CN113681403B - LED lamp polishing process and device - Google Patents
LED lamp polishing process and device Download PDFInfo
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- CN113681403B CN113681403B CN202111251313.0A CN202111251313A CN113681403B CN 113681403 B CN113681403 B CN 113681403B CN 202111251313 A CN202111251313 A CN 202111251313A CN 113681403 B CN113681403 B CN 113681403B
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- 238000007517 polishing process Methods 0.000 title claims abstract description 8
- 238000000227 grinding Methods 0.000 claims abstract description 74
- 238000012545 processing Methods 0.000 claims abstract description 65
- 239000007788 liquid Substances 0.000 claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 238000001802 infusion Methods 0.000 claims abstract description 35
- 238000009991 scouring Methods 0.000 claims abstract description 32
- 238000005498 polishing Methods 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 238000009434 installation Methods 0.000 claims abstract description 13
- 238000011010 flushing procedure Methods 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 10
- 238000007789 sealing Methods 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 9
- 239000000284 extract Substances 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 239000012535 impurity Substances 0.000 claims description 3
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 238000004064 recycling Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 description 8
- 238000000034 method Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 239000010813 municipal solid waste Substances 0.000 description 4
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 3
- 235000017491 Bambusa tulda Nutrition 0.000 description 3
- 241001330002 Bambuseae Species 0.000 description 3
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 3
- 239000011425 bamboo Substances 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 244000309464 bull Species 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- 241001465382 Physalis alkekengi Species 0.000 description 1
- 239000003082 abrasive agent Substances 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B19/00—Single-purpose machines or devices for particular grinding operations not covered by any other main group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0046—Column grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/006—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the speed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B53/00—Devices or means for dressing or conditioning abrasive surfaces
- B24B53/007—Cleaning of grinding wheels
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention is suitable for the grinding field, and provides LED lamp polishing equipment which comprises a processing table, wherein the top of the processing table is provided with an installation frame through a first telescopic cylinder, the installation frame is provided with an upper frame, the upper frame is provided with a rotating motor, an output shaft of the rotating motor penetrates through the installation frame in a rotating mode, and the end part of the output shaft of the rotating motor is provided with a polishing head, and the LED lamp polishing equipment also comprises: the processing table is provided with a through hole corresponding to the grinding head, and the processing table is also provided with a scouring adjusting component corresponding to the through hole; the infusion mechanism is arranged on the processing table, is connected with the scouring adjusting assembly through a connecting pipe and is also connected with an annular cavity formed in the outer side of the processing table; the output shaft of the rotating motor is also connected with the transfusion mechanism through the transmission mechanism. Also discloses a polishing process of the LED lamp. The invention can dynamically adjust the scouring speed of the grinding liquid and improve the integral grinding quality and efficiency.
Description
Technical Field
The invention belongs to the field of grinding, and particularly relates to a grinding process and equipment for an LED lamp.
Background
Grinding, a mechanical process that removes material. The method is a processing method for cutting off redundant materials on a workpiece by using an abrasive material and a grinding tool. Grinding is one of the more widely used material removal methods.
When processing LED lamps and lanterns, the grinding to its spare part is essential process flow, but current processingequipment structure tradition, the unable dynamic adjustment grinding liquid speed of erodeing influences holistic grinding quality and efficiency.
Therefore, in view of the above current situation, there is an urgent need to develop a polishing process and apparatus for LED lamps to overcome the shortcomings in the current practical application.
Disclosure of Invention
The embodiment of the invention aims to provide a polishing process and polishing equipment for an LED lamp, and aims to solve the problems that the conventional processing device cannot dynamically adjust the scouring rate of grinding liquid and influences the overall grinding quality and efficiency.
The embodiment of the invention is realized in such a way that the LED lamp polishing equipment comprises a processing table, wherein an installation frame is erected at the top of the processing table through a first telescopic cylinder, an upper frame is erected on the installation frame through an inclined strut, a rotating motor is installed on the upper frame, an output shaft of the rotating motor penetrates through the installation frame in a rotating mode, and a polishing head is installed at the end part of the output shaft of the rotating motor, and the LED lamp polishing equipment further comprises: the processing table is provided with a through hole corresponding to the grinding head, a supporting screen plate is arranged in the through hole, and the processing table is also provided with a scouring adjusting component corresponding to the through hole; the infusion mechanism is arranged on the processing table, is connected with the scouring adjusting assembly through a connecting pipe, is also connected with an annular cavity formed in the outer side of the processing table, and is used for pumping out liquid in the annular cavity and conveying the liquid to the scouring adjusting assembly through the connecting pipe; and the output shaft of the rotating motor is also connected with the infusion mechanism through the transmission mechanism, and the rate of the liquid delivered to the scouring adjusting assembly by the infusion mechanism through the connecting pipe is in direct proportion to the rotating speed of the grinding head.
