationally connected with the inner wall of one side of the power box. The two pulleys are respectively fixedly sleeved on the driving shaft and the connecting shaft. belt, the top of the rotating shaft is rotatably connected to the top inner wall of the power box, the bottom end of the rotating shaft is fixedly connected to the top of the reciprocating screw, the bottom of the reciprocating screw is rotatably connected to the bottom inner wall of the power box, two The bevel gears are fixedly sleeved on the connecting shaft and the rotating shaft respectively, and the two bevel gears are meshed. The moving block is threadedly connected with the reciprocating screw, and the top end of the connecting rod is rotationally connected with one side of the moving block. The bottom of the two connecting columns is connected to one side of the moving plate in rotation, the tops of the two connecting columns are fixedly connected to the bottom of the moving plate, and the bottom ends of the two connecting columns extend into the protective box and are fixedly connected to the top of the fixed plate.
作为本发明优选的,所述冲洗机构包括水箱、水泵、软管、收集箱、固定框和滤网,所述水箱和水泵均固定连接在防护箱的顶部,所述水泵的输入端延伸至水箱内并与水箱相连通,所述软管的一端与水泵的输出端固定连接,所述软管的另一端延伸至防护箱内固定连接在第一打磨盘的一侧,所述收集箱固定连接在防护箱的底部内壁上,所述收集箱的顶部设有矩形口,所述固定框滑动连接在收集箱内,所述滤网内嵌在固定框内。As preferred in the present invention, the flushing mechanism includes a water tank, a water pump, a hose, a collection tank, a fixed frame and a filter screen, the water tank and the water pump are fixedly connected to the top of the protective box, and the input end of the water pump extends to the water tank One end of the hose is fixedly connected to the output end of the water pump, the other end of the hose extends into the protective box and is fixedly connected to one side of the first grinding disc, and the collection box is fixedly connected On the bottom inner wall of the protective box, the top of the collection box is provided with a rectangular opening, the fixed frame is slidably connected in the collection box, and the filter screen is embedded in the fixed frame.
作为本发明优选的,所述防护箱的前侧顶部和底部均开设有滑槽,所述滑槽内滑动连接有矩形块,矩形块的前侧固定连接有防护门,所述防护门为两个,两个防护门相互靠近的一侧均设有磁性相反的磁铁。As preferred in the present invention, the top and bottom of the front side of the protective box are provided with chute, and a rectangular block is slidably connected in the chute, and the front side of the rectangular block is fixedly connected with a protective door, and the protective door is two One, the sides of the two protective doors close to each other are provided with magnets with opposite magnetic fields.
作为本发明优选的,所述防护箱的两侧内壁上均固定连接有导向板,两个导向板均为倾斜设置且位于收集箱的顶部上方。As preferred in the present invention, guide plates are fixedly connected to the inner walls of both sides of the protective box, and the two guide plates are both inclined and located above the top of the collection box.
作为本发明优选的,所述动力箱的顶部内壁上固定连接有滑轨,所述滑轨上滑动连接有滑块,所述滑块的底部与移动板的顶部固定连接。As preferred in the present invention, a slide rail is fixedly connected to the top inner wall of the power box, a slide block is slidably connected to the slide rail, and the bottom of the slide block is fixedly connected to the top of the moving plate.
作为本发明优选的,所述收集箱的两侧内壁上均固定连接有矩形座,两个矩形座相互靠近的一侧均开设有限位槽,所述固定框的两侧分别与两个限位槽的一侧内壁滑动连接,所述收集箱的前侧开设有开口,所述收集箱的前侧卡装有盖板,所述盖板的后侧四角位置上均固定连接有卡销,所述收集箱的前侧开设有与卡销相适配的卡槽,所述卡销与卡槽相卡装。As preferred in the present invention, rectangular seats are fixedly connected to the inner walls of both sides of the collection box, and the sides of the two rectangular seats close to each other are provided with limiting slots, and the two sides of the fixed frame are respectively connected to the two limiting slots. The inner wall of one side of the groove is slidingly connected, and the front side of the collection box is provided with an opening. The front side of the collection box is provided with a card slot adapted to the bayonet pin, and the bayonet pin is snapped into the card slot.
