CN113681071A - Flying shear type cutting machine with intelligent induction clamping and conveying integrated functions - Google Patents
Flying shear type cutting machine with intelligent induction clamping and conveying integrated functions Download PDFInfo
- Publication number
- CN113681071A CN113681071A CN202111010039.8A CN202111010039A CN113681071A CN 113681071 A CN113681071 A CN 113681071A CN 202111010039 A CN202111010039 A CN 202111010039A CN 113681071 A CN113681071 A CN 113681071A
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- China
- Prior art keywords
- flying shear
- cutting machine
- electric
- plc
- shear type
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D25/00—Machines or arrangements for shearing stock while the latter is travelling otherwise than in the direction of the cut
- B23D25/02—Flying shearing machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/12—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by chains or belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/20—Storage arrangements; Piling or unpiling
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sawing (AREA)
Abstract
The invention discloses a flying shear type cutting machine with an intelligent induction clamping and conveying integrated function, relates to the technical field of flying shear type cutting machines, and aims to solve the problems that the existing flying shear type cutting machine is general in intelligence, is difficult to clamp and process some objects which are easy to deviate, and is difficult to be used integrally with conveying in the clamping and processing process. One side of flying shear formula cutter body is provided with PLC, the top of flying shear formula cutter body is provided with the drive case, the below of drive case is provided with cuts out the end, the below of cutting out the end is provided with the conveyer belt, the both sides of conveyer belt all are provided with electronic guide rail, PLC's output is provided with electronic guide rail driver, electronic anchor clamps controller, drive controller, flying shear machine controller and reputation respectively, and PLC's output respectively with electronic guide rail driver, electronic anchor clamps controller, drive controller, flying shear machine controller and reputation's input electric connection.
Description
Technical Field
The invention relates to the technical field of flying shear type cutting machines, in particular to a flying shear type cutting machine with an intelligent induction clamping and conveying integrated function.
Background
The flying shear is an important device in flying shear lines, is one of shearing machines and is used for transversely shearing moving objects, and is mainly used for shearing medium and small steel billets, thin slabs, small bars, hot and cold rolled steel strips and the like.
However, the existing flying shear type cutting machine is general in intelligence, and is difficult to clamp and process some objects which are easy to deviate, and the clamping and processing process is difficult to be used integrally with conveying; therefore, the existing requirements are not met, and the flying shear type cutting machine with the intelligent induction clamping and conveying integrated mode is provided.
Disclosure of Invention
The invention aims to provide a flying shear type cutting machine with an intelligent induction clamping and conveying integrated function, and aims to solve the problems that the existing flying shear type cutting machine proposed in the background technology is generally intelligent, clamping processing is difficult to be carried out on some objects which are easy to shift, and the clamping processing process is difficult to be used integrally with conveying.
In order to achieve the purpose, the invention provides the following technical scheme: a flying shear type cutting machine with an intelligent induction clamping and conveying integrated function comprises a flying shear type cutting machine body, one side of the flying shear type cutting machine body is provided with a PLC, a driving box is arranged above the flying shear type cutting machine body, a cutting end is arranged below the driving box, a conveying belt is arranged below the cutting end, electric guide rails are arranged on two sides of the conveying belt, the output end of the PLC is respectively provided with an electric guide rail driver, an electric clamp controller, a driving controller, a flying shear controller and an acousto-optic device, the output end of the PLC is respectively and electrically connected with the input ends of the electric guide rail driver, the electric clamp controller, the driving controller, the flying shear controller and the acousto-optic device, the input end of the PLC is respectively provided with a weighing sensor and a displacement sensor, and the input end of the PLC is respectively and electrically connected with the output ends of the weighing sensor and the displacement sensor.
Preferably, an electric sliding block is arranged above the electric guide rail, an electric clamp is arranged above the electric sliding block, and the electric sliding block is slidably connected with the electric clamp above the electric guide rail.
Preferably, the one end of conveyer belt is provided with receives the workbin, the chamber door is installed to the front end of receiving the workbin, the upper surface of receiving the workbin is provided with the material receiving mouth.
Preferably, the outer wall of the cutting end is provided with a distance sensor.
Preferably, both sides of the cutting end are provided with connecting frames, and an electric lifting mechanism is arranged below the connecting frames.
Preferably, the support frames are arranged on two sides of the PLC, and the PLC is detachably connected with the support frames.
Preferably, an adjustable connecting piece is arranged between the driving box and the cutting end.