In a further technical scheme, the scouring adjusting component comprises a third telescopic cylinder, a linkage plate, an elastic telescopic cover, a scouring pipe, a fixed cylinder and a sealing cover, a groove is arranged in the middle of the bottom of the processing table, the third telescopic cylinder is fixed on the processing table at the top of the groove, the utility model discloses a washing machine, including a first telescoping cylinder, a second telescoping cylinder, a third telescoping cylinder, a linkage plate, a fixed cylinder, an elastic telescopic cover, a sealed lid, a flushing pipe, a rotating electrical machines, a connecting pipe, a connecting pipe, a pipe and a pipe, a pipe and a pipe.
A further technical scheme, infusion mechanism is including violently rotating pole, fluid-discharge tube, driving plate, impeller, transfusion box and discharge pipe, the transfusion box is fixed in the bottom of processing platform, and the one end bottom of transfusion box is equipped with the discharge pipe, and the discharge pipe is connected with the one end of connecting pipe, and the one end top that the discharge pipe was kept away from to the transfusion box is equipped with the fluid-discharge tube, the upper end and the annular chamber bottom intercommunication of fluid-discharge tube, install a violently rotating pole in the transfusion box, violently rotating pole still with be close to the sealed rotation of transfusion box lateral wall of the one end of fluid-discharge tube and be connected, still install driving plate and impeller on violently rotating the pole in the inner chamber of transfusion box, just the driving plate is located the one side that is close to the fluid-discharge tube, the impeller is installed in the one side that is close to the discharge pipe, just the impeller is used for carrying the liquid on one side of driving plate to the discharge pipe.
According to a further technical scheme, an inner cavity of the transfusion box is of a conical structure, wherein one end of the inner cavity close to a discharge pipe is small, and the other end of the inner cavity far away from the discharge pipe is large; the stirring plate is circumferentially distributed on the transverse rotating rod and is provided with a plurality of right-angle trapezoidal structures matched with the inner cavity of the infusion box, the right-angle edges of the stirring plate are fixed on the transverse rotating rod, one side of the stirring plate, facing the rotating direction of the stirring plate, is also provided with a plurality of guide grooves, and the guide grooves are parallel to the inner cavity wall of the infusion box.
Further technical scheme, drive mechanism is including bevel gear subassembly, lower perpendicular rotation pole, a support section of thick bamboo, prism, the perpendicular rotation pole of going up, support frame, driven sprocket, driving chain and drive sprocket, the installation is fixed with a support section of thick bamboo on the processing bench, and a perpendicular rotation pole of going down is installed to the support section of thick bamboo internal rotation, and the upper end installation of perpendicular rotation pole of going down is fixed with the prism, and the lower extreme of perpendicular rotation pole of going down passes through the bevel gear subassembly and is connected with the horizontal rotation pole, the installation is fixed with a support frame on the mount frame, and the support frame internal rotation is installed one and is erected the rotation pole coaxial line of going up with perpendicular rotation pole down and move the pole, just go up perpendicular rotation pole still with prismatic cooperation sliding connection, go up the upper end of perpendicular rotation pole and still install driven sprocket, driven sprocket passes through the driving chain and is connected with the drive sprocket of installing on the rotating electrical machines output shaft.
According to the technical scheme, the bevel gear assembly comprises a first bevel gear and a second bevel gear, the first bevel gear is installed at the lower end of the lower vertical rotating rod, the second bevel gear is installed at the end part of the transverse rotating rod, and the first bevel gear is in meshed connection with the second bevel gear.
According to the further technical scheme, an annular opening communicated with the outer side of the top of the annular cavity is formed in the top of the processing table, and a sundry filtering screen plate is further installed at the joint of the annular opening and the annular cavity in a matched mode.
According to the technical scheme, the through hole is communicated with the groove and is a circular hole coaxial with the grinding head, and the upper surface of the supporting screen plate is flush with the surface of the top of the processing table.
