CN113681099A - Universal tool and method for cutting and machining ring segment parts - Google Patents

Universal tool and method for cutting and machining ring segment parts Download PDF

Info

Publication number
CN113681099A
CN113681099A CN202111041982.5A CN202111041982A CN113681099A CN 113681099 A CN113681099 A CN 113681099A CN 202111041982 A CN202111041982 A CN 202111041982A CN 113681099 A CN113681099 A CN 113681099A
Authority
CN
China
Prior art keywords
positioning
key
circumferential
extension plate
keyway
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202111041982.5A
Other languages
Chinese (zh)
Other versions
CN113681099B (en
Inventor
包大陆
王柱
陈泽贺
陈磊
张懿霏
杨海涛
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AECC Shenyang Liming Aero Engine Co Ltd
Original Assignee
AECC Shenyang Liming Aero Engine Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by AECC Shenyang Liming Aero Engine Co Ltd filed Critical AECC Shenyang Liming Aero Engine Co Ltd
Priority to CN202111041982.5A priority Critical patent/CN113681099B/en
Publication of CN113681099A publication Critical patent/CN113681099A/en
Application granted granted Critical
Publication of CN113681099B publication Critical patent/CN113681099B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H11/00Auxiliary apparatus or details, not otherwise provided for
    • B23H11/003Mounting of workpieces, e.g. working-tables
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H1/00Electrical discharge machining, i.e. removing metal with a series of rapidly recurring electrical discharges between an electrode and a workpiece in the presence of a fluid dielectric
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H7/00Processes or apparatus applicable to both electrical discharge machining and electrochemical machining
    • B23H7/02Wire-cutting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

本发明涉及一种用于环段类零件切断加工的万能工装及方法,包括基座主体、周向定位转接滑块、周向转接滑块、伸长板和定位接头,周向定位转接滑块、周向转接滑块通过键槽配合设置在基座主体上,周向定位转接滑块和周向转接滑块的上部依次设置有伸长板和定位接头,并通过螺钉将伸长板一端与定位接头和周向定位转接滑块或周向转接滑块紧固,周向定位转接滑块上部的伸长板一端设置有键定位轴和导向件,周向转接滑块部的伸长板一端设置有键定位轴和压紧件,对待加工零件进行装夹压紧。本发明在固定式和旋转式工作台电火花线切割机床都能使用,使现有固定式工作台电火花线切割机床具备环段类零件的角向分度切割加工的能力。

Figure 202111041982

The invention relates to a universal tool and method for cutting and processing ring segment parts, comprising a base body, a circumferential positioning transfer slider, a circumferential transfer slider, an extension plate and a positioning joint. The connecting block and the circumferential transfer block are arranged on the main body of the base through the keyway, and the upper part of the circumferential positioning transfer block and the circumferential transfer block are sequentially provided with an extension plate and a positioning joint, and are fixed by screws. One end of the extension plate is fastened with the positioning joint and the circumferential positioning transfer slider or the circumferential transfer slider, and one end of the extension plate on the upper part of the circumferential positioning transfer slider is provided with a key positioning shaft and a guide member, and the circumferential rotation One end of the extension plate connected to the slider part is provided with a key positioning shaft and a pressing member, and the parts to be processed are clamped and pressed. The invention can be used in both fixed and rotary table EDM wire cutting machines, so that the existing fixed table EDM wire cutting machine has the capability of angular indexing cutting of ring segment parts.

Figure 202111041982

Description

一种用于环段类零件切断加工的万能工装及方法Universal tooling and method for cutting and machining ring segment parts

技术领域technical field

本发明属于环段类零件机械加工技术领域,尤其涉及一种用于环段类零件切断加工的万能工装及方法。The invention belongs to the technical field of machining of ring-segment parts, and in particular relates to a universal tool and a method for cutting and machining ring-segment parts.

背景技术Background technique

目前航空发动机环段类零件加工领域,主要使用旋转工作台的电火花线切割机床进行分度切断加工。环段类零件在电火花线切割机床进行切断加工时,需要使用专用夹具装夹零件,每个专用夹具通常只能加工一种零件,专用夹具的通用性差。At present, in the field of aero-engine ring segment parts processing, the wire EDM machine with a rotary table is mainly used for indexing and cutting. When the ring segment parts are cut off by the WEDM machine, it is necessary to use a special fixture to clamp the parts. Each special fixture can usually only process one type of part, and the special fixture has poor versatility.

航空发动机环段类零件种类多、批量小、转换频繁、数量多,专用夹具设计制造周期长、费用高、夹具转换时间长,无法满足研制加工需要。同时,部分固定工作台的电火花线切割机床,由于工作台不能旋转,无法加工环段类零件,造成产能浪费。Aero-engine ring segment parts have many types, small batches, frequent conversions, and large quantities. The special fixture design and manufacturing cycle is long, the cost is high, and the fixture conversion time is long, which cannot meet the needs of development and processing. At the same time, some WEDM machines with fixed worktables cannot process ring-segment parts because the worktable cannot rotate, resulting in waste of production capacity.

发明内容SUMMARY OF THE INVENTION

针对现有技术存在的不足,本发明提供一种用于环段类零件切断加工的万能工装及方法,能够同时满足在固定式工作台电火花线切割机床和旋转式工作台电火花线切割机床的加工要求,使现有固定式工作台电火花线切割机床具备环段类零件的角向分度切割加工的能力,能够装夹不同直径、不同高度、不同形状、不同弧长、不同弦高、不同段数的零件进行加工,通用性强。本发明解决了环段类零件种类多、批量小、转换频繁、数量多、对专用夹具需求数量大、夹具转换困难、频次高的问题。Aiming at the deficiencies in the prior art, the present invention provides a universal tool and method for cutting and processing ring-segment parts, which can simultaneously satisfy the machining requirements of a fixed-table WEDM and a rotary-table WEDM. It is required that the existing fixed-table wire EDM machine tool has the ability of angular indexing cutting of ring segment parts, and can clamp different diameters, different heights, different shapes, different arc lengths, different chord heights, and different number of segments. The parts are processed, and the versatility is strong. The invention solves the problems of many kinds of ring-segment parts, small batch, frequent conversion, large quantity, large demand for special clamps, difficulty in changing clamps, and high frequency.

一种用于环段类零件切断加工的万能工装,包括基座主体、周向定位转接滑块、周向转接滑块、伸长板和定位接头,周向定位转接滑块、周向转接滑块通过键槽配合设置在基座主体上,周向定位转接滑块和周向转接滑块的上部依次设置有伸长板和定位接头,并通过螺钉将伸长板一端与定位接头和周向定位转接滑块或周向转接滑块紧固,周向定位转接滑块上部的伸长板另一端设置有键定位轴和导向件,周向转接滑块部的伸长板另一端设置有键定位轴和压紧件,共同对待加工零件进行装夹压紧。A universal tooling used for cutting and processing ring segment parts, including a base body, a circumferential positioning transfer slider, a circumferential transfer slider, an extension plate and a positioning joint, a circumferential positioning transfer slider, a circumferential positioning transfer slider, and a circumferential positioning transfer slider. The direction transfer slider is set on the main body of the base through the keyway, the circumferential positioning transfer slider and the upper part of the circumferential transfer slider are sequentially provided with an extension plate and a positioning joint, and one end of the extension plate is connected to the upper part of the extension plate by a screw. The positioning joint is fastened with the circumferential positioning transfer slider or the circumferential transfer slider. The other end of the extension plate on the upper part of the circumferential positioning transfer slider is provided with a key positioning shaft and a guide member. The circumferential transfer slider part The other end of the extension plate is provided with a key positioning shaft and a pressing member, which jointly clamp and press the parts to be processed.

