CN113673468A - Conveyor fault diagnosis method and system, electronic equipment and storage medium - Google Patents

Conveyor fault diagnosis method and system, electronic equipment and storage medium Download PDF

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CN113673468A
CN113673468A CN202111004068.3A CN202111004068A CN113673468A CN 113673468 A CN113673468 A CN 113673468A CN 202111004068 A CN202111004068 A CN 202111004068A CN 113673468 A CN113673468 A CN 113673468A
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王贡献
卢广浩
胡志辉
付泽
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Abstract

The invention relates to a method, a system, an electronic device and a computer readable storage medium for diagnosing faults of a conveyor, wherein the method comprises the following steps: acquiring a vibration signal of a conveyor, and generating a plurality of eigenmode components according to the vibration signal; acquiring an energy entropy value of each eigenmode component, and acquiring a feature vector according to the energy entropy value; inputting the characteristic vector into a well-trained SVM classifier, acquiring a vibration signal type, and determining the fault state of the conveyor according to the vibration signal type. The conveyor fault diagnosis method provided by the invention improves the efficiency of conveyor fault diagnosis and the accuracy of early fault diagnosis.

Description

Conveyor fault diagnosis method and system, electronic equipment and storage medium
Technical Field
The present invention relates to the field of fault diagnosis technologies, and in particular, to a method and a system for diagnosing a fault of a conveyor, an electronic device, and a computer-readable storage medium.
Background
The conveyor is used as the main equipment for transporting bulk cargo materials at present, and is widely applied to the industrial fields of ports, mines, power stations, metallurgy, chemical industry, coal and the like. In particular, a belt conveyor is used as a central link in the transportation field, and once a fault occurs, a large amount of materials are accumulated, the whole transportation system is directly stopped, and a large amount of economic loss is caused. The carrier roller and the roller are used as important rotating equipment of the belt conveyor, the generated faults account for about 50% of the total faults of the belt conveyor, and the caused equipment downtime accounts for about 45% of the total downtime.
The idlers, which are the main load-bearing components of the belt conveyor, are widely distributed on the belt conveyor, and account for about 30% of the total weight of the belt conveyor and about 35% of the total manufacturing cost of the belt conveyor. For analyzing accidents of the belt conveyor, the temperature rise of the carrier roller caused by the failure of the carrier roller is one of the main reasons of the fire accidents of the belt conveyor. Most of the existing methods for detecting faults of belt conveyors are manual inspection, which puts high requirements on fault identification capability of inspectors. And early faults of the carrier roller and the roller are difficult to detect by an inspection worker. These make the diagnosis efficiency of workman's inspection low and early fault diagnosis rate of accuracy is low.
Disclosure of Invention
In view of the above, it is desirable to provide a method, a system, an electronic device and a computer readable storage medium for diagnosing a fault of a conveyor, which solve the problems of low diagnosis efficiency and low accuracy of early fault diagnosis in the prior art.
In order to solve the above problems, the present invention provides a method for diagnosing a failure of a conveyor, including:
acquiring a vibration signal of a conveyor, and generating a plurality of eigenmode components according to the vibration signal;
acquiring an energy entropy value of each eigenmode component, and acquiring a feature vector according to the energy entropy value;
inputting the characteristic vector into a well-trained SVM classifier, acquiring a vibration signal type, and determining the fault state of the conveyor according to the vibration signal type.
Further, generating a plurality of eigenmode components according to the vibration signal specifically includes: and deconvolving by utilizing the maximum correlation kurtosis to obtain an optimal filter coefficient, filtering the vibration signal by using the optimal filter coefficient to obtain a filtered vibration signal, and performing modal decomposition on the filtered vibration signal to obtain a plurality of intrinsic modal components.
Further, the obtaining an optimal filter coefficient by deconvolution of the maximum correlation kurtosis specifically includes: determining a shift correlation kurtosis equation, deriving the shift correlation kurtosis equation, enabling a derivative to be 0, obtaining an iterative solution, carrying out iterative solution according to an initial filter coefficient and the iterative solution until an iterative error is smaller than a set value, and obtaining an optimal filter coefficient; the shift correlation kurtosis equation is
Figure BDA0003236532300000021
Wherein CKM(T) is the shift correlation kurtosis, xnThe amplitude of the nth sampling point of the vibration signal is represented, N represents the sampling number of the input signal, T represents the period of the fault signal, and M is the number of signal translation periods.
