CN113667521A - Biomass particle carbonization device - Google Patents

Biomass particle carbonization device Download PDF

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Publication number
CN113667521A
CN113667521A CN202110867041.0A CN202110867041A CN113667521A CN 113667521 A CN113667521 A CN 113667521A CN 202110867041 A CN202110867041 A CN 202110867041A CN 113667521 A CN113667521 A CN 113667521A
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fixed
box
stirring
plate
proportioning
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王瑞
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L9/00Treating solid fuels to improve their combustion
    • C10L9/08Treating solid fuels to improve their combustion by heat treatments, e.g. calcining
    • C10L9/086Hydrothermal carbonization
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L9/00Treating solid fuels to improve their combustion
    • C10L9/10Treating solid fuels to improve their combustion by using additives
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2200/00Components of fuel compositions
    • C10L2200/04Organic compounds
    • C10L2200/0461Fractions defined by their origin
    • C10L2200/0469Renewables or materials of biological origin
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/06Heat exchange, direct or indirect
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/08Drying or removing water
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/24Mixing, stirring of fuel components
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/28Cutting, disintegrating, shredding or grinding
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/30Pressing, compressing or compacting
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10LFUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G, C10K; LIQUEFIED PETROLEUM GAS; ADDING MATERIALS TO FUELS OR FIRES TO REDUCE SMOKE OR UNDESIRABLE DEPOSITS OR TO FACILITATE SOOT REMOVAL; FIRELIGHTERS
    • C10L2290/00Fuel preparation or upgrading, processes or apparatus therefore, comprising specific process steps or apparatus units
    • C10L2290/32Molding or moulds

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The invention provides a biomass particle carbonization device, belongs to the field of biomass particle production, and solves the problem of low efficiency of the existing preparation of carbonized biomass particles. Including carbonization mechanism, carbonization mechanism includes the retort, the inside of retort is fixed with the thermal-insulated board, the thermal-insulated board is with retort internal partitioning for installation storehouse and reaction chamber, the inside in installation storehouse is fixed with air pump and first suction pump, the inside of reaction chamber is stretched into to the input of first suction pump, the output of first suction pump runs through and stretches out the retort, the input of air pump is connected with the nitrogen gas pipe, the output of air pump stretches into the inside in reaction chamber, the inside in reaction chamber is provided with coil heater, the top of retort is provided with proportioning mechanism, the side of retort is provided with pressing mechanism and rabbling mechanism, rabbling mechanism is located proportioning mechanism's below. The invention can completely carbonize the pulverized biomass raw material, improves the carbonization efficiency, reduces the energy required by carbonization, and is energy-saving and environment-friendly.

Description

Biomass particle carbonization device
Technical Field
The invention belongs to the technical field of biomass particle production, and relates to a biomass particle carbonization device.
Background
The biomass briquette fuel is a novel clean fuel which is formed (such as block, particle and the like) by using agricultural and forestry wastes as raw materials and through the processes of crushing, mixing, extruding, drying and the like and can be directly combusted. The biomass briquette fuel is mainly straw, peanut shell, bark, sawdust and solid waste.
At present, biomass particles are generally directly used for combustion, the heat value of the particles is lower, generally 3800-. But the carbonization of biomass particles by the existing carbonization device mostly adopts the steps of firstly preparing particles and then carbonizing, so that large-particle biomass can be incompletely carbonized, the carbonization mode has poor efficiency and high carbonization difficulty, and meanwhile, the energy required by carbonization is increased.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides a biomass particle carbonization device, which aims to solve the technical problems that: how to increase the carbonization rate of biomass particles.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a living beings granule carbonizing apparatus, including carbonization mechanism, carbonization mechanism includes the retort, the inside of retort is fixed with the thermal-insulated board, the thermal-insulated board is with retort internal partitioning for installation storehouse and reaction storehouse, the inside in installation storehouse is fixed with air pump and first suction pump, the inside in reaction storehouse is stretched into to the input of first suction pump, the output of first suction pump runs through and stretches out the retort, the input of air pump is connected with the nitrogen gas pipe, the output of air pump stretches into the inside in reaction storehouse, the inside in reaction storehouse is provided with the coil formula heater, the top of retort is provided with ratio mechanism, the side of retort is provided with hold-down mechanism and rabbling mechanism, rabbling mechanism is located the below of ratio mechanism.