所述基座主体包括外径大小不同的两部分,分别是位于上部的小端和位于下部的大端;所述小端为环形,小端的上表面开设有T形环状键槽,T形环状键槽的下部环槽用于安装T型螺母;小端的上表面开设有小端面向心直键槽,大端的下表面开设有大端面向心直键槽,用于基座主体在机床上的定位。The base body includes two parts with different outer diameters, namely a small end located at the upper part and a large end located at the lower part; the small end is annular, and the upper surface of the small end is provided with a T-shaped annular key groove, and the T-shaped ring The lower ring groove of the keyway is used to install the T-type nut; the upper surface of the small end is provided with a small end facing straight keyway, and the lower surface of the big end is provided with a large end facing straight keyway, which is used for the positioning of the base body on the machine tool.

所述小端面向心直键槽的数量大于1。The number of the small-end face-to-face straight keyways is greater than 1.

所述周向定位转接滑块下表面开设有圆弧键,周向定位转接滑块的上表面开设有十字键槽,圆弧键与基座主体的小端面开设的T形环状键槽的上部环槽配合,所述周向定位转接滑块的内外两侧的角向中心位置沿高度方向开设有垂直键槽,垂直键槽内安装有一字键与小端面向心直键槽配合。A circular arc key is provided on the lower surface of the circumferential positioning adapter slider, a cross keyway is provided on the upper surface of the circumferential positioning adapter sliding block, and the circular arc key is connected with the T-shaped annular keyway provided on the small end face of the base body. The upper ring groove is matched, and the angular center positions of the inner and outer sides of the circumferential positioning transfer slider are provided with vertical key grooves along the height direction.

所述周向转接滑块下表面开设有圆弧键,周向转接滑块的上表面开设有十字键槽,圆弧键与基座主体的小端面开设的T形环状键槽的上部环槽配合。A circular arc key is provided on the lower surface of the circumferential transfer slider, a cross keyway is provided on the upper surface of the circumferential transfer slider, and the circular arc key and the upper ring of the T-shaped annular keyway are provided on the small end face of the base body. slot fit.

所述伸长板上表面用于待加工零件轴向定位的平面,伸长板的上表面和下表面均开设有十字键槽,伸长板下表面的十字键槽内安装十字键与周向定位转接滑块或周向转接滑块上表面的十字键槽配合,所述伸长板另一端安装有键定位轴,键定位轴下表面开设有十字键槽,十字键槽内安装有一字键,与伸长板上表面十字键槽中向心的键槽配合;所述周向转接滑块上部的伸长板上表面十字键槽中向心的键槽内安装有T型螺钉,T型螺钉上安装有压紧件;所述周向定位转接滑块上部的伸长板上表面十字键槽中向心的键槽内安装有T型螺钉,T型螺钉上安装有导向件。The upper surface of the extension plate is used for the plane for the axial positioning of the parts to be processed. The upper surface and the lower surface of the extension plate are provided with cross key grooves. The cross keyway on the upper surface of the connecting block or the circumferential transfer block is matched, the other end of the extension plate is installed with a key positioning shaft, the lower surface of the key positioning shaft is provided with a cross key groove, and a word key is installed in the cross key groove. The centripetal keyway in the cross keyway on the upper surface of the long plate is matched; T-shaped screws are installed in the centripetal keyway in the cross keyway on the upper surface of the extension plate on the upper part of the circumferential transfer slider, and the T-shaped screw is installed with a compression A T-shaped screw is installed in the centripetal keyway in the cross keyway on the upper surface of the extension plate on the upper part of the circumferential positioning transfer slider, and a guide piece is installed on the T-shaped screw.

上述的一种用于环段类零件切断加工的万能工装,在固定式工作台的电火花线切割机床上加工,具体包括以下步骤:The above-mentioned universal tooling for cutting and processing ring-segment parts is processed on a wire EDM machine tool with a fixed worktable, and specifically includes the following steps:

步骤一:将基座主体安装到机床工作台上,拉直基座主体大端的定位块两侧的基准面,将工装找正;Step 1: Install the base body on the machine table, straighten the reference planes on both sides of the positioning block at the big end of the base body, and align the tooling;

步骤二:根据待加工零件的段数安装相应数量的周向定位转接滑块、周向转接滑块、伸长板和定位接头,将伸长板的一端朝向工装的中心,另一端与基座主体的小端的外圆齐平;键定位轴的数量为3-4个;Step 2: Install the corresponding number of circumferential positioning transfer sliders, circumferential transfer sliders, extension plates and positioning joints according to the number of segments of the parts to be processed, and align one end of the extension plate with the center of the tooling, and the other end with the base. The outer circle of the small end of the seat body is flush; the number of key positioning shafts is 3-4;

步骤三:对伸长板进行分度,伸长板的分度方式有三种,第一种是将周向转接滑块内外两侧的角向中心刻线与基座主体小端内圆、外圆的角向刻度线进行对照,实现快速分度;第二种是用基座主体小端的一个小端面向心键槽作为0度位置,将0度位置的小端面向心键槽作为角向零点,对周向转接滑块和伸长板按相应的角度进行分度,分度是通过测量所需分度的定位接头与角向零点处的周向定位转接滑块上的定位接头的中心距,从而实现伸长板的精确分度;第三种是在基准孔内插入定位销,通过测量定位销与键定位轴的中心距实现伸长板的精确分度;Step 3: Index the extension plate. There are three indexing methods for the extension plate. The first is to connect the angular center line on the inner and outer sides of the circumferential transfer slider with the inner circle at the small end of the base body, The angular scale lines of the outer circle are compared to achieve rapid indexing; the second is to use a small end of the small end of the base body facing the center keyway as the 0-degree position, and the small end of the 0-degree position facing the center keyway as the angular zero point , the circumferential transfer slider and the extension plate are indexed according to the corresponding angle. The indexing is by measuring the positioning joint of the required indexing and the center of the positioning joint on the circumferential positioning transfer slider at the angular zero point. The third is to insert a locating pin in the reference hole, and measure the center distance between the locating pin and the key locating shaft to achieve accurate indexing of the extension board;

步骤四:将朝向工装的中心的伸长板一端通过一字键安装键定位轴,安装有一字键的键定位轴在伸长板的向心的键槽内移动,通过测量键定位轴与定位接头的中心距精确调整止口大小;Step 4: Install the key positioning shaft through the one-word key at one end of the extension plate facing the center of the tooling, and move the key positioning shaft with a word key in the centripetal keyway of the extension plate, and measure the key positioning shaft and positioning joint. The center distance to adjust the size of the stop accurately;

步骤五:安装并压紧待加工零件:将待加工零件放在伸长板的上表面上,侧面与键定位轴侧面接触,然后将压紧件和导向件压紧在待加工零件上表面;Step 5: Install and press the parts to be processed: put the parts to be processed on the upper surface of the extension plate, the side faces are in contact with the side surfaces of the key positioning shaft, and then press the pressing parts and guides on the upper surface of the parts to be processed;

步骤六:钼丝在基座主体内侧进行X轴与Z轴的直线插补加工出所需尺寸。Step 6: The molybdenum wire is processed by linear interpolation of the X axis and the Z axis on the inside of the base body to obtain the required size.