Further, performing modal decomposition on the filtered vibration signal to obtain a plurality of intrinsic modal components, which specifically includes:
adding different white noises with the amplitude mean value of 0 and the standard deviation of a constant into the filtered vibration signals for multiple times, respectively carrying out empirical mode decomposition on the vibration signals added with the white noises to respectively obtain a plurality of intrinsic mode components, and carrying out addition average operation on the corresponding intrinsic mode components to obtain the intrinsic mode components after the white noises are eliminated so as to obtain a plurality of intrinsic mode components.
Further, acquiring an energy entropy value of each eigenmode component, and obtaining a feature vector according to the energy entropy value, specifically including: calculating the energy value of each eigenmode component, acquiring the energy entropy value of each eigenmode component according to the energy value and an energy entropy value formula, and forming all the energy entropy values into a feature vector; the energy entropy formulaIs composed of
Figure BDA0003236532300000031
Wherein p isi=Ei/E,EiIs the energy value of the ith eigenmode component, and E is the sum of the energy values of all the eigenmode components.
Further, the conveyor fault diagnosis method further comprises the step of training the SVM classifier by using the feature vectors corresponding to the vibration signals, so as to obtain the SVM classifier capable of identifying the vibration signals of the normal type, the slight type, the normal type and the serious type, and the SVM classifier is used as the SVM classifier with complete training.
Further, determining a fault state of the conveyor according to the type of the vibration signal specifically comprises: determining the conveyor to be in a corresponding fault state by taking the vibration signal as a normal fault, a slight fault, a general fault or a serious fault; or acquiring the temperature of the conveyor roller, and determining the fault state of the conveyor according to the temperature and the type of the vibration signal.
The invention also provides a fault diagnosis system of the conveyor, which comprises an eigenmode component acquisition module, a characteristic vector acquisition module and a fault state determination module;
the eigenmode component acquisition module is used for acquiring a vibration signal of the conveyor and generating a plurality of eigenmode components according to the vibration signal;
the characteristic vector acquisition module is used for acquiring an energy entropy value of each eigenmode component and obtaining a characteristic vector according to the energy entropy value;
and the fault state determination module is used for inputting the characteristic vector into a completely trained SVM classifier, acquiring the type of a vibration signal and determining the fault state of the conveyor according to the type of the vibration signal.
The invention also provides an electronic device, which comprises a memory and a processor, wherein the memory is stored with a computer program, and when the computer program is executed by the processor, the conveyor fault diagnosis method in any technical scheme is realized.
The present invention also provides a computer-readable storage medium having a computer program stored thereon, wherein the computer program, when executed by a processor, implements the method for diagnosing a conveyor failure according to any one of the above aspects.
The beneficial effects of adopting the above embodiment are: generating a plurality of intrinsic mode components by obtaining vibration signals of a conveyor, obtaining an energy entropy value of each intrinsic mode component, obtaining a feature vector according to the energy entropy value, inputting the feature vector into a well-trained SVM classifier to obtain a vibration signal type, and determining the fault state of the conveyor according to the vibration signal type; the efficiency of conveyer fault diagnosis and early fault diagnosis rate of accuracy have been improved.
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Fig. 1 is a schematic flow chart of an embodiment of a method for diagnosing a fault of a conveyor according to the present invention;
FIG. 2 is a schematic diagram of an SVM classifier according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a conveyor fault diagnosis system provided by an embodiment of the invention;
FIG. 4 is a schematic diagram of the operation of a conveyor fault diagnosis system provided by an embodiment of the invention;
fig. 5 is a schematic view of a mounting position of a signal acquisition device on a carrier roller according to an embodiment of the present invention;
FIG. 6 is a schematic view of a mounting position of a signal acquisition device on a roller according to an embodiment of the present invention;
fig. 7 is a block diagram of an electronic device according to an embodiment of the present invention.