The working principle of the invention is as follows: the method comprises the steps of putting materials such as straws and the like into a proportioning mechanism, crushing the materials such as straws and the like by the proportioning mechanism, quantitatively conveying crushed raw material powder into a stirring mechanism by the proportioning mechanism, injecting equal amounts of water and phosphoric acid into the stirring mechanism to enable the ratio of the water to the raw material powder to reach 2:8, stirring the raw material powder, the water and the phosphoric acid by the stirring mechanism, pumping the stirred raw material powder into a reaction bin, injecting nitrogen into the reaction bin by an air pump to increase the pressure inside the reaction bin, heating the reaction bin by a coil type heater to enable the raw material powder in the reaction bin to be subjected to hydrothermal carbonization, pumping the carbonized raw material powder into a pressing mechanism by a first water pump after the raw material powder is carbonized, draining the carbonized raw material powder by the pressing mechanism, compressing the carbonized material into particles, and then conveying the particles out of the device, and (4) finishing carbonization.
The ratio mechanism includes the ratio case, and the top at the retort is fixed to the ratio case, and the inside of ratio case is rotated and is provided with driven crushing roller and initiative crushing roller, and the outside of ratio case is fixed with crushing motor, and crushing motor's output shaft passes through the coupling joint initiative crushing roller, and the inside of ratio case is fixed with the landing slab, and the below of landing slab is fixed with shock dynamo.
Structure more than adopting, put the top of driven crushing roller and initiative crushing roller with materials such as straw, crushing motor passes through the output shaft and drives initiative crushing roller and rotate, and initiative crushing roller drives driven crushing roller and rotates to smash materials such as straw into the garrulous end of raw materials, the garrulous end of raw materials falls on the landing board, and the inside of ratio frame is fallen to the garrulous end of raw materials landing on the shock dynamo with the landing board.
The through-hole has been seted up to the below of ratio case, and the sliding tray has been seted up to the side of ratio case, and the side of ratio case is fixed with the fixed plate, and the side of fixed plate is fixed with first electric putter, and first electric putter's end fixing has the sliding block, and the tip of sliding block slides and sets up in the inside of sliding tray, and the end fixing of sliding block has the connecting plate, and the connecting plate is located the inside of ratio case, and the side of connecting plate is fixed with the ratio frame, and the sliding setting of ratio frame is in the bottom of ratio case.
Structure more than adopting, when the inside of ratio frame is filled with the raw materials garrulous end, first electric putter drives the slider and removes, and the slider drives the connecting plate and removes, and the connecting plate drives the ratio frame and removes, falls into rabbling mechanism's inside from the through-hole with the garrulous end of the inside raw materials of ratio frame.
Rabbling mechanism includes the agitator tank, the below at the ratio case is fixed to the agitator tank, and the agitator tank is located the through-hole under, the below of agitator tank is fixed with a plurality of landing legs, the side of agitator tank is fixed with inlet tube and phosphoric acid tank, inlet tube and phosphoric acid tank all communicate with the agitator tank is inside, the inside of agitator tank is fixed with the (mixing) shaft, the side of (mixing) shaft is fixed with a plurality of puddlers, the below of agitator tank is fixed with agitator motor and second suction pump, the output shaft of agitator motor passes through the coupling joint (mixing) shaft, the bottom at the agitator tank is connected to the input of second suction pump, the inside at the reaction chamber is connected to the output of second suction pump.
By adopting the structure, the raw material powder in the proportioning frame falls into the stirring box from the through hole, the water inlet pipe and the phosphoric acid box inject water and phosphoric acid into the stirring box, so that the ratio of water to the raw material powder reaches 2:8, the stirring motor drives the stirring shaft to rotate through the output shaft, the stirring shaft drives the stirring rod to rotate, the stirring rod fully stirs the water, the phosphoric acid and the raw material powder, and the second water suction pump pumps the well-stirred mixture out of the reaction bin.
The suppressing mechanism comprises a heat insulation box, the heat insulation box is located on the side face of the reaction tank, a partition plate is fixed inside the heat insulation box, the partition plate separates the inside of the heat insulation box into a water storage bin and a heating bin, a lifting push rod is fixed inside the water storage bin, draining cloth is fixed above the lifting push rod, the end portion of the draining cloth is rotatably arranged on the inner wall of the heat insulation box, and the output end of the first water suction pump is located above the draining cloth.