According to the technical scheme, a plurality of groups of part fixing assemblies used for pressing, clamping and fixing parts are further mounted at the top of the machining table and comprise pressing plates, cushion blocks and a second telescopic cylinder, the cylinder body of the second telescopic cylinder is embedded and fixed on the machining table, the pressing plates are fixedly mounted at the end parts of telescopic mandrels of the second telescopic cylinder, and the cushion blocks are further mounted on the lower surface of one side, away from the second telescopic cylinder, of the pressing plates.
Another object of the embodiments of the present invention is to provide a polishing process for an LED lamp, which uses the above mentioned polishing apparatus for an LED lamp to process, and includes the following steps:
1) placing the LED lamp part to be ground on a supporting screen plate of a processing table, and then clamping and fixing the part through a part fixing assembly;
2) the integral body formed by the mounting frame and the top frame can be driven to move downwards through the first telescopic cylinder, the grinding head is driven to rotate through the rotating motor, and the grinding head is used for grinding parts;
3) along with the rotation of the grinding head, the transmission mechanism transmits the liquid conveying mechanism, the liquid conveying mechanism extracts liquid in the annular cavity and conveys the liquid to the connecting pipe, and then the liquid is acted on the grinding part of the part through the scouring adjusting component to scour the scraps on the grinding head and the scraps on the grinding part of the part;
4) and the liquid on the processing table flows into the annular cavity for recycling, and the flushing adjusting assembly is cleaned regularly.
When the grinding head works, the integral body formed by the mounting frame and the top frame can be driven to move up and down through the first telescopic cylinder, and the grinding head is driven to rotate through the rotating motor, so that the grinding head can be used for grinding parts; when grinding the spare part, along with the grinding head is rotatory, the output shaft of rotating electrical machines passes through drive mechanism and transmits infusion mechanism, and infusion mechanism can take out the liquid in the annular cavity and carry to the connecting pipe, and then acts on the grinding position of spare part through erodeing the adjusting part, can erode the piece on the grinding head and the piece at spare part grinding position, promotes the processingquality of grinding head grinding. In addition, the liquid speed of the infusion mechanism conveyed to the scouring adjusting component through the connecting pipe is in direct proportion to the rotating speed of the grinding head, the scouring speed can be dynamically adjusted, and the scouring effect is improved.
Drawings
Fig. 1 is a schematic partial sectional structure view of a front view according to an embodiment of the present invention.
Fig. 2 is a schematic top perspective view of a processing table portion according to an embodiment of the present invention.
Fig. 3 is a schematic perspective view of a component fixing assembly according to an embodiment of the present invention.
Fig. 4 is a schematic bottom perspective view of a processing table portion according to an embodiment of the present invention.
FIG. 5 is a schematic sectional view of the infusion box in the embodiment of the invention.
Fig. 6 is a perspective view of the dial plate and the impeller portion of fig. 5.
Fig. 7 is a schematic top perspective view of a portion of a flush adjustment assembly in an embodiment of the present invention.
Fig. 8 is a front cross-sectional structural schematic view of a portion of a flush adjustment assembly in an embodiment of the present invention.
In the figure: 1-transverse rotating rod, 2-bevel gear component, 3-lower vertical rotating rod, 4-supporting cylinder, 5-prism, 6-upper vertical rotating rod, 7-supporting frame, 8-driven chain wheel, 9-driving chain, 10-first telescopic cylinder, 11-mounting frame, 12-diagonal brace, 13-top frame, 14-rotating motor, 15-driving chain wheel, 16-grinding head, 17-supporting screen plate, 18-component fixing component, 19-annular port, 20-impurity filtering screen plate, 21-annular chamber, 22-processing table, 23-supporting leg, 24-groove, 25-through hole, 26-scouring adjusting component, 27-connecting pipe, 28-discharging pipe, 29-transfusion box, 30-pressing plate and 31-cushion block, 32-a second telescopic cylinder, 33-a liquid discharge pipe, 34-a toggle plate, 35-a guide groove, 36-an impeller, 37-a third telescopic cylinder, 38-a linkage plate, 39-an elastic telescopic cover, 40-a flushing pipe, 41-a fixed cylinder and 42-a sealing cover.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Specific implementations of the present invention are described in detail below with reference to specific embodiments.