Preferably, the other end of the conveying belt is provided with a front processing section, and an electric cabinet is arranged between the front processing section and the support frame.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention utilizes the PLC to control the driving controller to drive the conveyer belt to move the object to be cut, when the object moves to the middle part, the object can be captured by the displacement sensor, the displacement sensor feeds data back to the PLC, the PLC controls the driving controller to stop the conveyer belt again, at the moment, the upper cutting end can cut some objects which take longer time, meanwhile, the PLC can control the electric guide rail driver to make the components on the electric guide rail move to the middle cutting end, when the object moves to the middle part, the PLC controls the electric clamp controller to clamp some objects which are easy to shift, the objects are loosened after cutting, the driving controller is opened again to continue moving forwards, when the object moves to the receiving box, the weighing sensor can detect the weight of the collected objects and feed data back to the PLC, when the PLC performs a series of control, if the control failure occurs, the acousto-optic warning can be carried out through the acousto-optic device, so that the whole flying shear type cutting machine has higher safety, compared with the common flying shear type cutting machine, the flying shear type cutting machine has the function of intelligent induction clamping, has high overall intelligent degree, can integrate cutting, clamping and conveying, reduces the occupied area of the whole flying shear type cutting machine, and is more beneficial to users to use.
2. The distance sensor can be used for detecting the distance of an object below the cutting end, so that the control and the precision of the height in the cutting process are improved.
3. The electric lifting mechanism can be used for driving the connecting frame above and the cutting end to perform height adjustment, the accuracy in the operation process is improved through the height adjustment, and the electric lifting mechanism is convenient to cut objects of different specifications.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the present invention;
FIG. 3 is a schematic view of a partial structure of the receiving box of the present invention;
in the figure: 1. a flying shear type cutting machine body; 2. a support frame; 3. an electric lifting mechanism; 4. a connecting frame; 5. cutting ends; 6. a distance sensor; 7. a conveyor belt; 8. an electric rail; 9. an electric slider; 10. an electric clamp; 11. a displacement sensor; 12. a material receiving box; 13. a material receiving port; 14. a weighing sensor; 15. a box door; 16. a PLC; 17. an electric rail drive; 18. an electric clamp controller; 19. a drive controller; 20. a flying shear controller; 21. an acousto-optic device; 22. a drive box; 23. an adjustable connector; 24. a pre-processing section; 25. an electric cabinet.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-3, an embodiment of the present invention is shown: a flying shear type cutting machine with an intelligent induction clamping and conveying integrated function comprises a flying shear type cutting machine body 1, a PLC16 is arranged on one side of the flying shear type cutting machine body 1, a driving box 22 is arranged above the flying shear type cutting machine body 1, a cutting end 5 is arranged below the driving box 22, a conveying belt 7 is arranged below the cutting end 5, electric guide rails 8 are arranged on two sides of the conveying belt 7, an electric guide rail driver 17, an electric clamp controller 18, a driving controller 19, a flying shear controller 20 and an acousto-optic device 21 are respectively arranged at the output end of a PLC16, the output end of the PLC16 is respectively electrically connected with the input ends of the electric guide rail driver 17, the electric clamp controller 18, the driving controller 19, the flying shear controller 20 and the acousto-optic device 21, a weighing sensor 14 and a displacement sensor 11 are respectively arranged at the input end of the PLC16, and the input end of the PLC16 is respectively electrically connected with the output ends of the weighing sensor 14 and the displacement sensor 11, the model of the weighing sensor 14 is NA6-5KG, and the model of the displacement sensor 11 is LIS3 DSHTR.
Further, an electric slider 9 is arranged above the electric guide rail 8, an electric clamp 10 is arranged above the electric slider 9, the electric slider 9 is slidably connected with the electric clamp 10 above the electric guide rail 8, and the electric clamp 10 above the electric guide rail can be driven by the electric slider 9 to perform clamping operation.
Further, a material receiving box 12 is arranged at one end of the conveying belt 7, a box door 15 is installed at the front end of the material receiving box 12, a material receiving opening 13 is formed in the upper surface of the material receiving box 12, the material receiving box 12 is used for receiving materials, and the box door 15 can facilitate a user to take out internal objects.
Further, the outer wall of the cutting end 5 is provided with a distance sensor 6, and the distance sensor 6 can be used for detecting the distance of an object below the cutting end 5, so that the control and the precision of the height in the cutting process are improved.
Further, both sides of cutting end 5 all are provided with link 4, and the below of link 4 is provided with electric lift mechanism 3, and electric lift mechanism 3 can be used to drive the link 4 of top and cut end 5 and carry out the altitude mixture control, improves the accuracy nature in the operation process through the altitude mixture control, and it cuts to different specification articles of being convenient for.