Structure more than adopting, first suction pump takes out the mixture on the cloth that drips, drips unnecessary water, obtains the garrulous end of carbonized raw materials, and the lift push rod drives the cloth that drips and rises, and the cloth that drips is straight, moves the garrulous end of carbonized raw materials after will driping on the pay-off frame.
A template is fixed above the heating bin, a plurality of filling grooves are formed in the template, a plurality of blanking holes are formed in the filling grooves, a feeding frame is arranged on the filling grooves in a sliding mode, a pushing plate is fixed above the feeding frame, a second electric pushing rod is fixed between the pushing plate and the heat insulation box, a plurality of V-shaped grooves are formed in the feeding frame, a plurality of filling holes are formed in the V-shaped grooves, a plurality of forming cylinders are fixed below the template and positioned right below the blanking holes, a combustion pipe and two baffles are fixed in the heat insulation box in a staggered mode, the two baffles are located in the heating bin and positioned above the combustion pipe, a rotating shaft is arranged in the heating bin in a rotating mode and positioned above the baffles, two cams are fixed on the rotating shaft, a lifting plate is arranged in the heating bin in a sliding mode and abutted against the two cams, the top of lifter plate is fixed with a plurality of extrusions, a plurality of extrusions all slide to set up inside the shaping section of thick bamboo that corresponds the position, the side of thermal-insulated case is fixed with elevator motor and ignition ware, elevator motor's output shaft passes through the coupling joint axis of rotation, the end connection of ignition ware and combustion tube, the ignition ware side is connected with the gas pipe, discharge opening and a plurality of inlet port have been seted up to the side of thermal-insulated case, the side of thermal-insulated case is fixed with out the flitch, it is located the below of discharge opening to go out the flitch, be fixed with the backup pad on the thermal-insulated case, the below of backup pad is fixed with third electric putter, third electric putter's below is fixed with the stripper plate, the below of stripper plate is fixed with a plurality of extrusion sticks, the extrusion stick all is located the blanking hole top that corresponds the position.
By adopting the structure, the carbonized raw material powder after being drained is moved to the V-shaped groove and then falls into the filling hole through the V-shaped groove, the second electric push rod drives the push plate to move, the push plate drives the feeding frame to move, the feeding frame drives the carbonized raw material powder to move to the template, the filling hole is aligned with the blanking hole, the carbonized raw material powder falls into the forming barrel through the blanking hole, the third electric push rod drives the extrusion plate to move, the extrusion plate drives the extrusion rod to move, so that the carbonized raw material powder in the forming barrel is compacted, the igniter is started, gas is conveyed into the combustion pipe and is ignited at the same time, the gas combustion heats the air in the heating bin, the heated air passes through the lifting plate to heat the forming barrel after being guided by the two baffles, the forming barrel heats the carbonized raw material powder in the forming barrel and removes residual moisture on the carbonized raw material powder, the carbonized raw material powder is condensed into cylindrical particles, the lifting motor drives the rotating shaft to rotate through the output shaft, the rotating shaft drives the cam to rotate, the cam drives the lifting plate to ascend, the lifting plate drives the extrusion column to ascend, the extrusion column extrudes the carbonized raw material powder condensed into the cylindrical particles into a forming barrel, the second electric push rod drives the push plate to move, the push plate drives the feeding frame to move, the feeding frame pushes the carbonized raw material powder condensed into the cylindrical particles to the discharge hole, the carbonized raw material powder condensed into the cylindrical particles slides to the discharge plate through the discharge hole, the discharge plate drops the carbonized raw material powder flowers in the cylindrical particles out of the device, meanwhile, the feeding frame drives the carbonized raw material powder to move to the template for next filling, and a gas guide pipeline can be added to guide high-temperature gas evaporated from the carbonized raw material powder into the stirring box so as to preheat the raw material, energy conservation and environmental protection.
Compared with the prior art, the biomass particle carbonization device has the following advantages:
1. the carbonization mechanism is matched with the stirring mechanism, so that the pulverized biomass raw material can be completely carbonized, the carbonization efficiency is improved, the energy required by carbonization is reduced, and the energy-saving and environment-friendly effects are achieved;
2. the proportioning mechanism is matched with the stirring mechanism, so that water, biomass raw materials and phosphoric acid can be automatically proportioned and mixed, and the labor intensity of operators is reduced;
3. the pressing mechanism is matched with the draining cloth through the template, the feeding frame and can drain the carbonized biomass raw materials and then compress the dried biomass raw materials into particles, so that the production is convenient, and the energy is saved and the environment is protected.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic front view of the present invention.