As shown in fig. 1, an LED lamp polishing apparatus provided for an embodiment of the present invention includes a processing table 22, a mounting frame 11 is erected on a top of the processing table 22 through a first telescopic cylinder 10, a top frame 13 is erected on the mounting frame 11 through a diagonal rod 12, a rotating electrical machine 14 is installed on the top frame 13, an output shaft of the rotating electrical machine 14 rotates through the mounting frame 11, and a polishing head 16 is installed at an end of the output shaft of the rotating electrical machine 14, and further includes:
the processing table 22 is provided with a through hole 25 corresponding to the grinding head 16, the supporting screen 17 is arranged in the through hole 25, and the processing table 22 is also provided with a scouring adjusting component 26 corresponding to the through hole 25;
the infusion mechanism is arranged on the processing table 22, is connected with the scouring adjusting component 26 through a connecting pipe 27, is also connected with the annular cavity 21 formed outside the processing table 22, and is used for pumping out liquid in the annular cavity 21 and conveying the liquid to the scouring adjusting component 26 through the connecting pipe 27;
a transmission mechanism, the output shaft of the rotating motor 14 is also connected with the liquid feeding mechanism through the transmission mechanism, and the liquid feeding mechanism feeds the liquid to the scouring regulating assembly 26 through the connecting pipe 27 with the speed proportional to the rotating speed of the grinding head 16.
In the embodiment of the invention, during operation, the first telescopic cylinder 10 can drive the whole body formed by the mounting frame 11 and the top frame 13 to move up and down, and the rotary motor 14 drives the grinding head 16 to rotate, so that the grinding head 16 can be used for grinding parts (preferably grinding porous or latticed LED lamp parts), and the grinding head 16 can be arranged to be detachable, thereby facilitating replacement and maintenance of the grinding head 16 and providing different processing styles; when the part is ground, along with the rotation of the grinding head 16, the output shaft of the rotating motor 14 drives the liquid conveying mechanism through the transmission mechanism, the liquid conveying mechanism can draw out the liquid in the annular cavity 21 and convey the liquid to the connecting pipe 27, and then the liquid is acted on the grinding part of the part through the scouring adjusting component 26 (the whole grinding quality is improved due to the fact that the part is porous or latticed, and the scouring adjusting component reversely scours from bottom to top), scraps on the grinding head 16 and scraps on the grinding part of the part can be scoured, and the grinding quality of the grinding head 16 is improved. In addition, the liquid feeding mechanism is arranged to feed the liquid to the scouring adjusting component 26 through the connecting pipe 27, the speed rate of the liquid is in direct proportion to the rotating speed of the grinding head 16, the scouring speed rate can be dynamically adjusted, and the scouring effect is further improved.
In an embodiment of the present invention, as shown in fig. 1 to 4, an annular opening 19 communicated with the outside of the top of the annular chamber 21 is formed at the top of the processing table 22, a trash filter screen plate 20 is further installed at the joint of the annular opening 19 and the annular chamber 21 in a matching manner, the trash filter screen plate 20 is used for recovering the flushing liquid through the annular opening 19, the liquid can be filtered through the trash filter screen plate 20, the liquid is convenient to reuse, and only impurities on the trash filter screen plate 20 need to be cleaned periodically.
The middle of the bottom of the processing table 22 is provided with a groove 24, a through hole 25 is communicated with the groove 24, the through hole 25 is a circular hole coaxial with the grinding head 16, the upper surface of the supporting screen plate 17 is flush with the top surface of the processing table 22, the grinding processing effect is improved, and the supporting reliability of the supporting screen plate 17 on parts is improved.
A plurality of supporting legs 23 are further installed at the bottom of the processing table 22, and the device can be stably supported through the supporting legs 23.
The top of processing platform 22 still installs the multiunit and is used for pressing the fixed subassembly 18 of pressing from both sides tight fixed spare part to the spare part, the fixed subassembly 18 of spare part is including clamp plate 30, cushion 31 and second telescoping cylinder 32, the cylinder body of second telescoping cylinder 32 inlays the dress and is fixed in on processing platform 22, and the flexible dabber tip installation of second telescoping cylinder 32 is fixed with clamp plate 30, and clamp plate 30 keeps away from one side lower surface of second telescoping cylinder 32 and still installs cushion 31, and is flexible through control second telescoping cylinder 32, can press the clamp to the spare part through clamp plate 30 and cushion 31 cooperation and fix, realizes the stability of spare part promptly through cushion 31 and processing platform 22 combination.