Further, PLC 16's both sides all are provided with support frame 2, and PLC16 is connected with support frame 2 is detachable, and support frame 2 is used for supporting the drive box 22 of fixed top.
Further, an adjustable connecting piece 23 is arranged between the driving box 22 and the cutting end 5, and the adjustable connecting piece 23 is used for connecting the driving box 22 and the cutting end 5 and can play a role in telescopic adjustment in height adjustment.
Further, the other end of the conveyer belt 7 is provided with a front processing section 24, an electric cabinet 25 is arranged between the front processing section 24 and the support frame 2, and the electric cabinet 25 is used for controlling the power switch of the whole equipment.
The working principle is as follows: when the device is used, the PLC16 is used for controlling the driving controller 19 to enable the conveyer belt 7 to drive an object to be cut to move, when the object moves to the middle part, the object can be captured by the displacement sensor 11, the displacement sensor 11 feeds data back to the PLC16, the PLC16 controls the driving controller 19 again to enable the conveyer belt 7 to stop, at the moment, the upper cutting end 5 can cut some objects which take a long time, meanwhile, the PLC16 can control the electric guide rail driver 17 to enable components on the electric guide rail 8 to move to the middle cutting end 5, after the object moves to the middle part, the electric clamp controller 18 is controlled to clamp some objects which are easy to shift, the objects are loosened after cutting is completed, the driving controller 19 is opened again to enable the objects to move forwards continuously, after the objects move to the receiving box 12, the weighing sensor 14 can detect the weight of the collected objects and feed data back to the PLC16, when PLC16 carries out above-mentioned a series of control, if the condition of control inefficacy takes place, accessible reputation ware 21 carries out the reputation warning, make whole flying shear formula cutter possess higher security, distance-sensing ware 6 can be used to detecting the article distance of tailorring end 5 below, make the in-process of tailorring control and the precision of height obtain improving, electronic elevating system 3 can be used to drive the link 4 of top and tailor end 5 and carry out the altitude mixture control, improve the accuracy nature of operation in-process through the altitude mixture control, it tailors to different specification articles of being convenient for, electric cabinet 25 is used for playing the effect of controlling whole equipment power switch.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides a flying shear formula cutter that possesses intelligent response centre gripping and carry integral type, includes flying shear formula cutter body (1), its characterized in that: one side of the flying shear type cutting machine body (1) is provided with a PLC (16), a driving box (22) is arranged above the flying shear type cutting machine body (1), a cutting end (5) is arranged below the driving box (22), a conveying belt (7) is arranged below the cutting end (5), electric guide rails (8) are arranged on two sides of the conveying belt (7), the output end of the PLC (16) is respectively provided with an electric guide rail driver (17), an electric clamp controller (18), a driving controller (19), a flying shear controller (20) and an acousto-optic device (21), the output end of the PLC (16) is respectively electrically connected with the input ends of the electric guide rail driver (17), the electric clamp controller (18), the driving controller (19), the flying shear controller (20) and the acousto-optic device (21), the input end of the PLC (16) is respectively provided with a weighing sensor (14) and a displacement sensor (11), and the input end of the PLC (16) is respectively and electrically connected with the output ends of the weighing sensor (14) and the displacement sensor (11).
2. The flying shear type cutting machine with the integrated intelligent induction clamping and conveying functions as claimed in claim 1, wherein the cutting machine comprises: an electric slider (9) is arranged above the electric guide rail (8), an electric clamp (10) is arranged above the electric slider (9), and the electric slider (9) is connected with the electric clamp (10) in a sliding manner above the electric guide rail (8).
3. The flying shear type cutting machine with the integrated intelligent induction clamping and conveying functions as claimed in claim 1, wherein the cutting machine comprises: the one end of conveyer belt (7) is provided with receives workbin (12), chamber door (15) are installed to the front end of receiving workbin (12), the upper surface of receiving workbin (12) is provided with material receiving mouth (13).
4. The flying shear type cutting machine with the integrated intelligent induction clamping and conveying functions as claimed in claim 1, wherein the cutting machine comprises: the outer wall of the cutting end (5) is provided with a distance sensor (6).
5. The flying shear type cutting machine with the integrated intelligent induction clamping and conveying functions as claimed in claim 1, wherein the cutting machine comprises: both sides of cutting end (5) all are provided with link (4), the below of link (4) is provided with electric lift mechanism (3).
6. The flying shear type cutting machine with the integrated intelligent induction clamping and conveying functions as claimed in claim 1, wherein the cutting machine comprises: both sides of PLC (16) all are provided with support frame (2), and PLC (16) and support frame (2) detachable connection.