Fig. 3 is a schematic cross-sectional structure of the present invention.
Fig. 4 is a schematic view of a partial cross-sectional structure of the pressing mechanism of the present invention.
In the figure, 1, a proportioning mechanism; 101. a grinding motor; 102. a fixing plate; 103. a first electric push rod; 104. a sliding groove; 105. a slider; 106. a proportioning box; 107. a driven crushing roller; 108. a slide down plate; 109. vibrating a motor; 110. a connecting plate; 111. a proportioning frame; 112. an active crushing roller; 2. a carbonization mechanism; 201. a reaction tank; 202. an air pump; 203. a thermal insulation plate; 204. a first water pump; 205. a coil heater; 3. a pressing mechanism; 301. a heat insulation box; 302. a discharge plate; 303. a lifting motor; 304. an igniter; 305. a second electric push rod; 306. a push plate; 307. a feeding frame; 308. a template; 309. a forming cylinder; 310. a lifting plate; 311. a combustion tube; 312. a baffle plate; 313. a rotating shaft; 314. a cam; 315. a lifting push rod; 316. a blanking hole; 317. a discharge hole; 318. an air inlet; 319. extruding the column; 320. a support plate; 321. a third electric push rod; 322. a pressing plate; 323. draining cloth; 324. filling holes; 325. a filling tank; 326. a V-shaped groove; 4. a stirring mechanism; 401. a water inlet pipe; 402. a phosphoric acid tank; 403. a stirring motor; 404. a second water pump; 405. a stirring rod; 406. a stirring shaft; 407. and (4) a stirring box.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
As shown in fig. 1-4, the biomass particle carbonizing device includes a carbonizing mechanism 2, the carbonizing mechanism 2 includes a reaction tank 201, a heat insulating plate 203 is fixed inside the reaction tank 201, the heat insulating plate 203 partitions the interior of the reaction tank 201 into an installation chamber and a reaction chamber, an air pump 202 and a first water pump 204 are fixed inside the installation chamber, an input end of the first water pump 204 extends into the reaction chamber, an output end of the first water pump 204 extends out of the reaction tank 201 in a penetrating manner, an input end of the air pump 202 is connected with a nitrogen pipe, an output end of the air pump 202 extends into the reaction chamber, a coil heater 205 is arranged inside the reaction chamber, a proportioning mechanism 1 is arranged above the reaction tank 201, a pressing mechanism 3 and a stirring mechanism 4 are arranged on a side surface of the reaction tank 201, and the stirring mechanism 4 is located below the proportioning mechanism 1.
Materials such as straws and the like are placed above a driven crushing roller 107 and a driving crushing roller 112, a crushing motor 101 drives the driving crushing roller 112 to rotate through an output shaft, the driving crushing roller 112 drives the driven crushing roller 107 to rotate, so that the materials such as the straws and the like are crushed into raw material scraps, the raw material scraps fall onto a sliding plate 108, a vibration motor 109 slides the raw material scraps on the sliding plate 108 into a proportioning frame 111, when the proportioning frame 111 is filled with the raw material scraps, a first electric push rod 103 drives a sliding block 105 to move, the sliding block 105 drives a connecting plate 110 to move, the connecting plate 110 drives the proportioning frame 111 to move, the raw material scraps in the proportioning frame 111 fall into a stirring box 407 through a through hole, a water inlet pipe 401 and a phosphoric acid box 402 inject water and phosphoric acid into the stirring box 407, the ratio of the water to the raw material scraps is 2:8, and a stirring motor 403 drives a stirring shaft 406 to rotate through the output shaft, the stirring shaft 406 drives the stirring rod 405 to rotate, the stirring rod 405 fully stirs water, phosphoric acid and raw material powder, the second water pump 404 pumps the stirred mixture out of the reaction bin, the air pump 202 injects nitrogen into the reaction bin to increase the pressure inside the reaction bin, the coil-type heater 205 heats the interior of the reaction bin to perform hydrothermal carbonization on the raw material powder inside the reaction bin, after the raw material powder is carbonized, the first water pump 204 pumps the mixture out of the reaction bin onto a draining cloth 323 to drain excess water to obtain carbonized raw material powder, the lifting push rod 315 drives the draining cloth 323 to ascend, the draining cloth 323 is straightened, the drained