In an embodiment of the present invention, as shown in fig. 1, 7 and 8, the flushing adjusting assembly 26 includes a third telescopic cylinder 37, a linkage plate 38, an elastic telescopic cover 39, a flushing pipe 40, a fixed cylinder 41 and a sealing cover 42, the third telescopic cylinder 37 is fixed on the processing table 22 at the top of the groove 24, the linkage plate 38 is mounted and fixed on an end portion of a telescopic core shaft of the third telescopic cylinder 37, the fixed cylinder 41 is mounted and fixed on a side of the linkage plate 38 away from the third telescopic cylinder 37, the conical elastic telescopic cover 39 is mounted on an upper end of the fixed cylinder 41, the sealing cover 42 is detachably mounted on a lower end of the fixed cylinder 41, the flushing pipe 40 coaxial with the fixed cylinder 41 is further mounted and fixed on the sealing cover 42, the flushing pipe 40 is further coaxial with an output shaft of the rotating electrical machine 14, an upper end of the flushing pipe 40 is located on an upper surface of the fixed cylinder 41, a lower end of the flushing pipe 40 is located on a lower surface of the sealing cover 42, and the lower end of the flushing pipe 40 is also connected with the connection pipe 27.
When using, stretch out and draw back through third telescoping cylinder 37, can make the elastic expansion cover 39 suitable support and lean on the lower surface at through-hole 25, later can wash away spare part and grinding head 16 through washing pipe 40, and partial piece drops in elastic expansion cover 39 back, can clear up convenient and fast through regularly opening sealed lid 42. In addition, in order to avoid wasting the liquid flowing out from the gap between the elastic expansion cover 39 and the component, a receiving tank may be provided below the processing table 22, which is not limited specifically.
In one embodiment of the present invention, as shown in fig. 1, 5 and 6, the infusion mechanism includes a transverse rotation rod 1, a liquid discharge pipe 33, a dial plate 34, an impeller 36, an infusion box 29 and a discharge pipe 28, the infusion box 29 is fixed at the bottom of the processing table 22, the discharge pipe 28 is arranged at the bottom of one end of the infusion box 29, the discharge pipe 28 is connected with one end of a connecting pipe 27, the top of one end of the infusion box 29 far away from the discharge pipe 28 is provided with the liquid discharge pipe 33, the upper end of the liquid discharge pipe 33 is communicated with the bottom of the annular cavity 21, the inner cavity of the infusion box 29 is a conical structure with a small end close to the discharge pipe 28 and a large end far away from the discharge pipe 28, the transverse rotation rod 1 is installed in the infusion box 29, the transverse rotation rod 1 is also in sealed and rotatable connection with the sidewall of the infusion box 29 near one end of the liquid discharge pipe 33, the dial plate 34 and the impeller 36 are also installed on the transverse rotation rod 1 in the inner cavity of the infusion box 29, the poking plate 34 is positioned on one side close to the liquid discharge pipe 33, a plurality of poking plates 34 are circumferentially distributed on the transverse rotating rod 1, the poking plates 34 are of a right-angle ladder-shaped structure matched with the inner cavity of the infusion box 29, the right-angle edges of the poking plates 34 are fixed on the transverse rotating rod 1, a plurality of guide grooves 35 are further formed in one side of the poking plates 34 facing the rotating direction of the poking plates, the guide grooves 35 are parallel to the cavity wall of the inner cavity of the infusion box 29, the impeller 36 is installed on one side close to the discharge pipe 28, and the impeller 36 is used for conveying liquid on one side of the poking plates 34 to the discharge pipe 28; through the structure setting of stirring board 34, can promote the effect of infusion, and when sneaking into in the liquid and erodeing the powder (this powder can be for the material that helps the grinding of spare part, specifically do not do the injecing), can promote its mixing effect, the guide slot 35 of seting up on the stirring board 34 has the water conservancy diversion disturbance and carries the effect, further promotes the application effect.