上述的一种用于环段类零件切断加工的万能工装,在旋转式工作台的电火花线切割机床上加工,具体包括以下步骤:The above-mentioned universal tooling for cutting and processing ring-segment parts is processed on a wire EDM machine tool of a rotary table, and specifically includes the following steps:

步骤一:将基座主体安装到机床工作台上,拉直基座主体大端的定位块两侧的基准面,将工装找正;Step 1: Install the base body on the machine table, straighten the reference planes on both sides of the positioning block at the big end of the base body, and align the tooling;

步骤二:根据待加工零件的段数安装相应数量的周向定位转接滑块、周向转接滑块、伸长板和定位接头,将伸长板的一端朝向工装的外侧,另一端与基座主体的小端的内圆齐平;键定位轴的数量为3-4个;Step 2: Install the corresponding number of circumferential positioning transfer sliders, circumferential transfer sliders, extension plates and positioning joints according to the number of segments of the parts to be processed, and align one end of the extension plate with the outside of the tooling, and the other end with the base. The inner circle of the small end of the seat body is flush; the number of key positioning shafts is 3-4;

步骤三:对伸长板进行分度,伸长板的分度方式有三种,第一种是将周向转接滑块内外两侧的角向中心刻线与基座主体小端内圆、外圆的角向刻度线进行对照,实现快速分度;第二种是用基座主体小端的一个小端面向心键槽作为0度位置,将0度位置的小端面向心键槽作为角向零点,对周向转接滑块和伸长板按相应的角度进行分度,分度是通过测量所需分度的定位接头与角向零点处的周向定位转接滑块上的定位接头的中心距,从而实现伸长板的精确分度;第三种是在基准孔内插入定位销,通过测量定位销与键定位轴的中心距实现伸长板的精确分度;Step 3: Index the extension plate. There are three indexing methods for the extension plate. The first is to connect the angular center line on the inner and outer sides of the circumferential transfer slider with the inner circle at the small end of the base body, The angular scale lines of the outer circle are compared to achieve rapid indexing; the second is to use a small end of the small end of the base body facing the center keyway as the 0-degree position, and the small end of the 0-degree position facing the center keyway as the angular zero point , the circumferential transfer slider and the extension plate are indexed according to the corresponding angle. The indexing is by measuring the positioning joint of the required indexing and the center of the positioning joint on the circumferential positioning transfer slider at the angular zero point. The third is to insert a locating pin in the reference hole, and measure the center distance between the locating pin and the key locating shaft to achieve accurate indexing of the extension board;

步骤四:将朝向工装的中心的伸长板一端通过一字键安装键定位轴,安装有一字键的键定位轴在伸长板的向心的键槽内移动,通过测量键定位轴与定位接头的中心距精确调整止口大小;Step 4: Install the key positioning shaft through the one-word key at one end of the extension plate facing the center of the tooling, and move the key positioning shaft with a word key in the centripetal keyway of the extension plate, and measure the key positioning shaft and positioning joint. The center distance to adjust the size of the stop accurately;

步骤五:安装并压紧待加工零件:将待加工零件安装在伸长板上,待加工零件放在伸长板的上表面上,侧面与键定位轴侧面接触,然后将压紧件和导向件压紧在待加工零件上表面;Step 5: Install and press the parts to be processed: Install the parts to be processed on the extension plate, put the parts to be processed on the upper surface of the extension plate, and the side faces are in contact with the side of the key positioning shaft, and then press the parts and guides. The parts are pressed against the upper surface of the parts to be processed;

步骤六:钼丝在基座主体内侧进行X轴与Z轴的直线插补加工出所需尺寸。Step 6: The molybdenum wire is processed by linear interpolation of the X axis and the Z axis on the inside of the base body to obtain the required size.

本发明的有益效果是:本发明实现环段类零件分度切割加工工装通用化、标注化、系列化和模块化,保证研制与交付进度、降低专用工装成本、减少工装转换时间。本发明结构简易、安装简易、操作简单、方便装夹、成本低廉、应用效果明显。本发明已成功应用与商发大型涡扇发动机、某型涡扇发动机、转包等项目环段类零件的分度切断加工,是用该万能工装及方法已解决20约个件号的工装难题,实现环段类零件分度切断加工工装的标准化和模块化,保证了研制与交付进度,减少专用工装790余项,节约工装费用约57.65万元,减少专用工装设计工时1100余小时,缩短生产准备周期85%。具有广泛的推广性,可从节约专用工装成本、减少零件质量损失、减少加工工时、缩短生产准备时间撰写方面带来经济效益,年节约费用约百万余元。The beneficial effects of the present invention are: the present invention realizes the universalization, labeling, serialization and modularization of the indexing and cutting tooling for ring segment parts, ensures the progress of development and delivery, reduces the cost of special tooling, and reduces tooling conversion time. The invention has simple structure, simple installation, simple operation, convenient clamping, low cost and obvious application effect. The invention has been successfully applied to the indexing and cutting of ring segment parts of commercial large turbofan engines, a certain type of turbofan engine, subcontracting and other projects, and the universal tooling and method have solved the tooling problem of about 20 piece numbers. , to achieve the standardization and modularization of the indexing and cutting tooling for ring-segment parts, ensuring the progress of development and delivery, reducing more than 790 special tooling items, saving about 576,500 yuan in tooling costs, reducing special tooling design man-hours by more than 1,100 hours, and shortening production. Prep cycle 85%. It has a wide range of promotion and can bring economic benefits from saving the cost of special tooling, reducing the quality loss of parts, reducing the processing time, and shortening the production preparation time. The annual cost savings is about one million yuan.

附图说明Description of drawings

图1为本发明实施例提供的万能工装的装夹示意图;Fig. 1 is the clamping schematic diagram of the universal tool provided by the embodiment of the present invention;

图2为本发明实施例提供的万能工装的主视图;2 is a front view of a universal tooling provided by an embodiment of the present invention;

图3为图2的俯视图;Fig. 3 is the top view of Fig. 2;

图4为图3的A-A向视图;Fig. 4 is the A-A direction view of Fig. 3;

图5为图1中的A部放大图;Fig. 5 is the enlarged view of A part in Fig. 1;

其中,in,

1-基座主体,2-周向转接滑块,3-角向中心刻线,4-基准孔,5-基准面,6-周向定位转接滑块,7-伸长板,8-导向件,9-压紧件,10-键定位轴,11-定位接头,12-T型螺母,13-小端面向心直键槽,14-角向刻度线,15-T形环状键槽,16-大端面向心直键槽,17-待加工零件。1- Base body, 2- Circumferential transfer slider, 3- Angular center line, 4- Reference hole, 5- Reference surface, 6- Circumferential positioning transfer slider, 7- Extension plate, 8 -Guide piece, 9-Pressure piece, 10-Key positioning shaft, 11-Locating joint, 12-T-type nut, 13-Small end face-to-center straight keyway, 14-Angle scale line, 15-T-shaped annular keyway , 16-big end face-to-center straight keyway, 17-parts to be processed.

具体实施方式Detailed ways

为了更好的解释本发明,以便于理解,下面结合附图,通过具体实施方式,对本发明的技术方案和效果作详细描述。In order to better explain the present invention and facilitate understanding, the technical solutions and effects of the present invention will be described in detail below with reference to the accompanying drawings and through specific embodiments.

如图1所示,一种用于环段类零件切断加工的万能工装,包括基座主体1、周向定位转接滑块6、周向转接滑块2、伸长板7和定位接头11,周向定位转接滑块6、周向转接滑块2通过键槽配合设置在基座主体1上,周向定位转接滑块6和周向转接滑块2的上部依次设置有伸长板7和定位接头11,并通过螺钉将伸长板7一端与定位接头11和周向定位转接滑块6或周向转接滑块2紧固,周向定位转接滑块6上部的伸长板7另一端设置有键定位轴10和导向件8,周向转接滑块2部的伸长板7另一端设置有键定位轴10和压紧件9,共同对待加工零件17进行装夹压紧。As shown in Figure 1, a universal tooling for cutting and processing ring segment parts includes a base body 1, a circumferential positioning adapter slider 6, a circumferential adapter slider 2, an extension plate 7 and a positioning joint 11. The circumferential positioning transfer slider 6 and the circumferential transfer slider 2 are arranged on the base main body 1 through key grooves. The upper parts of the circumferential positioning transfer slider 6 and the circumferential transfer slider 2 are sequentially provided with The extension plate 7 and the positioning joint 11, and one end of the extension plate 7 is fastened with the positioning joint 11 and the circumferential positioning transfer slider 6 or the circumferential transfer slider 2 by screws, and the circumferential positioning transfer slider 6 is fastened. The other end of the upper extension plate 7 is provided with a key positioning shaft 10 and a guide member 8, and the other end of the extension plate 7 of the circumferential transfer slider 2 is provided with a key positioning shaft 10 and a pressing member 9, which together are the parts to be processed. 17 Carry out clamping and pressing.