carbonized raw material powder is moved to the feeding frame 307, the drained carbonized raw material powder is moved to the V-shaped groove 326 and then falls into the filling hole 315 through the V-shaped groove 326, and the second electric push rod 305 drives the pushing plate 306 to move, the pushing plate 306 drives the feeding frame 307 to move, the feeding frame 307 drives the carbonized raw material powder to move to the template 308, the filling holes 315 are aligned with the blanking holes 316, the carbonized raw material powder falls into the forming cylinder 309 through the blanking holes 316, the third electric push rod 321 drives the extrusion plate 322 to move, the extrusion plate 322 drives the extrusion rod to move, so that the carbonized raw material powder in the forming cylinder 309 is compacted, the igniter 304 is started to convey gas into the combustion pipe 311, the gas is ignited at the same time, the gas combustion heats the air in the heating bin, the heated air passes through the lifting plate 310 to heat the forming cylinder 309 after being guided by the two baffles 312, the forming cylinder 309 heats the carbonized raw material powder in the forming cylinder 309 to remove residual moisture on the carbonized raw material powder, so that the carbonized raw material powder is condensed into cylindrical particles, the lifting motor 303 drives the rotating shaft 313 to rotate through the output shaft, the rotating shaft 313 drives the cam 314 to rotate, the cam 314 drives the lifting plate 310 to ascend, the lifting plate 310 drives the extrusion column 319 to ascend, the extrusion column 319 extrudes the carbonized raw material scraps coagulated into cylindrical particles to form the forming barrel 309, the second electric push rod 305 drives the pushing plate 306 to move, the pushing plate 306 drives the material feeding frame 307 to move, the material feeding frame 307 pushes the carbonized raw material scraps coagulated into cylindrical particles to the discharge hole 317, the carbonized raw material scraps coagulated into cylindrical particles slide to the discharge plate 302 through the discharge hole 317, the discharge plate 302 discharges the carbonized raw material scraps in cylindrical particles to the device, and carbonization is completed.
The proportioning mechanism 1 comprises a proportioning box 106, the proportioning box 106 is fixed above a reaction tank 201, a driven crushing roller 107 and a driving crushing roller 112 are rotatably arranged inside the proportioning box 106, a crushing motor 101 is fixed on the outer side of the proportioning box 106, an output shaft of the crushing motor 101 is connected with the driving crushing roller 112 through a coupling, a sliding plate 108 is fixed inside the proportioning box 106, and a vibration motor 109 is fixed below the sliding plate 108; put the top of driven crushing roller 107 and initiative crushing roller 112 with materials such as straw, crushing motor 101 drives initiative crushing roller 112 through the output shaft and rotates, and initiative crushing roller 112 drives driven crushing roller 107 and rotates to smash materials such as straw into the garrulous end of raw materials, the garrulous end of raw materials falls on landing slab 108, and the inside of ratio frame 111 is fallen to the garrulous end of raw materials landing on landing slab 108 to shock dynamo 109.
A through hole is formed below the proportioning box 106, a sliding groove 104 is formed in the side surface of the proportioning box 106, a fixing plate 102 is fixed on the side surface of the proportioning box 106, a first electric push rod 103 is fixed on the side surface of the fixing plate 102, a sliding block 105 is fixed at the end part of the first electric push rod 103, the end part of the sliding block 105 is arranged in the sliding groove 104 in a sliding mode, a connecting plate 110 is fixed at the end part of the sliding block 105, the connecting plate 110 is located in the proportioning box 106, a proportioning frame 111 is fixed on the side surface of the connecting plate 110, and the proportioning frame 111 is arranged at the bottom of the proportioning box 106 in a sliding mode; when the inside of ratio frame 111 is filled with the raw materials mince, first electric putter 103 drives sliding block 105 and removes, and sliding block 105 drives connecting plate 110 and removes, and connecting plate 110 drives ratio frame 111 and removes, falls into the inside of rabbling mechanism 4 from the through-hole with the inside raw materials mince of ratio frame 111.