与现有技术相比,本发明的有益效果如下:Compared with the prior art, the beneficial effects of the present invention are as follows:
1、由于设置了防护箱,铜管主体打磨抛光均在防护箱内进行,从而可以避免废屑飞溅,对操作人员造成伤害。1. Due to the installation of the protective box, the grinding and polishing of the main body of the copper pipe are carried out in the protective box, so as to avoid the splash of waste and damage to the operator.
2、通过三爪卡盘可以将铜管主体进行固定转动手轮,手轮可以使螺杆转动,由于螺杆与防护箱的一侧螺纹连接,进而可以使连接板向靠近三爪卡盘的方向进行移动,直到第二打磨盘的一侧与铜管主体的另一端相抵接,电动伸缩杆的输出端可以使第一打磨盘向下移动,使得第一打磨盘的底部与铜管主体的外侧相贴合,驱动电机的输出轴可以使驱动轴转动,驱动轴可以使三爪卡盘进行转动,从而可以使铜管主体进行转动,通过第一打磨盘可以对铜管主体的外侧进行打磨,第二打磨盘可以对铜管主体的端部进行打磨,这样二者同时进行,提高了打磨效率。2. The main body of the copper pipe can be fixed by the three-jaw chuck and the handwheel can be used to rotate the screw. Since the screw is threadedly connected to one side of the protective box, the connecting plate can be moved closer to the three-jaw chuck. Move until one side of the second grinding disc abuts against the other end of the copper pipe main body, the output end of the electric telescopic rod can move the first grinding disc downward, so that the bottom of the first grinding disc is in contact with the outside of the copper pipe main body Fitting, the output shaft of the drive motor can make the drive shaft rotate, and the drive shaft can make the three-jaw chuck rotate, so that the main body of the copper pipe can be rotated, and the outer side of the main body of the copper pipe can be polished through the first grinding disc. The second grinding disc can grind the end of the copper pipe main body, so that the two can be carried out simultaneously, which improves the grinding efficiency.
3、驱动轴转动的同时可以通过两个皮带轮和皮带使连接轴转动,连接轴可以通过两个伞齿轮使转轴转动,转轴可以使往复丝杠转动,进而可以使移动块纵向往复移动,移动块纵向往复移动可以通过连杆上移动板横向往复移动,移动板可以通过两个连接柱使固定板横向往复移动,固定板可以使电动伸缩杆和第一打磨盘横向往复移动,进而可以对铜管主体的外侧进行往复打磨,提高了打磨效果。3. When the driving shaft rotates, the connecting shaft can be rotated through two pulleys and belts. The connecting shaft can rotate the rotating shaft through two bevel gears. The longitudinal reciprocating movement can be reciprocated horizontally through the moving plate on the connecting rod, the moving plate can make the fixed plate reciprocate horizontally through two connecting columns, and the fixed plate can make the electric telescopic rod and the first grinding disc The outer side of the main body is reciprocated grinding, which improves the grinding effect.
4、水泵可以将水箱内的水抽出,再由软管喷出,喷出的水可以对打磨产生的废屑进行冲洗,由于软管固定连接在第一打磨盘上,进而可以随着第一打磨盘横向往复移动,扩大了冲洗面积,这样可以及时对废屑进行冲洗,防止废屑对工作环境造成影响,同时水流可以对铜管主体、第一打磨盘和第二打磨盘降温,防止打磨产生高温,对第一打磨盘和第二打磨盘的使用寿命造成影响。4. The water pump can pump out the water in the water tank, and then spray it out through the hose. The sprayed water can wash the waste generated by grinding. Since the hose is fixedly connected to the first grinding disc, it can follow the first The grinding disc reciprocates laterally, which expands the flushing area, so that the waste chips can be washed in time to prevent the waste chips from affecting the working environment. High temperature is generated, which affects the service life of the first grinding disc and the second grinding disc.