如图2-4所示,所述基座主体1为本装置的主体部分,所述基座主体1包括外径大小不同的两部分,分别是位于上部的小端和位于下部的大端;所述小端为环形,小端的上表面开设有T形环状键槽15,T形环状键槽15的上部环槽用于基座主体1与周向转接滑块2和周向定位转接滑块6之间径向尺寸与角向尺寸基准的转换,T形环状键槽15的下部环槽用于安装T型螺母12;小端的上表面开设有小端面向心直键槽13,用于周向转接滑块2分度时的角向定位;大端的下表面开设有大端面向心直键槽16,用于基座主体1在机床上的定位。本实施例中的小端面向心直键槽13的数量为四个,沿T形环状键槽15的周向均布;本实施例中的大端面向心直键槽16的数量为四个,沿大端的周向均布。As shown in Figures 2-4, the base body 1 is the main body part of the device, and the base body 1 includes two parts with different outer diameters, namely the small end located at the upper part and the large end located at the lower part; The small end is annular, the upper surface of the small end is provided with a T-shaped annular key groove 15, and the upper annular groove of the T-shaped annular key groove 15 is used for the base body 1 and the circumferential transfer slider 2 and circumferential positioning transfer. For the conversion of the radial dimension and the angular dimension between the sliders 6, the lower ring groove of the T-shaped annular keyway 15 is used to install the T-shaped nut 12; Circumferential transfer the angular positioning when the slider is indexed by 2; the lower surface of the big end is provided with the big end facing the center straight keyway 16, which is used for the positioning of the base body 1 on the machine tool. In this embodiment, the number of small-end facing central straight keyways 13 is four, which are evenly distributed along the circumferential direction of the T-shaped annular keyway 15; Circumferentially distributed.

如图5所示,所述周向定位转接滑块6下表面开设有圆弧键,周向定位转接滑块6的上表面开设有十字键槽,圆弧键与基座主体1的小端面开设的T形环状键槽15的上部环槽配合,周向定位转接滑块6能够沿着T形环状键槽15滑动。圆弧键与T形环状键槽15的配合,将基座主体1的径向基准转换到周向定位转接滑块6上表面的十字键槽的中心处。所述周向定位转接滑块6的中心沿高度方向开设有通孔,用于压紧固定。所述周向定位转接滑块6的内外两侧的角向中心位置沿高度方向开设有垂直键槽,垂直键槽内安装有一字键与小端面向心直键槽13配合,将基座主体1的角向基准转换到周向定位转接滑块6上表面的十字键槽的中心处。As shown in FIG. 5 , arc keys are provided on the lower surface of the circumferential positioning adapter slider 6 , cross key grooves are provided on the upper surface of the circumferential positioning adapter slider 6 , and the arc keys are smaller than the base body 1 . The upper ring groove of the T-shaped annular key groove 15 opened on the end face is matched, and the circumferential positioning adapter slider 6 can slide along the T-shaped annular key groove 15 . The cooperation of the arc key and the T-shaped annular key groove 15 converts the radial reference of the base body 1 to the center of the cross key groove on the upper surface of the circumferentially positioned adapter slider 6 . The center of the circumferential positioning transfer slider 6 is provided with a through hole along the height direction for pressing and fixing. The angular center positions of the inner and outer sides of the circumferential positioning transfer slider 6 are provided with vertical keyways along the height direction, and a word key is installed in the vertical keyway to cooperate with the small end facing the central straight keyway 13, and the base body 1 The angular reference is shifted to the center of the cross key groove on the upper surface of the circumferentially positioned adapter slider 6 .

如图5所示,所述周向转接滑块2下表面开设有圆弧键,周向转接滑块2的上表面开设有十字键槽,圆弧键与基座主体1的小端面开设的T形环状键槽15的上部环槽配合,周向转接滑块2能够沿着T形环状键槽15滑动。圆弧键与T形环状键槽15的配合,将基座主体1的径向基准转换到周向转接滑块2上表面的十字键槽的中心处。所述周向转接滑块2的中心沿高度方向开设有通孔,用于压紧固定。As shown in FIG. 5 , arc keys are provided on the lower surface of the circumferential transfer slider 2 , cross key grooves are provided on the upper surface of the circumferential transfer slider 2 , and the arc keys are provided with the small end face of the base body 1 . The upper ring groove of the T-shaped annular key groove 15 is matched, and the circumferential transfer slider 2 can slide along the T-shaped annular key groove 15 . The cooperation of the arc key and the T-shaped annular key groove 15 converts the radial reference of the base body 1 to the center of the cross key groove on the upper surface of the circumferential transfer slider 2 . The center of the circumferential transfer slider 2 is provided with a through hole along the height direction for pressing and fixing.

所述伸长板7上表面用于待加工零件17轴向定位的平面,伸长板7的上表面和下表面均开设有十字键槽,伸长板7下表面的十字键槽内安装十字键与周向定位转接滑块6或周向转接滑块2上表面的十字键槽配合,将基座主体1的径向与角向尺寸基准转换到伸长板7上表面的十字键槽的中心处。所述伸长板7另一端安装有键定位轴10,键定位轴10下表面开设有十字键槽,十字键槽内安装有一字键,与伸长板7上表面十字键槽中向心的键槽配合,键定位轴10可以沿着伸长板7上表面十字键槽中向心的键槽滑动。通过安装有一字键的键定位轴10,键定位轴10的移动可以调整定位止口的大小,使键定位轴10侧面与待加工零件17的侧面接触,对其进行定位。The upper surface of the extension plate 7 is used for the axial positioning plane of the part 17 to be processed. The upper surface and the lower surface of the extension plate 7 are provided with cross key grooves. The cross key grooves on the lower surface of the extension plate 7 are installed with cross keys and The cross key groove on the upper surface of the circumferential positioning transfer slider 6 or the circumferential transfer slider 2 is matched to convert the radial and angular dimension reference of the base body 1 to the center of the cross key groove on the upper surface of the extension plate 7 . The other end of the extension plate 7 is installed with a key positioning shaft 10, the lower surface of the key positioning shaft 10 is provided with a cross key groove, and a word key is installed in the cross key groove, which cooperates with the center key groove in the cross key groove on the upper surface of the extension plate 7, The key positioning shaft 10 can slide along the concentric keyway in the cross keyway on the upper surface of the extension plate 7 . By installing the key positioning shaft 10 with a character key, the movement of the key positioning shaft 10 can adjust the size of the positioning stop, so that the side surface of the key positioning shaft 10 contacts the side surface of the part 17 to be processed for positioning.

所述伸长板7中部沿高度方向开设有直通孔。A through hole is formed in the middle of the elongated plate 7 along the height direction.

在固定时工作台电火花线切割机床加工时,将伸长板7的一端朝向工装的中心,另一端与基座主体1的小端的外圆齐平,钼丝在基座主体1内侧进行直线插补加工出所需的尺寸。在旋转式工作台的电火花线切割机床加工时,将伸长板7的一端朝向工装的外侧,另一端与基座主体1的小端的内圆齐平,钼丝在基座主体1内侧进行直线插补加工出所需的尺寸。When the worktable is processed by the wire EDM machine, one end of the extension plate 7 faces the center of the tooling, the other end is flush with the outer circle of the small end of the base body 1, and the molybdenum wire is inserted into the base body 1 in a straight line. Make up the required size. During the machining of the wire EDM machine on the rotary table, one end of the extension plate 7 faces the outside of the tooling, the other end is flush with the inner circle of the small end of the base body 1, and the molybdenum wire is carried out on the inside of the base body 1. Linear interpolation machining to the required size.

所述周向转接滑块2上部的伸长板7上表面十字键槽中向心的键槽内安装有T型螺钉,T型螺钉上安装有压紧件9,用于待加工零件17的装夹和压紧。A T-shaped screw is installed in the centripetal keyway in the cross keyway on the upper surface of the extension plate 7 on the upper part of the circumferential transfer slider 2, and a pressing member 9 is installed on the T-shaped screw, which is used for the installation of the parts 17 to be processed. Clamp and compress.