The stirring mechanism 4 comprises a stirring box 407, the stirring box 407 is fixed below the proportioning box 106, the stirring box 407 is located right below the through hole, a plurality of support legs are fixed below the stirring box 407, a water inlet pipe 401 and a phosphoric acid box 402 are fixed on the side surface of the stirring box 407, the water inlet pipe 401 and the phosphoric acid box 402 are both communicated with the inside of the stirring box 407, a stirring shaft 406 is fixed inside the stirring box 407, a plurality of stirring rods 405 are fixed on the side surface of the stirring shaft 406, a stirring motor 403 and a second water pump 404 are fixed below the stirring box 407, an output shaft of the stirring motor 403 is connected with the stirring shaft 406 through a coupling, an input end of the second water pump 404 is connected to the bottom of the stirring box 407, and an output end of the second water pump 404 is connected inside the reaction bin; the raw material powder in the proportioning frame 111 falls into the stirring box 407 from the through hole, water and phosphoric acid are injected into the stirring box 407 through the water inlet pipe 401 and the phosphoric acid box 402, the ratio of the water to the raw material powder is 2:8, the stirring motor 403 drives the stirring shaft 406 to rotate through the output shaft, the stirring shaft 406 drives the stirring rod 405 to rotate, the stirring rod 405 fully stirs the water, the phosphoric acid and the raw material powder, and the second water pump 404 pumps the stirred mixture out of the reaction bin.
The pressing mechanism 3 comprises a heat insulation box 301, the heat insulation box 301 is located on the side face of the reaction tank 201, a partition plate is fixed inside the heat insulation box 301, the partition plate divides the interior of the heat insulation box 301 into a water storage bin and a heating bin, a lifting push rod 315 is fixed inside the water storage bin, draining cloth 323 is fixed above the lifting push rod 315, the end portion of the draining cloth 323 is rotatably arranged on the inner wall of the heat insulation box 301, and the output end of the first water suction pump 204 is located above the draining cloth 323; the first water pump 204 pumps the mixture away from the draining cloth 323, excess water is drained to obtain carbonized raw material powder, the lifting push rod 315 drives the draining cloth 323 to ascend, the draining cloth 323 is stretched straight, and the drained carbonized raw material powder is moved to the feeding frame 307.
A template 308 is fixed above the heating bin, a plurality of filling grooves 325 are formed in the template 308, a plurality of blanking holes 316 are formed in the filling grooves 325, a feeding frame 307 is arranged on the filling grooves 325 in a sliding manner, a pushing plate 306 is fixed above the feeding frame 307, a second electric push rod 305 is fixed between the pushing plate 306 and the heat insulation box 301, a plurality of V-shaped grooves 326 are formed above the feeding frame 307, a plurality of filling holes 315 are formed in the V-shaped grooves 326, a plurality of forming cylinders 309 are fixed below the template 308, the forming cylinders 309 are both positioned right below the blanking holes 316, a combustion pipe 311 and two baffles 312 are fixed in the heat insulation box 301, the two baffles 312 are fixed in the heating bin in a staggered manner, the two baffles 312 are both positioned above the combustion pipe 311, a rotating shaft 313 is rotatably arranged in the heating bin, the rotating shaft 313 is positioned above the baffles 312, and two cams 314 are fixed on the rotating shaft 313, the heating chamber is internally provided with a lifting plate 310 in a sliding manner, the lifting plate 310 is abutted against the upper parts of the two cams 314, a plurality of extrusion columns 319 are fixed above the lifting plate 310, the extrusion columns 319 are all arranged in the forming barrel 309 in corresponding positions in a sliding manner, the side surface of the heat insulation box 301 is fixed with a lifting motor 303 and an igniter 304, the output shaft of the lifting motor 303 is connected with a rotating shaft 313 through a coupler, the igniter 304 is connected with the end part of a combustion pipe 311, the side surface of the igniter 304 is connected with a gas pipe, the side surface of the heat insulation box 301 is provided with a discharge hole 317 and a plurality of air inlet holes 318, the side surface of the heat insulation box 301 is fixed with a discharge plate 302, the discharge plate 302 is positioned below the discharge hole, the heat insulation box 301 is fixed with a support plate 320, a third electric push rod 321 is fixed below the support plate 320, an extrusion plate 322 is fixed below the third electric push rod 321, and a plurality of extrusion rods are fixed below the extrusion plate 322, the extrusion rods are all positioned above the blanking holes 316 at corresponding positions;