5、由于设置了导向板,导向板可以对水和废屑的混合物进行导向,使得二者能够准确的流入收集箱内。5. Since the guide plate is provided, the guide plate can guide the mixture of water and waste, so that the two can flow into the collection box accurately.
6、滤网可以将废屑进行过滤,过滤后的水流向收集箱的内部,过滤后的水可以再次利用,节约了水资源。6. The filter screen can filter waste debris, and the filtered water flows to the inside of the collection box, and the filtered water can be reused, saving water resources.
7、向外拉动盖板,使卡销移出卡槽内,从而可以将收集箱的开口打开,向外拉动固定框,可以将固定框和滤网拉出,从而可以对滤网上的废屑进行处理。7. Pull the cover plate outward to make the bayonet move out of the card slot, so that the opening of the collection box can be opened, and the fixed frame can be pulled out by pulling the fixed frame outward, so that the waste debris on the filter screen can be removed. deal with.
本发明通过设置防护箱,可以防止打磨时,废屑飞溅对操作人员造成伤害,同时通过端部打磨机构和外侧打磨机构,能够对铜管主体的端部和外侧同时打磨,提高了打磨效率,通过冲洗机构可以对产生的废屑进行冲洗,防止废屑对工作环境造成污染。The present invention can prevent operators from being injured by splashing waste chips during grinding by providing a protective box, and at the same time, through the end grinding mechanism and the outer grinding mechanism, the end and the outer side of the copper pipe body can be polished at the same time, thereby improving the grinding efficiency. The generated waste chips can be washed through the flushing mechanism to prevent the waste chips from polluting the working environment.
附图说明Description of drawings
图1是本发明实施例提供的一种铜管打磨抛光设备的第一视角的结构示意图;Fig. 1 is a structural schematic diagram of a first viewing angle of a copper pipe grinding and polishing equipment provided by an embodiment of the present invention;
图2是本发明实施例提供的一种铜管打磨抛光设备的第二视角的结构示意图;Fig. 2 is a structural schematic diagram of a second viewing angle of a copper tube grinding and polishing equipment provided by an embodiment of the present invention;
图3是本发明实施例提供的一种铜管打磨抛光设备的防护箱打开结构示意图;Fig. 3 is a schematic diagram of the opening structure of a protective box of a copper tube grinding and polishing equipment provided by an embodiment of the present invention;
图4是本发明实施例提供的一种铜管打磨抛光设备的图3另一视角的结构示意图;Fig. 4 is a structural schematic diagram of another viewing angle of Fig. 3 of a copper tube grinding and polishing equipment provided by an embodiment of the present invention;
图5是本发明实施例提供的一种铜管打磨抛光设备的三爪卡盘、连接板、螺杆和圆筒结构示意图;Fig. 5 is a structural schematic diagram of a three-jaw chuck, connecting plate, screw and cylinder of a copper tube grinding and polishing equipment provided by an embodiment of the present invention;
图6是本发明实施例提供的一种铜管打磨抛光设备的图5另一视角的结构示意图;Fig. 6 is a structural schematic diagram of another viewing angle of Fig. 5 of a copper tube grinding and polishing equipment provided by an embodiment of the present invention;
图7是本发明实施例提供的一种铜管打磨抛光设备的圆筒内部结构示意图;Fig. 7 is a schematic diagram of the internal structure of a cylinder of a copper tube grinding and polishing equipment provided by an embodiment of the present invention;
图8是本发明实施例提供的一种铜管打磨抛光设备的电动伸缩杆、第一打磨盘和软管结构示意图;Fig. 8 is a structural schematic diagram of an electric telescopic rod, a first grinding disc and a hose of a copper tube grinding and polishing equipment provided by an embodiment of the present invention;
图9是本发明实施例提供的一种铜管打磨抛光设备的动力箱内部结构示意图;Fig. 9 is a schematic diagram of the internal structure of a power box of a copper tube grinding and polishing equipment provided by an embodiment of the present invention;
图10是本发明实施例提供的一种铜管打磨抛光设备的固定箱内部结构示意图;Fig. 10 is a schematic diagram of the internal structure of a fixed box of a copper tube grinding and polishing equipment provided by an embodiment of the present invention;
图11是本发明实施例提供的一种铜管打磨抛光设备的盖板打开结构示意图;Fig. 11 is a schematic diagram of the cover plate opening structure of a copper tube grinding and polishing equipment provided by an embodiment of the present invention;
图12是本发明实施例提供的一种铜管打磨抛光设备的固定框、滤网和矩形座爆炸结构示意图。Fig. 12 is a schematic diagram of an exploded structure of a fixed frame, a filter screen and a rectangular seat of a copper pipe grinding and polishing equipment provided by an embodiment of the present invention.