所述周向定位转接滑块6上部的伸长板7上表面十字键槽中向心的键槽内安装有T型螺钉,T型螺钉上安装有导向件8,用于待加工零件17的导向和装夹。A T-shaped screw is installed in the centripetal keyway in the cross keyway on the upper surface of the extension plate 7 on the upper part of the circumferential positioning transfer slider 6, and a guide member 8 is installed on the T-shaped screw for guiding the parts 17 to be processed. and clamping.

本实施例中待加工的环段类零件为八段,共设置有七个周向转接滑块2和一个周向定位转接滑块6,共设置有四个键定位轴10。In this embodiment, the ring segment type parts to be processed are eight segments, seven circumferential transfer sliders 2 and one circumferential positioning transfer slider 6 are provided, and four key positioning shafts 10 are provided in total.

所述定位接头11下表面开设有十字键槽,伸长板7上表面的十字键槽内安装有十字键,与定位接头11下表面的十字键槽配合,将基座主体1的径向与角向尺寸基准转换到定位接头11的中心处。所述定位接头11中部沿高度方向开设有通孔,螺钉依次穿过定位接头11、伸长板7、周向定位转接滑块6或周向转接滑块2,与T形环状键槽15内的T型螺母12配合进行压紧。The lower surface of the positioning joint 11 is provided with a cross key groove, and the cross key groove on the upper surface of the extension plate 7 is installed with a cross key, which cooperates with the cross key groove on the lower surface of the positioning joint 11 to adjust the radial and angular dimensions of the base body 1 The reference is switched to the center of the positioning joint 11 . The middle of the positioning joint 11 is provided with a through hole along the height direction, and the screws pass through the positioning joint 11, the extension plate 7, the circumferential positioning transfer slider 6 or the circumferential transfer slider 2 in turn, and the T-shaped annular key groove. The T-nuts 12 in 15 are matched for compression.

所述基座主体1大端沿其高度方向对称开设有基准孔4,用于周向转接滑块2分度时的角向定位;所述基座主体1大端中位于基准孔4两侧的侧面为基准面5,相对于基座主体1的中心对称,用于整个工装的找正。本实施例中所述基准孔4的大小为φ21H7。The large end of the base body 1 is symmetrically provided with a reference hole 4 along its height direction, which is used for angular positioning when the circumferential transfer slider is divided into 2; The side of the side is the reference plane 5, which is symmetrical with respect to the center of the base body 1, and is used for the alignment of the entire tooling. The size of the reference hole 4 in this embodiment is φ21H7.

所述基座主体1小端的内圆和外圆面上设有角向刻度线14,用于周向转接滑块2的快速分度。The inner and outer surfaces of the small end of the base body 1 are provided with angular scale lines 14 for rapid indexing of the circumferential transfer slider 2 .

所述周向转接滑块2的内外两侧的角向中心位置设有角向中心刻线3,用于周向转接滑块2的快速分度。An angular center scribe line 3 is provided on the angular center positions of the inner and outer sides of the circumferential transfer slider 2 for rapid indexing of the circumferential transfer slider 2 .

加工时,根据待加工零件17的段数安装相应数量的周向定位转接滑块6、周向转接滑块2、伸长板7和定位接头11,所述周向定位转接滑块6和周向转接滑块2的总数量与待加工零件17的段数相等,其中周向定位转接滑块6的数量大于1。伸长板7的分度方式有三种,第一种是将周向转接滑块2内外两侧的角向中心刻线3与基座主体1小端内圆、外圆的角向刻度线14进行对照,实现快速分度;第二种是用基座主体1小端的一个小端面向心键槽作为0度位置,将0度位置的小端面向心键槽作为角向零点,对周向转接滑块2和伸长板7按相应的角度进行分度,分度是通过测量所需分度的定位接头11与角向零点处的周向定位转接滑块6上的定位接头11的中心距,从而实现伸长板7的精确分度;第三种是在基准孔4内插入定位销,通过测量定位销与键定位轴10的中心距实现伸长板7的精确分度。During processing, a corresponding number of circumferential positioning adapter sliders 6 , circumferential adapter sliders 2 , extension plates 7 and positioning joints 11 are installed according to the number of segments of the parts 17 to be processed. The circumferential positioning adapter sliders 6 The total number of the circumferentially positioned transfer sliders 2 is equal to the number of segments of the part to be processed 17 , wherein the number of the circumferentially positioned transfer sliders 6 is greater than one. There are three indexing methods of the extension plate 7. The first one is to connect the angular center scribe line 3 on the inner and outer sides of the circumferential transfer slider 2 with the angular scale lines on the inner and outer circles of the small end of the base body 1. 14 for comparison, to achieve rapid indexing; the second is to use a small end of the small end of the base body 1 facing the center keyway as the 0-degree position, and the small end of the 0-degree position facing the center keyway as the angular zero point. The connecting slider 2 and the extension plate 7 are indexed according to the corresponding angle. The third method is to insert a positioning pin in the reference hole 4, and realize the accurate indexing of the extension plate 7 by measuring the center distance between the positioning pin and the key positioning shaft 10.

采用上述一种用于环段类零件切断加工的万能工装,在固定式工作台的电火花线切割机床上加工,具体包括以下步骤:Using the above-mentioned universal tooling for cutting and processing ring-segment parts, processing on a wire EDM machine tool with a fixed worktable specifically includes the following steps:

步骤一:将基座主体1安装到机床工作台上,拉直基座主体1大端的定位块两侧的基准面5,将工装找正。Step 1: Install the base body 1 on the machine table, straighten the reference planes 5 on both sides of the positioning block at the large end of the base body 1, and align the tooling.

步骤二:根据待加工零件17的段数安装相应数量的周向定位转接滑块6、周向转接滑块2、伸长板7和定位接头11,将伸长板7的一端朝向工装的中心,另一端与基座主体1的小端的外圆齐平。Step 2: Install a corresponding number of circumferential positioning transfer sliders 6, circumferential transfer sliders 2, extension plates 7 and positioning joints 11 according to the number of segments of the part 17 to be processed, and orient one end of the extension plate 7 toward the end of the tooling. The other end is flush with the outer circle of the small end of the base body 1.

步骤三:对伸长板7进行分度,伸长板7的分度方式有三种,第一种是将周向转接滑块2内外两侧的角向中心刻线3与基座主体1小端内圆、外圆的角向刻度线14进行对照,实现快速分度;第二种是用基座主体1小端的一个小端面向心键槽作为0度位置,将0度位置的小端面向心键槽作为角向零点,对周向转接滑块2和伸长板7按相应的角度进行分度,分度是通过测量所需分度的定位接头11与角向零点处的周向定位转接滑块6上的定位接头11的中心距,从而实现伸长板7的精确分度;第三种是在基准孔4内插入定位销,通过测量定位销与键定位轴10的中心距实现伸长板7的精确分度。本实施例中采用第二种分度方式。Step 3: Index the extension plate 7. There are three indexing methods for the extension plate 7. The first is to connect the angular center line 3 on the inner and outer sides of the circumferential transfer slider 2 with the base body 1. The angular scale lines 14 of the inner circle and outer circle of the small end are compared to achieve rapid indexing; the second is to use a small end of the small end of the base body 1 facing the center keyway as the 0-degree position, and the small end of the 0-degree position is used. The center-facing keyway is used as the angular zero point, and the circumferential transfer slider 2 and the extension plate 7 are indexed according to the corresponding angle. Transfer the center distance of the positioning joint 11 on the slider 6, so as to realize the accurate indexing of the extension plate 7; Accurate indexing of the extension plate 7 is achieved. In this embodiment, the second indexing method is adopted.