Detailed Description
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate preferred embodiments of the invention and together with the description, serve to explain the principles of the invention and not to limit the scope of the invention.
The embodiment of the invention provides a fault diagnosis method for a conveyor, which has a flow schematic diagram, and as shown in fig. 1, the method comprises the following steps:
step S1, obtaining a vibration signal of the conveyor, and generating a plurality of eigenmode components according to the vibration signal;
s2, acquiring an energy entropy value of each eigenmode component, and obtaining a feature vector according to the energy entropy value;
and step S3, inputting the feature vectors into a fully trained SVM classifier, acquiring vibration signal types, and determining the fault state of the conveyor according to the vibration signal types.
As a preferred embodiment, generating a plurality of eigenmode components according to the vibration signal specifically includes: and deconvolving by utilizing the maximum correlation kurtosis to obtain an optimal filter coefficient, filtering the vibration signal by using the optimal filter coefficient to obtain a filtered vibration signal, and performing modal decomposition on the filtered vibration signal to obtain a plurality of intrinsic modal components.
It should be noted that the vibration signal collected from the conveyor by the sensor contains a large amount of noise information, and the noise directly affects the result of the fault diagnosis of the conveyor, so that the noise reduction processing should be performed on the original signal before the signal fault diagnosis.
As a preferred embodiment, the deconvolving with the maximum correlation kurtosis to obtain the optimal filter coefficient specifically includes: determining a shift correlation kurtosis equation, deriving the shift correlation kurtosis equation, enabling a derivative to be 0, obtaining an iterative solution, carrying out iterative solution according to an initial filter coefficient and the iterative solution until an iterative error is smaller than a set value, and obtaining an optimal filter coefficient; the shift correlation kurtosis equation is
Figure BDA0003236532300000051
Wherein CKM(T) is the shift correlation kurtosis, xnThe amplitude of the nth sampling point of the vibration signal is represented, N represents the sampling number of the input signal, T represents the period of the fault signal, and M is the number of signal translation periods.
It should be noted that the kurtosis value of a signal represents the proportion of a fault impact signal in the signal to a certain extent, the larger the kurtosis value is, the larger the fault impact component of the signal is, and the maximum correlation kurtosis deconvolution denoising is to utilize this point to find a group of filter coefficients to make the kurtosis of the signal filtered by the filter be the maximum value, so as to achieve the purposes of enhancing the fault signal and attenuating the noise signal.
In one embodiment, the vibration signal is x (t), and the equation for shift correlation kurtosis is defined as M
Figure BDA0003236532300000061
Wherein x isnThe amplitude of the nth sampling point of the vibration signal is represented, N represents the sampling number of the input signal, T represents the period of the fault signal, M is the signal translation period number, also called the shift number, and in the specific implementation, M is 7.
The maximum of the computational expressions can be solved by derivation, by CKM(T) taking the derivative of f and making the derivative equal to 0, an iterative solution can be obtained:
Figure BDA0003236532300000062
in the formula (I), the compound is shown in the specification,
Figure BDA0003236532300000063
Figure BDA0003236532300000064
Figure BDA0003236532300000071
Figure BDA0003236532300000072
x in the matrixiRepresenting an input signal
Figure BDA0003236532300000073
Middle ith value, yjRepresenting the output signal
Figure BDA0003236532300000074
The jth value.
Setting initial filter coefficients
Figure BDA0003236532300000075
Figure BDA0003236532300000076
The length is set to L; the initial coefficient is substituted into the following formula to obtain
Figure BDA0003236532300000077
Figure BDA0003236532300000078
And substituting the result in the formula (3) into the result in the formula (2) for iterative solution, wherein in the first iteration,
Figure BDA0003236532300000079
is composed of
Figure BDA00032365323000000710
And stopping the calculation until the iteration error is smaller than a set value, and otherwise, continuing the iteration. When the iteration is completed, the optimal filter coefficient f is calculated.
And filtering the original input vibration signal by using the obtained optimal filter coefficient f, namely performing convolution operation on the input signal and the filter coefficient, and then obtaining a filtered signal y (t).
As a preferred embodiment, performing modal decomposition on the filtered vibration signal to obtain a plurality of eigenmode components, specifically including:
adding different white noises with the amplitude mean value of 0 and the standard deviation of a constant into the filtered vibration signals for multiple times, respectively carrying out empirical mode decomposition on the vibration signals added with the white noises to respectively obtain a plurality of intrinsic mode components, and carrying out addition average operation on the corresponding intrinsic mode components to obtain the intrinsic mode components after the white noises are eliminated so as to obtain a plurality of intrinsic mode components.
It should be noted that empirical mode decomposition may decompose a complex signal into a plurality of eigenmode functions, and each decomposed eigenmode function component includes features of different time scales of an initial signal. The signal obtained by empirical mode decomposition has a higher signal-to-noise ratio, but the problem of modal aliasing is easily generated by empirical mode decomposition, and the collective empirical mode decomposition has better anti-modal aliasing capability than the empirical mode decomposition, so that the intrinsic modal component can be obtained by using the collective empirical mode decomposition in specific implementation.
In one embodiment, white noise n with a constant standard deviation and an average amplitude of 0 is added to the filtered signal y (t)i(t) (the standard deviation value is generally 0.1-0.4 times of the standard deviation of the input signal), obtaining a white noise-added signal,
yi(t)=y(t)+ni(t) (4)
wherein, yi(t) is the signal of the ith noise addition;
for yi(t) respectively carrying out empirical mode decomposition to obtain a plurality of intrinsic mode components bij(t) with a remainder, bijAnd (t) represents the j-th intrinsic mode component obtained by decomposing the ith noise adding.
Repeating the above total M times, because the mean value of the uncorrelated random signal sequences is 0, performing the addition average operation on the corresponding eigen-mode components (i.e. performing the addition average operation on the jth eigen-mode component obtained each time), so as to eliminate the influence of the white noise added for many times on the eigen-mode components, and the obtained eigen-mode components are:
Figure BDA0003236532300000081
wherein, bjAnd (t) represents the jth intrinsic mode component obtained by performing ensemble empirical mode decomposition on the filtered signal, and the energy and fault information of the vibration signal are mainly concentrated in a plurality of intrinsic mode components obtained by initial decomposition, so the first n intrinsic mode components can be taken as information sources for fault diagnosis.
As a preferred embodiment, acquiring an energy entropy value of each eigenmode component, and obtaining a feature vector according to the energy entropy value specifically includes: calculating the energy value of each eigenmode component, acquiring the energy entropy value of each eigenmode component according to the energy value and an energy entropy value formula, and forming all the energy entropy values into a feature vector; the energy entropy value formula is
Figure BDA0003236532300000091
Wherein p isi=Ei/E,EiIs the energy value of the ith eigenmode component, and E is the sum of the energy values of all the eigenmode components.
It should be noted that, when the signal includes different faults, the energy distribution of each eigenmode component of the signal may change correspondingly, and specifically, on the basis of the ensemble empirical mode decomposition, the corresponding energy entropy is obtained by calculating the energy distribution of each eigenmode component.
In one embodiment, the energy value of each eigenmode component is first calculated, denoted as E1,E2,…,EnThe sum of the energy values of the n eigenmode components is denoted as E, and the energy entropy of the ensemble mode decomposition of the filtered signal can be defined by the following formula:
Figure BDA0003236532300000092
wherein p isi=Eiand/E represents the ratio of the energy of the ith eigenmode component to the total energy.
As a preferred embodiment, the method for diagnosing the fault of the conveyor further includes training an SVM classifier by using a feature vector corresponding to the vibration signal, acquiring the SVM classifier capable of recognizing four types of vibration signals, namely normal, light fault, general fault and serious fault, and using the SVM classifier as a fully trained SVM classifier.
It should be noted that the energy entropy of the signal can be used to determine the type of the fault of the conveyor, but there is not enough suitable quantization index for the degree of the fault to measure, so that the embodiment of the present invention chooses to construct the energy eigenvector T ═ p1,p2,…pn]The fault degree is used as an index for measuring the fault degree, and the fault degree is input into an SVM classifier for classification.
The SVM classifier is developed from a method for obtaining an optimal classification vector under linear separable conditions. The principle schematic diagram of the SVM classifier is shown in fig. 2, there are two types of samples in fig. 2, H1 and H2 are straight lines passing through the sample data closest to H (classification line) in each type of sample and parallel to H, and the distance between the two is called classification interval. The optimal classification means that the classification line not only can correctly separate the two types of samples, but also can maximize the classification interval as much as possible. The classification line equation is ω × x + b ═ 0.
However, the classification directly using the classification line equation is only suitable for the sample data which can be linearly divided on the plane, and in the specific implementation, the input feature vector is linearly inseparable, so the feature vector is firstly mapped into the high-dimensional space through the kernel function, and then the optimal hyperplane is searched in the high-dimensional space to classify the feature vector.
In a specific embodiment, the classifier for performing fault diagnosis is a multi-class classifier for classifying remaining classes, in this embodiment, signals are required to be classified into four types in total, namely normal, slight fault, general fault and serious fault, the normal is regarded as a positive class, the remaining three classes are regarded as negative classes, a hyperplane function is calculated by using a two-class SVM classifier to separate the positive class from the negative class, then the slight fault is regarded as a positive class, the remaining two classes are regarded as negative classes, a new hyperplane function is calculated to separate the two classes, and the like, so that a multi-fault classifier capable of separating the four types can be trained.
As a preferred embodiment, determining the fault state of the conveyor according to the type of the vibration signal specifically includes: determining the conveyor to be in a corresponding fault state by taking the vibration signal as a normal fault, a slight fault, a general fault or a serious fault; or acquiring the temperature of the conveyor, and determining the fault state of the conveyor according to the temperature and the type of the vibration signal.
In one embodiment, the conveyor (idlers and roller bearings) may be determined to be in a corresponding fault condition for the type of normal, light fault, general fault, or critical fault with the vibration signal.
In another embodiment, the temperature of the conveyor can be acquired through a temperature sensor (temperature vibration sensor), and after fault classification of vibration signals is completed, two indexes of the vibration signals and the temperature signals are combined to carry out fault diagnosis on carrier rollers and roller bearings of the conveyor. The temperature signals can be subjected to threshold division, and the maximum value of the temperature signals can be divided into four types according to the actual situation of the field environment, namely normal, slight fault, general fault and serious fault. For example, the device is set to be normal when the maximum value of the temperature signal is below 30 ℃; when the maximum value of the temperature signal is 30-40 ℃, the equipment is slightly failed; when the maximum value of the temperature signal is 40-50 ℃, the equipment is in general failure; when the maximum value of the temperature signal is above 50 ℃, the device is severely malfunctioning. When the vibration signal and the temperature signal show serious faults, the operation of the belt conveyor is directly stopped, and an alarm is given. When the vibration signal and the temperature signal are displayed normally, the conveyor normally runs; in other cases, if the fault states determined by the vibration signal and the temperature signal are consistent, the fault state is subject to any one state, and if the fault states are inconsistent, the more serious fault state is subject to the standard.
If the finally determined fault state is a serious fault, directly stopping the operation of the conveyor and giving an alarm; if the finally determined fault state is a normal state, the conveyor normally operates; and if the finally determined fault state is other states, early warning is carried out.
The embodiment of the invention provides a conveyor fault diagnosis system, which has a schematic structural diagram, as shown in fig. 3, wherein the coefficient comprises an eigenmode component acquisition module 01, a feature vector acquisition module 02 and a fault state determination module 03;
the eigenmode component obtaining module 01 is configured to obtain a vibration signal of the conveyor, and generate a plurality of eigenmode components according to the vibration signal;
the eigenvector obtaining module 02 is configured to obtain an energy entropy value of each eigenmode component, and obtain an eigenvector according to the energy entropy value;
the fault state determination module 03 is configured to input the feature vector into a fully trained SVM classifier, acquire a vibration signal type, and determine a fault state of the conveyor according to the vibration signal type.
In a specific embodiment, as shown in fig. 4, fig. 4 includes a frame 1, a belt conveyor 2 mounted on the frame 1, a signal acquisition device 3 connected to the belt conveyor 2, a signal processing device 4 connected to the signal acquisition device 3, and a control device 5 connected to the signal processing device 4. A schematic diagram of the mounting position of the signal acquisition device on the carrier roller is shown in fig. 5; the schematic diagram of the installation position of the signal acquisition device on the roller is shown in fig. 6.
The conveyor comprises a driving roller, a driven roller, a carrier roller, a driving motor and a frequency converter, wherein the driving roller and the driven roller are respectively installed at two ends of a rack, the driving motor is installed inside the driving roller, and the frequency converter is connected with the driving motor.
The signal acquisition device is arranged on the carrier roller bracket, the driving roller and the driven roller bearing support. The signal processing device can be a computer, the computer is connected with the temperature vibration sensor through the USB data line, a signal processing module is installed in the computer, and the signal processing module is used for processing and analyzing signals collected by the signal collecting device. The control device can be a PLC control device, the control device is installed on the driving motor, and the control device is connected with the signal processing device to control the starting, stopping and alarming of the driving motor.
The eigenmode component acquisition module comprises a signal acquisition device 3; the signal acquisition device 3 comprises a vibration signal sensor for acquiring a vibration signal of the conveyor 2. The signal processing device 4 comprises a feature vector acquisition module and a fault state determination module. The signal processing device 4 is used for analyzing and processing the acquired signals so as to determine the fault state of the conveyor; the control device 5 is used for controlling the starting, stopping and alarming of the belt conveyor.
The signal acquisition device can comprise a temperature sensor and a vibration sensor, and can be a temperature vibration sensor, the vibration sensor adopted by the embodiment can measure vibration signals of three axial directions of a measured object, the vibration measurement range is 0-50mm/s, the measurement frequency range is 10-1600 Hz, the temperature measurement range is-40-150 ℃, and the temperature measurement precision is +/-0.5 ℃; the signals collected by the sensor are transmitted to a signal processing device for processing.
An electronic device according to an embodiment of the present invention is configured in a block diagram, as shown in fig. 7, the electronic device includes a memory 20 and a processor 10, the memory 20 stores a computer program 30, and when the computer program 30 is executed by the processor 10, the method for diagnosing a conveyor fault according to any one of the above embodiments is implemented.
An embodiment of the present invention provides a computer-readable storage medium, on which a computer program is stored, and when the computer program is executed by a processor, the computer program implements the method for diagnosing the fault of the conveyor according to any one of the above embodiments.
The invention discloses a conveyor fault diagnosis method, a conveyor fault diagnosis system, electronic equipment and a computer readable storage medium.A plurality of eigenmode components are generated by obtaining a vibration signal of a conveyor, an energy entropy value of each eigenmode component is obtained, a feature vector is obtained according to the energy entropy value, the feature vector is input into a well-trained SVM classifier to obtain a vibration signal type, and a conveyor fault state is determined according to the vibration signal type; the automatic diagnosis of the fault of the conveyor is realized, and the efficiency of the fault diagnosis of the conveyor and the early fault diagnosis accuracy are improved; according to the technical scheme, the fault state of the conveyor is judged through the collected vibration signals and temperature signals, and different feedbacks are made to the belt conveyor through different fault states, so that technical support is provided for automatic operation and continuous safe operation of the conveyor.
Those skilled in the art will appreciate that all or part of the flow of the method implementing the above embodiments may be implemented by a computer program, which is stored in a computer readable storage medium, to instruct related hardware. The computer readable storage medium is a magnetic disk, an optical disk, a read-only memory or a random access memory.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.

Claims (10)

1. A conveyor fault diagnosis method, characterized by comprising:
acquiring a vibration signal of a conveyor, and generating a plurality of eigenmode components according to the vibration signal;
acquiring an energy entropy value of each eigenmode component, and acquiring a feature vector according to the energy entropy value;
inputting the characteristic vector into a well-trained SVM classifier, acquiring a vibration signal type, and determining the fault state of the conveyor according to the vibration signal type.
2. The method according to claim 1, wherein generating a plurality of eigenmode components from the vibration signal specifically comprises: and deconvolving by utilizing the maximum correlation kurtosis to obtain an optimal filter coefficient, filtering the vibration signal by using the optimal filter coefficient to obtain a filtered vibration signal, and performing modal decomposition on the filtered vibration signal to obtain a plurality of intrinsic modal components.
3. The method according to claim 2, wherein said deconvolving with a maximum correlation kurtosis to obtain optimal filter coefficients comprises: determining a shift correlation kurtosis equation, deriving the shift correlation kurtosis equation, enabling a derivative to be 0, obtaining an iterative solution, carrying out iterative solution according to an initial filter coefficient and the iterative solution until an iterative error is smaller than a set value, and obtaining an optimal filter coefficient; the shift correlation kurtosis equation is
Figure FDA0003236532290000011
Wherein CKM(T) is the shift correlation kurtosis, xnThe amplitude of the nth sampling point of the vibration signal is represented, N represents the sampling number of the input signal, T represents the period of the fault signal, and M is the number of signal translation periods.
4. The method according to claim 2, wherein performing modal decomposition on the filtered vibration signal to obtain a plurality of eigenmode components specifically includes:
adding different white noises with the amplitude mean value of 0 and the standard deviation of a constant into the filtered vibration signals for multiple times, respectively carrying out empirical mode decomposition on the vibration signals added with the white noises to respectively obtain a plurality of intrinsic mode components, and carrying out addition average operation on the corresponding intrinsic mode components to obtain the intrinsic mode components after the white noises are eliminated so as to obtain a plurality of intrinsic mode components.
5. The method according to claim 1, wherein obtaining an energy entropy value of each eigenmode component and obtaining a feature vector according to the energy entropy value specifically includes: calculating an energy value, root, of each eigenmode componentAcquiring an energy entropy value of each eigenmode component according to the energy value and an energy entropy value formula, and forming a feature vector by all the energy entropy values; the energy entropy value formula is
Figure FDA0003236532290000021
Wherein p isi=Ei/E,EiIs the energy value of the ith eigenmode component, and E is the sum of the energy values of all the eigenmode components.
6. The method for diagnosing the fault of the conveyor according to claim 1, further comprising the step of training an SVM classifier by using the feature vector corresponding to the vibration signal to obtain the SVM classifier capable of recognizing four types of vibration signals, namely normal, light fault, general fault and serious fault, and using the SVM classifier as a well-trained SVM classifier.
7. The method for diagnosing the fault of the conveyor according to claim 6, wherein determining the fault state of the conveyor according to the type of the vibration signal specifically comprises: determining the conveyor to be in a corresponding fault state by taking the vibration signal as a normal fault, a slight fault, a general fault or a serious fault; or acquiring the temperature of the conveyor roller, and determining the fault state of the conveyor according to the temperature and the type of the vibration signal.
8. A fault diagnosis system of a conveyor is characterized by comprising an eigenmode component acquisition module, a characteristic vector acquisition module and a fault state determination module;
the eigenmode component acquisition module is used for acquiring a vibration signal of the conveyor and generating a plurality of eigenmode components according to the vibration signal;
the characteristic vector acquisition module is used for acquiring an energy entropy value of each eigenmode component and obtaining a characteristic vector according to the energy entropy value;
and the fault state determination module is used for inputting the characteristic vector into a completely trained SVM classifier, acquiring the type of a vibration signal and determining the fault state of the conveyor according to the type of the vibration signal.
9. An electronic device comprising a memory and a processor, the memory having stored thereon a computer program that, when executed by the processor, implements the conveyor fault diagnosis method according to any one of claims 1 to 7.
10. A computer-readable storage medium on which a computer program is stored, the computer program, when executed by a processor, implementing the conveyor fault diagnosis method according to any one of claims 1 to 7.
CN202111004068.3A 2021-08-30 2021-08-30 Conveyor fault diagnosis method and system, electronic equipment and storage medium Pending CN113673468A (en)

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