7. The flying shear type cutting machine with the integrated intelligent induction clamping and conveying functions as claimed in claim 1, wherein the cutting machine comprises: an adjustable connecting piece (23) is arranged between the driving box (22) and the cutting end (5).
8. The flying shear type cutting machine with the integrated intelligent induction clamping and conveying function as claimed in claim 6, wherein the integrated intelligent induction clamping and conveying function comprises: the other end of the conveying belt (7) is provided with a front processing section (24), and an electric cabinet (25) is arranged between the front processing section (24) and the support frame (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111010039.8A CN113681071A (en) | 2021-08-31 | 2021-08-31 | Flying shear type cutting machine with intelligent induction clamping and conveying integrated functions |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111010039.8A CN113681071A (en) | 2021-08-31 | 2021-08-31 | Flying shear type cutting machine with intelligent induction clamping and conveying integrated functions |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113681071A true CN113681071A (en) | 2021-11-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111010039.8A Pending CN113681071A (en) | 2021-08-31 | 2021-08-31 | Flying shear type cutting machine with intelligent induction clamping and conveying integrated functions |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113681071A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102794500A (en) * | 2012-07-26 | 2012-11-28 | 苏州赛特尔集团机械有限公司 | Table type electric circular sawing machine |
| CN206435804U (en) * | 2017-02-14 | 2017-08-25 | 青岛津尚重工有限公司 | A kind of Metal Cutting equipment |
| CN207386837U (en) * | 2018-01-11 | 2018-05-22 | 广州泰森新材料科技有限公司 | A kind of cutting system of automatic cutting plane material |
| CN208929313U (en) * | 2018-10-18 | 2019-06-04 | 昆山国置精密机械有限公司 | A kind of coil of strip flying shear production line |
| CN210188638U (en) * | 2019-05-17 | 2020-03-27 | 江门市江明不锈钢材料有限公司 | Accurate plate shearing machine |
| CN210648781U (en) * | 2019-08-22 | 2020-06-02 | 宁波锦越新材料有限公司 | Pipe fitting cutting device |
| CN210847651U (en) * | 2019-09-23 | 2020-06-26 | 云南玉溪玉昆钢铁集团有限公司 | Automatic tail cutting device for steel rolling |
| CN111842494A (en) * | 2020-07-22 | 2020-10-30 | 安徽日升机械制造有限公司 | High-speed wire rod flying shear cutting edge positioning device |
| CN212094565U (en) * | 2020-04-28 | 2020-12-08 | 江苏东工合金有限公司 | Auxiliary device is tailor to plate shearing machine for aluminum machining |
| CN212241175U (en) * | 2020-03-24 | 2020-12-29 | 浙江全能工艺美术印刷有限公司 | Cutting device for printing factory |
-
2021
- 2021-08-31 CN CN202111010039.8A patent/CN113681071A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102794500A (en) * | 2012-07-26 | 2012-11-28 | 苏州赛特尔集团机械有限公司 | Table type electric circular sawing machine |
| CN206435804U (en) * | 2017-02-14 | 2017-08-25 | 青岛津尚重工有限公司 | A kind of Metal Cutting equipment |
| CN207386837U (en) * | 2018-01-11 | 2018-05-22 | 广州泰森新材料科技有限公司 | A kind of cutting system of automatic cutting plane material |
| CN208929313U (en) * | 2018-10-18 | 2019-06-04 | 昆山国置精密机械有限公司 | A kind of coil of strip flying shear production line |
| CN210188638U (en) * | 2019-05-17 | 2020-03-27 | 江门市江明不锈钢材料有限公司 | Accurate plate shearing machine |
| CN210648781U (en) * | 2019-08-22 | 2020-06-02 | 宁波锦越新材料有限公司 | Pipe fitting cutting device |
| CN210847651U (en) * | 2019-09-23 | 2020-06-26 | 云南玉溪玉昆钢铁集团有限公司 | Automatic tail cutting device for steel rolling |
| CN212241175U (en) * | 2020-03-24 | 2020-12-29 | 浙江全能工艺美术印刷有限公司 | Cutting device for printing factory |
| CN212094565U (en) * | 2020-04-28 | 2020-12-08 | 江苏东工合金有限公司 | Auxiliary device is tailor to plate shearing machine for aluminum machining |
| CN111842494A (en) * | 2020-07-22 | 2020-10-30 | 安徽日升机械制造有限公司 | High-speed wire rod flying shear cutting edge positioning device |
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