the drained carbonized raw material powder is moved to a V-shaped groove 326, then falls into the interior of a filling hole 315 through the V-shaped groove 326, a second electric push rod 305 drives a push plate 306 to move, the push plate 306 drives a feeding frame 307 to move, the feeding frame 307 drives the carbonized raw material powder to move to a template 308, the filling hole 315 is aligned with a blanking hole 316, the carbonized raw material powder falls into the interior of a forming cylinder 309 through the blanking hole 316, a third electric push rod 321 drives a squeezing plate 322 to move, the squeezing plate 322 drives a squeezing rod to move, so that the carbonized raw material powder in the forming cylinder 309 is compacted, an igniter 304 is started, gas is delivered to the interior of a combustion pipe 311 and is ignited at the same time, the gas is combusted to heat air in a heating bin, the heated air passes through a lifting plate 310 to heat the forming cylinder 309 after being guided by two baffles 312, the forming cylinder 309 heats the carbonized raw material powder in the interior, removing residual moisture on the carbonized raw material scraps to condense the carbonized raw material scraps into cylindrical particles, driving a rotating shaft 313 to rotate by an output shaft by a lifting motor 303, driving a cam 314 to rotate by the rotating shaft 313, driving a lifting plate 310 to ascend by the cam 314, driving an extrusion column 319 to ascend by the lifting plate 310, extruding the carbonized raw material scraps condensed into the cylindrical particles into a forming cylinder 309 by the extrusion column 319, driving a pushing plate 306 to move by a second electric pushing rod 305, driving a feeding frame 307 to move by the pushing plate 306, pushing the carbonized raw material scraps condensed into the cylindrical particles to a discharging hole 317 by the feeding frame 307, sliding the carbonized raw material scraps condensed into the cylindrical particles to the discharging plate 302 through the discharging hole 317, dropping the carbonized raw material scraps in the cylindrical particles out of the device by the discharging plate 302, simultaneously driving the carbonized raw material scraps to move to a template 308 by the feeding frame 307 to perform next filling, or increasing an air guide pipeline to guide high-temperature gas evaporated from the carbonized raw material scraps into the stirring box 407, thereby preheating the raw materials, and being energy-saving and environment-friendly.
In the present embodiment, the above fixing manners are all the simplest common fixing manners in the field, such as bolt connection, welding, etc.; in this embodiment, the electrical devices, such as the second electric push rod 305 and the stirring shaft 406, are all prior art products, and can be purchased and used directly, and the detailed description is omitted.
In conclusion, the carbonization mechanism 2 is matched with the stirring mechanism 4, so that the pulverized biomass raw material can be completely carbonized, the carbonization efficiency is improved, the energy required by carbonization is reduced, and the energy-saving and environment-friendly effects are achieved; the proportioning mechanism 1 is matched with the stirring mechanism 4, so that water, biomass raw materials and phosphoric acid can be automatically proportioned and mixed, and the labor intensity of operators is reduced; the pressing mechanism 3 is matched with the draining cloth 323 through the template 308, the feeding frame 307, and the carbonized biomass raw material can be drained and then compressed into particles, so that the production is convenient, and the energy-saving and environment-friendly effects are achieved.
The specific embodiments described herein are merely illustrative of the spirit of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the spirit or ambit of the invention as defined in the appended claims.

Claims (6)

1. The utility model provides a living beings granule carbonization device, including carbonization mechanism, a serial communication port, carbonization mechanism includes the retort, the inside of retort is fixed with the thermal-insulated board, the thermal-insulated board is with retort internal partitioning for installation storehouse and reaction chamber, the inside in installation storehouse is fixed with air pump and first suction pump, the inside of reaction chamber is stretched into to the input of first suction pump, the output of first suction pump runs through and stretches out the retort, the input of air pump is connected with the nitrogen gas pipe, the output of air pump stretches into the inside in reaction chamber, the inside in reaction chamber is provided with the coil tube heater, the top of retort is provided with ratio mechanism, the side of retort is provided with pressing mechanism and rabbling mechanism, rabbling mechanism is located the below of ratio mechanism.
2. The biomass particle carbonization device according to claim 1, wherein the proportioning mechanism comprises a proportioning box, the proportioning box is fixed above the reaction tank, a driven crushing roller and a driving crushing roller are rotatably arranged inside the proportioning box, a crushing motor is fixed on the outer side of the proportioning box, an output shaft of the crushing motor is connected with the driving crushing roller through a coupling, a sliding plate is fixed inside the proportioning box, and a vibration motor is fixed below the sliding plate.