步骤四:将朝向工装的中心的伸长板7一端通过一字键安装键定位轴10,安装有一字键的键定位轴10在伸长板7的向心的键槽内移动,通过测量键定位轴10与定位接头11的中心距精确调整止口大小。Step 4: Install the key positioning shaft 10 with one end of the extension plate 7 facing the center of the tooling through a key, and install the key positioning shaft 10 with a key to move in the centripetal keyway of the extension plate 7, and locate by measuring the key The center distance between the shaft 10 and the positioning joint 11 can precisely adjust the size of the spigot.

步骤五:安装并压紧待加工零件17:将待加工零件17放在伸长板7的上表面上,侧面与键定位轴10侧面接触,然后将压紧件9和导向件8压紧在待加工零件17上表面。Step 5: Install and press the part to be processed 17: Put the part to be processed 17 on the upper surface of the extension plate 7, the side is in contact with the side of the key positioning shaft 10, and then press the pressing member 9 and the guide member 8 on the The upper surface of the part 17 to be machined.

步骤六:钼丝在基座主体1内侧进行X轴与Z轴的直线插补加工出所需尺寸。Step 6: The molybdenum wire is processed by linear interpolation of the X axis and the Z axis on the inner side of the base body 1 to obtain the required size.

采用上述一种用于环段类零件切断加工的万能工装,在旋转式工作台的电火花线切割机床上加工,具体包括以下步骤:Using the above-mentioned universal tooling for cutting and processing ring-segment parts, processing on a wire EDM machine tool with a rotary worktable specifically includes the following steps:

步骤一:将基座主体1安装到机床工作台上,拉直基座主体1大端的定位块两侧的基准面5,将工装找正。Step 1: Install the base body 1 on the machine table, straighten the reference planes 5 on both sides of the positioning block at the large end of the base body 1, and align the tooling.

步骤二:根据待加工零件17的段数安装相应数量的周向定位转接滑块6、周向转接滑块2、伸长板7和定位接头11,将伸长板7的一端朝向工装的外侧,另一端与基座主体1的小端的内圆齐平。Step 2: Install a corresponding number of circumferential positioning transfer sliders 6, circumferential transfer sliders 2, extension plates 7 and positioning joints 11 according to the number of segments of the part 17 to be processed, and orient one end of the extension plate 7 toward the end of the tooling. Outside, the other end is flush with the inner circle of the small end of the base body 1 .

步骤三:对伸长板7进行分度,伸长板7的分度方式有三种,第一种是将周向转接滑块2内外两侧的角向中心刻线3与基座主体1小端内圆、外圆的角向刻度线14进行对照,实现快速分度;第二种是用基座主体1小端的一个小端面向心键槽作为0度位置,将0度位置的小端面向心键槽作为角向零点,对周向转接滑块2和伸长板7按相应的角度进行分度,分度是通过测量所需分度的定位接头11与角向零点处的周向定位转接滑块6上的定位接头11的中心距,从而实现伸长板7的精确分度;第三种是在基准孔4内插入定位销,通过测量定位销与键定位轴10的中心距实现伸长板7的精确分度。本实施例中采用第二种分度方式。Step 3: Index the extension plate 7. There are three indexing methods for the extension plate 7. The first is to connect the angular center line 3 on the inner and outer sides of the circumferential transfer slider 2 with the base body 1. The angular scale lines 14 of the inner circle and outer circle of the small end are compared to achieve rapid indexing; the second is to use a small end of the small end of the base body 1 facing the center keyway as the 0-degree position, and the small end of the 0-degree position is used. The center-facing keyway is used as the angular zero point, and the circumferential transfer slider 2 and the extension plate 7 are indexed according to the corresponding angle. Transfer the center distance of the positioning joint 11 on the slider 6, so as to realize the accurate indexing of the extension plate 7; Accurate indexing of the extension plate 7 is achieved. In this embodiment, the second indexing method is adopted.

步骤四:将朝向工装的中心的伸长板7一端通过一字键安装键定位轴10,安装有一字键的键定位轴10在伸长板7的向心的键槽内移动,通过测量键定位轴10与定位接头11的中心距精确调整止口大小。Step 4: Install the key positioning shaft 10 with one end of the extension plate 7 facing the center of the tooling through a key, and install the key positioning shaft 10 with a key to move in the centripetal keyway of the extension plate 7, and locate by measuring the key The center distance between the shaft 10 and the positioning joint 11 can precisely adjust the size of the spigot.

步骤五:安装并压紧待加工零件17:将待加工零件17安装在伸长板7上,待加工零件17放在伸长板7的上表面上,侧面与键定位轴10侧面接触,然后将压紧件9和导向件8压紧在待加工零件17上表面。Step 5: Install and press the part to be processed 17: Install the part to be processed 17 on the extension plate 7, put the part to be processed 17 on the upper surface of the extension plate 7, the side is in contact with the side of the key positioning shaft 10, and then The pressing member 9 and the guiding member 8 are pressed against the upper surface of the part 17 to be processed.

步骤六:钼丝在基座主体1内侧进行X轴与Z轴的直线插补加工出所需尺寸。Step 6: The molybdenum wire is processed by linear interpolation of the X axis and the Z axis on the inner side of the base body 1 to obtain the required size.

Claims (8)