图中:1、工作台;2、防护箱;3、支腿;4、防滑垫;5、固定箱;6、驱动电机;7、驱动轴;8、三爪卡盘;9、电动伸缩杆;10、第一打磨盘;11、连接板;12、第二打磨盘;13、连接轴;14、皮带轮;15、转轴;16、往复丝杠;17、伞齿轮;18、移动块;19、连杆;20、移动板;21、连接柱;22、固定板;23、滑轨;24、滑块;25、螺杆;26、手轮;27、圆筒;28、滑动柱;29、滑动板;30、卡销;31、水箱;32、水泵;33、软管;34、收集箱;35、导向板;36、固定框;37、滤网;38、矩形座;39、防护门;40、滑槽;41、动力箱;42、盖板;43、散热孔。In the figure: 1. Workbench; 2. Protective box; 3. Outrigger; 4. Anti-slip mat; 5. Fixed box; 6. Drive motor; 7. Drive shaft; 8. Three-jaw chuck; 9. Electric
具体实施方式Detailed ways
为能进一步了解本发明的发明内容、特点及功效,兹例举以下实施例,并配合附图详细说明如下。In order to further understand the content, features and effects of the present invention, the following examples are given, and detailed descriptions are given below with reference to the accompanying drawings.
下面结合附图对本发明的结构作详细的描述。The structure of the present invention will be described in detail below in conjunction with the accompanying drawings.
实施例1Example 1
请参阅图1-12,一种铜管打磨抛光设备,包括:Please refer to Figure 1-12, a copper tube grinding and polishing equipment, including:
工作台1,工作台1的顶部固定连接有防护箱2,防护箱2的底部四角位置上均固定连接有用于支撑工作台1的支腿3,四个支腿3的底部均固定连接有用于防滑的防滑垫4,防护箱2的一侧固定连接有固定箱5;Workbench 1, the top of workbench 1 is fixedly connected with
固定转动机构,固定转动机构设置在防护箱2上用于对铜管主体进行固定和转动;The fixed rotation mechanism is arranged on the
端部打磨机构,端部打磨机构设置在防护箱2上用于对铜管主体端部进行打磨;The end grinding mechanism is arranged on the
外侧打磨机构,外侧打磨机构设置在防护箱2上用于对铜管主体的外侧进行打磨;The outer grinding mechanism is arranged on the
驱动机构,驱动机构设置在防护箱2上用于驱动外侧打磨机构进行往复移动;A driving mechanism, the driving mechanism is arranged on the
冲洗机构,冲洗机构设置在防护箱2上用于对打磨废屑进行冲洗。A flushing mechanism, the flushing mechanism is arranged on the
在该实施例中,本发明通过设置防护箱2,可以防止打磨时,废屑飞溅对操作人员造成伤害,同时通过端部打磨机构和外侧打磨机构,能够对铜管主体的端部和外侧同时打磨,提高了打磨效率,通过冲洗机构可以对产生的废屑进行冲洗,防止废屑对工作环境造成污染;In this embodiment, by setting the
通过固定转动机构,可以对铜管主体进行固定并可以使其进行转动,驱动机构可以使外侧打磨机构能够横向往复移动,使得打磨更加彻底。By fixing the rotating mechanism, the main body of the copper pipe can be fixed and rotated, and the driving mechanism can enable the outer grinding mechanism to reciprocate laterally, so that the grinding is more thorough.