3. The biomass particle carbonization device according to claim 2, wherein a through hole is formed below the proportioning box, a sliding groove is formed in the side surface of the proportioning box, a fixing plate is fixed to the side surface of the proportioning box, a first electric push rod is fixed to the side surface of the fixing plate, a sliding block is fixed to the end portion of the first electric push rod, the end portion of the sliding block is slidably arranged inside the sliding groove, a connecting plate is fixed to the end portion of the sliding block, the connecting plate is located inside the proportioning box, a proportioning frame is fixed to the side surface of the connecting plate, and the proportioning frame is slidably arranged at the bottom of the proportioning box.
4. The biomass particle carbonization device according to claim 3, wherein the stirring mechanism comprises a stirring box, the stirring box is fixed below the proportioning box and is positioned under the through hole, a plurality of support legs are fixed below the stirring box, a water inlet pipe and a phosphoric acid box are fixed on the side surface of the stirring box, the water inlet pipe and the phosphoric acid box are both communicated with the inside of the stirring box, a stirring shaft is fixed inside the stirring box, a plurality of stirring rods are fixed on the side surface of the stirring shaft, a stirring motor and a second water pump are fixed below the stirring box, an output shaft of the stirring motor is connected with the stirring shaft through a coupling, an input end of the second water pump is connected to the bottom of the stirring box, and an output end of the second water pump is connected inside the reaction bin.
5. The biomass particle carbonization device according to claim 4, wherein the pressing mechanism comprises a thermal insulation box which is arranged on the side surface of the reaction tank, a partition plate is fixed inside the thermal insulation box and divides the interior of the thermal insulation box into a water storage bin and a heating bin, a lifting push rod is fixed inside the water storage bin, draining cloth is fixed above the lifting push rod, the end part of the draining cloth is rotatably arranged on the inner wall of the thermal insulation box, and the output end of the first water suction pump is arranged above the draining cloth.
6. The biomass particle carbonization device according to claim 5, wherein a template is fixed above the heating chamber, a plurality of loading slots are formed in the template, a plurality of blanking holes are formed in the loading slots, a feeding frame is slidably arranged on the loading slots, a pushing plate is fixed above the feeding frame, a second electric pushing rod is fixed between the pushing plate and the thermal insulation box, a plurality of V-shaped slots are formed in the feeding frame, a plurality of filling holes are formed in the V-shaped slots, a plurality of forming cylinders are fixed below the template, the forming cylinders are all positioned under the blanking holes, a combustion pipe and two baffles are fixed in the thermal insulation box in a staggered manner, the two baffles are both positioned above the combustion pipe, a rotating shaft is rotatably arranged in the heating chamber and positioned above the baffles, two cams are fixed on the rotating shaft, the inside of heated warehouses slides and is provided with the lifter plate, the lifter plate is contradicted in the top of two cams, the top of lifter plate is fixed with a plurality of extrusion posts, a plurality of extrusion posts all slide and set up inside the shaping section of thick bamboo that corresponds the position, the side of insulating case is fixed with elevator motor and igniter, elevator motor's output shaft passes through the coupling joint axis of rotation, the end connection of igniter and combustion tube, the igniter side is connected with the gas pipe, discharge opening and a plurality of inlet port have been seted up to the side of insulating case, the side of insulating case is fixed with the flitch, the discharge plate is located the below of discharge opening, be fixed with the backup pad on the insulating case, the below of backup pad is fixed with third electric putter, the below of third electric putter is fixed with the stripper plate, the below of stripper plate is fixed with a plurality of extrusion rods, the extrusion rod all is located the blanking hole top that corresponds the position.
CN202110867041.0A 2021-07-29 2021-07-29 Biomass particle carbonization device Pending CN113667521A (en)

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Application Number Priority Date Filing Date Title
CN202110867041.0A CN113667521A (en) 2021-07-29 2021-07-29 Biomass particle carbonization device

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Application Number Priority Date Filing Date Title
CN202110867041.0A CN113667521A (en) 2021-07-29 2021-07-29 Biomass particle carbonization device

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CN113667521A true CN113667521A (en) 2021-11-19

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Application Number Title Priority Date Filing Date
CN202110867041.0A Pending CN113667521A (en) 2021-07-29 2021-07-29 Biomass particle carbonization device

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118002001A (en) * 2024-04-09 2024-05-10 洛阳峥洁新材料科技有限公司 Powder raw material mixing device and mixing method

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN118002001A (en) * 2024-04-09 2024-05-10 洛阳峥洁新材料科技有限公司 Powder raw material mixing device and mixing method

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Application publication date: 20211119