1.一种用于环段类零件切断加工的万能工装,其特征在于:包括基座主体、周向定位转接滑块、周向转接滑块、伸长板和定位接头,周向定位转接滑块、周向转接滑块通过键槽配合设置在基座主体上,周向定位转接滑块和周向转接滑块的上部依次设置有伸长板和定位接头,并通过螺钉将伸长板一端与定位接头和周向定位转接滑块或周向转接滑块紧固,周向定位转接滑块上部的伸长板另一端设置有键定位轴和导向件,周向转接滑块部的伸长板另一端设置有键定位轴和压紧件,共同对待加工零件进行装夹压紧。1. A universal tooling for cutting and processing of ring segment parts is characterized in that: comprising a base body, a circumferential positioning transfer slider, a circumferential transfer slider, an extension plate and a positioning joint, and the circumferential positioning The transfer slider and the circumferential transfer slider are arranged on the main body of the base through the keyway, and the upper part of the circumferential positioning transfer slider and the circumferential transfer slider are sequentially provided with an extension plate and a positioning joint, which are connected by screws. Fasten one end of the extension plate with the positioning joint and the circumferential positioning transfer slider or the circumferential transfer slider, and the other end of the extension plate on the upper part of the circumferential positioning transfer slider is provided with a key positioning shaft and a guide, A key locating shaft and a pressing member are arranged on the other end of the extension plate of the transfer slider part, and the parts to be processed are clamped and pressed together. 2.根据权利要求1所述的一种用于环段类零件切断加工的万能工装,其特征在于:所述基座主体包括外径大小不同的两部分,分别是位于上部的小端和位于下部的大端;所述小端为环形,小端的上表面开设有T形环状键槽,T形环状键槽的下部环槽用于安装T型螺母;小端的上表面开设有小端面向心直键槽,大端的下表面开设有大端面向心直键槽,用于基座主体在机床上的定位。2. A universal tool for cutting and processing ring segment parts according to claim 1, characterized in that: the base body comprises two parts with different outer diameters, namely the small end located at the upper part and the small end located at the upper part. The big end of the lower part; the small end is annular, the upper surface of the small end is provided with a T-shaped annular keyway, and the lower annular groove of the T-shaped annular keyway is used to install the T-shaped nut; the upper surface of the small end is provided with a small end facing the center Straight keyway, the lower surface of the big end is provided with a straight keyway facing the center of the big end, which is used for the positioning of the base body on the machine tool. 3.根据权利要求2所述的一种用于环段类零件切断加工的万能工装,其特征在于:所述小端面向心直键槽的数量大于1。3 . The universal tool for cutting and machining ring segment parts according to claim 2 , wherein the number of the small-end face-to-center straight keyways is greater than 1. 4 . 4.根据权利要求2所述的一种用于环段类零件切断加工的万能工装,其特征在于:所述周向定位转接滑块下表面开设有圆弧键,周向定位转接滑块的上表面开设有十字键槽,圆弧键与基座主体的小端面开设的T形环状键槽的上部环槽配合,所述周向定位转接滑块的内外两侧的角向中心位置沿高度方向开设有垂直键槽,垂直键槽内安装有一字键与小端面向心直键槽配合。4. A universal tool for cutting and processing ring segment parts according to claim 2, characterized in that: arc keys are provided on the lower surface of the circumferential positioning adapter sliding block, and the circumferential positioning adapter sliding block is provided with an arc key. The upper surface of the block is provided with a cross keyway, and the arc key is matched with the upper ring groove of the T-shaped annular keyway opened on the small end face of the base body. A vertical keyway is opened along the height direction, and a word key is installed in the vertical keyway to match with the small end facing the straight keyway. 5.根据权利要求2所述的一种用于环段类零件切断加工的万能工装,其特征在于:所述周向转接滑块下表面开设有圆弧键,周向转接滑块的上表面开设有十字键槽,圆弧键与基座主体的小端面开设的T形环状键槽的上部环槽配合。5. A universal tool for cutting and processing ring segment parts according to claim 2, characterized in that: the lower surface of the circumferential transfer slider is provided with an arc key, and the circumferential transfer slider is provided with an arc key. The upper surface is provided with a cross key groove, and the arc key is matched with the upper ring groove of the T-shaped annular key groove formed on the small end surface of the base body. 6.根据权利要求4或5所述的一种用于环段类零件切断加工的万能工装,其特征在于:所述伸长板上表面用于待加工零件轴向定位的平面,伸长板的上表面和下表面均开设有十字键槽,伸长板下表面的十字键槽内安装十字键与周向定位转接滑块或周向转接滑块上表面的十字键槽配合,所述伸长板另一端安装有键定位轴,键定位轴下表面开设有十字键槽,十字键槽内安装有一字键,与伸长板上表面十字键槽中向心的键槽配合;所述周向转接滑块上部的伸长板上表面十字键槽中向心的键槽内安装有T型螺钉,T型螺钉上安装有压紧件;所述周向定位转接滑块上部的伸长板上表面十字键槽中向心的键槽内安装有T型螺钉,T型螺钉上安装有导向件。6. A universal tool for cutting and processing ring segment parts according to claim 4 or 5, characterized in that: the surface of the extension plate is used for the plane for axial positioning of the parts to be processed, and the extension plate There are cross key grooves on the upper surface and the lower surface of the extension plate, and the cross key is installed in the cross key groove on the lower surface of the extension plate to cooperate with the circumferential positioning transfer slider or the cross key groove on the upper surface of the circumferential transfer slider. A key positioning shaft is installed at the other end of the plate, a cross keyway is formed on the lower surface of the key positioning shaft, and a word key is installed in the cross keyway, which is matched with the central keyway in the center of the cross keyway on the upper surface of the extension plate; the circumferential transfer slider A T-shaped screw is installed in the centripetal keyway in the cross keyway on the upper surface of the upper extension plate, and a pressing piece is installed on the T-shaped screw; A T-shaped screw is installed in the radial keyway, and a guide is installed on the T-shaped screw. 7.采用权利要求6所述的一种用于环段类零件切断加工的万能工装,在固定式工作台的电火花线切割机床上加工,其特征在于,具体包括以下步骤:7. adopt a kind of universal tooling for cutting and machining of ring segment parts according to claim 6, process on the wire EDM machine tool of fixed workbench, it is characterized in that, specifically comprises the following steps: 步骤一:将基座主体安装到机床工作台上,拉直基座主体大端的定位块两侧的基准面,将工装找正;Step 1: Install the base body on the machine table, straighten the reference planes on both sides of the positioning block at the big end of the base body, and align the tooling; 步骤二:根据待加工零件的段数安装相应数量的周向定位转接滑块、周向转接滑块、伸长板和定位接头,将伸长板的一端朝向工装的中心,另一端与基座主体的小端的外圆齐平;键定位轴的数量为3-4个;Step 2: Install the corresponding number of circumferential positioning transfer sliders, circumferential transfer sliders, extension plates and positioning joints according to the number of segments of the parts to be processed, and align one end of the extension plate with the center of the tooling, and the other end with the base. The outer circle of the small end of the seat body is flush; the number of key positioning shafts is 3-4; 步骤三:对伸长板进行分度,伸长板的分度方式有三种,第一种是将周向转接滑块内外两侧的角向中心刻线与基座主体小端内圆、外圆的角向刻度线进行对照,实现快速分度;第二种是用基座主体小端的一个小端面向心键槽作为0度位置,将0度位置的小端面向心键槽作为角向零点,对周向转接滑块和伸长板按相应的角度进行分度,分度是通过测量所需分度的定位接头与角向零点处的周向定位转接滑块上的定位接头的中心距,从而实现伸长板的精确分度;第三种是在基准孔内插入定位销,通过测量定位销与键定位轴的中心距实现伸长板的精确分度;Step 3: Index the extension plate. There are three indexing methods for the extension plate. The first is to connect the angular center line on the inner and outer sides of the circumferential transfer slider with the inner circle at the small end of the base body, The angular scale lines of the outer circle are compared to achieve rapid indexing; the second is to use a small end of the small end of the base body facing the center keyway as the 0-degree position, and the small end of the 0-degree position facing the center keyway as the angular zero point , the circumferential transfer slider and the extension plate are indexed according to the corresponding angle. The indexing is by measuring the positioning joint of the required indexing and the center of the positioning joint on the circumferential positioning transfer slider at the angular zero point. The third is to insert a locating pin in the reference hole, and measure the center distance between the locating pin and the key locating shaft to achieve accurate indexing of the extension board; 步骤四:将朝向工装的中心的伸长板一端通过一字键安装键定位轴,安装有一字键的键定位轴在伸长板的向心的键槽内移动,通过测量键定位轴与定位接头的中心距精确调整止口大小;Step 4: Install the key positioning shaft through the one-word key at one end of the extension plate facing the center of the tooling, and move the key positioning shaft with a word key in the centripetal keyway of the extension plate, and measure the key positioning shaft and positioning joint. The center distance to adjust the size of the stop accurately; 步骤五:安装并压紧待加工零件:将待加工零件放在伸长板的上表面上,侧面与键定位轴侧面接触,然后将压紧件和导向件压紧在待加工零件上表面;Step 5: Install and press the parts to be processed: put the parts to be processed on the upper surface of the extension plate, the side faces are in contact with the side surfaces of the key positioning shaft, and then press the pressing parts and guides on the upper surface of the parts to be processed; 步骤六:钼丝在基座主体内侧进行X轴与Z轴的直线插补加工出所需尺寸。Step 6: The molybdenum wire is processed by linear interpolation of the X axis and the Z axis on the inside of the base body to obtain the required size. 8.采用权利要求6所述的一种用于环段类零件切断加工的万能工装,在旋转式工作台的电火花线切割机床上加工,其特征在于,具体包括以下步骤:8. adopt a kind of universal tooling for the cutting and processing of ring segment parts according to claim 6, and process on the wire electric discharge machine tool of the rotary table, it is characterized in that, specifically comprises the following steps: 步骤一:将基座主体安装到机床工作台上,拉直基座主体大端的定位块两侧的基准面,将工装找正;Step 1: Install the base body on the machine table, straighten the reference planes on both sides of the positioning block at the big end of the base body, and align the tooling; 步骤二:根据待加工零件的段数安装相应数量的周向定位转接滑块、周向转接滑块、伸长板和定位接头,将伸长板的一端朝向工装的外侧,另一端与基座主体的小端的内圆齐平;键定位轴的数量为3-4个;Step 2: Install the corresponding number of circumferential positioning transfer sliders, circumferential transfer sliders, extension plates and positioning joints according to the number of segments of the parts to be processed, and align one end of the extension plate with the outside of the tooling, and the other end with the base. The inner circle of the small end of the seat body is flush; the number of key positioning shafts is 3-4; 步骤三:对伸长板进行分度,伸长板的分度方式有三种,第一种是将周向转接滑块内外两侧的角向中心刻线与基座主体小端内圆、外圆的角向刻度线进行对照,实现快速分度;第二种是用基座主体小端的一个小端面向心键槽作为0度位置,将0度位置的小端面向心键槽作为角向零点,对周向转接滑块和伸长板按相应的角度进行分度,分度是通过测量所需分度的定位接头与角向零点处的周向定位转接滑块上的定位接头的中心距,从而实现伸长板的精确分度;第三种是在基准孔内插入定位销,通过测量定位销与键定位轴的中心距实现伸长板的精确分度;Step 3: Index the extension plate. There are three indexing methods for the extension plate. The first is to connect the angular center line on the inner and outer sides of the circumferential transfer slider with the inner circle at the small end of the base body, The angular scale lines of the outer circle are compared to achieve rapid indexing; the second is to use a small end of the small end of the base body facing the center keyway as the 0-degree position, and the small end of the 0-degree position facing the center keyway as the angular zero point , the circumferential transfer slider and the extension plate are indexed according to the corresponding angle. The indexing is by measuring the positioning joint of the required indexing and the center of the positioning joint on the circumferential positioning transfer slider at the angular zero point. The third is to insert a locating pin in the reference hole, and measure the center distance between the locating pin and the key locating shaft to achieve accurate indexing of the extension board; 步骤四:将朝向工装的中心的伸长板一端通过一字键安装键定位轴,安装有一字键的键定位轴在伸长板的向心的键槽内移动,通过测量键定位轴与定位接头的中心距精确调整止口大小;Step 4: Install the key positioning shaft through the one-word key at one end of the extension plate facing the center of the tooling, and move the key positioning shaft with a word key in the centripetal keyway of the extension plate, and measure the key positioning shaft and positioning joint. The center distance to adjust the size of the stop accurately; 步骤五:安装并压紧待加工零件:将待加工零件安装在伸长板上,待加工零件放在伸长板的上表面上,侧面与键定位轴侧面接触,然后将压紧件和导向件压紧在待加工零件上表面;Step 5: Install and press the parts to be processed: Install the parts to be processed on the extension plate, put the parts to be processed on the upper surface of the extension plate, and the side faces are in contact with the side of the key positioning shaft, and then press the parts and guides. The parts are pressed against the upper surface of the parts to be processed; 步骤六:钼丝在基座主体内侧进行X轴与Z轴的直线插补加工出所需尺寸。Step 6: The molybdenum wire is processed by linear interpolation of the X axis and the Z axis on the inside of the base body to obtain the required size.
CN202111041982.5A 2021-09-07 2021-09-07 A universal tooling and method for cutting off ring segment parts Active CN113681099B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111041982.5A CN113681099B (en) 2021-09-07 2021-09-07 A universal tooling and method for cutting off ring segment parts