实施例2Example 2
请参阅图1、图3、图4和图10,固定转动机构包括驱动电机6、驱动轴7和三爪卡盘8,驱动电机6的一侧与固定箱5的一侧内壁固定连接,驱动电机6的输出轴与驱动轴7的一端固定连接,驱动轴7的另一端延伸至防护箱2内并与三爪卡盘8的一侧固定连接,固定箱5的上开设有用于驱动电机6散热的散热孔43。Referring to Fig. 1, Fig. 3, Fig. 4 and Fig. 10, the fixed rotation mechanism comprises a driving
在该实施例中,三爪卡盘8可以读不同尺寸的铜管主体进行固定,提高了使用范围,驱动电机6的输出轴可以使驱动轴7转动,驱动轴7可以使三爪卡盘8进行转动,从而可以使铜管主体进行转动。In this embodiment, the three-
并且,需要说明的是,本实施例中,散热孔43内设有用于过滤灰尘筛网,这样可以防止外界的灰尘进入固定箱5内,同时固定箱5上设有箱门,便于将固定箱5打开,方便驱动电机6的安装和拆卸。And, it should be noted that, in the present embodiment, the radiating
实施例3Example 3
请参阅图3-6,端部打磨机构包括螺杆25、手轮26、连接板11和第二打磨盘12,螺杆25与防护箱2的一侧螺纹连接,螺杆25的一端延伸至防护箱2内并与连接板11的一侧转动连接,手轮26与螺杆25的另一端固定连接,第二打磨盘12的一侧与连接板11的另一侧转动连接,固定箱5的一侧内壁上固定连接有两个圆筒27,两个圆筒27内均滑动连接有滑动板29,两个滑动板29的一侧均固定连接有滑动柱28,两个滑动柱28的一端均与连接板11的一侧固定连接。Please refer to Fig. 3-6, the end grinding mechanism includes a
在本实施例中,握住手轮26,并转动手轮26,手轮26可以使螺杆25转动,由于螺杆25与防护箱2的一侧螺纹连接,进而可以使连接板11向靠近三爪卡盘8的方向进行移动,直到第二打磨盘12的一侧与铜管主体的另一端相抵接,当铜管主体转动时,通过第二打磨盘12可以对其端部进行打磨。In this embodiment, hold the
实施例4Example 4
请参阅图4和图8,外侧打磨机构包括电动伸缩杆9和第一打磨盘10,电动伸缩杆9的顶部固定连接有固定板22,第一打磨盘10的顶部与电动伸缩杆9的输出端固定连接。Please refer to Fig. 4 and Fig. 8, the outside grinding mechanism comprises electric
本实施例中,通过电动伸缩杆9可以使第一打磨盘10向下移动,从而可以与铜管主体的外侧相贴合,这样可以适用不同尺寸的铜管主体。In this embodiment, the
实施例5Example 5
请参阅图3、图4和图9,驱动机构包括连接轴13、两个皮带轮14、转轴15、往复丝杠16、两个伞齿轮17、移动块18、连杆19、移动板20、两个连接柱21和动力箱41,动力箱41的底部与防护箱2的顶部固定连接,连接轴13的一端与动力箱41的一侧内壁转动连接,两个皮带轮14分别固定套设在驱动轴7和连接轴13上,两个皮带轮14上传动连接有同一个皮带,转轴15的顶端与动力箱41的顶部内壁转动连接,转轴15的底端与往复丝杠16的顶端固定连接,往复丝杠16的底端与动力箱41的底部内壁转动连接,两个伞齿轮17分别固定套设在连接轴13和转轴15上,两个伞齿轮17相啮合,移动块18与往复丝杠16螺纹连接,连杆19的顶端与移动块18的一侧转动连接,连杆19的底端与移动板20的一侧转动连接,两个连接柱21的顶端均与移动板20的底部固定连接,两个连接柱21的底端均延伸至防护箱2内并与固定板22的顶部固定连接。Referring to Fig. 3, Fig. 4 and Fig. 9, the driving mechanism comprises a connecting
在该实施例中,驱动轴7转动的同时可以通过两个皮带轮14和皮带使连接轴13转动,连接轴13可以通过两个伞齿轮17使转轴15转动,转轴15可以使往复丝杠16转动,进而可以使移动块18纵向往复移动,移动块18纵向往复移动可以通过连杆19上移动板20横向往复移动,移动板20可以通过两个连接柱21使固定板22横向往复移动,固定板22可以使电动伸缩杆9和第一打磨盘10横向往复移动,进而可以对铜管主体的外侧进行往复打磨,提高了打磨效果。In this embodiment, when the
进一步的,动力箱41的顶部内壁上固定连接有滑轨23,滑轨23上滑动连接有滑块24,滑块24的底部与移动板20的顶部固定连接。Further, a
当移动板20横向往复移动时,会使滑块24在滑轨23上滑动,这样可以使移动板20移动更加稳固。When the
需要说明的是,往复丝杠16是能够在不改变主轴转动方向前提下,使移动块18实现往复运动的一种丝杠,往复丝杠16是立体凸轮副的一种形式,其表现是两条螺距相同、旋向相反的螺纹槽,两端用过度曲线连接,通过往复丝杠16的旋转,使螺旋槽侧面推动置于螺旋槽内的移动块18作轴向往复运动,往复丝杠16的往复行程根据实际情况设定。It should be noted that the
实施例6Example 6
请参阅图1、图3、图4、图11和图12,冲洗机构包括水箱31、水泵32、软管33、收集箱34、固定框36和滤网37,水箱31和水泵32均固定连接在防护箱2的顶部,水泵32的输入端延伸至水箱31内并与水箱31相连通,软管33的一端与水泵32的输出端固定连接,软管33的另一端延伸至防护箱2内固定连接在第一打磨盘10的一侧,收集箱34固定连接在防护箱2的底部内壁上,收集箱34的顶部设有矩形口,固定框36滑动连接在收集箱34内,滤网37内嵌在固定框36内。Please refer to Fig. 1, Fig. 3, Fig. 4, Fig. 11 and Fig. 12, the flushing mechanism includes a
在该实施例中,水泵32可以将水箱31内的水抽出,再由软管33喷出,喷出的水可以对打磨产生的废屑进行冲洗,由于软管33固定连接在第一打磨盘10上,进而可以随着第一打磨盘10横向往复移动,扩大了冲洗面积,废屑和水的混合物会流入收集箱34内,滤网37可以将废屑进行过滤,过滤后的水流向收集箱34的内部,这样可以及时对废屑进行冲洗,防止废屑对工作环境造成影响,同时水流可以对铜管主体、第一打磨盘10和第二打磨盘12降温,防止打磨产生高温,对第一打磨盘10和第二打磨盘12的使用寿命造成影响。In this embodiment, the water pump 32 can extract the water in the
需要说明的是:水箱31上设有进水管,通过进水管可以向水箱31内提前注满水,且收集箱34上设有排水管,排水管上设有排水阀,排水管的一端延伸至防护箱2的后侧并与回收箱连通,通过打开排水阀,可以将过滤后的水排出,排出的水可以再次利用,节约了水资源。It should be noted that: the
进一步的,防护箱2的两侧内壁上均固定连接有导向板35,两个导向板35均为倾斜设置且位于收集箱34的顶部上方。Further, guide
由于设置了导向板35,导向板35可以对水和废屑的混合物进行导向,使得二者能够准确的流入收集箱34内。Since the
进一步的,收集箱34的两侧内壁上均固定连接有矩形座38,两个矩形座38相互靠近的一侧均开设有限位槽,固定框36的两侧分别与两个限位槽的一侧内壁滑动连接,收集箱34的前侧开设有开口,收集箱34的前侧卡装有盖板42,盖板42的后侧四角位置上均固定连接有卡销30,收集箱34的前侧开设有与卡销30相适配的卡槽,卡销30与卡槽相卡装。Further, the inner walls of both sides of the
打开防护门39,向外拉动盖板42,使卡销30移出卡槽内,从而可以将收集箱34的开口打开,向外拉动固定框36,可以将固定框36和滤网37拉出,从而可以对滤网37上的废屑进行处理。Open
实施例7Example 7
请参阅图3,防护箱2的前侧顶部和底部均开设有滑槽40,滑槽40内滑动连接有矩形块,矩形块的前侧固定连接有防护门39,防护门39为两个,两个防护门39相互靠近的一侧均设有磁性相反的磁铁。Please refer to Fig. 3, the top and the bottom of the front side of the
通过设置防护门39,可以将防护箱2进行封闭,这样可以防止废屑飞溅出来,同时防护门39为透明玻璃门,这样方便观察防护箱2内部情况,且防护门39上固定连接有把手,方便对防护门39进行移动。By arranging the
本申请的工作原理为:首先拉动两个防护门39,使两个防护门39相互远离,从而可以将防护箱2打开,然后将需要打磨的铜管主体的一端插入三爪卡盘8内,通过三爪卡盘8可以将铜管主体进行固定,然后握住手轮26,并转动手轮26,手轮26可以使螺杆25转动,由于螺杆25与防护箱2的一侧螺纹连接,进而可以使连接板11向靠近三爪卡盘8的方向进行移动,直到第二打磨盘12的一侧与铜管主体的另一端相抵接;The working principle of the present application is: first pull the two
启动电动伸缩杆9,电动伸缩杆9的输出端可以使第一打磨盘10向下移动,使得第一打磨盘10的底部与铜管主体的外侧相贴合,完成之后,拉动两个防护门39,使两个防护门39相贴合;Start the electric
启动驱动电机6和水泵32,驱动电机6的输出轴可以使驱动轴7转动,驱动轴7可以使三爪卡盘8进行转动,从而可以使铜管主体进行转动,通过第一打磨盘10可以对铜管主体的外侧进行打磨,第二打磨盘12可以对铜管主体的端部进行打磨,这样二者同时进行,提高了打磨效率;Start the
驱动轴7转动的同时可以通过两个皮带轮14和皮带使连接轴13转动,连接轴13可以通过两个伞齿轮17使转轴15转动,转轴15可以使往复丝杠16转动,进而可以使移动块18纵向往复移动,移动块18纵向往复移动可以通过连杆19上移动板20横向往复移动,移动板20可以通过两个连接柱21使固定板22横向往复移动,固定板22可以使电动伸缩杆9和第一打磨盘10横向往复移动,进而可以对铜管主体的外侧进行往复打磨,提高了打磨效果;When the
水泵32可以将水箱31内的水抽出,再由软管33喷出,喷出的水可以对打磨产生的废屑进行冲洗,由于软管33固定连接在第一打磨盘10上,进而可以随着第一打磨盘10横向往复移动,扩大了冲洗面积,废屑和水的混合物会通过两个导向板35的导向流入收集箱34内,滤网37可以将废屑进行过滤,过滤后的水流向收集箱34的内部,这样可以及时对废屑进行冲洗,防止废屑对工作环境造成影响,同时水流可以对铜管主体、第一打磨盘10和第二打磨盘12降温,防止打磨产生高温,对第一打磨盘10和第二打磨盘12的使用寿命造成影响;The water pump 32 can extract the water in the
当铜管的一端打磨完成后,可以切换另一端继续打磨,全部打磨完成后,关闭所有电器元件,打开防护门39,将铜管主体取出即可,同时可以向外拉动盖板42,使卡销30移出卡槽内,从而可以将收集箱34的开口打开,向外拉动固定框36,可以将固定框36和滤网37拉出,从而可以对滤网37上的废屑进行处理。After one end of the copper tube is polished, you can switch the other end to continue grinding. After all the grinding is completed, close all electrical components, open the
需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article, or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
Claims (10)
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Application publication date: 20230328 |