In one embodiment of the present invention, as shown in fig. 1, the transmission mechanism comprises a bevel gear assembly 2, a lower vertical rotating rod 3, a support cylinder 4, a prism 5, an upper vertical rotating rod 6, a support frame 7, a driven sprocket 8, a transmission chain 9 and a driving sprocket 15, the processing table 22 is fixedly provided with a supporting cylinder 4, the supporting cylinder 4 is rotatably provided with a lower vertical rotating rod 3, the upper end of the lower vertical rotating rod 3 is fixedly provided with a prism 5, the lower end of the lower vertical rotating rod 3 is connected with the transverse rotating rod 1 through a bevel gear component 2, a supporting frame 7 is fixedly arranged on the mounting frame 11, an upper vertical rotating rod 6 coaxial with the lower vertical rotating rod 3 is rotatably arranged in the supporting frame 7, and the upper vertical rotating rod 6 is also in sliding connection with the prism 5 in a matching way, the upper end of the upper vertical rotating rod 6 is also provided with a driven chain wheel 8, and the driven chain wheel 8 is connected with a driving chain wheel 15 arranged on an output shaft of a rotating motor 14 through a transmission chain 9.
During operation, the output shaft of the rotating motor 14 rotates, and then the driving sprocket 15 rotates, the driving sprocket 8 can be driven to rotate through the driving chain 9, the upper vertical rotating rod 6 is driven to rotate through the driving sprocket 8, then the prism 5 and the lower vertical rotating rod 3 are driven to rotate integrally through the upper vertical rotating rod 6, the prism 5 and the upper vertical rotating rod 6 are arranged in a sliding mode, the mounting frame 11 can be adapted to the integral vertical movement of the support frame 7 and the upper vertical rotating rod 6, finally the lower vertical rotating rod 3 drives the transverse rotating rod 1 to rotate through the bevel gear assembly 2, and along with the increase of the rotating speed of the grinding head 16, the rotating speeds of the poking plate 34 and the impeller 36 mounted on the transverse rotating rod 1 can be synchronously increased, namely, the infusion speed is in direct proportion to the rotating speed of the grinding head 16, and the integral application effect is improved.
Further, bevel gear subassembly 2 is including first bevel gear and second bevel gear, first bevel gear is installed to the lower extreme of erecting the bull stick 3 down, and second bevel gear is installed to the tip of violently rotating the pole 1, just first bevel gear and second bevel gear meshing connection, and it can drive violently rotating the pole 1 rotation to erect the bull stick 3 down and utilize first bevel gear and second bevel gear.
In an embodiment of the present invention, a plurality of the first telescopic cylinders 10 are uniformly distributed in a circumferential direction on the lower side of the mounting frame 11, and a plurality of the diagonal braces 12 are uniformly distributed in a circumferential direction on the lower side of the top frame 13, so as to improve the reliability of the first telescopic cylinders 10 driving the mounting frame 11 to lift and the stability of the diagonal braces 12 supporting the top frame 13.
In an embodiment of the present invention, the first telescopic cylinder 10, the rotating electrical machine 14, the second telescopic cylinder 32, and the third telescopic cylinder 37 may be controlled by a PLC controller disclosed in the prior art, and specific types and circuit connections of the PLC controller, the first telescopic cylinder 10, the rotating electrical machine 14, the second telescopic cylinder 32, and the third telescopic cylinder 37 are not particularly limited, and may be flexibly configured in practical applications.
The circuits, electronic components and modules involved are all prior art and may be implemented completely by those skilled in the art, without further elaboration, and the invention is not concerned with the improvement of software programs.
As shown in fig. 1 to 8, an embodiment of the present invention further provides an LED lamp polishing process, which uses the LED lamp polishing apparatus described above for processing, and includes the following steps:
1) the LED lamp parts to be ground are placed on the supporting screen 17 of the processing table 22, and then are clamped and fixed through the part fixing assembly 18;
2) the integral body formed by the mounting frame 11 and the top frame 13 can be driven to move downwards through the first telescopic cylinder 10, the grinding head 16 is driven to rotate through the rotating motor 14, and parts are ground through the grinding head 16;
3) along with the rotation of the grinding head 16, the transmission mechanism transmits the liquid conveying mechanism, the liquid conveying mechanism extracts liquid in the annular cavity 21 and conveys the liquid to the connecting pipe 27, and then the liquid is acted on the grinding part of the part through the scouring adjusting component 26 to scour the scraps on the grinding head 16 and the scraps on the grinding part of the part;
4) the liquid on the processing table 22 flows into the annular cavity 21 for reuse, and the flushing regulating assembly 26 is cleaned periodically.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (9)
1. The LED lamp polishing equipment comprises a processing table, wherein an installation frame is erected at the top of the processing table through a first telescopic cylinder, an upper frame is erected on the installation frame through an inclined strut, a rotating motor is installed on the upper frame, an output shaft of the rotating motor penetrates through the installation frame in a rotating mode, and a polishing head is installed at the end portion of the output shaft of the rotating motor; drive mechanism and infusion mechanism, infusion mechanism installs on the processing platform, the output shaft of rotating electrical machines still through drive mechanism with infusion mechanism connects, its characterized in that still includes:
the processing table is provided with a through hole corresponding to the grinding head, a supporting screen plate is arranged in the through hole, and the processing table is also provided with a scouring adjusting component corresponding to the through hole;
the infusion mechanism is connected with the scouring adjusting assembly through a connecting pipe, is also connected with an annular cavity formed in the outer side of the processing table, and is used for extracting liquid in the annular cavity and conveying the liquid to the scouring adjusting assembly through the connecting pipe; the liquid rate of the liquid delivered to the scouring adjusting component by the liquid delivery mechanism through the connecting pipe is in direct proportion to the rotating speed of the grinding head;
the scouring adjusting component comprises a third telescopic cylinder, a linkage plate, an elastic telescopic cover, a scouring pipe, a fixed cylinder and a sealing cover; the processing platform is characterized in that a groove is formed in the middle of the bottom of the processing platform, the third telescopic cylinder is fixed on the processing platform at the top of the groove, a linkage plate is fixedly mounted at the end part of a telescopic core shaft of the third telescopic cylinder, a fixed cylinder is fixedly mounted at one side, away from the third telescopic cylinder, of the linkage plate, a conical elastic telescopic cover is mounted at the upper end of the fixed cylinder, a sealing cover is detachably mounted at the lower end of the fixed cylinder, a flushing pipe coaxial with the fixed cylinder is further fixedly mounted on the sealing cover, the flushing pipe is further coaxial with an output shaft of a rotating motor, the upper end of the flushing pipe is located on the upper surface of the fixed cylinder, the lower end of the flushing pipe is located on the lower surface of the sealing cover, and the lower end of the flushing pipe is further connected with a connecting pipe.
2. The LED lamp polishing device according to claim 1, wherein the liquid delivery mechanism comprises a transverse rotating rod, a liquid discharge pipe, a poking plate, an impeller, a liquid delivery box and a discharge pipe;
the transfusion box is fixed at the bottom of the processing table, a discharge pipe is arranged at the bottom of one end of the transfusion box and is connected with one end of the connecting pipe, a discharge pipe is arranged at the top of one end of the transfusion box, which is far away from the discharge pipe, and the upper end of the discharge pipe is communicated with the bottom of the annular cavity;
install a horizontal rotation pole in the infusion case, horizontal rotation pole still rotates with the sealed rotation of infusion case lateral wall near the one end of fluid-discharge tube and is connected, still install stirring board and impeller on horizontal rotation pole in the inner chamber of infusion case, just the stirring board is located the one side near the fluid-discharge tube, the impeller is installed in the one side near the discharge tube, just the impeller is used for carrying the liquid of stirring board one side to the discharge tube.
3. The LED lamp polishing device according to claim 2, wherein the inner cavity of the infusion box is of a conical structure with a small end close to the discharge pipe and a large end far away from the discharge pipe;
a plurality of poking plates are circumferentially distributed on the transverse rotating rod, each poking plate is of a right-angle trapezoidal structure matched with the inner cavity of the infusion box, and the right-angle edges of the poking plates are fixed on the transverse rotating rod;
and a plurality of guide grooves are also formed in one side of the poking plate facing the rotating direction of the poking plate and are parallel to the inner cavity wall of the infusion box.
4. The LED lamp polishing device according to claim 2, wherein the transmission mechanism comprises a bevel gear assembly, a lower vertical rotating rod, a support cylinder, a prism, an upper vertical rotating rod, a support frame, a driven sprocket, a transmission chain and a driving sprocket;
a support cylinder is fixedly arranged on the processing table, a lower vertical rotating rod is rotatably arranged in the support cylinder, a prism is fixedly arranged at the upper end of the lower vertical rotating rod, and the lower end of the lower vertical rotating rod is connected with the transverse rotating rod through a bevel gear assembly;
a support frame is fixedly arranged on the mounting frame, an upper vertical rotating rod coaxial with the lower vertical rotating rod is rotatably arranged in the support frame, and the upper vertical rotating rod is also in sliding connection with the prism in a matching manner;
and the upper end of the upper vertical rotating rod is also provided with a driven chain wheel, and the driven chain wheel is connected with a driving chain wheel arranged on an output shaft of the rotating motor through a transmission chain.
5. The LED lamp polishing device according to claim 4, wherein the bevel gear assembly comprises a first bevel gear and a second bevel gear;
the lower end of the lower vertical rotating rod is provided with a first bevel gear, the end of the transverse rotating rod is provided with a second bevel gear, and the first bevel gear is meshed with the second bevel gear.
6. The LED lamp polishing device according to claim 4, wherein an annular opening communicated with the outer side of the top of the annular cavity is formed in the top of the processing table, and a impurity filtering screen plate is further installed at the joint of the annular opening and the annular cavity in a matched manner.
7. The LED lamp polishing device according to claim 1, wherein the through hole is communicated with the groove, the through hole is a circular hole coaxial with the polishing head, and the upper surface of the support screen is flush with the top surface of the processing table.
8. The LED lamp polishing device according to claim 6, wherein a plurality of sets of component fixing assemblies for pressing, clamping and fixing components are further mounted at the top of the processing table;
the part fixing assembly comprises a pressure plate, a cushion block and a second telescopic cylinder;
the cylinder body of the second telescopic cylinder is embedded and fixed on the processing table, the end part of the telescopic mandrel of the second telescopic cylinder is fixedly provided with a pressing plate, and the lower surface of one side of the pressing plate, which is far away from the second telescopic cylinder, is also provided with a cushion block.
9. An LED lamp polishing process for processing by using the LED lamp polishing device as claimed in claim 8, which comprises the following steps:
1) placing the LED lamp part to be ground on a supporting screen plate of a processing table, and then clamping and fixing the part through a part fixing assembly;
2) the integral body formed by the mounting frame and the top frame can be driven to move downwards through the first telescopic cylinder, the grinding head is driven to rotate through the rotating motor, and the grinding head is used for grinding parts;
3) along with the rotation of the grinding head, the transmission mechanism transmits the liquid conveying mechanism, the liquid conveying mechanism extracts liquid in the annular cavity and conveys the liquid to the connecting pipe, and then the liquid is acted on the grinding part of the part through the scouring adjusting component to scour the scraps on the grinding head and the scraps on the grinding part of the part;
4) and the liquid on the processing table flows into the annular cavity for recycling, and the flushing adjusting assembly is cleaned regularly.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111251313.0A CN113681403B (en) | 2021-10-27 | 2021-10-27 | LED lamp polishing process and device |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111251313.0A CN113681403B (en) | 2021-10-27 | 2021-10-27 | LED lamp polishing process and device |
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| CN113681403B true CN113681403B (en) | 2022-02-08 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| WO2005064642A1 (en) * | 2003-12-25 | 2005-07-14 | Ebara Corporation | Substrate holding apparatus, substrate holding method, and substrate processing apparatus |
| CN106975946A (en) * | 2017-05-24 | 2017-07-25 | 禹州市伟朔机械制造厂 | A kind of brake disc processing use can clear up fixture |
| US11086296B2 (en) * | 2018-01-04 | 2021-08-10 | Hurco Companies, Inc. | Additive manufacturing tool |
| CN208866540U (en) * | 2018-10-26 | 2019-05-17 | 漳州捷达新精密模具有限公司 | A kind of pore Electrical Discharge Machine with water injector |
| CN109759927A (en) * | 2019-02-16 | 2019-05-17 | 张帝 | A kind of machinery part surface processing equipment |
| CN110405245A (en) * | 2019-08-01 | 2019-11-05 | 常熟市益诚精密机械有限公司 | A kind of Computerized flat knitting machine accessory triangle drilling equipment |
| CN210755587U (en) * | 2019-08-23 | 2020-06-16 | 邵俊涛 | Cutting equipment for steel structure installation |
| CN111216029B (en) * | 2020-03-27 | 2021-04-09 | 长沙中韵机械设备制造有限公司 | Inner wall polishing device of metal cylindrical container |
| CN213615560U (en) * | 2020-11-11 | 2021-07-06 | 昆山乐禾精密五金有限公司 | Prevent metal working device of residue adhesion |
| CN113199060A (en) * | 2021-04-15 | 2021-08-03 | 南京群博新能源技术开发有限公司 | Drilling equipment for manufacturing metal tool |
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