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111041982.5A CN113681099B (en) 2021-09-07 2021-09-07 A universal tooling and method for cutting off ring segment parts

Publications (2)

Publication Number Publication Date
CN113681099A true CN113681099A (en) 2021-11-23
CN113681099B CN113681099B (en) 2024-01-09

Family

ID=78585418

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202111041982.5A Active CN113681099B (en) 2021-09-07 2021-09-07 A universal tooling and method for cutting off ring segment parts

Country Status (1)

Country Link
CN (1) CN113681099B (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114888341A (en) * 2022-05-24 2022-08-12 广东韶钢工程技术有限公司 Device for machining shaft parts by milling machine and using method thereof
CN115740662A (en) * 2022-11-22 2023-03-07 苏州中佳精密机械有限公司 Stator blade fan-shaped section subassembly is frock for wire-electrode cutting
CN117001084A (en) * 2023-06-26 2023-11-07 湖南星途航空航天器制造有限公司 Rotary table type continuous machining device for part cutting

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6158728A (en) * 1999-12-01 2000-12-12 Smith; Gregory C. Workpiece holding device
CN101487345A (en) * 2009-02-20 2009-07-22 江阴纳尔捷机器人有限公司 Positioning fixture bench for multi-rod crossing valve type net shell node
CN202861855U (en) * 2012-10-24 2013-04-10 成都市新筑路桥机械股份有限公司 Chain wheel keywaying fixture
CN203956737U (en) * 2014-07-25 2014-11-26 成都飞机工业(集团)有限责任公司 360 ° of circumference graduation grinding fixtures
CN210648885U (en) * 2019-08-20 2020-06-02 无锡市润和机械有限公司 Aeroengine wheel disk mortise linear cutting indexing fixture

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6158728A (en) * 1999-12-01 2000-12-12 Smith; Gregory C. Workpiece holding device
CN101487345A (en) * 2009-02-20 2009-07-22 江阴纳尔捷机器人有限公司 Positioning fixture bench for multi-rod crossing valve type net shell node
CN202861855U (en) * 2012-10-24 2013-04-10 成都市新筑路桥机械股份有限公司 Chain wheel keywaying fixture
CN203956737U (en) * 2014-07-25 2014-11-26 成都飞机工业(集团)有限责任公司 360 ° of circumference graduation grinding fixtures
CN210648885U (en) * 2019-08-20 2020-06-02 无锡市润和机械有限公司 Aeroengine wheel disk mortise linear cutting indexing fixture

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114888341A (en) * 2022-05-24 2022-08-12 广东韶钢工程技术有限公司 Device for machining shaft parts by milling machine and using method thereof
CN114888341B (en) * 2022-05-24 2024-09-03 广东韶钢工程技术有限公司 Device for machining shaft parts by milling machine and application method of device
CN115740662A (en) * 2022-11-22 2023-03-07 苏州中佳精密机械有限公司 Stator blade fan-shaped section subassembly is frock for wire-electrode cutting
CN117001084A (en) * 2023-06-26 2023-11-07 湖南星途航空航天器制造有限公司 Rotary table type continuous machining device for part cutting

Also Published As

Publication number Publication date
CN113681099B (en) 2024-01-09

Similar Documents

Publication Publication Date Title
CN113681099A (en) Universal tool and method for cutting and machining ring segment parts
CN201371368Y (en) Large-scale pump coupling equal dividing boring turning tooling
CN112917202A (en) Automatic aligning and clamping device and method for annular part
CN112207465A (en) Laser processing fixture and clamping method for inner and outer walls of conical thin-walled rotary parts
CN207239739U (en) One kind is used for precision casting composite base certainly position fixture
CN214559175U (en) Automatic aligning and clamping device for ring-shaped parts
CN118664419A (en) Cylinder inner hole and blade groove composite machining equipment with measuring device
CN222078045U (en) Processing tool for circumferentially uniform holes of thin-wall pipe fitting
CN116276205A (en) Receiver over-positioning jig and receiver positioning method
CN222520627U (en) Flange seal groove machining clamp
CN221516965U (en) Clamp for machining single-screw rotor
CN222134233U (en) Thin-wall annular part machining tool
CN201799879U (en) Key groove centering clamp
CN201304588Y (en) High precision centering tool device
CN223588792U (en) Multi-station drilling and milling tool for valve seat of three-valve group
CN222404520U (en) A processing tool for special-shaped flange
CN221967393U (en) End face opening fixture
CN219945875U (en) Tool clamp for processing semiconductor parts
CN223604212U (en) A tooling for machining profiles on a scroll plate
CN223430967U (en) A chuck positioning device
CN223544709U (en) A rotatable, variable-position motor flange end cap processing device
CN222221777U (en) Multi-station numerical control four-axis turntable
CN111002125B (en) General type hole grinding frock of internal diameter adjustable
CN223493091U (en) A tooling for machining tee flanges
CN215546958U (en) Integral type four-axis revolving stage frock clamp

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant